NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF High Performance Current Mode Resonant Controller with Integrated HighVoltage Drivers The NCP1399 is a high performance current mode controller for half bridge resonant converters. This controller implements 600 V gate drivers, simplifying layout and reducing external component count. The built−in Brown−Out input function eases implementation of the controller in all applications. In applications where a PFC front stage is needed, the NCP1399 features a dedicated output to drive the PFC controller. This feature together with dedicated skip mode technique further improves light load efficiency of the whole application. The NCP1399 provides a suite of protection features allowing safe operation in any application. This includes: overload protection, over−current protection to prevent hard switching cycles, brown−out detection, open optocoupler detection, automatic dead−time adjust, overvoltage (OVP) and overtemperature (OTP) protections. High−Frequency Operation from 20 kHz up to 750 kHz Current Mode Control Scheme Automatic Dead−time with Maximum Dead−time Clamp Dedicated Startup Sequence for Fast Resonant Tank Stabilization Skip Mode Operation for Improved Light Load Efficiency Off−mode Operation for Extremely Low No−load Consumption Latched or Auto−Recovery Overload Protection Latched or Auto−Recovery Output Short Circuit Protection Latched Input for Severe Fault Conditions, e.g. OVP or OTP Out of Resonance Switching Protection Open Feedback Loop Protection Precise Brown−Out Protection PFC Stage Operation Control According to Load Conditions Startup Current Source with Extremely Low Leakage Current Dynamic Self−Supply (DSS) Operation in Off−mode or Fault Modes Pin to Adjacent Pin / Open Pin Fail Safe Typical Applications • • • • Adapters and Offline Battery Chargers Flat Panel Display Power Converters Computing Power Supplies Industrial and Medical Power Sources © Semiconductor Components Industries, LLC, 2016 February, 2016 − Rev. 4 16 1 SOIC−16 NB (LESS PINS 2 AND 13) D SUFFIX CASE 751DU MARKING DIAGRAM 16 NCP1399xy AWLYWWG 1 Features • • • • • • • • • • • • • • • • www.onsemi.com NCP1399 = Specific Device Code x = A or B y = A, B, C or F A = Assembly Location WL = Wafer Lot Y = Year WW = Work Week G = Pb−Free Package PIN CONNECTIONS HV 1 16 VBOOT 15 HB 14 MUPPER VBULK/PFCFB 3 SKIP/REM 4 LLCFB 5 12 MLOWER LLCCS 6 11 GND OVP/OTP 7 10 VCC PON/OFF 8 9 PFCMODE (Top View) ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 10 of this data sheet. 1 Publication Order Number: NCP1399/D NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 1. Typical Application Example without PFC Stage − WLLC Design (Active OFF off−mode) Figure 2. Typical Application Example with PFC Stage (Active OFF off−mode) www.onsemi.com 2 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 3. Typical Application Example with PFC Stage (Active ON off−mode) PIN FUNCTION DESCRIPTION Pin No. Pin Name Function Pin Description 1 HV High*voltage startup current source input 2 NC Not connected 3 VBULK / PFC FB Bulk voltage monitoring input 4 SKIP/REM Skip threshold adjust / Off−mode control input 5 LLC FB LLC feedback input Defines operating frequency based on given load conditions. Activates skip mode operation under light load conditions. Activates off−mode operation for NCP1399Ay version. 