Magnetrol G3F-PB80-JGF Liquid level switches asme b31.1 construction Datasheet

Series 3
Liquid Level Switches
Installation and Operating Manual
Liquid
Level
Switches
ASME
B31.1
Construction
Read this Manual Before Installing
This manual provides information on Series 3 Liquid
Level Switches. It is important that all instructions are read
carefully and followed in sequence. Detailed instructions
are included in the Installation section of this manual.
Notice of Trademark, Copyright, and Limitations
Magnetrol & Magnetrol logotype are registered trademarks of Magnetrol International, Incorporated.
Conventions Used in this Manual
Certain conventions are used in this manual to convey
specific types of information. General technical material,
support data, and safety information are presented in
narrative form. The following styles are used for notes,
cautions, and warnings.
Performance specifications are effective with date of issue
and are subject to change without notice. Magnetrol
reserves the right to make changes to the product
described in this manual at any time without notice.
Magnetrol makes no warranty with respect to the accuracy of the information in this manual.
Notes
Notes contain information that augments or clarifies
an operating step. Notes do not normally contain
actions. They follow the procedural steps to which
they refer.
Warranty
All Magnetrol mechanical level and flow controls are warranted free of defects in materials or workmanship for five
full years from the date of original factory shipment.
Repair parts are warranted free of defects in materials and
workmanship for one year from the date of shipment.
Materials, specifications, and contents are subject to
change without prior written notice.
Cautions
Cautions alert the technician to special conditions that
could injure personnel, damage equipment, or reduce
a component’s mechanical integrity. Cautions are also
used to alert the technician to unsafe practices or the
need for special protective equipment or specific
materials. In this manual, a caution box indicates a
potentially hazardous situation which, if not avoided,
may result in minor or moderate injury.
Copyright © 2010 Magnetrol International.
All rights reserved.
If returned within the warranty period; and, upon factory
inspection of the control, the cause of the claim is
determined to be covered under the warranty; then,
Magnetrol will repair or replace the control at no cost to
the purchaser (or owner) other than transportation.
Warnings
Warnings identify potentially dangerous situations or
serious hazards. In this manual, a warning indicates an
imminently hazardous situation which, if not avoided,
could result in serious injury or death.
Magnetrol shall not be liable for misapplication, labor
claims, direct or consequential damage or expense arising
from the installation or use of equipment.
There are no other warranties expressed or implied,
except special written warranties covering some
Magnetrol products.
Safety Messages
Follow all standard industry procedures for servicing electrical equipment when working with or around high
voltage. Always shut off the power supply before touching
any components.
Quality Assurance
The quality assurance system in place at Magnetrol guarantees the highest level of quality throughout the company.
Magnetrol is committed to providing full customer satisfaction both in quality products and quality service.
Low Voltage Directive
For use in Installation Category II, Pollution Degree 2. If
equipment is used in a manner not specified by the
manufacturer, protection provided by the equipment may
be impaired.
Magnetrol’s quality assurance system
is registered to ISO 9001 affirming its
commitment to known international
quality standards providing the
strongest assurance of product/service
quality available.
Series 3
Liquid Level Switches
ASME B31.1 Construction
Table of Contents
1.0 Introduction
1.1 Principle of Operation ..............................................4
1.2 Operating Cycle ........................................................4
2.0 Installation
2.1 Unpacking ................................................................4
2.2 Critical Alarm Function ............................................5
2.3 Piping .......................................................................5
2.4 Mounting..................................................................5
2.5 Wiring ......................................................................6
3.0 Switch Differential Adjustment
3.1 Low Level Controls...................................................8
3.2 High Level Controls..................................................9
4.0 Preventive Maintenance
4.1 What To Do — Every 6 Months (minimum) .........10
4.1.1 Switch Corrosion Inspection ........................10
4.1.2 Switch and Wiring Inspection ......................11
4.1.3 Functional Test of Unit ................................12
4.2 What To Do — Every 12 Months (minimum) .......13
4.2.1 Switch Corrosion Inspection ........................13
4.2.2 Switch and Wiring Inspection ......................14
4.2.3 Control Head Removal and Installation .......15
4.2.4 Functional Test of Unit ................................17
4.3 Troubleshooting ......................................................17
4.3.1 Check Switch Mechanism ............................18
4.3.2 Check Sensing Unit......................................18
4.4 What To Avoid........................................................19
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5.0 Reference Information
5.1 Agency Approvals....................................................20
5.2 Specifications ..........................................................21
5.2.1 Dimensional Data — Sealed Cage Models....21
5.2.2 Dimensional Specifications — Sealed
Cage Models ................................................22
5.2.3 Dimensional Data — Flanged Cage Models...24
5.2.4 Dimensional Specifications — Flanged
Cage Models ................................................25
5.2.4.1 150# & 300# ANSI Pressure Ratings......25
5.2.4.2 600# & 900# ANSI Pressure Ratings......26
5.2.5 Actuating Levels, Steam Service Ratings
and Specific Gravities ...................................27
5.3 Replacement Parts...................................................28
5.3.1 Sealed Cage Float Models B35, C35, G35,
V35 and Z35 Parts Identification.................28
5.3.2 Sealed Cage Float Models B35, C35, G35,
V35 and Z35 Part Numbers.........................28
5.3.3 Flanged Cage Float Models B3F, G3F, K3F
and Z3F Parts Identification ........................29
5.3.4 Flanged Cage Float Models B3F, G3F, K3F
and Z3F Part Numbers ................................29
5.4 Model Numbers......................................................30
5.4.1 Sealed Cage Models......................................30
5.4.2 Flanged Cage Models ...................................32
1.0
Enclosing tube
(non-magnetic)
Magnetrol's Series 3 level switches are float operated units
suitable for use on clean liquid applications for level alarm,
pump control and safety shutdown functions. Units are
designed, fabricated and certified to compliance with
ASME B31.1 specifications.
Switch
Return spring
Magnet
Attraction
sleeve
Introduction
1.1 Principle of Operation
Swing in
position
The design of Magnetrol float-operated level switches is
based upon the principle that a magnetic field will penetrate non-magnetic materials such as 316 stainless steel.
The float moves a magnetic attraction sleeve within a nonmagnetic enclosing tube and actuates a switch mechanism.
The enclosing tube provides a pressure seal to the chamber
and therefore to the process.
HL
1.2 Operating Cycle
Figure 1
As the liquid level rises in the chamber (refer to Figure 1),
the float moves the magnetic attraction sleeve up within
the enclosing tube and into the field of the switch mechanism magnet. As a result, the magnet is drawn in tightly
to the enclosing tube causing the switch to trip, “making”
or “breaking” an electrical circuit. As the liquid level falls,
the float drops and moves the attraction sleeve out of the
magnetic field, releasing the switch at a predetermined
“low level” (refer to Figure 2). The tension spring ensures
the return of the switch in a snap action.
Switch Tripped
Swing out
position
LL
Figure 2
2.0
Installation
2.1
Unpacking
Unpack the instrument carefully. Inspect all units for
damage. Report any concealed damage to carrier within
24 hours. Check the contents of the packing slip and
purchase order. Check and record the serial numbers and
model numbers for future reference when ordering parts.
Switch Released
Serial # _____________________________________
Model # _____________________________________
4
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
2.2
Critical Alarm Function
It is recommended that for critical alarm functions, an
additional level switch be installed as a high–high or
low–low level alarm for maximum protection.
Conduit
outlet
Pressure
vessel
Switch
actuating
level
reference
marks
2.3
Piping
Figure 3 shows a typical piping installation of a Magnetrol
Series 3 control to a pressure vessel. Level decals on control
identify the actuation levels for the bottom switch mechanism of a unit with three switches at minimum specific
gravity. To find the actuation levels for a unit with one
switch at different minimum specific gravities, refer to the
charts in Actuation Levels, Steam Service Ratings and Specific
Gravities, Section 5.2.5, on page 27.
Shutoff
valve
Use pipe of sufficient strength to support the control. If
necessary, provide a stand or hanger to help support its
weight. All piping should be straight and free of “low
spots” or “pockets” so that lower liquid line will drain
towards the vessel and upper vapor line will drain toward
the control. Shut-off valves are recommended for installation between the vessel and the control. If control is to be
used with a low temperature liquid (one which will “boil”
in the float chamber if outside heat is absorbed), the
chamber and piping should be insulated. Such boiling
in the chamber will cause false level indications.
DO NOT INSULATE SWITCH MECHANISM
HOUSING.
Max. 12"
Drain
valve
Figure 3
Typical Piping Arrangement
On controls equipped with pneumatic switch assemblies,
consult bulletin on mechanism furnished for air (or gas)
piping instructions. Refer to the chart on page 7 for
bulletin numbers for pneumatic switches.
2.4
Mounting
Caution: If equipment is used in a manner not specified by the
manufacturer, protection provided by the equipment may
be impaired.
Caution: This instrument is intended for use in Installation Category
II, Pollution Degree 2.
Adjust piping as required to bring control to a vertical
position. Magnetrol controls must be mounted within 3°
of vertical. A 3° slant is noticeable by eye, but installation
should be checked with a spirit level on top and/or sides
of float chamber.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5
Controls should be mounted as close to the vessel as possible. This will result in a more responsive and accurate level
change in the control. Liquid in a long line may be cooler
and more dense than liquid in the vessel causing lower level
indication in the control than actual level in the vessel.
Caution: Operation of all buoyancy type level devices should be
done in such a way as to minimize the action of dynamic
forces on the float or displacer sensing element. Good
practice for reducing the likelihood of damage to the control is to equalize pressure across the device slowly.
2.5
Wiring
NOTE: A switch or circuit breaker shall be installed in close proximity to equipment and within easy reach of operator. It shall be
marked as the disconnecting device for the equipment.
Screw
Set
Screw
NOTE: For supply connections in installations with ambient temperature up to +158° F (+70° C), use wire with a minimum rating
of +167° F (+75° C) as required by the process conditions.
Installations with ambient temperatures up to +176° F
(+80° C) require wire with a minimum rating of +185° F
(+85° C) as required by the process conditions. Use a minimum of 14 AWG wire for power and ground field wires.
Screw
Figure 4
NEMA 4X/7/9
Caution: Level controls are shipped from the factory with the
enclosing tube tightened and the middle set screw, on the
housing base, locked to the enclosing tube. Failure to
loosen the set screw prior to repositioning the conduit connection may cause the enclosing tube to loosen, resulting
in the possible leakage of the process liquid or vapor.
Internal Circuit
(Left) Switch
Close on high level
Line
4
1
5
2
6
3
Load
Internal Circuit
(Right) Switch
Load
1. Loosen set screw(s) at base of switch housing. Refer to
Figure 4.
