MPL-03SEUP Series Open, Single Output, Ultra-Miniature SIP, 3W AC/DC Power Supplies Key Features: Electrical Specifications • 3W Output Power • Open, Ultra-Miniature SIP • Universal 85-264 VAC Input • EN 60950 Approved • Meets IEC Safety Class II • Single Regulated Output • Meets EN 55022 Class A • >300 kHour MTBF • Low, Low Cost! Specifications typical @ +25°C, 230 VAC input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. Input Parameter Conditions Min. Typ. 85 70 47 See Model Selection Guide 115 VAC 13.0 230 VAC 23.0 Max. 264 400 440 Conditions Min. Typ. See Model Selection Guide Max. Units 0.5 W % % Input Voltage Range Input Frequency Input Current Inrush Current Units VAC VDC Hz A Pk Output Parameter Output Voltage Accuracy Standby Power Consumption Line Regulation Load Regulation Ripple & Noise (20 MHz) Hold-Up Time VIN = MIN to MAX IOUT = 10% to 100% 3.3, 5 VOUT Models All Other Models 115 VAC 230 VAC Temperature Coefficient Over Current Protection Short Circuit Protection ±1.5 ±2.5 70 50 150 150 20 80 mV P-P msec ±0.02 110 Continuous (Autorecovery) 140 %/°C %IOUT General Parameter Isolation Voltage Isolation Resistance Switching Frequency EMI Characteristics Parameter Radiated Emissions, See Note 3 Conducted Emissions, See Note 3 ESD RS, See Note 4 EFT, See Note 5 Surge, See Note 6 CS, See Note 7 PFM Voltage Dips Conditions Input to Output 500 VDC Min. 3,000 100 Typ. Max. 60 Standard Criteria EN 55022 EN 55022 EN 61000-4-2 EN 61000-4-3 EN 61000-4-4 EN 61000-4-4 EN 61000-4-5 EN 61000-4-6 EN 61000-4-8 EN 61000-4-11 B A B B B A A B Units VAC M kHz Level Class A Class A ±4 kV Contact 10V/m ±2 kV ±4 kV ±1 kV /±2 kV 3 Vrms 10 A/m 0% - 70% Environmental MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Parameter Operating Temperature Range Storage Temperature Range Cooling Humidity Conditions Min. Typ. Max. -40 +25 +85 -40 +105 Free Air Convection (See Derating Curve) RH, Non-condensing 85 Ambient Units °C °C % Physical Case Size Case Material Weight Wave Soldering (5 - 10s) Manual Soldering (3 - 5s) Solder Temperature See Mechanical Drawing (Page 4) Conformal Coating (UL94-V0) 0.24 Oz (7g) 255 260 265 °C 350 360 370 Reliability Specifications Parameter MTBF Safety Standards Safety Class Conditions Min. Typ. MIL HDBK 217F, 25°C, Gnd Benign 300 UL 60950, EN 60950 IEC 61140 Class II www.micropowerdirect.com Max. Units kHours www.micropowerdirect.com Model Selection Guide Input Model Number Output Current (A Max.) Voltage Current (mA Max.) Maximum Output Power Output Voltage Accuracy Capacitive Load (µF, Max) Efficiency (%, Typ) Fuse Rating Slow-Blow 115 VAC 230 VAC (VDC) (W) (%) MPL-03S-03EUP 0.120 0.060 3.3 500 1.65 ±3.0 470 63 1.0A/250 VAC MPL-03S-05EUP 0.120 0.060 5.0 500 2.50 ±5.0 470 68 1.0A/250 VAC MPL-03S-09EUP 0.120 0.060 9.0 333 3.00 ±8.0 150 75 1.0A/250 VAC MPL-03S-12EUP 0.120 0.060 12.0 250 3.00 ±8.0 100 77 1.0A/250 VAC MPL-03S-15EUP 0.120 0.060 15.0 200 3.00 ±5.0 100 78 1.0A/250 VAC MPL-03S-24EUP 0.120 0.060 24.0 125 3.00 ±5.0 100 80 1.0A/250 VAC Notes: 1. Operation at no load will not damage the units, however, they may not meet all specifications. 2. The external capacitors (C1 & C3) shown in the typical connection diagrams on page 3 are required to meet specified operation. 3. All units will meet EN 55022 (CE/RE) class A with the input circuit shown in the “Typical Connection 1” diagram on page 3. The MPL03SEUP will meet class B with the additional filtering shown in the “Typical Connection 2” diagram on page 3. MPD offers filter modules that will save on board space and make the input filter design easier. Contact the factory for more information. 4. To meet the requirements of EN 61000-4-3, (10V/m) external filtering (as shown in the “Typical Connection 2” diagram on page 3) is required. This filtering may be added discretely, or by using a filter module from MPD. Contact the factory for more information. 5. All units will meet EN 61000-4-4 (±2 kV) with the input circuit shown in the “Typical Connection 1” diagram on page 3. To meet the requirements of EN 61000-4-4 (±4 kV), external components (as shown in the “Typical Connection 2” diagram on page 3) are required. This filtering may be added discretely, or by using a filter module from MPD. Contact the factory for more information. 6. All units will meet the requirements of EN 61000-4-5 (±1 kV/±2 kV), with the input circuit shown in the “Typical Connection 2” diagram on page 3. This filtering may be added discretely, or by using a filter module from MPD. Contact the factory for more information. 