6 LLC CS LLC current sense input Senses divided resonant capacitor voltage to perform on−time modulation, out of resonant switching protection, over−current protection and secondary side short circuit protection. 7 OTP / OVP Over−temperature and over−voltage protection input Implements over−temperature and over−voltage protection on single pin. 8 P ON/OFF PFC turn−off FB level adjust Adjusts the FB pin to a level below which the PFC stage operation is disabled. 9 PFC MODE PFC and external HV switch control output Provides supply voltage for PFC front stage controller and/or enables Vbulk sensing network HV switch. 10 VCC Supplies the controller The controller accepts up to 20 V on VCC pin 11 GND Analog ground 12 MLOWER Low side driver output 13 NC Not connected Increases the creepage distance 14 MUPPER High side driver output Drives the higher side MOSFET 15 HB Half*bridge connection 16 VBOOT Bootstrap pin Connects to rectified AC line or to bulk capacitor to perform functions of Start*up Current Source and Dynamic Self*Supply Increases the creepage distance Receives divided bulk voltage to perform Brown−out protection. Sets the skip in threshold via a resistor connected to ground – version NCP1399Ay. Activates off−mode (or Standby) when pulled−up by external auxiliary voltage source / deactivates off−mode when pull down by external off−mode control optocoupler – version NCP1399By. Common ground connection for adjust components, sensing networks and DRV outputs. Drives the lower side MOSFET Connects to the half*bridge output. The floating VCC supply for the upper stage www.onsemi.com 3 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 4. Internal Circuit Architecture MAXIMUM RATINGS Rating Symbol Value Unit VHV −0.3 to 600 V VBULK/PFC FB −0.3 to 5.5 V VSKIP/REM −0.3 to 5.5 V VSKIP/REM −0.3 to 10 V LLC FB Pin Voltage (Pin 5) VFB −0.3 to 5.5 V LLC CS Pin Voltage (Pin 6) VCS −5 to 5 V VPFC MODE −0.3 to VCC + 0.3 V VCC −0.3 to 20 V Low Side Driver Output Voltage (Pin 12) VDRV_MLOWER −0.3 to VCC + 0.3 V High Side Driver Output Voltage (Pin 14) VDRV_MUPPER VHB – 0.3 to VBOOT + 0.3 V VHB VBoot −20 to VBoot +0.3 V VBOOT −0.3 to 620 −0.3 to 618 V VBoot–VHB −0.3 to 20.0 V Allowable Output Slew Rate on HB Pin (Pin 15) dV/dtmax 50 V/ns OVP/OTP Pin Voltage (Pin 7) VOVP/OTP −0.3 to 5.5 V P ON/OFF Pin Voltage (Pin 8) VP ON/OFF −0.3 to 5.5 V Junction Temperature TJ −55 to 150 °C Storage Temperature TSTG −55 to 150 °C Thermal Resistance Junction−to−air RθJA 130 °C/W Human Body Model ESD Capability per JEDEC JESD22−A114F (except HV Pin – Pin 1) − 4.5 kV Charged−Device Model ESD Capability per JEDEC JESD22−C101E − 1 kV HV Startup Current Source HV Pin Voltage (Pin 1) VBULK/PFC FB Pin Voltage (Pin3) SKIP/REM Pin Voltage (Pin 4) NCP1399Ay Revision Only SKIP/REM Pin Voltage (Pin 4) NCP1399By Revision Only PFC MODE Pin Output Voltage (Pin 9) VCC Pin Voltage (Pin 10) High Side Offset Voltage (Pin 15) High Side Floating Supply Voltage (Pin 16) TJ = −40°C to +125°C TJ = −55°C to −40°C High Side Floating Supply Voltage (Pin 15 and 16) Stresses exceeding those listed in the Maximum Ratings table may damage the device. If any of these limits are exceeded, device functionality should not be assumed, damage may occur and reliability may be affected. 