Close on high level
Common
Common
Close on low level
Close on low level
Load
Load
Figure 5
Wiring diagram for DPDT
Series A, B, C, D, E & F switches
6
Series 3 controls are shipped with the conduit entry of
the switch housing placed 180° opposite to the tank configurations to simplify installation in most cases. If this
configuration is appropriate to the installation, proceed to
step 4 to begin wiring the unit. If another configuration is
desired, the switch housing can be easily rotated by first
following steps 1, 2, and 3.
2. Switch housing may be rotated 360° to allow correct positioning of conduit outlet.
Line
3. Tighten set screw(s) at base of switch housing.
4. Unscrew and remove switch housing cover. The threads
have been lubricated to facilitate removal.
NOTE: On high temperature applications (above +250° F [+121° C] in
float chamber), high temperature wire should be used
between control and first junction box located in a cooler
area. On non-hazardous applications, flexible conduit may be
used between the control and the first junction box.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5. The switch terminals are located next to the conduit outlet
to facilitate wiring. Bring supply wires through conduit
outlet. Route extra wire around enclosing tube under the
baffle plate and connect them to the proper terminals.
Refer to the wiring diagram in your switch bulletin for this
information. Refer to chart below for switch instruction
manual numbers.
Switch Series
Letter
Description
Bulletin
No.
B, C, D
Dry Contact Switch
42-683
F, 8, 9
High Temperature Hermetically Sealed
Snap Switch
42-799
Hermetically Sealed Snap Switch
42-694
R
High Temperature Snap Switch
42-799
J
Bleed Type Pneumatic Switch
42-685
K
Non-Bleed Type Pneumatic Switch
42-686
HS, H1
NOTE: For models with a Series HS or H1 switch with high temperature lead wire, the leads are routed out through the conduit
opening by the factory. A suitable conduit box should be provided for the connection of the leads to the control wiring.
6. Dress wiring to ensure no interference or contact with
actuation of switch, or replacement of switch housing
cover.
OBSERVE ALL APPLICABLE ELECTRICAL CODES
AND PROPER WIRING PROCEDURES.
Prevent moisture seepage into the enclosure by installing
approved seal-drain fittings in the conduit run leading into
the unit.
Caution: In hazardous areas, do not power the unit until the
conduit is sealed and the enclosure cover is screwed
down securely.
7. Replace housing cover.
8. If control has been furnished with an explosion proof or
moisture proof (gasketed) switch housing, it must be
sealed at the conduit outlet with a suitable compound or
non-hardening sealant to prevent entrance of air.
9. Test switch action by varying liquid level in float chamber.
NOTE: If switch mechanism fails to function properly, check vertical
alignment of control housing and consult installation bulletin
on switch mechanism furnished.
10. Check cover-to-base fit to be certain that gasketed joint is
tight. A positive seal is necessary to prevent infiltration of
moisture-laden air or corrosive gasses into switch housings.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
7
3.0
Switch Differential Adjustment
The standard differential of Series 3 float models with only
one switch mechanism may be field-adjusted. Adjustment
may be necessary if a wider differential needs to be set to
overcome switch chatter caused by the process.
The differential, or the amount of level travel between
“switch-on” and “switch-off ,” may be adjusted by
repositioning the lower jam nuts on the float stem.
This adjustment is different for high level and low level
controls. Refer to the appropriate section below for
adjustment instructions.
Caution: Maximum differential adjustment is 1 inch (25 mm).
3.1
Low Level Controls
On low level controls the switch trips on the lower actuation
point and resets on the higher actuation point. Widening
the differential will allow the switch to trip on the original
actuation point and reset at a later, or higher, point.
Switch housing
cover
Enclosing tube
Refer to Figures 7 and 8
Conduit
connection
Housing base
NOTE: To widen the differential one inch, the lower jam nuts must be
set proportionately lower on the stem (i.e., in this example
1 inch).
Enclosing tube nut
Chamber
Float
Figure 6
8
The differential on low level controls may be adjusted by
repositioning the lower jam nuts on the float stem. The
standard factory setting is for a minimum amount of play
(gap) between the top jam nuts and the attraction sleeve as
shown in Figure 7 on page 9.
1. Determine what change in differential is necessary.
2. Make sure power source is turned off.
3. NEMA 4X/7/9—Unscrew and remove switch housing
cover.
4. Disconnect power supply wires from switch mechanism.
Pull wires out of conduit connection opening in housing
base. Refer to Figure 6.
5a. Perform system shut-down procedures as required to
relieve pressure from float chamber of control. Allow unit
to cool.
5b. Close shut-off valves (if so equipped) to isolate control
from tank. Drain off liquid in float chamber. Refer to
Figure 3 on page 5.
5c. On installations without shut-off valves, relieve pressure
from the tank. Drain liquid in tank to a level below the
connections of the float chamber.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
NOTE: Level control, connections and pipe lines need not be
removed from the tank.
Slight
play (gap)
Must be
allowed
(0.03"
typical)
Replace in same position
D
Position of
bottom
jam nuts
(normal
factory
setting)
Maximum gap
setting (applies to
models having a
single switch
mechanism with
a single magnet
actuator only)
Figure 7
1.00
(25 mm)
Figure 8
Drop bottom
jam nuts to
increase gap
setting (refer
to above
instructions)
6. Loosen enclosing tube nut with a 15⁄16" wrench. Unscrew
enclosing tube counterclockwise (switch and housing base
will rotate also) until it is free. Refer to Figure 6 on page 8.
7. Lift enclosing tube, switch, and base off float chamber.
Jam nuts and attraction sleeve are now accessible.
8. Measure the distance “D” from the top edge of the upper
jam nuts to the top of the float stem. Refer to Figure 8.
Record this measurement.
9. Loosen and remove upper jam nuts, guide washer, and
attraction sleeve.
10. Loosen and adjust lower jam nuts to the desired position.
Tighten lower jam nuts securely. Refer to Figure 8.
11. Replace attraction sleeve on stem.
12. Replace upper jam nuts and guide washer on the stem in
the position previously noted. Tighten upper jam nuts
securely. Refer to Figure 8.
NOTE: Using a new enclosing tube gasket when reassembling
enclosing tube to the chamber. Make certain that all gasket
surfaces are thoroughly cleaned to allow proper gasket
seating. Coat enclosing tube threads with “anti-seizing”
compound.
13. Replace enclosing tube, switch, and base on chamber. Screw
tube clockwise until tightened to 200–225 foot-pounds
of torque.
14. Rotate switch housing to correct position and tighten set
screw at base of switch housing. Refer to Figure 4 on
page 6.
15. Bring supply wires through conduit outlet. Follow steps 5
through 10 in Wiring, Section 2.5 on pages 6 and 7.
16. Test switch action by varying liquid level in float chamber.
NOTE: If switch mechanism fails to function properly, check vertical
alignment of control housing and consult installation bulletin
on switch mechanism. If the unit still fails to function properly,
consult the factory.
3.2
High Level Controls
On high level controls the switch trips on the higher actuation point and resets on the lower actuation point.
Caution: On high level controls, widening the differential requires
raising the trip point a proportional amount. The reset
point will remain the same.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
9
To widen the differential by raising the trip point, follow
steps 1 through 16 in Low Level Controls, Section 3.1 on
pages 8 and 9.
Caution: After increasing gap setting, be certain to check for
proper operation of switch mechanism by raising and lowering float assembly. Magnet must "snap" cleanly with
additional float movement available after magnet snaps.
4.0
Preventive Maintenance
Periodic inspections are necessary to keep your level control in good working order. This control is a safety device
to protect the valuable equipment it serves. A systematic
program of “preventive maintenance” must be implemented when the control is placed into service. If the following
sections on “what to do” and “what to avoid” are observed,
your control will provide reliable protection of your equipment for many years.
4.1
What To Do — Every 6 Months (minimum)
4.1.1 Switch Corrosion Inspection
For every 6 months in service, conduct the following
maintenance and inspection checks.
NOTE: Conduct this inspection every 3 months for applications
where the switches are exposed to corrosive environments.
Some environments may cause accelerated corrosion on
the switch mechanism. To identify switch corrosion
prior to failure:
1. Disconnect power to the switch.
2. Remove switch housing cover to inspect switch mechanisms for visible signs of corrosion on terminals and wires.
NOTE: When removing switch housing cover, secure housing base to
prevent rotation of the base and enclosing tube. If cover
proves difficult to remove, loosen housing base set screws
before using a crossbar to free the cover. Loosening the set
screws will prevent accidental rotation of the enclosing tube
and possible leakage of process media.
3. Dry contact switches should be inspected for excessive
wear on actuating lever or misalignment of adjustment
screw at point of contact between screw and lever. Such
wear can cause false switch actuating levels. Adjust switch
mechanism to compensate (if possible) or replace switch.
10
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
Adjustment
screw
Snap
switch
Terminal
screws
Switch wires
Switch
mechanism
clamping screw
Supply wires
Figure 9
Adjustment
screw
Snap
switch
Terminal
screws
4. Controls may sometimes be exposed to excessive heat or
moisture. Under such conditions, insulation on electrical
wiring may become brittle, eventually breaking or peeling
away. The resulting bare wires can cause short circuits.
Check wiring carefully and replace at the first sign of
brittle insulation.
5. Vibration may sometimes cause terminal screws to loosen.
Check all terminal connections to be certain that screws
are tight.
6. Conduct a continuity test for switch contacts using a low
voltage DC circuit with an indicator.
7. Switches that are corroded or that failed the contact
continuity test should be replaced. DO NOT operate
your control with defective or maladjusted switch
mechanisms (refer to bulletin on switch mechanisms
for service instructions.)
8. Verify that switch housing cover and conduit seal are
properly closed after each inspection of the switch
mechanism(s).
NOTE: In applications with presence of salt-laden air or corrosive
vapors, contact Magnetrol for possible alternate switch
mechanisms.
4.1.2 Switch and Wiring Inspection
Switch wires
Supply wires
Figure 10
Switch
mechanism
clamping screw
1.
2.
3.
Switch
mechanism
Baffle
plate
4.
Enclosing
tube
Housing base
casting hub
Housing
base
The switch mechanism and supply wiring need to be in
proper position to assure correct switch operation.
Remove switch housing cover to inspect the supply wires.
Check that the supply wires are attached to the terminal
block and run under the baffle plate. Be certain that excess
wire does not interfere with the actuation of the switch
and that adequate clearance exists for replacement of
switch housing cover.
Manually push on the magnet of the switch mechanism to
confirm that the mechanism pivots freely. If it does not,
the switch mechanism should be replaced.
Make sure the switch mechanism is seated all the way
down on the baffle plate. Refer to Figure 11. Check that
the mechanism clamping screw is tightened to assure that
the mechanism is secured to the enclosing tube and in
proper position on the baffle plate. Refer to Figure 12 on
page 12. The baffle plate should rest on the housing base
casting hub.
