TE C-2266536 Should be contacted for the latest revision. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
REVISION
2266536 -1
DESCRIPTION
B
2266536 -2
FINE CRIMP HEIGHT ADJUST
B
2266536 -5
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
B
NON-CRIMP HEIGHT ADJUST
2266536 -7
B
FINE CRIMP HEIGHT ADJUST
B
PNEUMATIC FEED
SERVO
LATCH PLATE
2266536 -6
7- 2266536 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
B
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
2119950-1
1338683-8
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2266536 -5
8- 2266536 -4
1338683-8
5-18022-5
-
2119951-1
2161326-1
8- 2266536 -5
-
2119949-1
8- 2266536 -4
1338683-8
2119950-1
5-18022-5
1338683-8
-
5-18022-5
-
-
2119641-1
1901094-3
-
2119653-1
1901094-3
-
2119653-1
2119641-1
-
2119799-1
CRIMP
WIRE
INSUL
SIZE
1-1752354-3
-
1-1752354-3
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
(QUANTITY 2)
-
6
6
-
-
TYPE
-
F
O
1.63 mm [.064]
3.00 mm [.118]
APPLICATOR INSTRUCTIONS
408-10389
-
KOSTAL TERMINAL
TERMINAL DATA:
WIRE STRIP LENGTH
n
3.10-3.60 mm [.122-.142 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
-
INSULATION DIAMETER RANGE
1.70-2.10 mm [.067-.083 IN]
-
13
-
-
-
-
-
-
-
TERMINALS APPLIED
TE TERMINAL
1949856-1
1949856-2
1949856-3
2113111-1
2113111-2
WIRE
SIZE
1.00mm2
18 AWG
0.75mm2
B
DOC00061540 Rev 13
-
KOSTEL CRIMP SPECIFICATION
MLK 1.2 STECKER
TERMINAL NAME:
C1__DWG_PN_1_1
32125651820
C1__DWG_PN_1_2
32140651820
321XX734180
C1__DWG_PN_1_3
C1__DWG_PN_1_4
321XX734130
C1__DWG_PN_1_5
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
1949520-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
2
GREASE BEARING SURFACES LIGHTLY
14
C1__DWG_PN_4_1
7
CRIMP HEIGHT
REFERENCE SETTING
8.0
W1__DWG_CRIMP_HT_1
8.5
W1__DWG_CRIMP_HT_2
9.0
W1__DWG_CRIMP_HT_3
-
9
-
-
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
6
8
9
10
11
A
12
13
14
-
2266536
2266536
2266536
2266536
-
-4
-4
-5
-6
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62,180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
1
& 252.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
-
C1__DWG_PN_2_5
1.07+/-0.03 [.042+/-.001]
-
C1__DWG_PN_2_4
1.13+/-0.03 [.044+/-.001]
RECOMMENDED SPARE PARTS
CABLE DIAMETER
C1__DWG_PN_4_0
C1__DWG_PN_2_3
1.17+/-0.03 [.046+/-.001]
1
KOSTAL SEAL
10800507250
C1__DWG_PN_2_2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
6
13
KOSTAL TERMINAL
32124651820
C1__DWG_PN_1_0
-
1
1
1
1
1
-77 -7
4.63 .
REVISIONS
DIST
A
66
P
LTR
2063440-1
-
APPLICATOR DATA
1
PART NUMBERS REQUIRED
-
LOC
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
1
1
1
-6
1
1
1
1
1
-5
1
1
1
1
1
1
1
1
-2
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
-1
PART NO
1
1
1
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
2079988_GATD
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-4
1
2079764
260
252
250
249
248
247
246
245
244
243
ITEM
NO
1
1
1
1
-
1
1
1
1
-
2
1
1
1
1
1
1
1
REF
1
1
1
1
1
2
1
3
1
1
4
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
-
-
-
-
2
1
1
1
REF REF REF REF
-
-
-
1
-
-
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
4
1
1
-
1
4
1
-
1
1
4
1
1
1
-
1
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
1
1
1
2
1
1
1
-
-
1
1
1
-
-
1
1
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
1
1
1
-5
-2
mm
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
GH
TE
A
RELEASED
04NOV2014
GH
TE
B
ECR-14-017782
27NOV2014
KH
TE
PART NO
-
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, BHSC, RoHS (M3 X 6)
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
LOCATER BLOCK,TERMINAL
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
FEED PAWL
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
DWN
10OCT2014
CHK
13OCT2014
APVD
13OCT2014
HOFFNER
T.ELBIN
T.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
2
2168400-6
1
2119580-1
1
2063440-1
2
1-2079383-0
1
2119740-2
..