1. This device contains latch−up protection and exceeds 100 mA per JEDEC Standard JESD78. www.onsemi.com 4 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 12 V unless otherwise noted.) Symbol Rating Pin Min Typ Max Unit HV Startup Current Source VHV_MIN1 Minimum voltage for current source operation (VCC = VCC_ON −0.5 V, ISTART2 drops to 95 %) 1 − − 60 V VHV_MIN2 Minimum voltage for current source operation (VCC = VCC_ON −0.5 V, ISTART2 drops to 5 mA) 1 − − 60 V ISTART1 Current flowing out of VCC pin (VCC = 0 V) 1, 10 0.2 0.5 0.8 mA ISTART2 Current flowing out of VCC pin (VCC = VCC_ON −0.5 V) 1, 10 6 9 13 mA Off−state leakage current (VHV = 500 V, VCC = 15 V) 1 − − 10 mA HV pin current when off−mode operation is active (VHV = 400 V) 1 − − 8 mA VCC_ON Turn−on threshold level, VCC going up 10 15.3 15.8 16.3 V VCC_OFF ISTART_OFF IHV_OFF−MODE Supply Section Minimum operating voltage after turn−on 10 9.0 9.5 10 V VCC_RESET VCC level at which the internal logic gets reset 10 5.8 6.6 7.2 V VCC_INHIBIT VCC level for ISTART1 to ISTART2 transition 10 0.40 0.80 1.25 V VCC_ON_BLANK Delay to generate DRVs pulses after VCC_ON is reached 10 100 125 150 ms ICC_OFF−MODE Controller supply current in off−mode, VCC = VCC_ON − 0.2 V 10, 11 10 27 40 mA Controller supply current in skip−mode, VCC = 15 V 10, 11 580 750 900 mA Controller supply current in latch−off mode, VCC = VCC_ON − 0.2 V 10, 11 330 490 600 mA Controller supply current in auto−recovery mode, VCC = VCC_ON − 0.2 V 10, 11 300 490 600 mA Controller supply current in normal operation, fsw = 100 kHz, Cload = 1 nF, VCC = 15 V 10, 11 4.0 5.4 7.0 mA VBOOT_ON Startup voltage on the floating section (Note 5) 16, 15 8 9 10 V VBOOT_OFF V ICC_SKIP−MODE ICC_LATCH ICC_AUTOREC ICC_OPERATION Bootstrap Section Cutoff voltage on the floating section 16, 15 7.2 8.2 9.0 IBOOT1 Upper driver consumption, no DRV pulses 16, 15 30 75 130 mA IBOOT2 Upper driver consumption, Cload = 1 nF between Pins 13 & 15 fsw = 100 kHz, HB connected to GND 16, 15 1.30 1.65 2.00 mA − mA HB Discharger IDISCHARGE1 HB sink current capability VHB = 30 V 15 5 − IDISCHARGE2 HB sink current capability VHB = VHB_MIN 15 1 − − mA HB voltage @ IDISCHARGE changes from 2 to 0 mA 15 − − 10 V VHB_MIN Remote Input – NCP1399By 2. 3. 4. 5. VREM_ON Remote pin voltage below which off−mode is deactivated (VREM going down) 4 1.0 1.5 2.0 V VREM_OFF Remote pin voltage above which off−mode is activated (VREM going up) 4 7.2 8.0 8.8 V tREM_TIMER Remote timer duration 4 80 100 120 ms IREM_LEAK Remote input leakage current (VREM = 10 V) 4 − 0.02 1.00 mA RSW_REM Internal remote pull down switch resistance (VREM = 8 V) 4 3 − 7 kW The NCP1399Ay version has skip adjustable externally. Guaranteed by design. Minimal impedance on P ON/OFF pin is 1 kW Minimal resistance connected in series with bootstrap diode is 3.3 W www.onsemi.com 5 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 12 V unless otherwise noted.) Symbol Rating Pin Min Typ Max Unit Remote Control – NCP1399Ay (i.e. Off−mode is Sensed via FB Pin) VFB_REM_ON FB pin voltage above which off−mode is deactivated (VFB going up) 5 1.5 2.0 2.5 V VFB_REM_OFF FB pin voltage below which off−mode is activated (VFB going down) 5 0.36 0.40 0.44 V IFB_REM_BIAS Pull−up FB pin bias current during off−mode 5 1.0 2.3 4.0 mA Driver Outputs tr Output voltage rise−time @ CL = 1 nF, 10−90% of output signal 12, 14 20 45 80 ns tf Output voltage fall−time @ CL = 1 nF, 10−90% of output signal 12, 14 5 30 50 ns ROH Source resistance 12, 14 4 16 32 W ROL Sink resistance 12, 14 1 5 11 W IDRVSOURCE Output high short circuit pulsed current VDRV = 0 V, PW ≤ 10 ms 12, 14 − 0.5 − A IDRVSINK Output high short circuit pulsed current VDRV = VCC, PW ≤ 10 ms 12, 14 − 1 − A IHV_LEAK Leakage current on high voltage pins to GND 14, 15, 16 − − 5 mA 12, 14 720 800 880 ns Number of DT_MAX events to enters IC into fault (NCP1399AA, NCP1399BA) 12, 14, 16 − 8 − − Number of DT_MAX events to enters IC into fault (NCP1399AC, NCP1399AF) 12, 14, 16 − 16 − − Dead−time Generation tDEAD_TIME_MAX NDT_MAX Maximum Dead−time value if no dV/dt falling/rising edge is received dV/dt Detector PdV/dt_th Positive slew rate on VBOOT pin above which automatic dead−time end is generated 16 − 10 − V/ms NdV/dt_th Negative slew rate on VBOOT pin above which automatic dead−time end is generated 16 − 10 − V/ms PFC MODE Output and P ON/OFF Adjust VPFC_M_BO PFC MODE output voltage when VFB < VP ON/OFF (sink 1 mA current from PFC MODE output) 9 5.75 6.00 6.25 V VPFC_M_ON PFC MODE output voltage when VFB > VP ON/OFF (sink 10 mA current from PFC MODE output) 9 VCC − 0.1 − − V IPFC_M_LIM PFC MODE output current limit (VPFC MODE < 2 V) 9 0.7 1.2 1.85 mA tP ON/OFF_TIMER Delay to transition PFC MODE from VPFC_M_ON to VPFC_M_BO after VFB drops below VP ON/OFF 5, 8, 9 9.4 − 10.9 s IP ON/OFF P ON/OFFHYST Pull−up current source (Note 4) P ON/OFF comparator hysteresis – percentage level of P ON/OFF pin voltage 8 18 20 22 mA 5, 8, 9 80 100 120 % OVP/OTP 2. 3. 4. 5. VOVP OVP threshold voltage (VOVP/OTP going up) 7 2.35 2.50 2.65 V VOTP OTP threshold voltage (VOVP/OTP going down) 7 0.76 0.80 0.84 V IOTP OTP/OVP pin source current for external NTC – during normal operation 7 90 95 100 mA The NCP1399Ay version has skip adjustable externally. Guaranteed by design. Minimal impedance on P ON/OFF pin is 1 kW Minimal resistance connected in series with bootstrap diode is 3.3 W www.onsemi.com 6 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 12 V unless otherwise noted.) Symbol Rating Pin Min Typ Max Unit OVP/OTP IOTP_BOOST OTP/OVP pin source current for external NTC – during startup 7 180 190 200 mA tOVP_FILTER Internal filter for OVP comparator 7 32 37 44 ms tOTP_FILTER Internal filter for OTP comparator 7 200 330 500 ms tBLANK_OTP Blanking time for OTP input during startup (NCP1399AA, NCP1399BA) 7 7.3 8.0 8.7 ms Blanking time for OTP input during startup (NCP1399AC, NCP1399AF) 7 14 16 18 ms VCLAMP_OVP/OTP_1 OVP/OTP pin clamping voltage @ IOVP/OTP = 0 mA 7 1.0 1.2 1.4 V VCLAMP_ OVP/OTP_2 OVP/OTP pin clamping voltage @ IOVP/OTP = 1 mA 7 1.8 2.4 3.0 V Start−up Sequence Parameters tTON_MAX Maximum on−time clamp (NCP1399AA, NCP1399BA) 12, 14 7.3 7.7 8.4 ms Maximum on−time clamp (NCP1399AC) 12, 14 10.6 11.2 12.1 ms Maximum on−time clamp (NCP1399AF) 12, 14 15.4 16.3 17.2 ms t1st_MLOWER_TON Initial Mlower DRV on−time duration (NCP1399AA, NCP1399BA, NCP1399AC) 12 4.7 4.9 5.4 ms t1st_MLOWER_TON Initial Mlower DRV on−time duration (NCP1399AF) 12 9.5 10 10.5 ms t1st_MUPPER_TON Initial Mupper DRV on−time duration (NCP1399AA, NCP1399BA, NCP1399AC) 14 0.72 0.79 0.88 ms t1st_MUPPER_TON Initial Mupper DRV on−time duration (NCP1399AF) 14 0.99 1.10 1.21 ms tSS_INCREMENT On−time period increment during soft−start (NCP1399AA, NCP1399BA, NCP1399AC) 12, 14 17 20 22 ns tSS_INCREMENT On−time period increment during soft−start (NCP1399AF) 12, 14 76 80 84 ns KSS_INCREMENT Soft−Start increment division ratio (NCP1399AA, NCP1399BA) 12, 14 − 4 − − Soft−Start increment division ratio (NCP1399AC, NCP1399AF) 12, 14 − 8 − − Time duration to restart IC if start−up phase is not finished 12, 14 0.45 0.50 0.55 ms tWATCHDOG Feedback Section RFB Internal pull−up resistor on FB pin 5 15 18 25 kW KFB VFB to internal current set point division ratio 5 1.92 2.00 2.08 − VFB_REF 2. 