Figure 11
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
11
NOTE: HS series switches use a cylindrical spacer in place of the
baffle plate. Refer to Figure 13.
Figure 12
Mechanism
clamping screw
HS Switch
Mechanism
Switch
Spacer
Switch
Washer
Enclosing
Tube
Housing Base
Casting Hub
Housing
Base
5. If the above wiring conditions are not met the unit should
be rewired. Proceed to step 6.
6. Disconnect power to the switch.
7. The baffle plate is notched at the front and rear for control
wires to pass through. Control wires should enter through
the conduit entry, pass under the baffle plate to the notch,
then proceed through to the terminal block. Refer to
Figure 14.
8. Control wires should not touch moving parts in any way.
9. The control wires should be attached to the terminal block
so that they run from the terminal block, down through
the notch, and under the baffle plate.
NOTE: The control wires must not interfere with the switch mechanism.
10. Connect power supply to the control and conduct
functional test of unit as described below.
11. Replace switch housing cover and place control into service.
4.1.3 Functional Test of Unit
This procedure will assure that the complete unit is
functioning properly. This test should be conducted after
switch and wiring inspections have been completed.
1. Adjust piping as required to bring control to a vertical
position. Control must be mounted within 3° of vertical.
Installation should be checked with an indicating level on
top or sides of float chamber.
Figure 13
2. Check the chamber mounting within 3° of vertical after
the boiler installation.
Terminal block assembly
Switch
mechanism
Baffle plate
Notches in
baffle plate
Run wires
under baffle
plate to terminal
block.
3. Raise level in the vessel sufficient to raise the float and
trip the switch. Lower level in the vessel sufficient to
lower float and reset the switch. Confirm switch trips and
resets at expected levels (contact Magnetrol for specific
information on trip points; have the serial number of the
unit readily available).
Conduit entry
Figure 14
Placement of Supply Wires
12
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
4.2
What To Do — Every 12 Months (minimum)
4.2.1 Switch Corrosion Inspection
For every 12 months in service, conduct the following
maintenance and inspection checks in addition to customer specific or code requirements.
NOTE: Conduct this inspection every 3 months for applications
where the switches are exposed to corrosive environments.
1. Disconnect power to the switch.
2. Remove switch housing cover to inspect switch mechanisms for visible signs of corrosion on terminals and wires.
NOTE: When removing switch housing cover, secure housing base to
prevent rotation of the base and enclosing tube. If cover
proves difficult to remove, loosen housing base set screws
before using a crossbar to free the cover. Loosening the set
screws will prevent accidental rotation of the enclosing tube
and possible leakage of process media.
Terminal screws
Figure 15
Mechanism
clamping screw
3. Dry contact switches should be inspected for excessive
wear on actuating lever or misalignment of adjustment
screw at point of contact between screw and lever. Such
wear can cause false switch actuating levels. Adjust switch
mechanism to compensate (if possible) or replace switch.
4. Controls may sometimes be exposed to excessive heat or
moisture. Under such conditions, insulation on electrical
wiring may become brittle, eventually breaking or peeling
away. The resulting bare wires can cause short circuits.
Check wiring carefully and replace at the first sign of
brittle insulation.
5. Vibration may sometimes cause terminal screws to loosen.
Check all terminal connections to be certain that screws
are tight. Refer to Figure 15.
6. Conduct a continuity test for switch contacts, using a low
voltage DC circuit with an indicator.
7. Switches that are corroded or that failed the contact continuity test should be replaced. DO NOT operate your
control with defective or maladjusted switch mechanisms
(refer to bulletin on switch mechanisms furnished for
service instructions.)
8. Verify that switch housing cover and conduit seal are
properly closed after each inspection of the switch
mechanism(s).
NOTE: In applications with presence of salt-laden air or corrosive
vapors, contact Magnetrol for possible alternate switch
mechanisms.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
13
4.2.2 Switch and Wiring Inspection
The switch mechanism and supply wiring need to be in
proper position to assure correct switch operation.
Terminal screws
1. Remove switch housing cover to inspect the supply wires.
2. Check that the supply wires are attached to the terminal
block and run under the baffle plate. Refer to Figure 14 on
page 12. Be certain that excess wire does not interfere with
the actuation of the switch and that adequate clearance
exists for replacement of switch housing cover.
3. Manually push on the magnet of the switch mechanism to
confirm that the mechanism pivots freely. If it does not,
the switch mechanism should be replaced.
4. Make sure the switch mechanism is seated down on the
baffle plate. Refer to Figure 11 on page 11. Check that the
mechanism clamping screw is tightened to assure that the
mechanism is secured to the enclosing tube and in proper
position on the baffle plate. Refer to Figure 16. The baffle
plate should rest on the housing base casting hub.
Mechanism
clamping screw
Figure 16
Adjustment
screw
Snap
switch
NOTE: HS series switches use a cylindrical spacer in place of the
baffle plate. Refer to Figure 15 on page 13.
Terminal
screws
5. If the above wiring conditions are not met, the unit should
be rewired. Proceed to step 6.
6. Disconnect power to the switch.
7. The baffle plate is notched at the front and rear for
control wires to pass through. Control wires should enter
through the conduit entry, pass under the baffle plate to
the notch, then proceed through to the terminal block.
Refer to Figure 14 on page 12.
8. Control wires should not touch moving parts in any way.
9. The control wires should be attached to the terminal block
so that they run from the terminal block, down through
the notch, and under the baffle plate.
Switch wires
Switch
mechanism
clamping screw
Supply wires
Figure 17
Adjustment
screw
NOTE: The control wires must not interfere with the switch mechanism.
Snap
switch
Terminal
screws
10. Connect power supply to the control and conduct functional test of unit as described below.
11. Replace switch housing cover and place control into
service.
Switch wires
Supply wires
Figure 18
14
Switch
mechanism
clamping screw
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
4.2.3 Control Head Removal and Installation
1.
2.
3.
4.
5.
6.
Inspection of the interior of the chamber is possible on
flanged cage models. To do this, the control head must be
removed to provide proper access to the chamber. This
procedure will assure that the head assembly is removed
and reinstalled properly.
Vessel should be at a safe temperature and pressure before
opening the pressure boundary.
Power down all wiring to the unit.
Remove all wiring and conduit from the unit.
Remove flange bolts.
Prepare an area where the head assembly can be placed
such that it rests on the flange in its normal orientation
(two 2×4 boards placed across an open drum work well).
Refer to Figure 19.
Carefully lift the head assembly by holding the sides of the
flange. Maintain the head assembly as much as possible in
the vertical position.
Figure 19
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
15
Top jam
nuts
Bottom jam
nuts
Attraction
sleeve
Enclosing tube
(ref.)
Dim. A
0.03"
Minimum
gap setting
Head
flange
(ref.)
Stop tube
Sleeve
stop strap
Retaining
screws
Float and stem
assembly
Figure 20
NOTE: Care must be taken not to place side force on the float which
could bend the stem.
7. With the unit resting in its temporary fixture in an upright
position, it can now be inspected or repaired.
Caution: Do not place the unit on its side — this could result in
damage to the stem.
8. Conduct a check for float stem straightness as follows:
8.1 Remove the stem assembly including attraction sleeve
from the head assembly by removing the two screws
holding the stop strap to the bottom of the flange.
See Figure 20 for assembly schematic.
8.2 Check the stem straightness by aligning the stem
against a straight edge. Stems that are bent in excess
of 1⁄8 inch over any 6 inch length should not be used
in this condition. Replace any bent stems. See
Replacement Parts, Section 5.3.
8.3 Ensure that the components in the stem assembly are
in good condition and surfaces are clear of potential
obstructions. The stem assembly is reinstalled by
securing the stop strap to the flange. Ensure that the
attraction sleeve moves freely through the enclosing
tube and that the stem assembly surfaces are smooth.
NOTE: Care must be taken during the straightness check to ensure
the attraction sleeve is not removed from the stem and the
jam nuts settings are not changed.
9. In the container that the unit is set on, raise the liquid
level sufficiently to lift the float and trip the switch mechanism. Inspect inside of chamber for any obstructions or
scale buildup. If excessive buildup is present, the interval
between inspections should be shortened. Remove old gasket such that mating flange surfaces are completely clean.
Position new gasket on chamber flange before replacing
the head assembly.
NOTE: The float is restricted from moving laterally by the chamber, in
the test configuration the float and stem can move further off
center than possible under normal operation. Avoid excess
movement in this lateral direction during the test. If switch
trips, the unit may be reassembled.
10. Replace the assembly keeping it as vertical as possible.
Carefully lower the assembly into the chamber making
sure that the stem does not become bent during installation. Refer to Figure 19 on page 15.
11. Tighten flange bolts per torque values as indicated in table
on the next page.
16
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
Model
Flange Bolting
B3F – 150#
100 – 120 ft-lbs
B3F – 300#, G3F – 150#, G3F – 300#
180 – 200 ft-lbs
B3F – 600#
300 – 320 ft-lbs
G3F – 600#, Z3F – 600#
470 – 490 ft-lbs
K3F – 600#
675 – 710 ft-lbs
Z3F – 900#
775 – 850 ft-lbs
Enclosing Tube
200-225 ft-lbs
12. Attach wiring and connect power supply as described in
Switch and Wiring Inspection, Section 4.2.2 on page 14.
4.2.4 Functional Test of Unit
This procedure will assure that the complete unit is
functioning properly. This test should be conducted after
switch and wiring inspections have been completed.
1. Adjust piping as required to bring control to a vertical
position. Control must be mounted within 3° of vertical.
Installation should be checked with an indicating level on
top or sides of float chamber.
2. Check the chamber mounting within 3° of vertical after
the boiler installation.
3. Raise level in the vessel sufficient to raise the float and
trip the switch. Lower level in the vessel sufficient to
lower float and reset the switch. Confirm switch trips and
resets at expected levels (contact Magnetrol for specific
information on trip points; have the serial number of the
unit readily available).
4.3
Troubleshooting
Usually the first indication of improper operation is failure
of the controlled equipment to function, i.e., pump will
not start (or stop), signal lamps fail to light, etc. When
these symptoms occur, whether at time of installation or
during routine service thereafter, check the following
potential external causes first:
• Fuses may be blown
• Reset button(s) may need resetting
• Power switch may be open
• Controlled equipment may be faulty
• Wiring leading to control may be defective
If a thorough inspection of these possible conditions fails
to locate the trouble, proceed next to a check of the
control's switch mechanism.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
17
4.3.1 Check Switch Mechanism
1.
2.
3.
4.
5.
6.
7.
8.
Pull switch or otherwise disconnect power to the control.
Remove switch housing cover.
Disconnect power wiring from switch assembly.
