Fairchild FAN102 Primary-side-control pwm controller Datasheet

FAN102
Primary-Side-Control PWM Controller
Features
Description
ƒ
Constant-Voltage (CV) and Constant-Current (CC)
Control without Secondary-Feedback Circuitry
ƒ
ƒ
Green Mode: Frequency Reduction at Light Load
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
ƒ
Cable Voltage Drop Compensation in CV Mode
The primary-side PWM controller significantly simplifies
power supply design that requires CV and CC regulation
capabilities. The FAN102 controls the output voltage
and current precisely with the information in the primary
side of the power supply, not only removing the output
current sensing loss, but eliminating all secondary
feedback circuitry.
ƒ
SOP-8 Package Available
Fixed PWM Frequency at 42kHz with Frequency
Hopping to Reduce EMI
Low Startup Current: 10μA
Low Operating Current: 3.5mA
Peak-Current-Mode Control in CV Mode
Cycle-by-Cycle Current Limiting
VDD Over-Voltage Protection with Auto-Restart
VDD Under-Voltage Lockout (UVLO)
Gate Output Maximum Voltage Clamped at 18V
The green-mode function with a low startup current
(10µA) maximizes the light-load efficiency so the power
supply can meet stringent standby power regulations.
Compared with a conventional secondary-side
regulation approach, the FAN102 can reduce total cost,
component
count,
size,
and
weight;
while
simultaneously increasing efficiency, productivity, and
system reliability.
A typical output CV/CC characteristic envelope is shown
in Figure 1.
Fixed Over-Temperature Protection with AutoRestart
Applications
ƒ
Battery Chargers for Cellular Phones, Cordless
Phones, PDA, Digital Cameras, Power Tools
ƒ
ƒ
Replaces Linear Transformer and RCC SMPS
Offline High Brightness (HB) LED Drivers
Figure 1.
Typical Output V-I Characteristic
Ordering Information
Part Number
Operating
Temperature Range
FAN102MY
-40°C to +105°C
Eco Status
Green
Package
Packing
Method
8-Lead, Small Outline Package (SOP-8)
Tape & Reel
For Fairchild’s definition of Eco Status, please visit: http://www.fairchildsemi.com/company/green/rohs_green.html.
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
www.fairchildsemi.com
FAN102 — Primary-Side-Control PWM Controller
April 2009
CS N2
R S N2
VO
Bridge
Rectifier
Diode
VDL
+
C DL
R S N1
C S N1
R S TAR T
-
IO
DR
NS
NP
CO
DS N
D DD
CDD
AC Line
FAN102
1
R C O MR C C O MR
2
3
4
CS
G ATE
C OMR
V DD
C OMI
S G ND
C OMV
VS
NA
R G ATE
8
R S1
7
6
RC S
5
R S2
C C O MV
C C O MI
CS
R C O MV
R C O MI
Figure 2.
FAN102 — Primary-Side-Control PWM Controller
Application Diagram
Typical Application
Internal Block Diagram
VDD
+
VDD
7
S Q
28V
R Q
OTP
Internal Bias
+
-
Soft-Driver
Protection Reset
8
VDD Good
Gate
16V/5V
OSC with
Frequency
Hopping
S Q
-
R Q
PWM
Comparator
PWM
Comparator
+
+
1.3V
Leading-Edge
Blanking
Slope Compensation
IO
Estimator
+
Green Mode
Controller
+
EA_I
2.5V
Cable Drop
Compensation
-
GND
Brownout
Protection
t DIS
Detector
5
VS
Temperature
Compensation
EA_V
6
VO
Estimator
3
4
COMI
Figure 3.
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
1 CS
+
PWM
Comparator
2
COMV
COMR
Functional Block Diagram
www.fairchildsemi.com
2
F- Fairchild Logo
Z- Plant Code
X- 1-Digit Year Code
Y- 1-Digit Week Code
TT- 2-Digit Die Run Code
T- Package Type (M=SOP)
P- Z: Pb Free, Y: Green Package
M- Manufacture Flow Code
Figure 4.
Top Mark
Pin Configuration
Figure 5.
FAN102 — Primary-Side-Control PWM Controller
Marking Information
Pin Configuration
Pin Definitions
Pin #
Name
Description
1
CS
2
COMR
Cable Compensation. This pin is connects a capacitor between COMR and GND for
compensation voltage drop due to output cable loss in CV mode.