3. 4. 5. Internal voltage reference on the FB pin 5 4.60 4.95 5.30 V VFB_CLAMP Internal clamp on FB input of On−time comparator referred to external FB pin voltage 5 4.4 4.6 4.8 V VFB_SKIP_IN Feedback voltage thresholds to enters in skip mode for NCP1399By version (Note 2) 5 0.44 0.50 0.56 V VFB_SKIP_HYST Skip comparator hysteresis (NCP1399AA, NCP1399BA, NCP1399AC) 5 130 160 200 mV Skip comparator hysteresis (NCP1399AF) 5 105 140 175 mV The NCP1399Ay version has skip adjustable externally. Guaranteed by design. Minimal impedance on P ON/OFF pin is 1 kW Minimal resistance connected in series with bootstrap diode is 3.3 W www.onsemi.com 7 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 12 V unless otherwise noted.) Symbol Rating Pin Min Typ Max Unit On−time duration of 1st Mlower pulse when FB cross VFB_SKIP_IN + VFB_SKIP_HYST threshold (NCP1399AA, NCP1399BA) 5, 12 0.95 1.05 1.15 ms On−time duration of 1st Mlower pulse when FB cross VFB_SKIP_IN + VFB_SKIP_HYST threshold (NCP1399AC) 5, 12 1.8 1.9 2.1 ms On−time duration of 1st Mlower pulse when FB cross VFB_SKIP_IN + VFB_SKIP_HYST threshold (NCP1399AF) 5, 12 1.08 1.20 1.32 ms Internal FB level reduction during 1st Mupper pulse when FB cross VFB_SKIP_IN + VFB_SKIP_HYST threshold (NCP1399AA, NCP1399BA, NCP1399AC) (Note 3) 5, 6, 14 − 150 − mV Internal FB level reduction during 1st Mupper pulse when FB cross VFB_SKIP_IN + VFB_SKIP_HYST threshold (NCP1399AF) (Note 3) 5, 6, 14 − 100 − mV Internal Skip pin current source 4 48 50 52 mA Maximum loading capacitance for skip pin voltage filtering (Note 3) 4 − − 10 nF 5, 6 − − 250 ns Feedback Section t1st_MLOWER_SKIP V1st_MUPPER_SKIP Skip Input – NCP1399Ay version ISKIP CSKIP_LOAD_MAX Current Sense Input Section tpd_CS On−time comparator delay to Mupper driver turn off VFB = 2.5 V, VCS goes up from –2.5 V to 2.5 V with rising edge of 100 ns ICS_LEAKAGE Current sense input leakage current for VCS = ± 3 V 6 − − ±1 mA VCS_OFFSET Current sense input offset voltage (NCP1399AA, NCP1399BA, NCP1399AC) 6 160 200 240 mV Current sense input offset voltage (NCP1399AF) tLEB 6 110 150 190 mV 5, 6, 14 360 440 540 ns FB fault timer duration (NCP1399AA, NCP1399BA) − 160 200 240 ms FB fault timer duration (NCP1399AC, NCP1399AF) − 80 100 120 ms − − 1000 − − 5 4.5 4.7 4.9 V − − 5 − − CS voltage when CS fault is detected 6 2.5 2.7 2.9 V Auto−recovery duration (common timer for all fault condition) − 0.8 1 1.2 s V Leading edge blanking time of the on−time comparator output Faults and Auto−Recovery Timer tFB_FAULT_TIMER NFB_FAULT_COUNTER Number of DRV pulses to confirm FB fault VFB_FAULT FB voltage when FB fault is detected NCS_FAULT_COUNTER Number of CS_fault cmp. pulses to confirm CS fault VCS_FAULT tA−REC_TIMER Brown−Out Protection VBO Brown−out turn−off threshold 3 0.965 1.000 1.035 IBO Brown−out hysteresis current, VVBULK/PFC_FB < VBO 3 4.3 5.0 5.4 mA Brown*Out comparator hysteresis 3 5 12 25 mV IBO_BIAS Brown*Out input bias current 3 − − 0.05 mA tBO_FILTR BO filter duration 3 10 20 30 ms Ramp compensation gain − 58 82 108 mV/ms Ramp compensation time shift − − 0 − ms VBO_HYST Ramp Compensation RCGAIN tRC_SHIFT 2. 3. 4. 