7. All units will meet the requirements of EN 61000-4-6 (3V rms), with the input circuit shown in the “Typical Connection 2” diagram on page 3. This filtering may be added discretely, or by using a filter module from MPD. Contact the factory for more information. 8. It is recommended that a fuse be used on the input of a power supply for protection. For the MPL-03SEUP series, a 1.0A/250 VAC slow blow should be used. Derating Curve, Output Power vs Temperature Derating Curve, Output Power vs Input Voltage Efficiency vs Input Voltage VAC Input Efficiency vs Input Voltage VDC Input 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Typical Connection 1 The diagram above illustrates a typical connection of the MPL-03SEUP series. With this connection, the unit will meet EN 55022 class A, EN 61000-4-2 (±4kV), EN61000-4-4 (±2kV), EN 61000-4-8 and EN 61000-4-11. Components C1 and C3 are required to meet specified operation limits. The recommended input components are a 5D-9 (NTC), S10K300 (MOV1) and 5 mH (LIN). The recommended output component values are given in the table below. Typical Connection 2: With External EMC Components For applications that require meeting higher EMC standards, the circuit shown above is recommended. Some notes on this diagram (starting with the input circuit) are: 1. It is recommended that an external fuse be used. The recommended fuse is 1A/250V. 2. The capacitors CX and CYx are “safety” capacitors. 3. Capacitor C1 is a filter component. This capacitor is required to meet specified operation. It should be a high frequency, low ESR electrolytic capacitor. The recommended value is given in the table below. 4. Capacitors C2 and C3 are output filter components. Capacitor C3 is required to meet specified operation. Low ESR, high frequency electrolytic capacitors should be used. The recommended values are given in the table below. 5. Recommended values for components are: Model Number MOV LCM Cx LDM CY2/CY3 6. The output TVS will help protect system circuitry if power supply fails. A recommended value is given in the table below. 7. Capacitor C4 is ceramic. This capacitor is used to filter high frequency noise. A recommended value is given in the table below. 8. All of the components within the dotted lines of the input EMC circuit are included in a filter module available from MPD. Please contact the factory for more information. External Components C1 CY1 (Required) C2 LOUT S10k300 3.5 mH 0.1 μF/275 VAC 5 mH 1 nF/400 VAC 22 μF/400V 2.2 μH 1 nF/400 VAC 150 μF/35V MPL-03S-15EUP 100 μF/35V MPL-03S-24EUP 68 μF/35V TVS SMBJ7.0A 330 μF/25V MPL-03S-05EUP MPL-03S-09EUP C4 120 μF/25V MPL-03S-03EUP MPL-03S-12EUP C3 (Required) 0.1 μF/50V SMBJ12A SMBJ20A SMBJ30A Typical Board Layout: With External EMC Components The diagram above shows a typical board layout for the MPL-03SEUP with the recommended EMI components shown in the “Typical Connection 2” diagram. Filter modules are available from MPD. Contact the factory for more information. To meet safety regulations, the board trace widths should be >3 mm, the distance between traces should be >6 mm, and the distance between traces and ground should be >6 mm. The distance “A” noted on the drawing should be >6.4 mm. MicroPower Direct • 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Mechanical Dimensions MicroPower Direct offers a wide range of AC/DC power supplies in miniature SIP packages. Current models include: MPL-03SE Key Features: • 3W Output Power • Universal 85-264 VAC Input • EN 60950 Approved • Meets IEC Safety Class II • Right Angle Pins Available • Meets EN 55022 Class A • >300 kHour MTBF • Ultra-Miniature “SIP” Case MPL-03SEUP Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.50) Pin Connections Pin Function 1 3 5 7 10 12 AC-Neutral AC-Line +VCAP -VCAP -VOUT +VOUT Key Features: • 3W Output Power • Universal 85-264 VAC Input • EN 60950 Pending • Meets IEC Safety Class II • Standby Power Consumption <0.5W • >200 kHour MTBF • Also Available at 1W and 5W • Open, Ultra-Miniature “SIP” Package Primary/Secondary Separation MPL-05SE Key Features: • 5W Output Power • Universal 85-264 VAC Input • EN 60950 Approved • Meets IEC Safety Class II • Right Angle Pins Available • Meets EN 55022 Class A • >300 kHour MTBF • Ultra-Miniature “SIP” Case To meet safety requirements, it is required that the separation between any external components in the primary circuit and components in the secondary circuit be >6.4 mm. The diagram above shows the approximate positioning of the primary/secondary circuits. For more information, please contact the factory. MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • Find full information on these power products & many others at the MPD website: MICROPOWERDIRECT.COM FAX: (781) 344-8481 • E-Mail: [email protected]