Bulletin I27135 rev. F 10/02 IRKU/V71, 91 SERIES ADD-A-pakTM GEN V Power Modules THYRISTOR/ THYRISTOR Features Benefits High Voltage Industrial Standard Package Thick Al metal die and double stick bonding Thick copper baseplate UL E78996 approved 3500VRMS isolating voltage Up to 1600V Full compatible TO-240AA High Surge capability Easy Mounting on heatsink 75 A 95 A Al203 DBC insulator Heatsink grounded Mechanical Description The Generation V of Add-A-pak module combine the excellent thermal performance obtained by the usage of Direct Bonded Copper substrate with superior mechanical ruggedness, thanks to the insertion of a solid Copper baseplate at the bottom side of the device. The Cu baseplate allow an easier mounting on the majority of heatsink with increased tolerance of surface roughness and improve thermal spread. The Generation V of AAP module is manufactured without hard mold, eliminating in this way any possible direct stress on the leads. The electrical terminals are secured against axial pull-out: they are fixed to the module housing via a click-stop feature already tested and proved as reliable on other IR modules. Electrical Description These modules are intended for general purpose high voltage applications such as high voltage regulated power supplies, lighting circuits, temperature and motor speed control circuits, UPS and battery charger. Major Ratings and Characteristics Parameters IRKU/V71 IRKU/V91 Units IT(AV) @ 85°C 75 95 A IT(RMS) 115 150 A 1665 1785 A ITSM @ 50Hz I 2t @ 60Hz 1740 1870 A @ 50Hz 13.86 15.91 KA2s @ 60Hz 12.56 14.52 KA2s 138.6 159.1 KA 2√s I2√t VRRM range 400 to 1600 TSTG - 40 to 125 o C TJ - 40 to125 o C www.irf.com V 1 IRKU/V71, 91 Series Bulletin I27135 rev. F 10/02 ELECTRICAL SPECIFICATIONS Voltage Ratings Type number Voltage Code IRKU/V71, 91 VRRM , maximum VRSM , maximum VDRM , max. repetitive repetitive non-repetitive peak off-state voltage, peak reverse voltage peak reverse voltage gate open circuit - V V V 04 400 500 400 08 800 900 800 12 1200 1300 1200 16 1600 1700 1600 IRRM IDRM 125°C mA 15 On-state Conduction Parameters IT(AV) Max. average on-state IRKU/V71 IRKU/V91 75 95 current Units Conditions 180o conduction, half sine wave, A IT(RMS) Max. RMS on-state current @TC 115 80 75 Max. peak, one cycle 1665 1785 t=10ms No voltage non-repetitive on-state 1740 1870 t=8.3ms reapplied ITSM current I2t I2√t Max. I2t for fusing Max. I2√t for fusing (1) VT(TO) Max. value of threshold voltage (2) rt VTM DC °C 1400 1500 1470 1570 t=8.3ms reapplied 1850 2000 t=10ms TJ = 25oC, A 2100 t=8.3ms no voltage reapplied 15.91 t=10ms No voltage 12.56 14.52 t=8.3ms reapplied 9.80 11.25 t=10ms 100% VRRM KA2s 8.96 10.27 20.00 t=10ms TJ = 25oC, 15.60 18.30 t=8.3ms no voltage reapplied 138.6 159.1 0.82 0.80 0.85 0.85 3.00 2.40 2.25 1.59 1.58 KA2√s V mΩ Max. peak on-state 150 V A/µs t=8.3ms reapplied t=0.1 to 10ms, no voltage reapplied Low level (3) TJ = TJ max High level (4) Low level (3) TJ = TJ max High level (4) ITM = π x IT(AV) TJ = 25°C IFM = π x IF(AV) TJ = 25oC, from 0.67 VDRM, ITM =π x IT(AV), I = 500mA, g tr < 0.5 µs, tp > 6 µs current IH Max. holding current 200 IL Max. latching current 400 2 Initial TJ = TJ max. 17.11 2.90 (1) I2t for time t = I2√t x √t . x x (3) 16.7% x π x IAV < I < π x IAV Initial TJ = TJ max. 1940 slope resistance (2) Max. non-repetitive rate of rise of turned on t=10ms 100% VRRM Sinusoidal half wave, 13.86 Max. value of on-state voltage di/dt 