5. The NCP1399Ay version has skip adjustable externally. Guaranteed by design. Minimal impedance on P ON/OFF pin is 1 kW Minimal resistance connected in series with bootstrap diode is 3.3 W www.onsemi.com 8 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF ELECTRICAL CHARACTERISTICS (For typical values TJ = 25°C, for min/max values TJ = −40°C to +125°C, VCC = 12 V unless otherwise noted.) Symbol Rating Pin Min Typ Max Unit Temperature shutdown TJ going up (NCP1399AA, NCP1399BA) − − 124 − °C Temperature shutdown TJ going up (NCP1399AC, NCP1399AF) − − 137 − °C Temperature shutdown hysteresis − − 30 − °C Temperature Shutdown Protection TTSD TTSD_HYST 2. 3. 4. 5. The NCP1399Ay version has skip adjustable externally. Guaranteed by design. Minimal impedance on P ON/OFF pin is 1 kW Minimal resistance connected in series with bootstrap diode is 3.3 W Product parametric performance is indicated in the Electrical Characteristics for the listed test conditions, unless otherwise noted. Product performance may not be indicated by the Electrical Characteristics if operated under different conditions. www.onsemi.com 9 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF IC Options Cumulative FB fault timer/ counter Option FB fault FB fault source OVP fault OTP fault Dedicated Soft_start_seq NCP1399AA Auto−recovery Timer NO Auto−recovery Auto−recovery Latch Auto−recovery ON NCP1399BA Auto−recovery Timer NO Auto−recovery Auto−recovery Latch Auto−recovery ON NCP1399AC Auto−recovery Timer NO Auto−recovery OFF Latch Latch ON NCP1399AF Latch Timer NO Latch Latch Latch Latch ON Ramp comp status P ON/OFF pull−up CS_FAULT TON_MAX fault Option PFC_MODE skip status Dead time control Dead time fault OFF−mode version OFF−mode status BO status NCP1399AA ON ZVS or DT_max Auto−recovery Active OFF ON ON Without ramp shift ON NCP1399BA ON ZVS or DT_max Auto−recovery Active ON ON ON Without ramp shift ON NCP1399AC ON ZVS or DT_max Auto−recovery Active OFF ON ON Without ramp shift ON NCP1399AF OFF ZVS or DT_max OFF Active OFF ON ON Without ramp shift ON ORDERING INFORMATION Part Number Marking Package Shipping† NCP1399AADR2G NCP1399AA SOIC−16 (Pb−Free) 2500 / Tape & Reel NCP1399BADR2G NCP1399BA SOIC−16 (Pb−Free) 2500 / Tape & Reel NCP1399ACDR2G NCP1399AC SOIC−16 (Pb−Free) 2500 / Tape & Reel NCP1399AFDR2G NCP1399AF SOIC−16 (Pb−Free) 2500 / Tape & Reel †For information on tape and reel specifications, including part orientation and tape sizes, please refer to our Tape and Reel Packaging Specifications Brochure, BRD8011/D. www.onsemi.com 10 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF 0.30 1.05 0.25 0.95 VCC_INHIBIT (V) ISTART_OFF (mA) TYPICAL CHARACTERISTICS 0.20 0.15 0.10 0.75 0.65 0.55 0.05 0 −55 0.85 −25 5 35 65 95 0.45 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 5. ISTART_OFF vs. Temperature Figure 6. VCC_INHIBIT vs. Temperature 0.55 125 9.4 9.3 9.2 ISTART2 (mA) ISTART1 (mA) 0.54 0.53 0.52 9.1 9.0 8.9 8.8 0.51 8.7 −25 5 35 65 95 8.6 −55 125 5 35 65 95 TEMPERATURE (°C) Figure 7. ISTART1 vs. Temperature Figure 8. ISTART2 vs. Temperature 9.45 15.85 9.43 15.80 9.41 9.39 9.37 −55 −25 TEMPERATURE (°C) VCC_ON (V) VCC_OFF (V) 0.50 −55 125 15.75 15.70 −25 5 35 65 95 15.65 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 9. VCC_OFF vs. Temperature Figure 10. VCC_ON vs. Temperature www.onsemi.com 11 125 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF TYPICAL CHARACTERISTICS 6.48 820 800 ICC_SKIP−MODE (mA) VCC_RESET (V) 6.47 6.46 6.45 6.44 −25 5 35 65 95 740 700 −55 125 35 65 95 Figure 11. VCC_RESET vs. Temperature Figure 12. ICC_SKIP−MODE