1
1901094-3
1
1-1752354-3
1
1976053-5
1
6-993111-6
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338683-8
4
2168400-1
1
1-5018030-0
1
1901681-8
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
1
2-1752356-0
2
2079383-5
1
2161328
1
1320908-7
1
2119959-4
1
455888-3
1
240792-1
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
2-1633703-8
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-4
1
7-1633965-9
1
455888-8
1
5-1633738-9
242
241
240
239
238
230
213
198
180
179
177
176
175
174
172
166
164
163
137
136
135
133
117
82
71
70
69
67
66
63
62
60
59
57
56
54
52
51
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
7-18023-7
TE Connectivity
APPLICATION SPEC
-
1
2119083
DESCRIPTION
PRODUCT SPEC
-
APVD
10OCT2014
-1
1
DWN
ORIGINAL
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
2
-
1
1
-
2
1
1
1
1
2
1
-
-
-
2
1
DATE
1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
1-2079383-0
2119740-2
1901094-3
1-1752354-3
1976053-5
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338683-8
2168400-1
1-5018030-0
1901681-8
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
2-1752356-0
2079383-5
2161328-1
1320908-7
2119959-4
455888-3
240792-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
2-1633703-8
2119781-1
238011-4
7-1633965-9
455888-8
5-1633738-9
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
1
-77 -7
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2266536
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
6
6
A
D
239
PNEUMATIC
250
63
A
5
247
246
260
44
7 252
245
35
244
7
249
238
166
8
1
136
1
69
137
2
SHEAR DEPRESSOR DETAIL
2
6
2
3
4
2
135
1
4
C
5
41
44
REF
245 REF
51
179
A
34 REF
175
180
17.77
[ 0.700 ]
6
66
2
11
164
28
174
52
230
REF
TERMINAL SUPPORT LOCATION
2 176
2
3.04 0.51
[ 0.120
0.020 ]
-A-
177
198
67
57
14
213
33
24
SERVO FEEDER
NOT INCLUDED
B
57 REF
70
56
133
D
1.91
[ 0.075 ]
2
242
82
SERVO
LATCH PLATE
REF
243
59
240
2
8
172
-
2
163
C
-
62
39
2
APVD
37
38
56
DWN
-
40
59
DATE
SEE SHEET 1
-
FEED TYPE
MECHANICAL
DESCRIPTION
A
19
10
30
117 REF
180 REF
HOLDDOWN SET-UP
B
20
21
9
29
1
ITEM 30 LOCATED AT
REAR HOLES
12
241
CAM POSITIONS
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
13
25
30 REF
29 REF
20
46
32
34
54
8
1
60
54
10
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2014
CHK
13OCT2014
APVD
13OCT2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266536
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
B
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2266536 -1
DESCRIPTION
B
2- 2266536 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
B
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
2- 2266536 -5
B
FINE CRIMP HEIGHT ADJUST
2- 2266536 -7
B
FINE CRIMP HEIGHT ADJUST
NONE
B
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2266536 -7
APPLICATOR STYLE CONVERSION CHART
CRIMP TOOLING KIT
-
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
3.00 mm [.118]
APPLICATOR INSTRUCTIONS
408-10389
2119950-1
1338683-8
2161326-1
-
2119951-1
5-18022-5
-
2119949-1
8- 2266536 -5
8- 2266536 -4
1338683-8
2119951-1
5-18022-5
-
2161326-1
8- 2266536 -5
-
2119949-1
8- 2266536 -4
1338683-8
2119950-1
5-18022-5
1338683-8
-
5-18022-5
-
-
-
-
-
2119641-2
1901094-3
-
2119653-2
1901094-3
-
2119653-2
2119641-2
-
2119799-1
1-1752354-3
-
1-1752354-3
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
6
-
-
-
TYPE
-
-
KOSTAL TERMINAL
WIRE STRIP LENGTH
n
3.10-3.60 mm [.122-.142 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
DOC00061540 Rev 13
-
KOSTEL CRIMP SPECIFICATION
MLK 1.2 STECKER
TERMINAL NAME:
-
INSULATION DIAMETER RANGE
1.70-2.10 mm [.067-.083 IN]
-
-
-
-
-
12
-
TERMINALS APPLIED
TE TERMINAL
1949856-1
1949856-2
1949856-3
2113111-1
2113111-2
WIRE
SIZE
1.00mm2
18 AWG
0.75mm2
32124651820
32125651820
C1__DWG_PN_1_1
C1__DWG_PN_1_2
32140651820
C1__DWG_PN_1_3
321XX734180
321XX734130
C1__DWG_PN_1_4
C1__DWG_PN_1_5
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE SEAL
C1__DWG_PN_3_0
1949520-1
C1__DWG_PN_3_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
KOSTAL SEAL
10800507250
-
CABLE DIAMETER
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
-
C1__DWG_PN_2_2
-
C1__DWG_PN_2_3
-
C1__DWG_PN_2_4
-
C1__DWG_PN_2_5
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
12
KOSTAL TERMINAL
C1__DWG_PN_1_0
1.17+/-0.03 [.046+/-.001]
1.13+/-0.03 [.044+/-.001]
1.07+/-0.03 [.042+/-.001]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
8.0
8.5
9.0
9
W1__FA_SETTING_1
6
-
13
-
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
1
B
2
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
-
2266536 -4
2266536 -4
2266536 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
1
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
-
& 152.
