AZ2150 40A MINIATURE POWER RELAY FEATURES • • • • • • • 40 Amp switching capability 1 Form A, B and C contacts available DC coils to 120 VDC Life expectancy to 10 million operations Class B insulation standard Class F (155°C) version available Available with an epoxy seal for automatic wave soldering and immersion cleaning • Proof Tracking Index (PTI/CTI) 175 • UL, CUR file E44211 including versions meeting UL 508 and UL 873 spacing and contact rating requirements; VDE 132710 ÜG (some models) GENERAL DATA Life Expectancy Mechanical Electrical Minimum operations 1 x 107 1 x 105 at 30 A 120 VAC Res. (N.O.) Operate Time (max.) Max. 12 ms Typical: 8 ms Release Time (max.) Max. 5 ms Typical: 3.5 ms Dielectric Strength (at sea level for 1min) 2500 Vrms contact to coil 1500 Vrms between open contacts Insulation Resistance 1000 megohms min. at 500 VDC, 20°C 50% RH Dropout Greater than 10% of nominal coil voltage Ambient Temperature Operating At nominal coil voltage -55°C (-67°F) to 100°C -55°C (-67°F) to 125°C -55°C (-67°F) to 130°C -55°C (-67°F) to 155°C CONTACTS Arrangement SPDT (1 Form C) SPST (1 Form A and 1 Form B) Ratings Resistive load: Max. switched power: 900 W or 10000 VA Max. switched current: 40 A (Form A) 30 A (Form B) Max. switched voltage: 30 VDC or 300 VAC UL Rating: See chart for UL contact ratings. AZ2150 Series meets UL 508 Group A spacing and UL 873 refrigeration and safety control requirements. AZ2151 Series meets UL 508 Group B spacing requirements. Storage Vibration 0.062" DA at 10–55 Hz Shock 20 g Enclosure P.B.T. polyester VDE Rating: AZ2150-1A - 25 A at 250 VAC, 10k cycles, resistive AZ2150-1C - 20 A at 250 VAC, 10k cycles, resistive Terminals Tinned copper alloy Max. Solder Temp. 270°C (518°F) Material Silver cadmium oxide Max. Solder Time 5 seconds Resistance < 20 milliohms initially (at rated current, voltage drop method) Max. Solvent Temp. 80°C (176°F) Max. Immersion Time 30 seconds Weight 25 grams (212°F) (257°F) (266°F) (311°F) Class Class Class Class B F B F COIL NOTES Power At Pickup Voltage (typical) 500 mW Max. Continuous Dissipation 2.2 W at 20°C (68°F) ambient 1.8 W at 40°C (104°F) ambient Temperature Rise 43°C (77°F) at nominal coil voltage Temperature 1. 2. 3. 4. All values at 20°C (68°F). Relay may pull in with less than “Must Operate” value. Unsealed relays should not be dip cleaned. Other coil resistances and sensitivities available upon request. Please call the factory. 5. Specifications subject to change without notice. Max. 130°C (266°F) Class B Max. 155°C (311°F) Class F 11/30/05W AZ2150 RELAY ORDERING DATA Maximum Switching Capacity STANDARD RELAYS: 1 Form A (SPST): 1/8” Clearance, 1/4” Creepage COIL SPECIFICATIONS ORDER NUMBER* 5 6 9 12 15 18 24 48 70 110 Max. Continuous VDC 7.3 8.9 13.9 17.5 22.5 27.4 36.1 68.4 104.4 163.2 Coil Resistance ±10% Must Operate VDC 27 40 97 155 256 380 660 2,560 5,500 13,450 3.75 4.5 6.75 9.0 11.25 13.5 18.0 36.0 52.5 82.5 Unsealed NC 20 Sealed AZ2150–1A–5D AZ2150–1A–5DE AZ2150–1A–6D AZ2150–1A–6DE AZ2150–1A–9D AZ2150–1A–9DE AZ2150–1A–12D AZ2150–1A–12DE AZ2150–1A–15D AZ2150–1A–15DE AZ2150–1A–18D AZ2150–1A–18DE AZ2150–1A–24D AZ2150–1A–24DE AZ2150–1A–48D AZ2150–1A–48DE