Wall DCMPP10 Up to 10 watts medical dc/dc power converter Datasheet

DCMPP10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
FEATURES
•
•
•
•
•
•
•
•
Size:
1.25 x 0.80 x 0.40 inches
(31.8 x 20.3 x 10.2 mm)
Applications:
• Medical Equipment
• Telecom/Datacom
• Semiconductor Equipment
• Industry Control Systems
• PV Power Systems
• IGBT Gate Drivers
2µA Patient Leakage Current
Single & Dual Outputs
High Efficiency up to 89%
2:1 Wide Input Voltage Ranges
Built-in EMI Class A Filter
Up to 10 Watts Output Power
5000VAC I/O 2MOPP Isolation
Reinforced Insulation for 250VAC Working
Voltage
• Clearance and Creepage Distance: 8.0mm/2MOPP
• Short Circuit, Over Voltage, and Over Load
Protection
• CE Marked
• Compliant to RoHS II & REACH
• ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd
Edition, UL60950-1, EN60950-1, & IEC60950-1
Safety Approvals
• Optional Remote On/Off Control and Trim Pin
DESCRIPTION
The DCMPP10 series of medical DC/DC power converters provides up to 10 Watts of output power in a
1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 2:1 wide
input voltage ranges of 4.5-9VDC, 9-18VDC, 18-36VDC, and 36-75VDC. Some features include high
efficiency up to 89%, 5000VAC I/O (2 MOPP) isolation, and -40°C to +105°C operating temperature
range. These converters are also protected against short circuit, over voltage, and over load conditions.
All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1 3rd Edition,
UL60950-1, EN60950-1, & IEC60950-1 safety approvals. Remote on/off and Trim functions are also
available for this series.
MODEL SELECTION TABLE
SINGLE OUTPUT MODELS
Model Number (1)
DCMPP10-5S33x
DCMPP10-5S05x
DCMPP10-5S12x
DCMPP10-5S15x
DCMPP10-5S24x
DCMPP10-12S33x
DCMPP10-12S05x
DCMPP10-12S12x
DCMPP10-12S15x
DCMPP10-12S24x
DCMPP10-24S33x
DCMPP10-24S05x
DCMPP10-24S12x
DCMPP10-24S15x
DCMPP10-24S24x
DCMPP10-48S33x
DCMPP10-48S05x
DCMPP10-48S12x
DCMPP10-48S15x
DCMPP10-48S24x
Input Voltage
Range
5 VDC
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
24 VDC
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
2500mA
2000mA
830mA
670mA
416mA
Output
No Load
Ripple & Noise Input Current
30mVp-p
10mA
30mVp-p
10mA
40mVp-p
20mA
40mVp-p
20mA
50mVp-p
20mA
30mVp-p
10mA
30mVp-p
10mA
40mVp-p
10mA
40mVp-p
10mA
50mVp-p
10mA
30mVp-p
6mA
30mVp-p
6mA
40mVp-p
6mA
40mVp-p
6mA
50mVp-p
6mA
30mVp-p
4mA
30mVp-p
4mA
40mVp-p
4mA
40mVp-p
4mA
50mVp-p
4mA
Output Power
Efficiency
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
8.25W
10W
10W
10W
10W
80%
84%
86.5%
87%
85.5%
83%
85.5%
88%
89%
89%
83%
86.5%
89%
89%
89%
82.5%
86.5%
89%
89%
88.5%
Output Power
Efficiency
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
83%
85.5%
86.5%
84%
89%
88%
85%
89%
88%
85%
88%
88%
Maximum
Capacitive Load
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
3000µF
2500µF
430µF
350µF
125µF
DUAL OUTPUT MODELS
Model Number (1)
Input Voltage
Range
DCMPP10-5D05x
DCMPP10-5D12x
DCMPP10-5D15x
DCMPP10-12D05x
DCMPP10-12D12x
DCMPP10-12D15x
DCMPP10-24D05x
DCMPP10-24D12x
DCMPP10-24D15x
DCMPP10-48D05x
DCMPP10-48D12x
DCMPP10-48D15x
5 VDC
02/04/2016
(4.5 - 9 VDC)
12 VDC
(9 - 18 VDC)
24 VDC
(18 - 36 VDC)
48 VDC
(36 - 75 VDC)
Output Voltage Output Current
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
±1000mA
±416mA
±333mA
Output
No Load
Ripple & Noise Input Current
30mVp-p
25mA
40mVp-p
25mA
40mVp-p
25mA
30mVp-p
10mA
40mVp-p
10mA
40mVp-p
10mA
30mVp-p
6mA
40mVp-p
6mA
40mVp-p
6mA
30mVp-p
4mA
40mVp-p
4mA
40mVp-p
4mA
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Maximum
Capacitive Load
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
±1440µF
±250µF
±180µF
Page 1 of 5
DCMPP10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
SPECIFICATIONS: DCMPP10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
4.5
9
18
36
5
12
24
48
9
18
36
75
4.5
9
18
36
Unit
INPUT SPECIFICATIONS
Input Voltage Range
Start-Up Voltage
Shutdown Voltage
Input Surge Voltage (3sec, max.)