150 TC = 85oC TJ = 25oC, anode supply = 6V, mA resistive load, gate open circuit TJ = 25oC, anode supply = 6V,resistive load (2) Average power = VT(TO) x IT(AV) + rt x (IT(RMS))2 (4) I > π x IAV www.irf.com IRKU/V71, 91 Series Bulletin I27135 rev. F 10/02 Triggering Parameters IRKU/V71 IRKU/V91 12 12 PG(AV) Max. average gate power 3.0 3.0 IGM 3.0 3.0 PGM Max. peak gate power Max. peak gate current -VGM Max. peak negative Max. gate voltage TJ = - 40°C V TJ = 25°C 1.7 TJ = 125°C 270 150 Max. gate current TJ = - 40°C TJ = 25°C mA TJ = 125°C 80 Max. gate voltage Anode supply = 6V resistive load Anode supply = 6V resistive load 0.25 V TJ = 125oC, rated VDRM applied 6 mA TJ = 125oC, rated VDRM applied IRKU/V71, 91 Units 15 mA that will not trigger IGD A 2.5 required to trigger VGD W 4.0 required to trigger IGT Conditions 10 gate voltage VGT Units Max. gate current that will not trigger Blocking Parameters IRRM Max. peak reverse and IDRM off-state leakage current Conditions TJ = 125 oC, gate open circuit at VRRM, VDRM 2500 (1 min) VINS RMS isolation voltage 50 Hz, circuit to base, all terminals V 3500 (1 sec) dv/dt Max. critical rate of rise of off-state voltage (5) 500 shorted TJ = 125oC, linear to 0.67 VDRM, gate open circuit V/µs (5) Available with dv/dt = 1000V/µs, to complete code add S90 i.e. IRKU91/16AS90. Thermal and Mechanical Specifications Parameters IRK.71 IRK.91 TJ Junction operating temperature range - 40 to 125 Tstg Storage temper. range - 40 to 125 Units Conditions °C RthJC Max. internal thermal resistance, junction 0.165 0.135 Per module, DC operation to case K/W RthCS Typical thermal resistance case to heatsink T Mounting torque ± 10% A mounting compound is recommended and the torque should be rechecked after a period of 3 hours to allow for the spread of the compound 5 to heatsink Nm busbar wt Mounting surface flat, smooth and greased 0.1 3 Approximate weight 110 (4) Case style gr (oz) TO-240AA JEDEC ∆R Conduction (per Junction) (The following table shows the increment of thermal resistance RthJC when devices operate at different conduction angles than DC) Devices IRKU/V71 IRKU/V91 www.irf.com Sine half wave conduction 180o 0.06 0.04 120o 0.07 0.05 90o 0.09 0.06 60o 0.12 0.08 Rect. wave conduction 30o 0.18 0.12 180o 0.04 0.03 120o 0.08 0.05 90o 0.10 0.06 60o 0.13 0.08 30o 0.18 0.12 Units °C/W 3 IRKU/V71, 91 Series Bulletin I27135 rev. F 10/02 Ordering Information Table Device Code IRK U 91 1 2 3 / 16 A S90 4 5 6 1 - Module type 2 - Circuit configuration (See Circuit Configuration table) 3 - Current code * * 4 - Voltage code (See Voltage Ratings table) 5 - A : Gen V 6 - dv/dt code: IRK.92 types With no auxiliary cathode * * Available with no auxiliary cathode. To specify change: 91 to 92 71 to 72 e.g. : IRKU92/16A etc. S90 = dv/dt 1000 V/µs No letter = dv/dt 500 Vµs Outline Table Dimensions are in millimeters and [inches] IRKU (1) + IRKV (1) - + - (2) (2) - + (3) (3) G1 K1 (4) (5) K2 G2 (7) (6) G1 K1 K2 G2 (4) (5) (7) (6) NOTE: To order the Optional Hardware see Bulletin I27900 4 www.irf.com IRKU/V71, 91 Series IRK.71.. Series R thJC (DC) = 0.33 K/W 120 110 Conduction Angle 100 90 30° 60° 80 70 90° 120° 180° 0 10 20 30 40 50 60 70 80 130 IRK.71.. Series R thJC (DC) = 0.33 K/W 120 110 Conduction Period 100 90 30° 80 70 0 20 RMS Limit 60 40 Conduction Angle IRK.71.. Series Per Junction T J = 125°C 20 0 10 20 30 40 50 60 70 80 100 80 RMS Limit 60 Conduction Period 40 IRK.71.. Series Per