11
13
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62,180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
TERMINAL DATA:
A
PART NUMBERS REQUIRED
F
O
1.63 mm [.064]
REVISIONS
DIST
-
-
APPLICATOR DATA
LOC
1
-
-
-
6
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-4
2079764-1
2119083-1
7-18023-7
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
DESCRIPTION
1
2119782
1
2119640-1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-4
1
2079764
1
2119083
1
7-18023-7
251
250
249
246
244
243
242
241
1
1
-
ITEM
NO
1
1
1
1
-
-
-
-
-
-
-
2
-
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
2
-
1
1
-
2
1
-
1
1
2
2168400-6
2119580-1
2063440-1
1-2079383-0
2119740-2
1901094-3
1-1752354-3
1976053-5
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
2119956-1
2119791-9
2119943-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338683-8
1-5018030-0
1901681-8
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2-1752356-0
2079383-5
2161328-1
1320908-7
2119959-4
455888-3
240792-1
1320928-6
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
2-1633703-8
2119781-1
238011-4
7-1633965-9
455888-8
5-1633738-9
-
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
-
1
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
REF
1
-
-
1
-
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
2
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
SCR, BHSC, RoHS (M3 X 6)
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
LOCATER BLOCK,TERMINAL
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
FEED PAWL
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
PART NO
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
1
-
DWN
10OCT2014
CHK
13OCT2014
APVD
13OCT2014
HOFFNER
T.ELBIN
T.ELBIN
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
2
1-2079383-0
1
2119740-2
..
1
1901094-3
1
1-1752354-3
1
1976053-5
1
6-993111-6
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-5
1
2119956-1
1
2119791-9
1
2119943-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338683-8
1
1-5018030-0
1
1901681-8
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2-1752356-0
2
2079383-5
1
2161328
1
1320908-7
1
2119959-4
1
455888-3
1
240792-1
1
1320928-6
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
2-1633703-8
..
1
ITEM_7
..
1
ITEM_6
1
2119781-1
1
238011-4
1
7-1633965-9
1
455888-8
1
5-1633738-9
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2063440-1
240
239
238
230
213
198
180
179
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
82
71
70
69
67
66
63
62
59
57
56
52
51
49
48
41
40
39
38
34
33
32
30
29
28
25
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
-
2
2168400-6
Ocean Side Feed
Applicator
-
DRAWING NO
2266536
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
140
152
7
56
REF
5
2
D
1.91
[ 0.075 ]
2
2
57
REF
244
7 139
PNEUMATIC
SHEAR DEPRESSOR DETAIL
243
250
2
166
8
63
249
242
2
3.04 0.50
[ 0.120
0.019 ]
6
238
A
163
34
59
C
82
172
1
2
SERVO
LATCH PLATE
2
230
4
TERMINAL SUPPORT LOCATION
69
70
2
2
133
1
177
56
135
198
176
5
140
51
180
REF
6
17.77
[ 0.700 ]
66
2
13
67
57
213
A
180
19
REF
HOLDDOWN SET-UP
20
10
30
4
41
33
SERVO FEEDER
NOT INCLUDED
1
175
11
24
3
28
164
A
C
174
52
179
REF
-A-
137
240
REF
8
136
B
DWN
251
MECHANICAL
D
DATE
9
21
117 REF
B
1
12
29
241
13
30
REF
REF
29
30mm STROKE
30mm STROKE
142
ITEM 30 LOCATED AT
REAR HOLES
11
25
CAM POSITIONS
30mm STROKE
1
141
151
32
34
143
8
1
144
143
10
1
20
11
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
0.5
0.13
0.013
0.0001
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
10OCT2014
CHK
13OCT2014
APVD
13OCT2014
HOFFNER
T.ELBIN
T.ELBIN
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266536
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
B
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