Swing magnet assembly in and out by hand to check carefully for any sign of binding. Assembly should require
minimal force to move it through its full swing.
If binding exists, magnet may be rubbing enclosing tube.
If magnet is rubbing, loosen magnet clamp screw and shift
magnet position. Retighten magnet clamp screw.
If switch magnet assembly swings freely and mechanism
still fails to actuate, check installation of control to be
certain it is within the specified 3° of vertical.
Check continuity of switch with ohmmeter.
If switch mechanism is operating satisfactorily, proceed to
check sensing unit.
NOTE: Spare switches should be kept on hand at all times.
4.3.2 Check Sensing Unit
1. Reconnect power supply and carefully, manually actuate
switch mechanism (use a non-conductive tool on electrical
switch mechanisms) to determine whether controlled
equipment will operate.
Caution: With electrical power on, care should be taken to avoid
contact with switch leads and connections at terminal
block.
Shutoff valve
(if used)
Conduit
outlet
Switch
actuating
level reference
mark
Optional liquid leg
connection to vessel
Shutoff valve
(if used)
Optional blow-down
or drain valve
Figure 21
18
2. If controlled equipment responds to manual switch actuation test, trouble may be located in the level sensing portion
of the control, float(s), stem(s), and magnetic attraction
sleeve(s).
3. Check to be certain liquid is entering float chamber. A
valve may be closed or piping plugged.
Caution: Be certain to pull disconnect switch or otherwise ensure
that electrical circuit(s) through control is deactivated.
Close operating medium supply valve on controls
equipped with pneumatic switch mechanisms.
4. Disconnect wiring from supply side of switch mechanism(s) and remove electrical conduit or operating medium line connections to switch housing.
5. Perform system shutdown to relieve pressure from float
chamber of control and allow unit to cool.
6. Close shutoff valves (if equipped) to isolate control from
vessel. Drain off liquid in chamber if necessary.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
7. On installations without shutoff valves, relieve pressure
from vessel and drain off liquid head above control
mounting level.
NOTE: Control chamber, connections, and pipe lines need not be
removed from vessel or boiler.
8. Remove switch housing assembly by loosening enclosing
tube hex nut, which is located immediately below housing
base. Refer to Figure 6 on page 8.
9. With switch housing assembly removed, inspect attraction
sleeve(s) and inside of enclosing tube for excessive corrosion
or solids buildup, which could restrict movement, preventing sleeve(s) from reaching field of switch magnet(s).
10.If differential has been changed in the field by repositioning the lower jam nuts on the float stem, check tightness
and position of the jam nuts.
11.Check float to be certain it is buoyant in the liquid (float
chamber or vessel must have adequate liquid level). If float
is determined to be filled with liquid, or it is collapsed, it
must be replaced immediately.
Caution: Do not attempt to repair a float. See Section 5.3,
Replacement Parts.
If all components in the control are in operating condition,
the trouble must be located external to the control. Repeat
inspection of external conditions previously described.
NOTE: If difficulties are encountered which cannot be identified,
consult the factory or your local representative for assistance.
A complete description of the trouble should be provided
along with information concerning your piping and mounting
arrangement, plus a description of your operating sequence.
Sketches or photographs showing the installation are also
beneficial.
When communicating about your control, be certain to
always specify the complete Model and Serial numbers.
4.4
What To Avoid
1. Never leave switch housing cover removed from the control longer than necessary to make routine inspections.
2. Never place a jumper wire across terminals to “cut-out”
the control. If a “jumper” is necessary for test purposes, be
certain it is removed before placing control into service.
3. Never attempt to make adjustments or replace switches
without reading instructions carefully. Certain adjustments
provided for in level controls should not be attempted in
the field. When in doubt, consult the factory or your local
representative.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
19
4. Never use lubricants on pivots of switch mechanisms.
A sufficient amount of lubricant has been applied at the
factory to ensure a lifetime of service. Further oiling is
unnecessary and will only tend to attract dust and dirt
which can interfere with mechanism operation.
5.0
Reference Information
5.1
Agency Approvals
AGENCY
APPROVED MODEL
APPROVAL CLASSES
FM
All with an electric switch mechanism and a housing
listed as NEMA 4X/7/9
Class I, Div 1, Groups C & D
Class II, Div 1, Groups E, F & G
All with an electric switch mechanism and a housing
listed as NEMA 4X/7/9 Class I, Div 1, Group B
Class I, Div 1, Groups B, C & D
Class II, Div 1, Groups E, F & G
All with a Series HS, H1, F, 8 or 9 electric switch
mechanism and a housing listed as CSA TYPE 4X
Class I, Div 2, Groups B, C & D
All with an electric switch mechanism and a housing
listed as NEMA 4X/7/9
Class I, Div 1, Groups C & D
Class II, Div 1, Groups E, F & G
All with an electric switch mechanism and a housing
listed as NEMA 4X/7/9 Class I, Div 1, Group B
Class I, Div 1, Groups B, C & D
Class II, Div 1, Groups E, F & G
All with an electric switch mechanism and an
ATEX housing ATEX II 2 G EEx d IIC T6
94/9/EC
IEC Ex Ex d IIC T6
IP 66
All models
Installation Category II
Pollution Degree 2
CSA
ATEX / IEC Ex CE
Low Voltage Directives
2006/95/EC
per Harmonized Standard
EN 61010-1/1993 & Amendment No. 1
Controls with two or more HS or H1 switches are not ATEX approved.
IEC Installation Instructions:
The cable entry and closing devices shall be Ex d certified suitable for the conditions of use and correctly installed.
For ambient temperatures above +55° C or for process temperatures above +150° C, suitable heat resistant cables shall be
used.
Heat extensions (between process connection and housing) shall never be insulated.
Special conditions for safe use:
When the equipment is installed in process temperatures higher than +85° C the temperature classification must be reduced
according to the following table as per IEC60079-0.
20
Maximum Process
Temperature
Temperature
Classification
< 85° C
T6
< 100° C
T5
< 135° C
T4
< 200° C
T3
< 300° C
T2
< 450° C
T1
These units are in conformity with IECEx KEM 05.0020X
Classification Ex d IIC T6
Tambient -40° C to +70° C
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5.2
Specifications
5.2.1 Dimensional Data — Sealed Cage Models
Inches (mm)
M
M
L
L
NEMA 1: 8.50 (216)
NEMA 4X/7/9: 10.12 (257)
Group B: 10.12 (257)
K
K
K
Plugged
K
Plugged
HL
(Ref) C
HL
LL
LL
(Ref) F
A
D
B
Figure 22
E
Threaded & Socket Weld
Upper Side/Bottom
Figure 23
Flanged Upper Side/Bottom
M
L
Conduit Connections K
K
Electrical Switches
NEMA 4X/7/9: 1" NPT
Group B:
1" NPT
Pneumatic Switches
1
NEMA 1:
⁄4" NPT
K
Plugged
Actuation levels
HL
(Ref) J
LL
G
Outline
Dimensions
NEMA 4X/7/9
NEMA 4X/7/9,
Group B
NEMA 1
H
Figure 24
L
M
3.87
(98)
5.93
(151)
5.00
(127)
4.62
(117)
Allow 8" (203 mm) over head
clearance for cover removal.
All housings rotatable 360°.
Flanged Side/Side
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
21
5.2.2 Dimensional Specifications – Sealed Cage Models
Inches (mm)
CHAMBERS WITH 1-INCH CONNECTIONS — 150 LB. AND 300 LB. ANSI CLASS
1" NPT Threaded
& Socket Weld
Model
Code
B35
C35
G35
V35
Z35
1" Flanged
Upper Side/Bottom
A
B
C
8.92
(227)
8.92
(227)
4.15
(105)
4.15
(105)
9.80
(249)
8.92
(227)
9.80
(249)
D
Std.
14"
15.12
(384)
15.12
(384)
11.56
(294)
11.56
(294)
14.00
(356)
14.00
(356)
4.69
(119)
16.17
(410)
12.31
(313)
4.15
(105)
4.69
(119)
15.12
(384)
16.17
(410)
11.56
(294)
12.31
(313)
E
1" Flanged
Side/Side
F
G
Std.
14"
Std.
14"
6.69
(170)
6.69
(170)
17.76
(451)
17.76
(451)
20.20
(513)
20.20
(513)
12.21
(310)
12.21
(310)
14.00
(356)
14.00
(356)
14.00
(356)
7.19
(183)
18.68
(474)
20.36
(517)
12.96
(329)
14.00
(356)
14.00
(356)
6.69
(170)
7.19
(183)
17.76
(451)
18.68
(474)
20.20
(513)
20.36
(517)
12.21
(310)
12.96
(329)
H
J
Std.
14"
6.69
(170)
6.69
(170)
18.41
(468)
18.41
(468)
20.20
(513)
20.20
(513)
14.00
(356)
7.19
(183)
19.33
(490)
20.36
(517)
14.00
(356)
14.00
(356)
6.69
(170)
7.19
(183)
18.41
(468)
19.33
(490)
20.20
(513)
20.36
(517)
CHAMBERS WITH 11⁄2-INCH CONNECTIONS — 150 LB. AND 300 LB. ANSI CLASS
Model
Code
11⁄2" NPT Threaded
& Socket Weld
A
B
C
8.92
(227)
8.92
(227)
4.22
(107)
4.22
(107)
G35
9.80
(249)
V35
Z35
B35
C35
11⁄2" Flanged
Upper Side/Bottom
D
15.12
(384)
15.12
(384)
Std.
12.56
(319)
12.56
(319)
14"
14.00
(356)
14.00
(356)
4.75
(121)
16.17
(410)
13.31
(338)
8.92
(227)
4.22
(107)
15.12
(384)
9.80
(249)
4.75
(121)
16.17
(410)
E
11⁄2" Flanged
Side/Side
F
G
7.69
(195)
7.69
(195)
Std.
18.76
(477)
18.76
(477)
14"
20.20
(513)
20.20
(513)
Std.
13.21
(336)
13.21
(336)
14"
14.00
(356)
14.00
(356)
14.00
(356)
8.19
(208)
19.68
(500)
20.36
(517)
13.96
(355)
12.56
(319)
14.00
(356)
7.69
(195)
18.76
(477)
20.20
(513)
13.31
(338)
14.00
(356)
8.19
(208)
19.68
(500)
20.36
(517)
H
J
7.69
(195)
7.69
(195)
Std.