Input Current
Input Filter
Remote On/Off Control
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
No Load
Referenced to –INPUT pin
Input Current of CTRL Pin
Remote Off Input Current
Nominal Vin
Nominal Vin
VDC
4
8
16
33
VDC
16
25
50
100
See Table
Pi type
Open or 0 ~ 1.2VDC
DC/DC ON
(Only for “B” type pin connection
models)
VDC
DC/DC OFF
VDC
2.2 ~ 12 VDC
-0.5
1
2.5
mA
mA
OUTPUT SPECIFICATIONS
Output Voltage
Voltage Accuracy
Line Regulation
Single Output Models
Dual Output Models
Single Output Models
No load to full load
Dual Output Models
Asymmetrical load 25%/100% FL Dual Output Models
3.3V, 5V, 12V Output Models
Single Output Models
15V, 24V Output Models
Dual Output Models
±5V, ±12V, ±15V Output Models
Low line to high line at full load
Load Regulation
Cross Regulation
Voltage Adjustability
(Only for “B” type pin connection
models)
Output Power
Output Current
Maximum Capacitive Load
Ripple & Noise (20MHz BW)
Transient Response Recovery Time
Start-Up Time
-1.0
-0.2
-0.5
-0.2
-1.0
-5.0
-10
-10
-10
Minimum input and constant resistive load
Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models
Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models
Measured with a 4.7µF/50V X7R MLCC 24V Output Models
25% load step change
Power Up
Constant resistive load
Remote On/Off
Temperature Coefficient
-0.02
See Table
+1.0
+0.2
+0.5
+0.2
+1.0
+5.0
+10
+20
+10
See Table
See Table
See Table
30
40
50
250
30
30
+0.02
%
%
%
%
%
%
mVp-p
µs
ms
%/°C
PROTECTION
Short Circuit Protection
Over Load Protection
% of rated Iout; hiccup mode
Single Output Models
Over Voltage Protection
Dual Output Models
02/04/2016
3.3V Output Models
5V Output Models
12V Output Models
15V Outputs Models
24V Output Models
5V Output Models
12V Output Models
15V Output Models
Continuous, automatic recovery
150
%
3.7
5.0
5.6
7.0
13.5
16.0
VDC
18.3
22.0
29.1
34.5
5.6
7.0
13.5
18.2
VDC
17.0
22.0
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 2 of 5
Rev E
DCMPP10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
SPECIFICATIONS: DCMPP10 SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Typ
Max
Unit
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
Isolation Voltage (Input to Output)
Isolation Capacitance
Leakage Current
Clearance/Creepage
Nominal input voltage and full load
270
5000
1 minute
See Table
300
330
12
240VAC, 60Hz
17
2
8
kHz
VAC
pF
µA
mm
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
Storage Temperature Range
Thermal Impedance
Relative Humidity
Thermal Shock
Vibration
MTBF
Without derating
With derating
-40
+77
-55
Natural convection (20LFM)
+77
+105
+125
18
5
MIL-HDBK-217F, full load
95
MIL-STD-810F
MIL-STD-810F
3,849,000 hours
°C
°C
°C/W
% RH
PHYSICAL SPECIFICATIONS
Weight
0.48oz (14g)
1.25x0.80x0.40 inches
(31.8x20.3x10.2mm)
Non-conductive black plastic
Non-conductive black plastic
Silicon (UL94-V0)
Dimensions (L x W x H)
Case Material
Base Material
Potting Material
SAFETY & EMC CHARACTERISTICS
Safety Approvals (pending)
EMI (See Note 2)
ESD
Radiated Immunity
Fast Transient (See Note 3)
Surge (See Note 3)
Conducted Immunity
Power Frequency Magnetic Field
ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1
EN55011, EN55022, and FCC Part 18
Class A, Class B
Air ±8kV
EN61000-4-2
Perf. Criteria A
Contact ±6kV
EN61000-4-3
10 V/m
Perf. Criteria A
EN61000-4-4
±2kV
Perf. Criteria A
EN61000-4-5
±2kV
Perf. Criteria A
EN61000-4-6
10 Vrms
Perf. Criteria A
EN61000-4-8
100A/m continuous; 1000A/m 1 second
Perf. Criteria A
NOTES
1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See
mechanical drawings on page 4 for more information.
