PM/P/P Cores Halves/EP/TT/PR Cores Series/Type: B65522 The following products presented in this data sheet are being withdrawn. Ordering Code B65522A5000X000 Substitute Product Date of Withdrawal 18.10.2004 Deadline Last Orders 31.03.2005 Last Shipments 30.09.2005 For further information please contact your nearest EPCOS sales office, which will also support you in selecting a suitable substitute. The addresses of our worldwide sales network are presented at www.epcos.com/sales. P9×5 Core B65517 mm–1 mm mm2 mm2 mm3 1.13 13.4 11.9 9.3 159 M1.4 ø2+0.1 Approx. weight (per set) m 2.1+0.3 1.25 12.5 10 — 125 3.6+0.3 Σl/A le Ae Amin Ve 9.3 _ 0.3 7.5+0.25 with center without hole center hole 5.4 _ 0.2 Magnetic characteristics (per set) s 5.8 _ 0.3 ■ To IEC 60133 ■ Delivery mode: sets 0.8 ø3.9 _ 0.2 1.0 g FPK0356-F Gapped Material AL value nH µe s approx. mm Ordering code 1) -D with center hole -T with threaded sleeve K1 25 ±3% 40 ±3% 0.45 0.26 25 40 B65517+0025A001 B65517+0040A001 M33 63 ±3% 0.20 63 B65517D0063A033 N48 100 ±3% 160 ±3% 200 ±3% 250 ±5% 0.10 0.06 0.04 0.03 100 159 200 249 B65517+0100A048 B65517+0160A048 B65517D0200A048 B65517D0250J048 µe Ordering code -D with center hole -W without center hole Ungapped Material AL value nH N48 1300 +30/–20% 1290 B65517D0000R048 N30 2500 +30/–20% 2490 B65517D0000R030 T38 5500 +40/–30% 4930 B65517W0000Y038 1) Replace the + by the code letter ”D“ or ”T“ for the required version. Please read Cautions and warnings and Important notes at the end of this document. 2 09/06 P9×5 Accessories B65522 Coil former Standard: Material: to IEC 60133 GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 °C), color code black Valox 420-SE0 ® [E45329 (M)], GE PLASTICS B V see Data Book 2007, chapter “Processing notes, 2.1” Winding: Insulating washer between core and coil former ■ For tolerance compensation and for insulation ■ Polycarbonate spring washer (UL 94 V-0, insulation class to IEC 60085: E 120 °C), 0.08 mm thick Aryphan F685, [E167358 (M)], natural color, LOFO HIGH TECH FILM GMBH Coil former Ordering code Sections AN mm2 lN mm AR value µΩ 1 3.6 19.2 183 Insulating washer (reel packing, PU = 1 reel) B65522A5000X000 Coil former ø7.4 _ 0.15 ø4.8 _ 0.1 ø4+0.1 AN 1.5+0.3 0.35 3.5 _ 0.1 FPK0349-X ø3,7±0,2 ø7,6±0,2 1,9 Insulating washer (preliminary data) 0,8±0,15 FPK0054-F Please read Cautions and warnings and Important notes at the end of this document. B65522B0000T001 3 09/06 P9×5 Accessories B65524 SMD coil former with gullwing terminals Material: GFR liquid crystal polymer (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 °C), color code black Zenite 7130 ® [E41938 (M)], E I DUPONT DE NEMOURS & CO INC Solderability: to IEC 60068-2-58, test Td, method 6 (Group 3): 245 °C, 3 s Resistance to soldering heat: to IEC 60068-2-58, test Td, method 6 (Group 3): 255 °C, 10 s permissible soldering temperature for wire-wrap connection on coil former: 400 °C, 1 s Winding: see Data Book 2007, chapter “Processing notes, 2.1” lN mm AR value µΩ Terminals Ordering code 1 3.4 3.4 19.2 19.2 194 194 4 8 B65524C1004T001 B65524C1008T001 ø4,8 _ 0,15 7 3 6 4 5 10,7 _ 0,2 _ 0,2 16,6 +0,1 10,16 2 2,54 8 6+0,2 1 Recommended Empfehlung für das Leiterplattenlayout PCB layout 0,65±0,05 2,54 1,6 _ 0,2 9,35+0,15 3,95+0,15 4 x 2,54 = 10,16 12,2 _ 0,3 0,3±0,2 ø10,35±0,15 0,75±0,1 4,7 _ 0,1 0,5±0,05 ø7,45 _ 0,2 1,2 0,35±0,05 AN mm2 3,5 _ 0,15 Sections 2,5 17,8 FPK0234-D In the 4-terminal version terminals 2, 3, 6 and 7 are omitted. Please read Cautions and warnings and Important notes at the end of this document. 4 09/06 P9×5 Accessories B65518 Mounting assembly for printed circuit boards ■ The set comprises a terminal carrier and a yoke ■ For snap-in connection Terminal carrier ■ With thread for the adjusting screw (to be combined with core version ”D“) Material: GFR polyterephthalate (UL 94 V-0, insulation class to IEC 60085: F max. operating temperature 155 °C), color code black Pocan B4235 ® [E245249 (M)], LANXESS AG Solderability: to IEC 60068-2-20, test Ta, method 1 (aging 3): 235 °C, 2 s Resistance to soldering heat: to IEC 60068-2-20, test Tb, method 1B: 350 °C, 3.5 s Yoke Spring yoke, made of tinned nickel silver (0.25 mm), with ground terminal Complete mounting assembly (4 solder terminals) Ordering code: B65518D2001X000 Complete mounting assembly (6 solder terminals) Ordering code: B65518D2002X000 4 solder terminals 6 solder terminals 9,9 max. 3 4 1 2 9,9 max. 1 4 5 6 M1,4 M1,4 Thread for Gewindeadjusting führung fürscrew Abgleichschraube Hole arrangement View in mounting direction c 3,5 _ 0,4 2,54 2,54 1,25 ø0,5 1+0,1 3 1 1+0,1 4 6 1) 1) ø0,5 Hole arrangement View in mounting direction 8,3 max. a 3,5 _ 0,4 b 2 9,9 max. 8,3 max. a 3 12,3 max. M1,4 M1,4 Thread for Gewindeadjusting führung fürscrew Abgleichschraube Erdungspunkt Ground FPK0057-S 1) a) b) c) Ground Erdungspunkt 1.3 hole also permissible Yoke Terminal carrier with 4 solder terminals Terminal carrier with 6 solder terminals Please read Cautions and warnings and Important notes at the end of this document. FPK0056-W 5 09/06 Ferrites and accessories Cautions and warnings Mechanical stress and mounting Ferrite cores have to meet mechanical requirements during assembling and for a growing number of applications. Since ferrites are ceramic materials one has to be aware of the special behavior under mechanical load. As valid for any ceramic