3
COMI
Constant Current Loop Compensation. This pin is connects a capacitor and a resistor
between COMI and GND for compensation current loop gain.
4
COMV
Constant Voltage Loop Compensation. This pin is connects a capacitor and a resistor
between COMV and GND for compensation voltage loop gain.
5
VS
6
GND
Ground.
7
VDD
Power Supply. IC operating current and MOSFET driving current are supplied using this pin.
This pin is connected to an external VDD capacitor (typically 10μF). The threshold voltages for
startup and turn-off are 16V and 5V, respectively.
8
GATE
PWM Signal Output. This pin outputs PWM signal and includes the internal totem-pole output
driver to drive the external power MOSFET. The clamped gate output voltage is 18V.
Current Sense. This pin connects a current-sense resistor to sense the MOSFET current for
peak-current-mode control in CV mode and provides for output-current regulation in CC mode.
Voltage Sense. This pin detects the output voltage information and discharges time base on
voltage of auxiliary winding. This pin connects two divider resistors and one capacitor.
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
www.fairchildsemi.com
3
Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be
operable above the recommended operating conditions and stressing the parts to these levels is not recommended.
In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability.
The absolute maximum ratings are stress ratings only.
Symbol
Parameter
Min.
(1,2)
VDD
DC Supply Voltage
Max.
Unit
30
V
VVS
VS Pin Input Voltage
-0.3
7.0
V
VCS
CS Pin Input Voltage
-0.3
7.0
V
VCOMV
Voltage Error Amplifier Output Voltage
-0.3
7.0
V
VCOMI
Voltage Error Amplifier Output Voltage
-0.3
7.0
V
PD
Power Dissipation (TA＜50°C)
660
mW
ΘJA
Thermal Resistance (Junction-to-Air)
150
°C /W
ΘJC
Thermal Resistance (Junction-to-Case)
TJ
TSTG
TL
ESD
Operating Junction Temperature
Storage Temperature Range
-55
Lead Temperature (Wave Soldering or IR, 10 Seconds)
Electrostatic Discharge Capability,
Human Body Model, JEDEC- JESD22_A114
Electrostatic Discharge Capability,
Charged Device Model, JEDEC- JESD22_C101
39
°C /W
+150
°C
+150
°C
+260
°C
4.5
kV
1250
V
FAN102 — Primary-Side-Control PWM Controller
Absolute Maximum Ratings
Notes:
1. Stresses beyond those listed under ”absolute maximum ratings” may cause permanent damage to the device.
2. All voltage values, except differential voltages, are given with respect to GND pin.
Recommended Operating Conditions
The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended
operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not
recommend exceeding them or designing to Absolute Maximum Ratings.
Symbol
TA
Parameter
Conditions
Operating Ambient Temperature
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
Min.
-40
Typ.
Max.
Unit
+105
°C
www.fairchildsemi.com
4
VDD=15V and TA=25°C unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Units
25
V
VDD Section
VOP
Continuously Operating Voltage
VDD-ON
Turn-On Threshold Voltage
VDD-OFF
Turn-Off Threshold Voltage
15
16
17
V
4.5
5.0
5.5
V
3.5
5.0
mA
1.6
10.0
μA
1
2
mA
IDD-OP
Operating Current
VDD=20V, fs=fOSC,
VVS=2V,
VCS=3V, CL=1nF
IDD-ST
Startup Current
0< VDD < VDD-ON-0.16V
IDD-GREEN
Green-Mode Operating Supply
Current
VDD=20V, VVS=2.7V
fS=fOSC-N-MIN, VCS=0V
CL=1nF, VCOMV=0V
VDD-OVP
VDD Over-Voltage Protection
Level
VCS=3V, VVS=2.3V
27
28
29
V
tD-VDDOVP
VDD Over-Voltage Protection
Debounce Time
fs=fOSC, VVS=2.3V
100
250
400
μs
Center Frequency
TA=25°C
39
42
45
Frequency
Hopping Range
TA=25°C
±1.8
±2.6
±3.6
0
FAN102 — Primary-Side-Control PWM Controller
Electrical Characteristics
Oscillator Section
fOSC
Frequency
tFHR
Frequency Hopping Period
TA=25°C
fOSC-N-MIN
Minimum Frequency at No Load
fOSC-CM-MIN
KHz
3
ms
VVS=2.7V, VCOMV=0V
550
Hz
Minimum Frequency at CCM
VVS=2.3V, VCS=0.5V
20
KHz
fDV
Frequency Variation vs. VDD
Deviation
VDD=10V to 25V
5
%
fDT
Frequency Variation vs.
