CPC1777 Single-Pole, Normally Open i4-PAC™ DC Power Relay Description Characteristics Parameter Blocking Voltage Rating Units 600 VP Clare and IXYS have combined to bring OptoMOS® technology, reliability and compact size to a new family of High Power Solid State Relays. As part of this new family, the CPC1777 single-pole normally open (1-Form-A) DC Solid State Relay employs optically coupled MOSFET technology to provide 2500Vrms of input to output isolation. Load Current, TA=25°C: With 5°C/W Heat Sink 4.6 No Heat Sink 1.5 On-Resistance 0.5 Ω RθJC 0.35 °C/W ADC Features • • • • • • • • • • 4.6ADC Load Current with 5°C/W Heat Sink Low 0.5Ω On-Resistance 600VP Blocking Voltage 2500Vrms Input/Output Isolation Low Thermal Resistance (0.35 °C/W) Electrically Non-conductive Thermal Pad for Heat Sink Applications Low Drive Power Requirements Arc-Free With No Snubbing Circuits No EMI/RFI Generation Machine Insertable, Wave Solderable Applications • • • • Industrial Controls / Motor Control Robotics Medical Equipment—Patient/Equipment Isolation Instrumentation • Multiplexers • Data Acquisition • Electronic Switching • I/O Subsystems • Utility Meters (Watt-Hour, Water, Gas) • Transportation Equipment • Aerospace/Defense The output, constructed with an efficient MOSFET switch and photovoltaic die, uses Clare’s patented OptoMOS architecture while the input, a GaAlAs infrared LED, provides the optically coupled control. The combination of low on-resistance and high load current handling capability makes this relay suitable for a variety of high performance DC switching applications. The unique i4-PAC package pioneered by IXYS enables solid state relays to achieve the highest load current and power ratings. This package features an IXYS unique process where the silicon chips are soft soldered onto the Direct Copper Bond (DCB) substrate instead of the usual copper leadframe. The DCB ceramic, the same substrate used in high power modules, not only provides 2500Vrms isolation but also very low thermal resistance (0.35°C/W). Ordering Information Part Description CPC1777J i4-PAC Package (25 per tube) Switching Characteristics Approvals Form-A • UL 508 Certified Component: File E69938 Pin Configuration IF 90% 1 2 + 3 - RoHS 2002/95/EC DS-CPC1777 - R05 - 10% ILOAD 4 ton toff + e3 www.clare.com 1 CPC1777 1 Specifications 1.1 Absolute Maximum Ratings @ 25°C Symbol Blocking Voltage Ratings Units 600 VP Reverse Input Voltage 5 V Input Control Current 50 mA 1 A 150 mW Peak (10ms) Input Power Dissipation Isolation Voltage, Input to Output 2500 Vrms Operational Temperature -40 to +85 °C Storage Temperature -40 to +125 °C Absolute maximum ratings are stress ratings. Stresses in excess of these ratings can cause permanent damage to the device. Functional operation of the device at conditions beyond those indicated in the operational sections of this data sheet is not implied. 1.2 Electrical Characteristics @ 25°C Parameter Conditions Symbol Minimum Typical Maximum Units 20 AP Output Characteristics Load Current 1 Peak Continuous Continuous Continuous 2 On-Resistance Off-State Leakage Current Switching Speeds Turn-On Turn-Off Output Capacitance Input Characteristics Input Control Current 3 Input Dropout Current Input Voltage Drop Reverse Input Current Input/Output Characteristics Capacitance, Input-to-Output t≤10ms No Heat Sink TC=25°C IL TC=99°C IL(99) IF=10mA, IL=1A RON - 0.35 0.5 Ω VL=600VP ILEAK - - 1 μA ton - 8 20 toff - 0.15 5 VL=25V, f=1MHz Cout - 3500 - pF IL=1A IF - - 10 mA IF=5mA IF 0.6 - - mA VF 0.9 1.2 1.4 V VR=5V IR - - 10 μA - CI/O - 1 - pF IF=20mA, VL=10V - - 1.5 15 ADC 2 ms 1 Higher load currents possible with proper heat sinking. Measurement taken within 1 second of on-time. 3 For applications requiring high temperature operation (T > 60ºC) a LED drive current of 20mA is recommended. C 2 R05 www.clare.com 2 CPC1777 PRELIMINARY 2 Thermal Characteristics Parameter Thermal Resistance (Junction to Case) Thermal Resistance (Junction to Ambient) Junction Temperature (Operating) Conditions Symbol Minimum Typical Maximum Units - RθJC - - 0.35 °C/W Free Air RθJA - 40 - °C/W - TJ -40 - 100 °C 2.1 Thermal Management Device high current characterization was performed using Kunze heat sink KU 1-159, phase change thermal interface material KU-ALC 5, and transistor clip KU 4-499/1. This combination provided an approximate junction-to-ambient thermal resistance of 12.5°C/W. 2.2 Heat Sink Calculation Higher load currents are possible by using lower thermal resistance heat sink combinations. Heat Sink Rating RθCA = (TJ - TA) IL(99)2 IL2 • PD(99) - RθJC TJ = Junction Temperature (°C), TJ ≤ 100°C * TA = Ambient Temperature (°C) IL(99) = Load Current with Case Temperature @ 99°C (ADC) IL = Desired Operating Load Current (ADC), IL ≤ IL(MAX) RθJC = Thermal Resistance, Junction to Case (°C/W) = 0.35°C/W RθCA = Thermal Resistance of Heat Sink & Thermal Interface Material , Case to Ambient (°C/W) PD(99) = Maximum power dissipation with case temperature held at 99ºC = 2.86W * Elevated junction temperature reduces semiconductor lifetime. 3 www.clare.com R05 CPC1777 3 Performance Data Typical Turn-On Time (N=50, IF=10mA, IL=1ADC, TA=25ºC) Device Count (N) Device Count (N) 30 25 20 15 10 5 25 25 20 20 Device Count (N) 35 Typical LED Forward Voltage Drop (N=50, IF=10mA, IL=1ADC, TA=25ºC) 15 10 5 0 0 1.30 1.31 1.32 1.33 7.0 7.5 8.0 Typical On-Resistance Distribution (N=50, IF=10mA, IL=1ADC, TA=25ºC) 35 Device Count (N) Device Count (N) 20 15 10 8.5 9.0 0.34 0.36 0.38 0.40 1.4 IF=50mA IF=20mA IF=10mA 1.2 1.0 0.8 60 80 100 20 15 10 815 820 Temperature (ºC) 60 840 Typical Turn-Off vs. LED Forward Current (IL=1ADC, TA=25ºC) 0.15 0.14 0.13 0.12 0.11 0.10 0.09 0.08 5 10 15 20 25 30 35 40 45 0 50 5 LED Forward Current (mA) Typical Turn-On vs. Temperature (IF=10mA, IL=1ADC) 14 80 100 10 15 20 25 30 35 40 50 45 LED Forward Current (mA) Typical Turn-Off vs. Temperature (IF=10mA, IL=1ADC) 0.35 0.30 10 0.25 Turn-Off (ms) 12 8 6 4 0.20 0.15 0.10 0.05 0 0 40 835 0.17 2 20 830 0.16 0 Turn-On (ms) LED Current (mA) 825 Typical Turn-On vs. LED Forward Current (IL=1ADC, TA=25ºC) 18 16 14 12 10 8 6 4 2 1 0 120 Typical IF for Switch Operation vs. Temperature (IL=1ADC) 0 0.11 25 0.42 Temperature (ºC) -20 0.10 Typical Blocking Voltage Distribution (N=50, TA=25ºC) Turn-Off (ms) 1.6 Turn-On (ms) LED Forward Voltage Drop (V) 1.8 -40 0.09 Blocking Voltage (VP) Typical LED Forward Voltage Drop vs. Temperature 20 18 16 14 12 10 8 6 4 2 0 0.08 Turn-Off (ms) On-Resistance (Ω) 40 0.06 0 0.32 20 0.04 5 0 0 5 30 25 5 -20 10 Turn-On (ms) 30 -40 15 0 6.5 1.34 LED Forward Voltage (V) 35 Typical Turn-Off Time (N=50, IF=10mA, IL=1ADC, TA=25ºC) -40 -20 0 20 40 60 80 100 -40 Temperature (ºC) -20 0 20 40 60 80 100 Temperature (ºC) Unless otherwise specified, all performance data was acquired without the use of a heat sink. The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application department. R05 www.clare.com 4 CPC1777 PRELIMINARY 1.8 1.4 Load Current (A) 1.2 1.0 0.8 0.6 0.4 0.2 0 -20 0 20 40 60 80 100 -0.70 0 -0.35 0.35 0.70 Typical Blocking Voltage vs. Temperature Typical Leakage vs. Temperature Measured Across Pins 1&2 (VL=600VP) 0.014 840 0.012 835 0.010 830 825 820 815 -20 0 20 40 60 Temperature (ºC) 80 100 6 5ºC/W 4 10ºC/W Free Air 0 20 40 60 Temperature (ºC) 80 100 Energy Rating Curve Free Air, No Heat Sink 24 20 0.008 0.006 0.004 0 -40 8 0 1.05 16 12 8 4 0.002 810 1ºC/W 10 2 Load Voltage (V) 845 805 -40 12 Temperature (ºC) Leakage (μA) Blocking Voltage (VP) -40 2.5 2.0 1.5 1.0 0.5 0 -0.5 -1.0 -1.5 -2.0 -2.5 -1.05 Maximum Load Current vs. Temperature with Heat Sink (IF=20mA) Load Current (A) On-Resistance (Ω) 1.6 Typical Load Current vs. Load Voltage (IF=10mA, TA=25ºC) Load Current (ADC) Typical On-Resistance vs. Temperature (IL=Max Rated) -20 0 20 40 60 80 100 0 10µs 100µs 1ms 10ms 100ms Temperature (ºC) 1s 10s 100s Time Unless otherwise specified, all performance data was acquired without the use of a heat sink. The Performance data shown in the graphs above is typical of device performance. For guaranteed parameters not indicated in the written specifications, please contact our application department. 