vs. Temperature 7.0 465 6.8 445 425 125 6.6 6.4 6.2 −25 5 35 65 95 6.0 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 13. ICC_AUTOREC vs. Temperature Figure 14. ICC_OPERATION vs. Temperature 475 125 35 32 ICC_OFF−MODE (mA) 455 435 415 395 −55 5 TEMPERATURE (°C) 485 385 −55 −25 TEMPERATURE (°C) 405 ICC_LATCH (mA) 760 720 ICC_OPERATION (mA) ICC_AUTOREC (mA) 6.43 −55 780 29 26 23 −25 5 35 65 95 125 20 −55 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 15. ICC_LATCH vs. Temperature Figure 16. ICC_OFF−MODE vs. Temperature www.onsemi.com 12 125 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF TYPICAL CHARACTERISTICS 8.4 9.20 8.3 9.10 VBOOT_OFF (V) VBOOT_ON (V) 9.15 9.05 9.00 8.1 8.0 8.95 8.90 −55 8.2 −25 5 35 65 95 7.9 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 17. VBOOT_ON vs. Temperature Figure 18. VBOOT_OFF vs. Temperature 125 1.202 1.72 VCLAMP_OVP/OTP_1 (V) 1.70 IBOOT2 (mA) 1.68 1.66 1.64 1.62 1.197 1.192 1.187 1.60 1.58 −55 −25 5 35 65 95 1.182 −55 125 35 65 95 125 TEMPERATURE (°C) Figure 19. IBOOT2 vs. Temperature Figure 20. VCLAMP_OVP/OTP_1 vs. Temperature 2.520 0.802 2.515 2.510 VOVP (V) 0.800 VOTP (V) 5 TEMPERATURE (°C) 0.804 0.798 0.796 2.505 2.500 2.495 0.794 0.792 −55 −25 2.490 −25 5 35 65 95 125 2.485 −55 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 21. VOTP vs. Temperature Figure 22. VOVP vs. Temperature www.onsemi.com 13 125 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF 96.0 22 95.5 21 95.0 20 RFB (kW) IOTP (mA) TYPICAL CHARACTERISTICS 94.5 94.0 18 93.5 17 93.0 −55 −25 5 35 65 95 16 −55 125 65 95 Figure 24. RFB vs. Temperature 125 204 203 VCS_OFFSET (mV) tON_MAX (ms) 35 Figure 23. IOTP vs. Temperature 7.9 7.8 7.7 202 201 200 7.6 −25 5 35 65 95 199 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 25. tON_MAX vs. Temperature Figure 26. VCS_OFFSET vs. Temperature 2.72 175 2.71 VCS_FAULT (V) 185 165 155 125 2.70 2.69 2.68 145 135 −55 5 TEMPERATURE (°C) 8.0 7.5 −55 −25 TEMPERATURE (°C) 8.1 tpd_CS (ns) 19 −25 5 35 65 95 125 2.67 −55 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 27. tpd_CS vs. Temperature Figure 28. VCS_FAULT vs. Temperature www.onsemi.com 14 125 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF TYPICAL CHARACTERISTICS 5.00 1.010 4.95 VBO (V) IBO (mA) 1.005 1.000 0.995 −25 5 35 65 95 4.75 −55 125 5 35 65 95 TEMPERATURE (°C) Figure 29. VBO vs. Temperature Figure 30. IBO vs. Temperature 4.69 50.0 4.68 49.8 ISKIP (mA) 50.2 4.67 49.4 4.65 49.2 −25 5 35 65 95 49.0 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 31. VFB_FAULT vs. Temperature Figure 32. ISKIP vs. Temperature 78 16 76 14 74 125 49.6 4.66 125 12 10 72 70 −55 −25 TEMPERATURE (°C) 4.70 4.64 −55 RCGAIN (mV/ms) 4.85 4.80 IDISCHARGE1 (mA) VFB_FAULT (V) 0.990 −55 4.90 −25 5 35 65 95 8 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 33. RCGAIN vs. Temperature Figure 34. IDISCHARGE1 vs. Temperature www.onsemi.com 15 125 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF TYPICAL CHARACTERISTICS 28 10 8 20 ROL (W) ROH (W) 24 16 6 4 12 8 −55 −25 5 35 65 95 2 −55 125 −25 5 35 65 95 TEMPERATURE (°C) TEMPERATURE (°C) Figure 35. ROH vs. Temperature Figure 36. ROL vs. Temperature www.onsemi.com 16 125 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF VCC Management with High−voltage Startup Current Source failure mode that may occur in the application. The HV startup current source is primarily enabled or disabled based on VCC level. The startup HV