19.41
(493)
19.41
(493)
14"
20.20
(513)
20.20
(513)
14.00
(356)
8.19
(208)
20.33
(516)
20.36
(517)
13.21
(336)
14.00
(356)
7.69
(195)
19.41
(493)
20.20
(513)
13.96
(355)
14.00
(356)
8.19
(208)
20.33
(516)
20.36
(517)
CHAMBERS WITH 2-INCH CONNECTIONS — 150 LB. AND 300 LB. ANSI CLASS
Model
Code
2" NPT Threaded
& Socket Weld
2" Flanged
Upper Side/Bottom
A
B
C
8.92
(227)
8.92
(227)
4.34
(110)
4.34
(110)
G35
9.80
(249)
V35
Z35
B35
C35
22
D
15.12
(384)
15.12
(384)
Std.
12.56
(319)
12.56
(319)
14"
14.00
(356)
14.00
(356)
4.88
(124)
16.17
(410)
13.31
(338)
8.92
(227)
4.34
(110)
15.12
(384)
9.80
(249)
4.88
(124)
16.17
(410)
E
2" Flanged
Side/Side
F
G
7.69
(195)
7.69
(195)
Std.
18.76
(477)
18.76
(477)
14"
20.20
(513)
20.20
(513)
Std.
13.21
(336)
13.21
(336)
14"
14.00
(356)
14.00
(356)
14.00
(356)
8.19
(208)
19.68
(500)
20.36
(517)
13.96
(355)
12.56
(319)
14.00
(356)
7.69
(195)
18.76
(477)
20.20
(513)
13.31
(338)
14.00
(356)
8.19
(208)
19.68
(500)
20.36
(517)
H
J
7.69
(195)
7.69
(195)
Std.
19.41
(493)
19.41
(493)
14"
20.20
(513)
20.20
(513)
14.00
(356)
8.19
(208)
20.33
(516)
20.36
(517)
13.21
(336)
14.00
(356)
7.69
(195)
19.41
(493)
20.20
(513)
13.96
(355)
14.00
(356)
8.19
(208)
20.33
(516)
20.36
(517)
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5.2.2 Dimensional Specifications – Sealed Cage Models (cont.)
Inches (mm)
CHAMBERS WITH 1-INCH CONNECTIONS — 600 LB. & 900 LB. ANSI CLASS
Model
Code
1" NPT Threaded
& Socket Weld
1" Flanged
Upper Side/Bottom
D
F
G
B
C
8.92
(227)
8.92
(227)
4.15
(105)
4.15
(105)
15.12
(384)
15.12
(384)
G35
9.80
(249)
4.69
(119)
16.17
(410)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
V35
8.92
(227)
4.15
(105)
15.12
(384)
14.00
(356)
—
9.00
(229)
20.20
(513)
—
14.00
(356)
—
9.00
(229)
20.20
(513)
—
Z35
9.80
(249)
4.69
(119)
16.17
(410)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
B35
C35
16"
—
—
9.00
(229)
9.00
(229)
14"
20.20
(513)
20.20
(513)
16"
—
—
14"
14.00
(356)
14.00
(356)
16"
—
—
H
J
A
14"
14.00
(356)
14.00
(356)
E
1" Flanged
Side/Side
9.00
(229)
9.00
(229)
14"
20.20
(513)
20.20
(513)
16"
—
—
CHAMBERS WITH 11⁄2-INCH CONNECTIONS — 600 LB. & 900 LB. ANSI CLASS
Model
Code
11⁄2" NPT Threaded
& Socket Weld
11⁄2" Flanged
Upper Side/Bottom
D
F
G
B
C
8.92
(227)
8.92
(227)
4.22
(107)
4.22
(107)
15.12
(384)
15.12
(384)
G35
9.80
(249)
4.75
(121)
16.17
(410)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
V35
8.92
(227)
4.22
(107)
15.12
(384)
14.00
(356)
—
9.00
(229)
20.20
(513)
—
14.00
(356)
—
9.00
(229)
20.20
(513)
—
Z35
9.80
(249)
4.75
(121)
16.17
(410)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
B35
C35
16"
—
—
9.00
(229)
9.00
(229)
14"
20.20
(513)
20.20
(513)
16"
—
—
14"
14.00
(356)
14.00
(356)
16"
—
—
H
J
A
14"
14.00
(356)
14.00
(356)
E
11⁄2" Flanged
Side/Side
9.00
(229)
9.00
(229)
14"
20.20
(513)
20.20
(513)
16"
—
—
CHAMBERS WITH 2-INCH CONNECTIONS — 600 LB. & 900 LB. ANSI CLASS
Model
Code
2" NPT Threaded
& Socket Weld
2" Flanged
Upper Side/Bottom
D
F
G
B
C
8.92
(227)
8.92
(227)
4.34
(110)
4.34
(110)
15.12
(384)
15.12
(384)
G35
9.80
(249)
4.88
(124)
16.17
(410)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
V35
8.92
(227)
4.34
(110)
15.12
(384)
14.00
(356)
—
10.00
(254)
20.20
(513)
—
14.00
(356)
—
10.00
(254)
20.20
(513)
—
Z35
9.80
(249)
4.88
(124)
16.17
(410)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
—
16.00
(406)
10.00
(254)
—
22.36
(568)
B35
C35
16"
—
—
9.00
(229)
9.00
(229)
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
14"
20.20
(513)
20.20
(513)
16"
—
—
14"
14.00
(356)
14.00
(356)
16"
—
—
H
J
A
14"
14.00
(356)
14.00
(356)
E
2" Flanged
Side/Side
9.00
(229)
9.00
(229)
14"
20.20
(513)
20.20
(513)
16"
—
—
23
5.2.3 Dimensional Data — Flanged Cage Models
Inches (mm)
M
L
M
L
NEMA 1: 8.50 (216)
NEMA 4X/7/9: 10.12 (257)
Group B: 10.12 (257)
K
K
Plugged
K
K
Plugged
HL
LL
HL
(Ref) J
LL
(Ref) C
G
A
B
H
Figure 25
Threaded & Socket Weld
Upper Side/Bottom
Figure 26
Flanged Side/Side
M
L
Conduit Connections K
K
Electrical Switches
NEMA 4X/7/9: 1" NPT
Group B:
1" NPT
Pneumatic Switches
1
NEMA 1:
⁄4" NPT
K
Plugged
Actuation levels
Outline
Dimensions
HL
L
M
3.87
(98)
5.93
(151)
5.00
(127)
4.62
(117)
LL
NEMA 4X/7/9
NEMA 4X/7/9,
Group B
(Ref) F
D
NEMA 1
Allow 8" (203 mm) over head
clearance for cover removal.
E
All housings rotatable 360°.
Figure 27
Flanged Upper Side/Bottom
24
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5.2.4 Dimensional Specifications – Flanged Cage Models
5.2.4.1 150# & 300# ANSI Pressure Ratings
Inches (mm)
CHAMBERS WITH 1-INCH CONNECTIONS
Model
Code
Fig.
Size
(Lbs.)
150
B3F
300
150
G3F
300
1" NPT Threaded
& Socket Weld
A
B
C
9.12
(232)
9.12
(232)
10.12
(257)
10.12
(257)
3.63
(92)
3.63
(92)
4.69
(119)
4.69
(119)
16.64
(423)
17.32
(440)
18.30
(465)
19.12
(486)
1" Flanged
Upper Side/Bottom
D
Std.
12.06
(306)
12.06
(306)
13.06
(332)
13.06
(332)
14"
14.00
(356)
14.00
(356)
14.00
(356)
14.00
(356)
E
6.13
(156)
6.13
(156)
7.19
(183)
7.19
(183)
1" Flanged
Side/Side
F
Std.
19.58
(497)
20.26
(515)
21.25
(540)
22.06
(560)
G
14"
21.51
(546)
22.19
(564)
22.19
(564)
23.00
(584)
Std.
12.71
(323)
12.71
(323)
13.71
(348)
13.71
(348)
14"
14.00
(356)
14.00
(356)
14.00
(356)
14.00
(356)
H
6.13
(156)
6.13
(156)
7.19
(183)
7.19
(183)
J
Std.
20.23
(514)
20.91
(531)
21.89
(556)
22.71
(577)
14"
21.51
(546)
22.19
(564)
22.19
(564)
23.00
(584)
CHAMBERS WITH 11⁄2-INCH CONNECTIONS
Model
Code
Fig.
Size
(Lbs.)
150
B3F
300
150
G3F
300
11⁄2" NPT Threaded
& Socket Weld
A
B
C
9.12
(232)
9.12
(232)
10.12
(257)
10.12
(257)
3.69
(94)
3.69
(94)
4.75
(121)
4.75
(121)
16.64
(423)
17.32
(440)
18.30
(465)
19.12
(486)
11⁄2" Flanged
Upper Side/Bottom
D
Std.
13.06
(332)
13.06
(332)
14.06
(357)
14.06
(357)
14"
14.00
(356)
14.00
(356)
14.00
(356)
14.00
(356)
E
7.13
(181)
7.13
(181)
8.19
(208)
8.19
(208)
11⁄2" Flanged
Side/Side
F
Std.
20.58
(523)
21.26
(540)
22.25
(565)
23.06
(586)
G
14"
21.51
(546)
22.19
(564)
22.19
(564)
23.00
(584)
Std.
13.71
(348)
13.71
(348)
14.71
(374)
14.71
(374)
14"
14.00
(356)
14.00
(356)
14.00
(356)
14.00
(356)
H
7.13
(181)
7.13
(181)
8.19
(208)
8.19
(208)
J
Std.
21.23
(539)
21.91
(556)
22.89
(581)
23.71
(602)
14"
21.51
(546)
22.19
(564)
22.19
(564)
23.00
(584)
CHAMBERS WITH 2-INCH CONNECTIONS
Model
Code
Fig.
Size
(Lbs.)
150
B3F
300
150
G3F
300
2" NPT Threaded
& Socket Weld
A
B
C
9.12
(232)
9.12
(232)
10.12
(257)
10.12
(257)
3.81
(97)
3.81
(97)
4.88
(124)
4.88
(124)
16.64
(423)
17.32
(440)
18.30
(465)
19.12
(486)
2" Flanged
Upper Side/Bottom
D
Std.
13.06
(332)
13.06
(332)
14.06
(357)
14.06
(357)
14"
14.00
(356)
14.00
(356)
14.00
(356)
14.00
(356)
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
E
7.13
(181)
7.13
(181)
8.19
(208)
8.19
(208)
2" Flanged
Side/Side
F
Std.
20.58
(523)
21.26
(540)
22.25
(565)
23.06
(586)
G
14"
21.51
(546)
22.19
(564)
22.19
(564)
23.00
(584)
Std.
13.71
(348)
13.71
(348)
14.71
(374)
14.71
(374)
14"
14.00
(356)
14.00
(356)
14.00
(356)
14.00
(356)
H
7.13
(181)
7.13
(181)
8.19
(208)
8.19
(208)
J
Std.