material, ferrite cores are brittle and sensitive to any shock, fast changing or tensile load. Especially high cooling rates under ultrasonic cleaning and high static or cyclic loads can cause cracks or failure of the ferrite cores. For detailed information see Data Book 2007, chapter “General – Definitions, 8.1”. Effects of core combination on AL value Stresses in the core affect not only the mechanical but also the magnetic properties. It is apparent that the initial permeability is dependent on the stress state of the core. The higher the stresses are in the core, the lower is the value for the initial permeability. Thus the embedding medium should have the greatest possible elasticity. For detailed information see Data Book 2007, chapter “General – Definitions, 8.2”. Heating up Ferrites can run hot during operation at higher flux densities and higher frequencies. NiZn-materials The magnetic properties of NiZn-materials can change irreversible in high magnetic fields. Processing notes – The start of the winding process should be soft. Else the flanges may be destroid. – To strong winding forces may blast the flanges or squeeze the tube that the cores can no more be mount. – To long soldering time at high temperature (>300 °C) may effect coplanarity or pin arrangement. – Not following the processing notes for soldering of the J-leg terminals may cause solderability problems at the transformer because of pollution with Sn oxyd of the tin bath or burned insulation of the wire. For detailed information see Data Book 2007, chapter “Processing notes, 2.2”. – The dimensions of the hole arrangement have fixed values and should be understood as a recommendation for drilling the printed circuit board. For dimensioning the pins, the group of holes can only be seen under certain conditions, as they fit into the given hole arrangement. To avoid problems when mounting the transformer, the manufacturing tolerances for positioning the customers’ drilling process must be considered by increasing the hole diameter. 6 09/06 Important notes The following applies to all products named in this publication: 1. Some parts of this publication contain statements about the suitability of our products for certain areas of application. These statements are based on our knowledge of typical requirements that are often placed on our products in the areas of application concerned. We nevertheless expressly point out that such statements cannot be regarded as binding statements about the suitability of our products for a particular customer application. As a rule, EPCOS is either unfamiliar with individual customer applications or less familiar with them than the customers themselves. For these reasons, it is always ultimately incumbent on the customer to check and decide whether an EPCOS product with the properties described in the product specification is suitable for use in a particular customer application. 2. We also point out that in individual cases, a malfunction of passive electronic components or failure before the end of their usual service life cannot be completely ruled out in the current state of the art, even if they are operated as specified. In customer applications requiring a very high level of operational safety and especially in customer applications in which the malfunction or failure of a passive electronic component could endanger human life or health (e.g. in accident prevention or life-saving systems), it must therefore be ensured by means of suitable design of the customer application or other action taken by the customer (e.g. installation of protective circuitry or redundancy) that no injury or damage is sustained by third parties in the event of malfunction or failure of a passive electronic component. 3. The warnings, cautions and product-specific notes must be observed. 4. In order to satisfy certain technical requirements, some of the products described in this publication may contain substances subject to restrictions in certain jurisdictions (e.g. because they are classed as “hazardous”). Useful information on this will be found in our Material Data Sheets on the Internet (www.epcos.com/material). Should you have any more detailed questions, please contact our sales offices. 5. We constantly strive to improve our products. Consequently, the products described in this publication may change from time to time. The same is true of the corresponding product specifications. Please check therefore to what extent product descriptions and specifications contained in this publication are still applicable before or when you place an order. We also reserve the right to discontinue production and delivery of products. Consequently, we cannot guarantee that all products named in this publication will always be available. 6. Unless otherwise agreed in individual contracts, all orders are subject to the current version of the “General Terms of Delivery for Products and Services in the Electrical Industry” published by the German Electrical and Electronics Industry Association (ZVEI). 7. The trade names EPCOS, EPCOS-JONES, Baoke, Alu-X, CeraDiode, CSSP, MLSC, PhaseCap, PhaseMod, SIFI, SIFERRIT, SIKOREL, SilverCap, SIMID, SIOV, SIP5D, SIP5K, UltraCap, WindCap are trademarks registered or pending in Europe and in other countries. Further information will be found on the Internet at www.epcos.com/trademarks. 7 09/06