Temperature Deviation
TA=-40°C to +105°C
15
%
Voltage-Sense Section
IVS-UVP
Itc
VBIAS-COMV
Sink Current for Brownout
Protection
RVS=20KΩ
IC Compensation Bias Current
Adaptive Bias Voltage
Dominated by VCOMV
VCOMV=0V, TA=25°C,
RVS=20KΩ
180
μA
9.5
μA
1.4
V
Current-Sense Section
tPD
Propagation Delay to GATE
Output
100
200
ns
tMIN-N
Minimum On Time at No Load
VVS=-0.8V, RS=2KΩ,
VCOMV=1V
1100
ns
tMINCC
Minimum On Time in CC Mode
VVS=0V, VCOMV=2V
400
ns
VTH
Threshold Voltage for Current
Limit
1.3
V
Continued on the following page…
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
www.fairchildsemi.com
5
VDD=15V and TA=25°C unless otherwise specified.
Symbol
Parameter
Conditions
Min.
Typ.
Max.
Units
2.475
2.500
2.525
V
Voltage-Error-Amplifier Section
VVR
Reference Voltage
VN
Green Mode Starting Voltage on fS=fOSC-2KHz,
VVS=2.3V
COMV Pin
2.8
V
VG
Green Mode Ending Voltage on
COMV Pin
fS=1KHz
0.8
V
Output Sink Current
VVS=3V, VCOMV=2.5V
90
μA
90
μA
IV-SINK
IV-SOURCE
VV-HGH
Output Source Current
VVS=2V, VCOMV=2.5V
Output High Voltage
VVS=2.3V
4.5
V
Current-Error-Amplifier Section
VIR
Reference Voltage
II-SINK
Output Sink Current
II-SOURCE
VI-HGH
2.475
VCS=3V, VCOMI=2.5V
Output Source Current
VCS=0V, VCOMI=2.5V
Output High Voltage
VCS=0V
2.500
2.525
V
55
μA
55
μA
4.5
V
Cable Compensation Section
VCOMR
Variation Test Voltage on COMR
RCOMR=100KΩ
Pin for Cable Compensation
0.735
V
75
%
FAN102 — Primary-Side-Control PWM Controller
Electrical Characteristics
Gate Section
DCYMAX
Maximum Duty Cycle
VOL
Output Voltage LOW
VDD=20V, IO=10mA
VOH
Output Voltage HIGH
VDD=8V, IO=1mA
5
V
VOH_MIN
Output Voltage HIGH
VDD=5.5V, IO=1mA
4
V
tr
Rising Time
VDD=20V, CL=1nF
200
300
ns
tf
Falling Time
VDD=20V, CL=1nF
80
150
ns
Output Clamp Voltage
VDD=25V
15
18
V
VCLAMP
1.5
V
Over-Temperature-Protection Section
TOTP
Threshold Temperature for
(3)
OTP
+140
°C
Note:
3. When over-temperature protection is activated, the power system enters auto restart mode and output is
disabled.
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
www.fairchildsemi.com
6
5.5
16.6
5.3
16.2
VDD-OFF (V)
VDD-ON (V)
17
15.8
15.4
5.1
4.9
4.7
15
14.6
-40
-30
-15
0
25
50
75
85
100
4.5
125
-40
-30
-15
0
Temperature (ºC)
Figure 6.
Turn-On Threshold Voltage (VDD-ON)
vs. Temperature
Figure 7.
75
85
100
125
Turn-Off Threshold Voltage (VDD-OFF)
vs. Temperature
45
fOSC (KHz)
3.6
IDD-OP (mA)
50
47
4
3.2
2.8
2.4
43
41
39
37
2
-40
-30
-15
0
25
50
75
85
100
35
125
-40
-30
-15
Temperature (ºC)
Figure 8.
0
25
50
75
85
100
125
Temperature (ºC)
Operating Current (IDD-OP)
vs. Temperature
Figure 9.