21.23
(539)
21.91
(556)
22.89
(581)
23.71
(602)
14"
21.51
(546)
22.19
(564)
22.19
(564)
23.00
(584)
25
5.2.4.2 600# & 900# ANSI Pressure Ratings
Inches (mm)
CHAMBERS WITH 1-INCH CONNECTIONS
Model
Code
B3F
G3F
Fig.
Size
(Lbs.)
600
600
600
Z3F
900
K3F
600
1" NPT Threaded
& Socket Weld
1" Flanged
Upper Side/Bottom
A
B
C
9.12
(232)
3.63
(92)
18.39
(467)
A
B
C
10.12
(257)
10.11
(257)
10.11
(257)
4.69
(119)
4.68
(119)
4.68
(119)
20.51
(521)
20.19
(513)
21.13
(537)
A
B
C
11.62
(295)
5.69
(145)
22.89
(581)
D
Std.
14"
14.00
(356)
—
D
Std.
16"
16.00
(406)
16.00
(406)
16.00
(406)
—
—
—
D
Std.
18"
18.00
(457)
—
E
9.00
(229)
E
10.00
(254)
10.00
(254)
10.00
(254)
E
11.00
(279)
1" Flanged
Side/Side
F
Std.
—
G
14"
23.32
(592)
Std.
16"
26.44
(672)
26.08
(662)
26.08
(662)
Std.
18"
29.32
(745)
Std.
—
F
Std.
—
—
—
—
9.00
(229)
G
H
16"
16.00
(406)
16.00
(406)
16.00
(406)
—
—
—
F
Std.
H
14"
14.00
(356)
10.00
(254)
10.00
(254)
10.00
(254)
G
H
18"
18.00
(457)
—
11.00
(279)
J
Std.
14"
23.32
(592)
—
J
Std.
16"
26.43
(671)
26.08
(662)
26.08
(662)
—
—
—
J
Std.
18"
29.32
(745)
—
CHAMBERS WITH 11⁄2-INCH CONNECTIONS
Model
Code
B3F
G3F
Fig.
Size
(Lbs.)
600
600
600
Z3F
900
K3F
600
1" NPT Threaded
& Socket Weld
1" Flanged
Upper Side/Bottom
A
B
C
9.12
(232)
3.69
(94)
18.39
(467)
A
B
C
10.12
(257)
10.12
(257)
10.12
(257)
4.75
(121)
4.75
(121)
4.75
(121)
20.51
(521)
20.19
(513)
21.13
(537)
A
B
C
11.62
(295)
5.75
(146)
22.89
(581)
D
Std.
14"
14.00
(356)
—
D
Std.
16"
16.00
(406)
16.00
(406)
16.00
(406)
—
—
—
D
Std.
18"
18.00
(457)
—
E
9.00
(229)
E
10.00
(254)
10.00
(254)
10.00
(254)
E
11.00
(279)
1" Flanged
Side/Side
F
Std.
G
14"
23.32
(592)
—
Std.
—
F
Std.
—
—
—
G
16"
26.44
(672)
26.08
(662)
26.08
(662)
Std.
18"
29.32
(745)
Std.
—
16"
16.00
(406)
16.00
(406)
16.00
(406)
—
—
—
F
Std.
14"
14.00
(356)
G
18"
18.00
(457)
—
H
9.00
(229)
H
10.00
(254)
10.00
(254)
10.00
(254)
H
11.00
(279)
J
Std.
14"
23.32
(592)
—
J
Std.
16"
26.43
(671)
26.08
(662)
26.08
(662)
—
—
—
J
Std.
18"
29.32
(745)
—
CHAMBERS WITH 2-INCH CONNECTIONS
Model
Code
B3F
Fig.
Size
(Lbs.)
600
1" NPT Threaded
& Socket Weld
A
B
C
9.12
(232)
3.81
(97)
18.39
(467)
A
B
C
1" Flanged
Upper Side/Bottom
D
Std.
14"
14.00
(356)
—
D
Std.
16"
16.00
(406)
16.00
(406)
16.00
(406)
10.12
4.88
20.51
G3F
600
—
(257)
(124)
(521)
10.12
4.88
20.19
600
—
(257)
(124)
(513)
Z3F
10.12
4.88
21.13
G3F with900
600# flanges available in 16" centerlines—only.
(257)
(124)
(537)
D
A
B
C
Std.
18"
11.62
5.88
22.89
18.00
46-624
K3F Series
600 3 Liquid Level Switches ASME B31.1—Construction
(295)
(149)
(581)
(457)
26
E
9.00
(229)
E
10.00
(254)
10.00
(254)
10.00
(254)
E
11.00
(279)
1" Flanged
Side/Side
F
Std.
G
14"
23.32
(592)
—
Std.
—
F
Std.
—
—
—
G
16"
26.44
(672)
26.08
(662)
26.08
(662)
Std.
18"
29.32
(745)
Std.
—
16"
16.00
(406)
16.00
(406)
16.00
(406)
—
—
—
F
Std.
14"
14.00
(356)
G
—
18"
18.00
(457)
H
9.00
(229)
H
10.00
(254)
10.00
(254)
10.00
(254)
H
11.00
(279)
J
Std.
14"
23.32
(592)
—
J
Std.
16"
26.43
(671)
26.08
(662)
26.08
(662)
—
—
—
J
Std.
—
18"
29.32
24
(745)
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5.2.5 Actuating Levels*, Steam Service Ratings and Specific Gravities
For float operated units, minimum specific gravities and actuating levels vary depending upon the
material of construction code used with the unit.
NOTE: The minimum specific gravities and actuating levels shown are for single switch units with 1" process
connections only. Minimum specific gravities and levels will change for multistage units and levels
will change for units with 11⁄2 or 2" process connections. Consult factory for these changes.
*The level decals on the control identify the actuation levels for units with three switches at the corresponding minimum specific gravity of the three switch configuration.
Inches (mm)
SEALED CAGE FLOAT MODELS
Sealed Cage
Models
Pressure
Temperature
Specific Gravity
Actuation Levels
HL
LL
B35
812 psig (56 bar)
+520° F (+271° C)
0.76
3.33 (85)
3.91 (99)
C35
379 psig (26 bar)
+443° F (+227° C)
0.83
4.05 (103)
4.57 (116)
G35
546 psig (38 bar)
+476° F (+247° C)
0.80
4.33 (110)
4.77 (121)
V35
1044 psig (72 bar)
+550° F (+288° C)
0.74
3.19 (81)
3.81 (97)
Z35
1113 psig (77 bar)
+558° F (+292° C)
0.73
3.39 (86)
3.97 (101)
Levels ± 0.25" (6 mm)
FLANGED CAGE FLOAT MODELS
Flanged
Cage Models
B3F
G3F
K3F
Z3F
Head Flange
Lbs.
150
300
600
150
300
600
600
600
900
Pressure
201 psig (14
601 psig (41
819 psig (56
201 psig (14
557 psig (38
819 psig (56
1123 psig (77
1132 psig (78
1564 psig (108
Temperature
bar)
bar)
bar)
bar)
bar)
bar)
bar)
bar)
bar)
+388°
+489°
+523°
+388°
+481°
+523°
+559°
+560°
+602°
F
F
F
F
F
F
F
F
F
(+199°
(+254°
(+271°
(+199°
(+249°
(+271°
(+293°
(+293°
(+317°
Specific Gravity
C)
C)
C)
C)
C)
C)
C)
C)
C)
0.87
0.79
0.77
0.87
0.80
0.76
0.73
0.73
0.68
HL
3.32
2.82
2.67
5.32
4.62
4.29
4.21
3.50
3.18
Actuation Levels
LL
(84)
(72)
(68)
(135)
(117)
(109)
(107)
(89)
(81)
4.13
3.53
3.57
5.75
5.06
5.00
4.65
4.09
3.84
(105)
(90)
(91)
(146)
(129)
(127)
(118)
(104)
(98)
Levels ± 0.25" (6 mm)
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
27
5.3
Replacement Parts
5.3.1 Sealed Cage Float Models B35, C35, G35, V35 & Z35 Parts Identification
1
1
4
3
5
6
2
8
7
Figure 28
Housing and Switch Mechanism
9
Item
1
2
3
4
5
6
7
8
9
10
10
Description
Housing cover
Housing base
Switch mechanism
Jam nuts (qty. 4)
Washer
Attraction sleeve
Stop tube
Enclosing tube E-tube gasket
Chamber assembly
Figure 29
Sealed Cage Models B35, C35, G35
5.3.2 Sealed Cage Float Models B35, C35, G35, V35 & Z35 Part Numbers
Housing kit
(includes items 1 and 2)
Switch mechanism
Sleeve kit
(includes items 4 through 7)
Enclosing tube E-tube gasket
Chamber assembly B35-7
B35, C35 & G35
V35 & Z35
Material Code – 7
Material Code – P
Material Code – P
Refer to bulletin on switch mechanism and housing base
assembly furnished (see page 7)
Refer to bulletin on switch mechanism and housing base
assembly furnished (see page 7)
89-3426-001
89-3426-001
89-3426-005
Z32-6357-001
Z32-6346-002
Z32-6346-003
12-1204-001
Available as complete sensing units only
An enclosing tube order must also include an E-tube gasket order.
Specify model and serial number of control when ordering.
28
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
5.3.3 Flanged Cage Float Models B3F, G3F, K3F and Z3F Parts Identification
6
7
8
4
9
5
14
13
10
11
12
15
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Description
Housing cover
Housing base
Switch mechanism
Enclosing tube E-tube gasket
Jam nuts (qty. 4)
Washer (qty. 2)
Attraction sleeve
Stop tube
Stop strap
Screws (qty. 2)
Float & stem assembly
Head flange gasket
Head flange Chamber assembly
Figure 30
Flanged Cage Models B3F, G3F, K3F
5.3.4 Flanged Cage Float Models B3F, G3F, K3F and Z3F Part Numbers
Housing kit
(includes items 1 and 2)
Switch mechanism
Enclosing tube E-tube gasket
Head flange gasket B3F
G3F
K3F
Z3F
Float and stem kits B3F
(includes items
G3F
6 through 13)
K3F
Z3F
Head flange B3F
G3F
K3F
Z3F
Chamber assembly 150# Head Flange
300# Head Flange
600# Head Flange
Material Code – P
Material Code – P
Material Code – P
Refer to bulletin on switch mechanism and housing base
assembly furnished (see page 7)
Refer to bulletin on switch mechanism and housing base
assembly furnished (see page 7)
Z32-6346-002
Z32-6346-002
Z32-6346-003
12-1204-001
12-1204-024
12-1204-012
12-1204-002
12-1204-025
12-1204-013
12-1204-028
12-1204-026
12-1204-027
12-1204-029
n/a
n/a
12-1204-028
89-3258-005
89-3258-008
89-3258-011
89-3258-006
89-3258-009
89-3258-012
89-3258-007
89-3258-010
89-3258-013
n/a
n/a
89-3258-023
Z04-8637-001
Z04-8637-002
Z04-8637-003
Z04-8637-004
Z04-8637-005
Z04-8637-006
Z04-8637-007
Z04-8637-008
Z04-8637-009
n/a
n/a
Z04-8637-006
Available as complete sensing units only
900# Head Flange
Material Code – P
Z32-6346-003
n/a
n/a
n/a
12-1204-047
n/a
n/a
n/a
89-3258-024
n/a
n/a
n/a
Z04-8637-013
An enclosing tube order must also include an E-tube gasket order.