5 www.clare.com R05 CPC1777 4 Manufacturing Information 4.1 Moisture Sensitivity All plastic encapsulated semiconductor packages are susceptible to moisture ingression. Clare classified all of its plastic encapsulated devices for moisture sensitivity according to the latest version of the joint industry standard, IPC/JEDEC J-STD-020, in force at the time of product evaluation. We test all of our products to the maximum conditions set forth in the standard, and guarantee proper operation of our devices when handled according to the limitations and information in that standard as well as to any limitations set forth in the information or standards referenced below. Failure to adhere to the warnings or limitations as established by the listed specifications could result in reduced product performance, reduction of operable life, and/or reduction of overall reliability. This product carries a Moisture Sensitivity Level (MSL) rating as shown below, and should be handled according to the requirements of the latest version of the joint industry standard IPC/JEDEC J-STD-033. Device Moisture Sensitivity Level (MSL) Rating CPC1777J MSL 1 4.2 ESD Sensitivity This product is ESD Sensitive, and should be handled according to the industry standard JESD-625. 4.3 Reflow Profile This product has a maximum body temperature and time rating as shown below. All other guidelines of J-STD-020 must be observed. Device Maximum Temperature x Time CPC1777J 245°C for 30 seconds 4.4 Board Wash Clare recommends the use of no-clean flux formulations. However, board washing to remove flux residue is acceptable. Since Clare employs the use of silicone coating as an optical waveguide in many of its optically isolated products, the use of a short drying bake could be necessary if a wash is used after solder reflow processes. Chlorine-based or Fluorine-based solvents or fluxes should not be used. Cleaning methods that employ ultrasonic energy should not be used. RoHS 2002/95/EC R05 e3 www.clare.com 6 CPC1777 PRELIMINARY 4.5 Mechanical Dimensions 5.029 ± 0.127 (0.198 ± 0.005) 19.914 ± 0.254 (0.784 ± 0.010) 1.930 ± 0.381 (0.076 ± 0.015) 17.221 ± 0.254 (0.678 ± 0.010) 1.181 ± 0.076 (0.047 ± 0.003) 15.317 ± 0.254 (0.603 ± 0.010) 20.879 ± 0.254 (0.822 ± 0.010) Isolated Heat Sink 20.396 ± 0.508 (0.803 ± 0.020) 15.240 ± 0.508 (0.600 ± 0.020) 2.362 ± 0.381 (0.093 ± 0.015) DIMENSIONS mm (inches) 3.810 ± 0.254 (0.150 ± 0.010) 0.635 ± 0.076 (0.025 ± 0.003) 1.270 TYP (0.050 TYP) 2.794 ± 0.127 (0.110 ± 0.005) NOTE: Back-side heat sink meets 2500Vrms isolation to the pins. For additional information please visit our website at: www.clare.com Clare, Inc. makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication and reserves the right to make changes to specifications and product descriptions at any time without notice. Neither circuit patent licenses nor indemnity are expressed or implied. Except as set forth in Clare’s Standard Terms and Conditions of Sale, Clare, Inc. assumes no liability whatsoever, and disclaims any express or implied warranty, relating to its products including, but not limited to, the implied warranty of merchantability, fitness for a particular purpose, or infringement of any intellectual property right. The products described in this document are not designed, intended, authorized or warranted for use as components in systems intended for surgical implant into the body, or in other applications intended to support or sustain life, or where malfunction of Clare’s product may result in direct physical harm, injury, or death to a person or severe property or environmental damage. Clare, Inc. reserves the right to discontinue or make changes to its products at any time without notice. Specification: DS-CPC1777-R05 ©Copyright 2010, Clare, Inc. All rights reserved. Printed in USA. 11/17/2010 7 www.clare.com R05