AZ2150–1A–70D AZ2150–1A–70DE AZ2150–1A–110D AZ2150–1A–110DE 10 8 4 27 40 97 155 256 380 660 2,560 5,500 13,450 3.75 4.5 6.75 9.0 11.25 13.5 18.0 36.0 52.5 82.5 DC RESISTIVE LOAD 3 2 1 10 20 30 40 60 80 100 200 300 VOLTAGE AZ2151–1A–5D AZ2151–1A–5DE AZ2151–1A–6D AZ2151–1A–6DE AZ2151–1A–9D AZ2151–1A–9DE AZ2151–1A–12D AZ2151–1A–12DE AZ2151–1A–15D AZ2151–1A–15DE AZ2151–1A–18D AZ2151–1A–18DE AZ2151–1A–24D AZ2151–1A–24DE AZ2151–1A–48D AZ2151–1A–48DE AZ2151–1A–70D AZ2151–1A–70DE AZ2151–1A–110D AZ2151–1A–110DE Coil Temperature Rise 180 160 140 Coil Temperature Rise ˚C 7.3 8.9 13.9 17.5 22.5 27.4 36.1 68.4 104.4 163.2 AC RESISTIVE LOAD 6 5 STANDARD RELAYS: 1 Form A (SPST): 1/16” Clearance, 1/8” Creepage COIL SPECIFICATIONS ORDER NUMBER* 5 6 9 12 15 18 24 48 70 110 NO 30 AMPERES Nominal Coil VDC 40 120 100 80 30A 60 25A 40 20 * Substitute “1B” or “1C” in place of the “1A” to indicate 1 Form B and 1 Form C respectively.To indicate Class F version, add suffix “F”. 20A 15A 0A 0 40% 60% 80% 100% 120% 140% 160% 180% 200% Percent of Nominal Coil Voltage (at 20˚C) UL/CUR File E44211 Approved Contact Ratings Load Type Cycles Volts General Purpose (Inductive) Resistive 100,000 30,000 100,000 100,000 100,000 100,000 6,000 6,000 6,000 30,000 100,000 6,000 100,000 6,000 6,000 30,000 100,000 30,000 125 or 240 VAC 277 VAC 125 or 240 VAC 30 VDC 277 VAC 240 VAC 250 VAC 277 VAC 125 VAC 125 VAC 125 VAC 240 VAC 277 VAC 125 VAC 240 VAC 125 VAC 125 or 277 VAC 125 VAC Form A (NO) Form B (NC) Form C NO NC 30 A 15 A 30 A 30 A 30 A 30 A 30 A 15 A 30 A 20 A 10 A 20 A 20 A — — 15 A — — 40 A — 40 A Ballast 6A 3A 6A Pilot Duty 800 VA 290 VA 800 VA 800 VA — 690 VA 690 VA — 470 VA 1152 VA 768 VA 1152 VA 764 VA — 764 VA 1/4 HP Motor Load 1 HP 1 HP 3 HP 1 HP 2 HP 1 HP — 1 HP 3/4 HP 3/4 HP — Definite Purpose 96 LRA 33 LRA 60 LRA 30 FLA 10 FLA 20 FLA (LRA-Locked Rotor) 100,000 125 VAC 82.8 LRA — 82.8 LRA 27 FLA — 27 FLA (FLA-Full Load) 30,000 240 VAC 80 LRA 33 LRA 60 LRA 30 FLA 10 FLA 20 FLA 100,000 277 VAC 60 LRA — 60 LRA 20 FLA — 20 FLA Tungsten 6,000 125 VAC 15 A — 15 A 6,000 240 VAC 5A — 5A 6,000 120 VAC — 3A — 6,000 240 VAC — 3A — TV–5 25,000 120 VAC TV–5 — TV–5 TV–3 25,000 120 VAC — TV–3 — Note: See AZ2100 Data Sheet for more complete UL and CUR approved contact ratings. 15 A 30 A 15 A 10 A — — — 3A 290 VA — 275 VA 768 VA — 1/4 HP 1 HP — — 33 LRA 10 FLA — — 33 LRA 10 FLA — — 3A 3A — — TV–3 TV–3 MECHANICAL DATA .020 .130 +– .010 0.51) (3.3 +– 0.25 .500 (12.7) .690 (17.5) 1.25 (31.80) .090 (2.3) .200 (5.1) .110 (2.8) .045 x .045 (1.14 x 1.14) .751 (19.1) .196 (5.0) 1.06 (26.9) WIRING DIAGRAM PC BOARD LAYOUT Viewed toward terminals .400 .300 (10.2) (7.6) Viewed toward terminals .081 ± .003 (2.06 ± .076) DIA (4 PLACES) 1.00 (25.38) AZ2150 VERSION 3 3 2 4 1 .900 (22.86) Terminal Eliminated on AZ2150 Versions .350 (8.9) .550 (14.0) .700 (17.8) 4 5 1 FORM A (SPST-NO) .043 ± .003 (1.09 ± .076) .150 (3.8) .025 x .025 (0.63 x 0.63) .032 x .062 (0.81 x 1.57) 1 2 4 5 1 5 1 FORM C (SPDT) 1 FORM B (SPST-NC) AZ2151 VERSION 4 4 5 3 2 1 1 FORM A (SPST-NO) 5 6 2 1 5 3 6 2 1 FORM B (SPST-NC) 1 6 1 FORM C (SPDT) Dimensions in inches with metric equivalents in parentheses. Tolerance: ± .010" 11/30/05W