A head flange order must also include a head flange gasket order.
Specify model and serial number of control when ordering.
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
29
5.4
Model Numbers
5.4.1 Sealed Cage Models
MODEL NUMBER CODE
Pressure Rating Model
Code
Minimum
Specific
Gravity 100
550
750
800 38
288
399
427 B35
0.69
830
830
716
594
57.2
57.2
49.6
41.0
C35
0.57
500
435
400
395
34.5
30.0
27.6
27.2
G35
0.54
750
653
600
593
51.7
45.0
41.4
40.9
0.71
1680
1680
1455
1210
115.8
115.8
100.3
83.4
0.66
1645
1645
1425
1185
113.4
113.4
98.3
81.7
V35 Z35 psig @ ° F
bar @ ° C
MATERIALS OF CONSTRUCTION
P
Carbon steel chamber, 316L stainless steel float, 400 series stainless steel sleeve, ASME B31.1 Construction
7
P22/F22 Chrome-Moly chamber, 347 ss float, 400 series ss sleeve, ASME B31.1 Construction, model B35 only
SEALED CAGE SIZE AND TANK CONNECTION TYPE
Type
C/C
1"
Connection Size
11⁄2"
2"
Threaded
Socket Weld
Std.
Std.
B20
B30
C20
C30
D20
D30
Cage Mounting ANSI Flange Rating (lbs.)
Flanged
Upper Side/
Bottom
Flanged
Side/Side
Std.
14"
16" Std.
14"
16" 150
300
600
900
150
300
600
900
150
300
600
900
N30
N34
—
S30
S34
—
N40
N44
—
S40
S44
—
—
N54
N56
—
S54
S56
—
N64
N66
—
S64
S66
P30
P34
—
T30
T34
—
P40
P44
—
T40
T44
—
—
P54
P56
—
T54
T56
—
P64
P66
—
T64
T66
Q30
Q34
—
V30
V34
—
Q40
Q44
—
V40
V44
—
—
Q54
Q56
—
V54
V56
—
Q64
Q66
—
V64
V66
PNEUMATIC SWITCH MECHANISM AND ENCLOSURE
Switch
Description
Series J
Bleed Type
Series K
Non-Bleed
Maximum
Supply
Pressure
Maximum
Process
Temperature
Bleed
Orifice
Diameter
Models B35,
C35, & G35
Models V35
& Z35
psig
bar
°F
°C
inches
mm
NEMA 1
NEMA 1
100
7
400
204
.063
1.6
JGH
JGF
60
4
400
204
.094
2.3
JHH
JHF
60
4
700
371
.055
1.3
JJH
JJF
100
7
400
204
—
—
—
KOF
40
3
400
204
—
—
KOH
—
Models are limited to maximum temperature rating of
selected switch mechanism.
Minimum specific gravity ratings apply to single stage
units only. Consult factory for two or three stage units.
Models V35 and Z35 contain 17–7 ph stainless steel
floats.
Codes for a 16-inch center to center dimension are
applicable to Models G35 with 600# flanges and Z35
with 600 & 900# flanges only.
Process temperature based on +100° F (+38° C) ambient.
For models built to ASME B31.1 in applications over
+750° F (+399°C), 100% radiographic examination is
required. Consult factory for pricing.
HS & H1 switches can be used with only materials of
construction code 1 on models V35 & Z35
30
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
ELECTRIC SWITCH MECHANISM AND ENCLOSURE
Switch
Description
Series B
Snap Switch
Series C
Snap Switch
Series D DC Current
Snap Switch
Series F
Hermetically Sealed
Snap Switch
Series HS
Hermetically Sealed
5-amp Snap Switch
with Wiring Leads
Models B35, C35 & G35
Models V35 & Z35
Process TYPE
4X/7/9
Aluminum
Enclosure
Temperature
Set
Contacts
Range
ATEX
ATEX
Points Class I, Div 1 Class I, Div 1
Class I, Div 1 Class I, Div 1
Ex II 2 G EEx
Ex II 2 G EEx
°F (°C)
Groups C&D
Group B
Groups C&D
Group B
d IIC T6
d IIC T6
1
BKA
BKJ
BCC
BKB
BKK
BC9
SPDT
2
BLA
BLJ
BDC
BLB
BLK
BD9
-40 to +250
3
BMA
BMJ
BEC
BMB
BMK
BE9
(-40 to +121)
1
BNA
BNJ
BFC
BNB
BNK
BF9
DPDT
2
BOA
BOJ
BGC
BOB
BOK
BG9
1
CKA
CKJ
CCC
CKB
CKK
CC9
SPDT
2
CLA
CLJ
CDC
CLB
CLK
CD9
-40 to +450
3
CMA
CMJ
CEC
CMB
CMK
CE9
(-40 to +232)
1
CNA
CNJ
CFC
CNB
CNK
CF9
DPDT
2
COA
COJ
CGC
COB
COK
CG9
1
DKB
DKK
DC9
DKB
DKK
DC9
SPDT
2
DLB
DLK
DD9
DLB
DLK
DD9
-40 to +250
3
DMB
DMK
DE9
DMB
DMK
DE9
(-40 to +121)
1
DNB
DNK
DF9
DNB
DNK
DF9
DPDT
2
DOB
DOK
DG9
DOB
DOK
DG9
1
FKA
FKJ
FCC
FKB
FKK
FC9
SPDT
2
FLA
FLJ
FDC
FLB
FLK
FD9
-50 to +750
(-46 to +399)
1
FNA
FNJ
FFC
FNB
FNK
FF9
DPDT
2
FOA
FOJ
FGC
FOB
FOK
FG9
1
HMJ
HMK
HMJ
HMK
SPDT
2
HMN
HMP
HMN
HMP
-50 to +400
N/A
N/A
(-46 to +204)
1
HMS
HMT
HMS
HMT
DPDT
2
HMY
HMZ
HMY
HMZ
Series HS
Hermetically Sealed
5-amp Snap Switch
with Terminal Block
-50 to +400
(-46 to +204)
Series H1
Hermetically Sealed
1-amp Snap Switch
with Wiring Leads
-50 to +750
(-46 to +399)
Series R
High Temperature
Snap Switch
-40 to +750
(-40 to +399)
Series 8
Hermetically Sealed
Snap Switch
-50 to +750
(-46 to +399)
Series 9
High Temperature
Hermetically Sealed
Snap Switch
-50 to +750
(-46 to +399)
Switch
Description
Series R
High Temperature
Snap Switch
Series 9
High Temperature
Hermetically Sealed
Snap Switch
SPDT
1
HM3
HM4
HA9
HM3
HM4
HA9
DPDT
1
HM7
HM8
HB9
HM7
HM8
HB9
SPDT
1
HKJ
HKK
HKJ
HKK
HKN
HKP
RKB
RLB
RNB
ROB
8KB
8LB
8MB
8NB
8OB
9KB
9LB
9MB
9NB
9OB
RKK
RLK
RNK
ROK
8KK
8LK
8MK
8NK
8OK
9KK
9LK
9MK
9NK
9OK
N/A
DPDT
SPDT
DPDT
SPDT
DPDT
SPDT
DPDT
2
HKN
HKP
1
2
1
2
1
2
3
1
2
1
2
3
1
2
RKB
RLB
RNB
ROB
8KA
8LA
8MA
8NA
8OA
9KA
9LA
9MA
9NA
9OA
RKK
RLK
RNK
ROK
8KJ
8LJ
8MJ
8NJ
8OJ
9KJ
9LJ
9MJ
9NJ
9OJ
RC9
RD9
RF9
RG9
8CC
8DC
8EC
8FC
8GC
9CC
9DC
9EC
9FC
9GC
N/A
RC9
RD9
RF9
RG9
8C9
8D9
8E9
8F9
8G9
9C9
9D9
9E9
9F9
9G9
Process Cast Iron
Cast Iron
CS/Aluminum
CS/Aluminum
Set
Temp. Range Contacts
Class
I,
Div
1
Class
I,
Div
1
Class
I,
Div
1 Class I, Div 1
Points NEMA 4X
NEMA 4X
°F (°C)
Groups C&D
Group B
Groups C&D
Group B
1
R1M
RKM
RKW
R1M
RKM
RKW
SPDT
2
R3M
RLM
RLW
R3M
RLM
RLW
-40 to +1000
(-40 to +538)
1
RDM
RNM
RNW
RDM
RNM
RNW
DPDT
2
REM
ROM
ROW
REM
ROM
ROW
1
9AD
9KD
9KV
9AM
9KM
9KW
SPDT
2
9BD
9LD
9LV
9BM
9LM
9LW
-50 to +1000
3
9CD
9MD
9MV
9CM
9MM
9MW
(-46 to +538)
1
9DD
9ND
9NV
9DM
9NM
9NW
DPDT
2
9ED
9OD
9OV
9EM
9OM
9OW
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
31
5.4.2 Flanged Cage Models
MODEL NUMBER CODE
Model
Code
B3F
G3F
K3F Z3F Pressure Rating Head
Flange
ANSI Class
Minimum
S.G. Gravity 1
100
550
750
150#
0.78
285
155
95
300#
0.66
740
588
600#
0.66
960
150#
0.41
285
300#
0.55
740
600#
0.70
1000
600#
0.60
1410
1480
1645
600#
900#
psig @ ° F
0.67
bar @ ° C
800
427
38
288
399
80
19.6
10.7
6.5
5.5
505
410
51.0
39.6
34.8
28.3
870
800
790
66.1
60.1
55.6
54.5
155
95
80
19.6
10.7
6.5
5.5
588
505
410
51.0
45.0
41.4
28.3
870
800
790
68.9
60.0
55.6
54.5
1147
1010
825
97.2
79.1
69.6
56.9
1147
1010
825
102.0
79.1
69.6
56.9
1645
1425
1185
151.2
113.4
98.3
81.7
MATERIALS OF CONSTRUCTION
P
Carbon steel chamber, 316L stainless steel float, 400 stainless steel sleeve, ASME B31.1 Construction
CAGE SIZE AND TANK CONNECTION TYPE
Connection
Type
C/C
Connection Size
11⁄2"
1"
2"
ANSI Head Flange Rating (lbs.)