2. The DCMPP10 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components
added. Please contact factory for more information.
3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5.
• For 5VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 1000µF/25V)
and a reverse diode (Vishay V10P45) in parallel.
• For 12VDC & 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series,
470µF/50V) in parallel.
• For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V)
in parallel.
4. Remote On/Off control is optional and is only available for “B” type pin connection models. To order the converter with remote on/off add the
suffix “-P” to the model number (Ex: DCMPP10-48S12B-P).
5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the
model number (Ex: DCMPP10-48S12B-T).
CAUTION: This power module is not internally fused. An input line fuse must always be used.
*Due to advances in technology, specifications subject to change without notice.
02/04/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 3 of 5
DCMPP10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
MECHANICAL DRAWINGS
A Type Pin Connection (Suffix “A”)
PIN CONNECTIONS
PIN
SINGLE
DUAL
1
11
12
13
15
23
24
+Vin
NO PIN
-Vout
+Vout
NO P IN
-Vin
-Vin
+Vin
COMMON
NO PIN
-Vout
+Vout
-Vin
-Vin
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (±0.25)
Pin Dimension Tolerance: ±0.004 (±0.1)
B Type Pin Connection (Suffix “B”)
PIN CONNECTIONS
PIN
SINGLE
DUAL
1
2
10
11
14
16
22
23
CTRL (Optional)/ No Pin*
-Vin
TRIM (Optional)/No Pin*
**NO PIN/NC
+Vout
-Vout
+Vin
+Vin
CTRL (Optional)/No Pin*
-Vin
TRIM (Optional)/No Pin*
-Vout
+Vout
COMMON
+Vin
+Vin
* If Ctrl of Trim options are not chosen then there is “No Pin”
on the corresponding pin number.
** Pin 11 is “No Pin” for
*Pin 11 is “NC” for
DCMPP10-XXSXXB-T
DCMPP10-XXSXXB
DCMPP10-XXSXXB-PT
DCMPP10-XXSXXB-P
1. Dimensions in inch (mm)
2. Tolerance: x.xx±0.02 (x.x±0.5)
x.xxx±0.01 (x.xx±0.25)
3. Pin Pitch Tolerance: ±0.01 (±0.25)
4. Pin Dimension Tolerance: ±0.004 (±0.1)
External Output Trimming
Output can be externally trimmed by using the method
shown below. ( ) for dual output trim.
02/04/2016
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 4 of 5
DCMPP10 SERIES
Up to 10 Watts
Medical DC/DC Power Converters
Rev E
CHARACTERISTIC CURVES
DCMPP10-48S05A Derating Curve
DCMPP10-48S05A Efficiency vs Input Voltage
DCMPP10-48S05A Efficiency vs Output Load
MODEL NUMBER SETUP
DCMPP
10
Series Name
-
P (1)
T (1)
Pin
Connection
Remote On/Off Option
Trim Option
33: 3.3 VDC
A: A Type
None: No Remote On/Off
12: 12 VDC
05: 5 VDC
B: B Type
P: Remote On/Off
24: 24 VDC
12: 12 VDC
48: 48 VDC
15: 15 VDC
48
S
05
B
Output Power
Input Voltage
Output Quantity
Output Voltage
10: 10 Watts
5: 5 VDC
S: Single Output
-
None
No Trim
:
T: Trim
24: 24 VDC
D: Dual Output
05: ±5 VDC
12: ±12 VDC
15: ±15 VDC
(1) Remote On/Off Control and Trim options are only available for “B” type pin connection models.
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development
engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008
certification is just one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely
with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide
ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your
future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
02/04/2016
(603)778-2300
(888)597-9255
(603)778-9797
[email protected]
www.wallindustries.com
37 Industrial Drive
Exeter, NH 03833
Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 •
Fax 603-778-9797
website: www.wallindustries.com • e-mail: [email protected]
Page 5 of 5
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