Junction T J = 125°C 20 0 0 20 1100 1000 900 IRK.71.. Series Per Junction 10 100 Number Of Equal Amplitude Half Cycle Current Pulses (N) Fig. 5 - Maximum Non-Repetitive Surge Current www.irf.com 60 80 100 120 Fig. 4 - On-state Power Loss Characteristics Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) At Any Rated Load Condition And With Rated VRRM Applied Following Surge. Initial T J= 125°C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 1 40 Average On-state Current (A) 1200 700 120 DC 180° 120° 90° 60° 30° 120 Average On-state Current (A) 800 100 140 Fig. 3 - On-state Power Loss Characteristics 1300 80 Average On-state Current (A) 80 1400 60 DC Fig. 2 - Current Ratings Characteristics 100 1500 40 180° Average On-state Current (A) 180° 120° 90° 60° 30° 1600 60° 90° 120° Fig. 1 - Current Ratings Characteristics 120 0 Maximum Allowable Case Temperature (°C) 130 Maximum Average On-state Power Loss (W) Maximum Average On-state Power Loss (W) Maximum Allowable Case Temperature (°C) Bulletin I27135 rev. F 10/02 1800 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial TJ = 125°C No Voltage Reapplied Rated V RRMReapplied 1600 1400 1200 1000 800 IRK.71.. Series Per Junction 600 0.01 0.1 1 Pulse Train Duration (s) Fig. 6 - Maximum Non-Repetitive Surge Current 5 IRKU/V71, 91 Series Bulletin I27135 rev. F 10/02 180° (Sine) 180° (Rect) = 1 0. W K/ 400 SA 500 h Rt 0. 2 200 0.5 K 2 x IRK.71.. Series Single Phase Bridge Connected T J = 125°C 100 0 0 20 40 60 W R 300 lta e K/ 0. 3 -D Maximum Total Power Loss (W) 600 K/ W 1 K/ /W W 2 K/W 0 80 100 120 140 160 180 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (°C) Total Output Current (A) Fig. 7 - On-state Power Loss Characteristics (Single Phase Bridge IRKU+IRKV) 600 = 0. 2 W 0.5 200 3 x IRK.71.. Series 6-Pulse Midpoint Connection Bridge T J = 125°C 100 0 50 100 150 200 Total Output Current (A) 250 K/ W 1 K/ 0 300 R 0. 3K /W 300 0 K/ ta el -D 60° (Rect) Io W K/ 400 1 0. Maximum Total Power Loss (W) A hS Rt 500 W 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (°C) 6 130 IRK.91.. Series R thJC (DC) = 0.27 K/W 120 110 Conduction Angle 100 90 30° 60° 90° 120° 80 70 0 20 40 60 80 180° 100 Maximum Allowable Case Temperature (°C) Maximum Allowable Case Temperature (°C) Fig. 8 - On-state Power Loss Characteristics 130 IRK.91.. Series R thJC (DC) = 0.27 K/W 120 110 Conduction Period 100 90 30° 60° 90° 120° 80 70 0 20 40 60 80 180° DC 100 120 140 160 Average On-state Current (A) Average On-state Current (A) Fig. 9 - Current Ratings Characteristics Fig. 10 - Current Ratings Characteristics www.irf.com IRKU/V71, 91 Series Maximum Average On-state Power Loss (W) 140 180° 120° 90° 60° 30° 120 100 RMS Limit 80 60 Conduction Angle 40 IRK.91.. Series Per Junction T J = 125°C 20 0 0 20 40 60 80 100 DC 180° 120° 90° 60° 30° 160 140 120 100 RMS Limit 80 Conduction Period 60 IRK.91.. Series Per Junction T J = 125°C 40 20 0 0 20 40 60 80 100 120 140 160 Average On-state Current (A) Fig. 11 - On-state Power Loss Characteristics Fig. 12 - On-state Power Loss Characteristics 1600 At Any Rated Load Condition And With Rated V RRM Applied Following Surge. Initial TJ = 125°C @ 60 Hz 0.0083 s @ 50 Hz 0.0100 s 1500 1400 1300 1200 1100 1000 900 IRK.91.. Series Per Junction 800 700 180 Average On-state Current (A) 1 10 1800 Peak Half Sine Wave On-state Current (A) Peak Half Sine Wave On-state Current (A) Maximum Average On-state Power Loss (W) Bulletin I27135 rev. F 10/02 Maximum Non Repetitive Surge Current Versus Pulse Train Duration. Control Of Conduction May Not Be Maintained. Initial T J= 125°C No Voltage Reapplied Rated VRRM Reapplied 1600 1400 1200 1000 800 IRK.91.. Series Per Junction 600 0.01 100 0.1 Number Of Equal Amplitude Half Cycle Current Pulses (N) 1 Pulse Train Duration (s) Fig. 14 - Maximum Non-Repetitive Surge Current Fig. 13 - Maximum Non-Repetitive Surge Current 180° (Sine) 180° (Rect) = 1 0. 