Threaded
Socket Weld
Flanged
Upper Side/
Bottom
Flanged
Side/Side
Std.
Std.
Std.
14"
16"
18"
Std.
14"
16"
18"
150
300
600
900
150
300
600
900
150
300
600
900
B20
B30
N30
N34
—
—
S30
S34
—
—
B60
B70
N40
N44
—
—
S40
S44
—
—
B80
B90
—
N54
N56
N58
—
S54
S56
S58
B40
B50
—
N64
N66
—
—
S64
S66
—
C20
C30
P30
P34
—
—
T30
T34
—
—
C60
C70
P40
P44
—
—
T40
T44
—
—
C80
C90
—
P54
P56
P58
—
T54
T56
T56
C40
C50
—
P64
P66
—
—
T64
T66
—
D20
D30
Q30
Q34
—
—
V30
V34
—
—
D60
D70
Q40
Q44
—
—
V40
V44
—
—
D80
D90
—
Q54
Q56
Q58
—
V54
V56
Q58
D40
D50
—
Q64
Q66
—
—
V64
V66
—
PNEUMATIC SWITCH MECHANISM AND ENCLOSURE
Switch
Description
Series J
Bleed Type
Series K
Non-Bleed
Maximum
Supply
Pressure
Maximum
Process
Temperature
Bleed
Orifice
Diameter
All Models
Models
except: B3F, G3F,
B3F, G3F,
K3F & Z3F
K3F & Z3F
with 600 lb.
with 600 & 900 lb.
Head Flanges
Head Flanges
psig
bar
°F
°C
inches
mm
NEMA 1
NEMA 1
100
7
400
204
.063
1.6
JGH
JGF
50
4
400
204
.094
2.3
JHH
JHF
60
4
700
371
.055
1.3
JJH
JJF
100
7
400
204
—
—
—
KOF
40
3
400
204
—
—
KOH
—
Minimum
specific gravity ratings apply to single stage units only. Consult
factory for two or three stage units.
Models
are limited to maximum temperature rating of selected switch
mechanism.
Models Z3F & K3F contain 7–17 ph stainless steel floats.
Codes for a 16 inch center to center dimension are applicable
to models
G3F and Z3F with 600# flanges only.
Codes
for an 18-inch center to center dimension are applicable to K3F
model only.
Process temperature based on +100° F (+38° C) ambient.
For models built to ASME B31.1 in applications over +750° F (+399°C),
100% radiographic examination is required. Consult factory for pricing.
HS & H1 switches can be used with only materials of construction code 1
on all models with 600# or 900# ANSI rating.
32
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
ELECTRIC SWITCH MECHANISM AND ENCLOSURE
Switch
Description
Series B
Snap Switch
Series C
Snap Switch
Series D DC Current
Snap Switch
Series F
Hermetically Sealed
Snap Switch
Series HS
Hermetically Sealed
5-amp Snap Switch
with Wiring Leads
All models except B3F, G3F, K3F & Z3F
Models B3F, G3F, K3F & Z3F
with 600# or 900# ANSI ratings
with 600# or 900# ANSI ratings
Process Temperature
Set
TYPE 4X/7/9 Aluminum Enclosure
Contacts
Range
Points
ATEX
ATEX
Class I, Div 1 Class I, Div 1
Class I, Div 1 Class I, Div 1
°F (°C)
Ex II 2 G EEx
Ex II 2 G EEx
Groups C&D
Group B
Groups C&D
Group B
d IIC T6
d IIC T6
1
BKA
BKJ
BCC
BKB
BKK
BC9
SPDT
2
BLA
BLJ
BDC
BLB
BLK
BD9
-40 to +250
3
BMA
BMJ
BEC
BMB
BMK
BE9
(-40 to +121)
1
BNA
BNJ
BFC
BNB
BNK
BF9
DPDT
2
BOA
BOJ
BGC
BOB
BOK
BG9
1
CKA
CKJ
CCC
CKB
CKK
CC9
SPDT
2
CLA
CLJ
CDC
CLB
CLK
CD9
-40 to +450
3
CMA
CMJ
CEC
CMB
CMK
CE9
(-40 to +232)
1
CNA
CNJ
CFC
CNB
CNK
CF9
DPDT
2
COA
COJ
CGC
COB
COK
CG9
1
DKB
DKK
DC9
DKB
DKK
DC9
SPDT
2
DLB
DLK
DD9
DLB
DLK
DD9
-40 to +250
3
DMB
DMK
DE9
DMB
DMK
DE9
(-40 to +121)
1
DNB
DNK
DF9
DNB
DNK
DF9
DPDT
2
DOB
DOK
DG9
DOB
DOK
DG9
1
FKA
FKJ
FCC
FKB
FKK
FC9
SPDT
2
FLA
FLJ
FDC
FLB
FLK
FD9
-50 to +750
(-46 to +399)
1
FNA
FNJ
FFC
FNB
FNK
FF9
DPDT
2
FOA
FOJ
FGC
FOB
FOK
FG9
1
HMJ
HMK
HMJ
HMK
SPDT
2
HMN
HMP
HMN
HMP
-50 to +400
N/A
N/A
(-46 to +204)
1
HMS
HMT
HMS
HMT
DPDT
2
HMY
HMZ
HMY
HMZ
Series HS
Hermetically Sealed
5-amp Snap Switch
with Terminal Block
-50 to +400
(-46 to +204)
Series H1
Hermetically Sealed
1-amp Snap Switch
with Wiring Leads
-50 to +750
(-46 to +399)
Series R
High Temperature
Snap Switch
-40 to +750
(-40 to +399)
Series 8
Hermetically Sealed
Snap Switch
-50 to +750
(-46 to +399)
Series 9
High Temperature
Hermetically Sealed
Snap Switch
-50 to +750
(-46 to +399)
Switch
Description
Series R
High Temperature
Snap Switch
Series 9
High Temperature
Hermetically Sealed
Snap Switch
SPDT
1
HM3
HM4
HA9
HM3
HM4
HA9
DPDT
1
HM7
HM8
HB9
HM7
HM8
HB9
SPDT
1
HKJ
HKK
HKJ
HKK
HKN
HKP
RKB
RLB
RNB
ROB
8KB
8LB
8MB
8NB
8OB
9KB
9LB
9MB
9NB
9OB
RKK
RLK
RNK
ROK
8KK
8LK
8MK
8NK
8OK
9KK
9LK
9MK
9NK
9OK
N/A
DPDT
SPDT
DPDT
SPDT
DPDT
SPDT
DPDT
2
HKN
HKP
1
2
1
2
1
2
3
1
2
1
2
3
1
2
RKB
RLB
RNB
ROB
8KA
8LA
8MA
8NA
8OA
9KA
9LA
9MA
9NA
9OA
RKK
RLK
RNK
ROK
8KJ
8LJ
8MJ
8NJ
8OJ
9KJ
9LJ
9MJ
9NJ
9OJ
RC9
RD9
RF9
RG9
8CC
8DC
8EC
8FC
8GC
9CC
9DC
9EC
9FC
9GC
N/A
RC9
RD9
RF9
RG9
8C9
8D9
8E9
8F9
8G9
9C9
9D9
9E9
9F9
9G9
Process Cast Iron
Cast Iron
CS/Aluminum
CS/Aluminum
Set
Temp. Range Contacts
Class
I,
Div
1
Class
I,
Div
1
Class
I,
Div
1 Class I, Div 1
Points NEMA 4X
NEMA 4X
°F (°C)
Groups C&D
Group B
Groups C&D
Group B
1
R1M
RKM
RKW
R1M
RKM
RKW
SPDT
2
R3M
RLM
RLW
R3M
RLM
RLW
-40 to +1000
(-40 to +538)
1
RDM
RNM
RNW
RDM
RNM
RNW
DPDT
2
REM
ROM
ROW
REM
ROM
ROW
1
9AD
9KD
9KV
9AM
9KM
9KW
SPDT
2
9BD
9LD
9LV
9BM
9LM
9LW
-50 to +1000
3
9CD
9MD
9MV
9CM
9MM
9MW
(-46 to +538)
1
9DD
9ND
9NV
9DM
9NM
9NW
DPDT
2
9ED
9OD
9OV
9EM
9OM
9OW
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
33
NOTES:
34
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
NOTES:
46-624 Series 3 Liquid Level Switches ASME B31.1 Construction
35
ASSURED QUALITY & SERVICE COST LESS
Service Policy
Return Material Procedure
Owners of Magnetrol may request the return of a control
or any part of a control for complete rebuilding or replacement. They will be rebuilt or replaced promptly. Controls
returned under our service policy must be returned by
Prepaid transportation. Magnetrol will repair or replace
the control at no cost to the purchaser (or owner) other
than transportation if:
So that we may efficiently process any materials that are
returned, it is essential that a “Return Material
Authorization” (RMA) number be obtained from the
factory, prior to the material’s return. This is available
through Magnetrol’s local representative or
by contacting the factory. Please supply the following
information:
1. Returned within the warranty period; and
2. The factory inspection finds the cause of the claim
to be covered under the warranty.
If the trouble is the result of conditions beyond our control; or, is NOT covered by the warranty, there will be
charges for labor and the parts required to rebuild or
replace the equipment.
In some cases it may be expedient to ship replacement
parts; or, in extreme cases a complete new control, to
replace the original equipment before it is returned. If this
is desired, notify the factory of both the model and serial
numbers of the control to be replaced. In such cases, credit for the materials returned will be determined on the
basis of the applicability of our warranty.
1.
2.
3.
4.
5.
Company Name
Description of Material
Serial Number
Reason for Return
Application
Any unit that was used in a process must be properly
cleaned in accordance with OSHA standards, before it is
returned to the factory.
A Material Safety Data Sheet (MSDS) must accompany
material that was used in any media.
All shipments returned to the factory must be by prepaid
transportation.
All replacements will be shipped F.O.B. factory.
No claims for misapplication, labor, direct or consequential damage will be allowed.
5300 Belmont Road • Downers Grove, Illinois 60515-4499 • 630-969-4000 • Fax 630-969-9489 • www.magnetrol.com
145 Jardin Drive, Units 1 & 2 • Concord, Ontario Canada L4K 1X7 • 905-738-9600 • Fax 905-738-1306
Heikensstraat 6 • B 9240 Zele, Belgium • 052 45.11.11 • Fax 052 45.09.93
Regent Business Ctr., Jubilee Rd. • Burgess Hill, Sussex RH15 9TL U.K. • 01444-871313 • Fax 01444-871317
Copyright © 2010 Magnetrol International, Incorporated. All rights reserved. Printed in the USA.
BULLETIN: 46-624.5
EFFECTIVE: August 2010
SUPERSEDES: October 2008