2.525
2.525
2.515
2.515
2.505
2.505
VIR (V)
VVR (V)
25
Temperature (ºC)
FAN102 — Primary-Side-Control PWM Controller
Typical Performance Characteristics
2.495
2.485
Center Frequency (fOSC) vs. Temperature
2.495
2.485
2.475
-40
-30
-15
0
25
50
75
85
100
2.475
125
-40
Temperature (ºC)
-15
0
25
50
75
85
100
125
Temperature (ºC)
Figure 10. Reference Voltage (VVR) vs. Temperature
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
-30
Figure 11. Reference Voltage (VIR) vs. Temperature
www.fairchildsemi.com
7
23
600
22
fOSC-CM-MIN (KHz)
fOSC-N-MIN (Hz)
580
560
540
520
21
20
19
18
500
-40
-30
-15
0
25
50
75
85
100
17
125
-40
-30
-15
Temperature (ºC)
25
75
85
100
125
Figure 13. Minimum Frequency at CCM (fOSC-CM-MIN)
vs. Temperature
30
1250
25
1170
tMIN-N (ns)
20
15
10
1090
1010
930
5
0
-40
-30
-15
0
25
50
75
85
100
850
125
-40
-30
-15
0
Temperature (ºC)
25
50
75
85
100
125
Temperature (ºC)
Figure 14. Green Mode Frequency Decreasing Rate
(SG) vs. Temperature
Figure 15. Minimum On Time at No Load (tMIN-N)
vs. Temperature
3
1
2.5
0.8
VG (V)
2
VN (V)
50
Temperature (ºC)
Figure 12. Minimum Frequency at No Load
(fOSC-N-MIN) vs. Temperature
SG (KHz/V)
0
FAN102 — Primary-Side-Control PWM Controller
Typical Performance Characteristics
1.5
0.6
0.4
1
0.2
0.5
0
-40
-30
-15
0
25
50
75
85
100
0
125
-40
Temperature (ºC)
Figure 16. Green Mode Starting Voltage on COMV
Pin (VN) vs. Temperature
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
-30
-15
0
25
50
75
85
100
125
Temperature (ºC)
Figure 17. Green Mode Ending Voltage on COMV Pin
(VG) vs. Temperature
www.fairchildsemi.com
8
95
92
91
IV-SOURCE (µA)
IV-SINK (µA)
95
89
86
83
87
83
79
80
-40
-30
-15
0
25
50
75
85
100
75
125
-40
-30
-15
0
Temperature (ºC)
50
75
85
100
125
Figure 19. Output Source Current (IV-SOURCE)
vs. Temperature
60
60
58
58
II-SOURCE (µA)
II-SINK (µA)
Figure 18. Output Sink Current (IV-SINK)
vs. Temperature
56
54
52
56
54
52
50
-40
-30
-15
0
25
50
75
85
100
50
125
-40
-30
-15
0
Temperature (ºC)
25
50
75
85
100
125
Temperature (ºC)
Figure 20. Output Sink Current (II-SINK)
vs. Temperature
Figure 21. Output Source Current (II-SOURCE)
vs. Temperature
2
80
1.6
76
DCYMAX (%)
VCOMR (V)
25
Temperature (ºC)
FAN102 — Primary-Side-Control PWM Controller
Typical Performance Characteristics
1.2
0.8
0.4
72
68
64
0
-40
-30
-15
0
25
50
75
85
100
60
125
-40
Temperature (ºC)
-15
0
25
50
75
85
100
125
Temperature (ºC)
Figure 22. Variation Test Voltage on COMR Pin for
Cable Compensation (VCOMR)
vs. Temperature
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
-30
Figure 23. Maximum Duty Cycle (DCYMAX)
vs. Temperature
www.fairchildsemi.com
9
Figure 24 shows the basic circuit diagram of primaryside regulated flyback converter with typical waveforms
shown in Figure 25. Generally, discontinuous
conduction mode (DCM) operation is preferred for
primary-side regulation since it allows better output
regulation. The operation principles of DCM flyback
converter are as follows:
Io
D
+
V DL
Lm
VO
Ids
EA_I
VCOMI
L
O
A
D
-
Gate
CS
Io
Estimator
RCS
Ref
VS
t DIS
Detector
PWM
Control
When the MOSFET is turned off, the energy stored in
the inductor forces the rectifier diode (D) to turn on.