0. 2 2 x IRK.91.. Series Single Phase Bridge Connected T J = 125°C 100 0 0 40 80 120 160 Total Output Current (A) R 0 .5 200 ta el 300 K/ W -D 0.3 W K/ 400 SA 500 h Rt Maximum Total Power Loss (W) 600 K/ W K/ W 1 K/ W 2 K/ W 200 0 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (°C) Fig. 15 - On-state Power Loss Characteristics (Single Phase Bridge IRKU+IRKV) www.irf.com 7 IRKU/V71, 91 Series Bulletin I27135 rev. F 10/02 R th 600 SA = 1 0. Io 0. 2 400 0 .5 200 3 x IRK.91.. Series 6-Pulse Midpoint Connection Bridge T J = 125°C 100 0 0 40 K/ W K/W 1 K/ W 80 120 160 200 240 280 320 360 0 Total Output Current (A) K/ W R 0.3 300 ta el -D 60° (Rect) 500 W K/ Maximum Total Power Loss (W) 700 20 40 60 80 100 120 140 Maximum Allowable Ambient Temperature (°C) Fig. 16 - On-state Power Loss Characteristics 1000 Instantaneous On-state Current (A) Instantaneous On-state Current (A) 1000 100 T J= 25°C 10 T J= 125°C IRK.71.. Series Per Junction 1 0.5 1 1.5 2 2.5 3 3.5 100 T J= 25°C IRK.91.. Series Per Junction 1 0.5 4 600 I TM = 200 A 100 A 500 50 A 400 20 A 300 10 A 200 100 10 20 30 40 50 60 70 80 90 100 Rate Of Fall Of On-state Current - di/dt (A/µs) Fig. 19 - Recovery Charge Characteristics 8 1.5 2 2.5 3 3.5 Fig. 18 - On-state Voltage Drop Characteristics Maximum Reverse Recovery Current - Irr (A) Maximum Reverse Recovery Charge - Qrr (µC) Fig. 17 - On-state Voltage Drop Characteristics IRK.71.. Series IRK.91.. Series T J = 125 °C 1 Instantaneous On-state Voltage (V) Instantaneous On-state Voltage (V) 700 T J= 125°C 10 140 120 IRK.71.. Series IRK.91.. Series T J = 125 °C I TM = 200 A 100 A 100 50 A 80 20 A 10 A 60 40 20 10 20 30 40 50 60 70 80 90 100 Rate Of Fall Of Forward Current - di/dt (A/µs) Fig. 20 - Recovery Current Characteristics www.irf.com IRKU/V71, 91 Series Transient Thermal Impedance Z thJC (K/W) Bulletin I27135 rev. F 10/02 1 Steady State Value: R thJC = 0.33 K/W R thJC = 0.27 K/W (DC Operation) IRK.71.. Series IRK.91.. Series 0.1 Per Junction 0.01 0.001 0.01 0.1 1 10 Square Wave Pulse Duration (s) Fig. 21 - Thermal Impedance ZthJC Characteristics Rectangular gate pulse a)Recommended load line for rated di/dt: 20 V, 20 ohms tr = 0.5 µs, tp >= 6 µs b)Recommended load line for <= 30% rated di/dt: 15 V, 40 ohms 10 tr = 1 µs, tp >= 6 µs (1) PGM = 200 W, tp = 300 µs (2) PGM = 60 W, tp = 1 ms (3) PGM = 30 W, tp = 2 ms (4) PGM = 12 W, tp = 5 ms (a) (b) TJ = -40 °C TJ = 125 °C 1 TJ = 25 °C Instantaneous Gate Voltage (V) 100 (4) (3) (2) (1) VGD IGD 0.1 0.001 0.01 IRK.71../.91.. Series Frequency Limited by PG(AV) 0.1 1 10 100 1000 Instantaneous Gate Current (A) Fig. 22 - Gate Characteristics Data and specifications subject to change without notice. This product has been designed and qualified for Industrial Level. Qualification Standards can be found on IR's Web site. IR WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, USA Tel: (310) 252-7105 TAC Fax: (310) 252-7309 Visit us at www.irf.com for sales contact information. 10/02 www.irf.com 9