While the diode is conducting, the output voltage (Vo),
together with diode forward voltage drop (VF), are
2
applied across the secondary-side inductor (Lm×Ns /
2
Np ) and the diode current (ID) decreases linearly from
the peak value (Ipk×Np/Ns) to zero. At the end of inductor
current discharge time (tDIS), all the energy stored in the
inductor has been delivered to the output.
+
+ VF -
-
VAC
During the MOSFET ON time (tON), input voltage (VDL) is
applied across the primary-side inductor (Lm). Then
MOSFET current (Ids) increases linearly from zero to the
peak value (Ipk). During this time, the energy is drawn
from the input and stored in the inductor.
V COMV
NA
VDD
Vo
Estimator
EA_V
RS1
Ref
RS2
Primary-Side Regulation
Controller
+
Vw
-
Figure 24. Simplified PSR Flyback Converter Circuit
When the diode current reaches zero, the transformer
auxiliary winding voltage (VW) begins to oscillate by the
resonance between the primary-side inductor (Lm) and
the effective capacitor loaded across MOSFET.
Id s (MOSFET Drain-to-Source Current)
I pk
During the inductor current discharge time, the sum of
output voltage and diode forward voltage drop is
reflected to the auxiliary winding side as (VO+VF)×
NA/NS. Since the diode forward voltage drop decreases
as current decreases, the auxiliary winding voltage
reflects the output voltage best at the end of diode
conduction time where the diode current diminishes to
zero. By sampling the winding voltage at the end of the
diode conduction time, the output voltage information
can be obtained. The internal error amplifier for output
voltage regulation (EA_V) compares the sampled
voltage with internal precise reference to generate error
voltage (VCOMV), which determines the duty cycle of the
MOSFET in CV mode.
ID (Diode Current)
I pk •
NP
NS
I D .avg = I
o
VW (Auxiliary Winding Voltage)
VF •
Meanwhile, the output current can be estimated using
the peak drain current and inductor current discharge
time since output current is same as average of the
diode current in steady state.
The output current estimator picks up the peak value of
the drain current with a peak detection circuit and
calculates the output current using the inductor
discharge time (tDIS) and switching period (tS). The
output information is compared with internal precise
reference to generate error voltage (VCOMI), which
determines the duty cycle of the MOSFET in CC mode.
NA
NS
VO •
t ON
t
t
NA
NS
DI S
S
Figure 25. Key Waveforms of DCM Flyback
Converter
Among the two error voltages, VCOMV and VCOMI, the
smaller actually determines the duty cycle. During
constant voltage regulation mode, VCOMV determines the
duty cycle while VCOMI is saturated to high. During
constant current regulation mode, VCOMI determines the
duty cycle while VCOMV is saturated to HIGH.
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
ID
Np:Ns
FAN102 — Primary-Side-Control PWM Controller
Functional Description
www.fairchildsemi.com
10
Switching Frequen cy
When it comes to cellular phone charger applications,
the actual battery is located at the end of cable, which
causes typically several percent of voltage drop on the
actual battery voltage. FAN102 has a programmable
cable voltage drop compensation, which provides a
constant output voltage at the end of the cable over the
entire load range in CV mode. As load increases, the
voltage drop across the cable is compensated by
increasing the reference voltage of voltage regulation
error amplifier. The amount of compensation is
programmed by the resistor on the COMR pin. The
relationship between the amount of compensation and
COMR resistor is shown in Figure 26.
42kHz
Deep
Green
Mode
15
14
Normal Mode
550H z
13
0.8V
12
V COMV
2.8V
Figure 27. Switching Frequency in Green Mode
11
Compensation Percentage (%)
Green Mode
10
Frequency Hopping
9
EMI reduction is accomplished by frequency hopping,
which spreads the energy over a wider frequency range
than the bandwidth measured by the EMI test
equipment. FAN102 has an internal frequency hopping
circuit that changes the switching frequency between
39.4kHz and 44.6kHz with a period of 3ms, as shown in
Figure 28.
8
7
6
5
4
3
FAN102 — Primary-Side-Control PWM Controller
Cable Voltage Drop Compensation
Gate Drive Signal
2
1
10
20
30
40
50
60
RCOMR (k )
70
80
90
100
t
s
t
s
t
s
Figure 26. Cable Voltage Drop Compensation
Temperature Compensation
Built-in temperature compensation provides constant
voltage regulation over a wide range of temperature
variation.
This
internal
compensation
current
compensates the forward-voltage drop variation of the
secondary-side rectifier diode.
fs
Green-Mode Operation
44.6kHz
42.0kHz
39.4kHz
The FAN102 uses voltage regulation error amplifier
output (VCOMV) as an indicator of the output load and
modulates the PWM frequency, as shown in Figure 27,
such that the switching frequency decreases as load
decreases. In heavy load conditions, the switching
frequency is fixed at 42KHz. Once VCOMV decreases
below 2.8V, the PWM frequency starts to linearly
decrease from 42KHz to 550Hz to reduce the switching
losses. As VCOMV decreases below 0.8V, the switching
frequency is fixed at 550Hz and FAN102 enters deep
green mode, where the operating current reduces to
1mA, further reducing the standby power consumption.
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
44.6kHz
t
3ms
Figure 28. Frequency Hopping
www.fairchildsemi.com
11
At the instant the MOSFET is turned on, a high-current
spike occurs through the MOSFET, caused by primaryside capacitance and secondary-side rectifier reverse
recovery. Excessive voltage across the RCS resistor can
lead to premature turn-off of MOSFET. FAN102
employs an internal leading-edge blanking (LEB) circuit.
To inhibit the PWM comparator for a short time after the
MOSFET is turned on. Thus, external RC filtering is not
required.
VDS
Startup
Fault
Occurs
Power
On
Fault Removed
VDD
Figure 29 shows the typical startup circuit and
transformer auxiliary winding for a FAN102 application.
Before FAN102 begins switching, it consumes only
startup current (typically 10µA) and the current supplied
through the startup resistor charges the VDD capacitor
(CDD). When VDD reaches turn-on voltage of 16V (VDDFAN102 begins switching and the current
ON),
consumed by FAN102 increases to 3.5mA. Then, the
power required for FAN102 is supplied from the
transformer auxiliary winding. The large hysteresis of
VDD provides more holdup time, which allows using a
small capacitor for VDD.
16V
5V
Operating Current
3.5mA
10µA
VD L
+
CD L
-
Normal
Operation
Np
RSTAR T
CD D
VDD Over-Voltage Protection (OVP)
VDD over-voltage protection prevents damage from overvoltage conditions. If the VDD voltage exceeds 28V by
open feedback condition, OVP is triggered. The OVP
has a de-bounce time (typcal 250µs) to prevent false
trigger by switching noise. It also protects other
switching devices from over voltage.
NA
FAN102
1
2
3
4
CS
COMI
Over-Temperature Protection (OTP)
A built-in temperature-sensing circuit shuts down PWM
output if the junction temperature exceeds 140°C.
GATE 8
VDD
COMR
SGND
COMV
VS
7
RS1
6
Brownout Protection
FAN102 detects the line voltage using auxiliary winding
voltage since the auxiliary winding voltage reflects the
input voltage when the MOSFET is turned on. The VS
pin is clamped at 1.15V while the MOSFET is turned on
and brownout protection is triggered if the current out of
the VS pin is less than IVS-UVP (typical 180µA) during the
MOSFET conduction.
5
RS2
Figure 29. Startup Circuit
Pulse-by-Pulse Current Limit
When the sensing voltage across the current sense
resistor exceeds the internal threshold of 1.4V, the
MOSFET is turned off for the remainder of switching
cycle. In normal operation, the pulse-by-pulse current
limit is not triggered since the peak current is limited by
the control loop.
Protections
The FAN102 has several self-protective functions, such
as Over-Voltage Protection (OVP), Over-Temperature
Protection (OTP) and brownout protection. All the
protections are implemented as auto-restart mode.
Once the fault condition occurs, switching is terminated
and the MOSFET remains off. This causes VDD to fall.
When VDD reaches the VDD turn-off voltage of 5V, the
current consumed by FAN102 reduces to the startup
current (typically 10µA) and the current supplied startup
resistor charges the VDD capacitor. When VDD reaches
the turn-on voltage of 16V, FAN102 resumes normal
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
Normal
Operation
Figure 30. Auto-Restart Operation
DD D
AC Line
Fault
Situation
FAN102 — Primary-Side-Control PWM Controller
operation. In this manner, the auto-restart alternately
enables and disables the switching of the MOSFET until
the fault condition is eliminated (see Figure 30 ).
Leading-Edge Blanking (LEB)
www.fairchildsemi.com
12
FAN102 — Primary-Side-Control PWM Controller
Typical Application Circuit (Primary-Side Regulated Flyback Charger)
Application
Fairchild Devices
Input Voltage Range
Output
Cell Phone Charger
FAN102
90~265VAC
5V/0.78A (3.9W)
Features
ƒ
ƒ
ƒ
SM
High efficiency (>68% at full load) meeting Energy Star
V2.0 and CEC regulation with enough margin
Low standby power consumption (Pin=0.087W for 115VAC and Pin=0.123W for 230V)
Tight output regulation (CV:±5%, CC:±7%)
74
6
72
5
115V60Hz (70.7% avg)
Output Voltage (V)
Efficiency (%)
70
230V50Hz (68.3% avg)
68
66.3% : Energy Star V2.0 (Nov. 2008)
66
4
3
AC90V
AC120V
AC230V
AC264V
2
64
1
62
62.2% : CEC (2008)
25
50
75
0
100
0
100
200
300
Load (%)
400
500
600
700
800
900
Output Current (mA)
Figure 31. Measured Efficiency and Output Regulation
1nF
30Ω
CSN 2 RSN 2
LP 15µH
1mH
1N4007
1N4007
1N4007
VO
CDL1
4.7µF
1N4007
RSN1
VDL
+
1kΩ
CDL2
4.7µF
IO
100kΩ
RSTART
-
2MΩ
DR
CS N1
RDAMP
270Ω
DDD
N1
1nF
N3 SB260
CO
470µF
CP
220µF
RPL
1kΩ
DS N
1N4007
1N4007
CDD
AC Line
QMOSFE T
FAN102
1
RCOMR CCOMR
82kΩ
N2
10µF
2
1µF
3
4
CS
C OMR
C OMI
C OMV
GATE 8
V DD
S G ND
VS
7
RGATE
FQU1N60C
RS1
100Ω
115kΩ
6
5
RCS
1.6Ω
RS2
24.9kΩ
10nF
68nF CCOMI
200kΩRCOMI
CCOMV
CS
RCOMV
47pF
43kΩ
Figure 32. Schematic of Typical Application Circuit
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
www.fairchildsemi.com
13
FAN102 — Primary-Side-Control PWM Controller
Typical Application Circuit (Continued)
Transformer specification
ƒ
ƒ
Core: EE16
Bobbin: EE16
Pin
Specification
Primary-Side Inductance
1－3
2.3mH ± 5%
100kHz, 1V
Primary-Side Effective Leakage
1－8
65μH ± 5%.
Short one of the secondary windings
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
Remark
www.fairchildsemi.com
14
5.00
4.80
A
0.65
3.81
8
5
B
6.20
5.80
PIN ONE
INDICATOR
1.75
4.00
3.80
1
5.60
4
1.27
(0.33)
0.25
M
1.27
C B A
LAND PATTERN RECOMMENDATION
0.25
0.10
SEE DETAIL A
1.75 MAX
R0.10
0.25
0.19
C
0.10
0.51
0.33
0.50 x 45°
0.25
C
OPTION A - BEVEL EDGE
GAGE PLANE
R0.10
8°
0°
0.90
0.406
FAN102 — Primary-Side-Control PWM Controller
Physical Dimensions
OPTION B - NO BEVEL EDGE
0.36
NOTES: UNLESS OTHERWISE SPECIFIED
A) THIS PACKAGE CONFORMS TO JEDEC
MS-012, VARIATION AA, ISSUE C,
B) ALL DIMENSIONS ARE IN MILLIMETERS.
C) DIMENSIONS DO NOT INCLUDE MOLD
FLASH OR BURRS.
D) LANDPATTERN STANDARD: SOIC127P600X175-8M.
E) DRAWING FILENAME: M08AREV13
SEATING PLANE
(1.04)
DETAIL A
SCALE: 2:1
Figure 33. 8-Lead, Small Outline Package (SOP-8)
Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner
without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or
obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the
warranty therein, which covers Fairchild products.
Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings:
http://www.fairchildsemi.com/packaging/.
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
www.fairchildsemi.com
15
FAN102 — Primary-Side-Control PWM Controller
© 2008 Fairchild Semiconductor Corporation
FAN102 Rev. 1.0.3
www.fairchildsemi.com
16