current source can be also enabled by BO_OK rising edge, auto−recovery timer end, REMote and TSD end event. The HV startup current source charges the VCC capacitor before IC start−up. The NCP1399 controller features a HV startup current source that allows fast startup time and extremely low standby power consumption. Two startup current levels (Istart1 and Istart2) are provided by the system for safety in case of short circuit between VCC and GND pins. In addition, the HV startup current source features a dedicated over−temperature protection to prevent IC damage for any Figure 37. Internal Connection of the VCC Management Block Figure 65 to find an illustration of the NCP1399 VCC management system under all operating conditions/modes. The HV startup current source features an independent over–temperature protection system to limit Istart2 current when the die temperature reaches 130°C. At this temperature, Istart2 will be progressively to prevent the die temperature from rising above 130°C. The NCP1399 controller disables the HV startup current source once the VCC pin voltage level reaches VCC_ON threshold – refer to Figure 37. The application then starts operation and the auxiliary winding maintains the voltage bias for the controller during normal and skip−mode operating modes. The IC operates in so called Dynamic Self Supply (DSS) mode when the bias from auxiliary winding is not sufficient to keep the VCC voltage above VCC_OFF threshold (i.e. VCC voltage is cycling between VCC_ON and VCC_OFF thresholds with no driver pulses on the output during positive VCC ramp). The HV source is also operated in DSS mode when the low voltage controller enters off−mode or fault−mode operation. In this case the VCC pin voltage will cycle between VCC_ON and VCC_OFF thresholds and the controller will not deliver any driver pulse – waiting for return from the off−mode or latch mode operation. Please refer to figures Figure 61 through Brown−out Protection − VBULK/PFC FB Input Resonant tank of an LLC converter is always designed to operate within a specific bulk voltage range. Operation below minimum bulk voltage level would result in current and temperature overstress of the converter power stage. The NCP1399 controller features a VBULK/PFC FB input in order to precisely adjust the bulk voltage turn−ON and turn−OFF levels. This Brown−Out protection (BO) greatly simplifies application level design. www.onsemi.com 17 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 38. Internal Connection of the Brown−out Protection Block The internal circuitry shown in Figure 38 allows monitoring the high−voltage input rail (Vbulk). A high−impedance resistive divider made of Rupper and Rlower resistors brings a portion of the Vbulk rail to the VBULK/PFC FB pin. The Current sink (IBO) is active below the bulk voltage turn−on level (Vbulk_ON). Therefore, the bulk voltage turn−on level is higher than defined by the division ratio of the resistive divider. To the contrary, when the internal BO_OK signal is high, i.e. the application is running, the IBO sink is disabled. The bulk voltage turn−off threshold (Vbulk_OFF) is then given by BO comparator reference voltage directly on the resistor divider. The advantage of this solution is that the Vbulk_OFF threshold precision is not affected by IBO hysteresis current sink tolerance. The Vbulk_ON and Vbulk_OFF levels can be calculated using equations below: The IBO is ON: V BO ) V BOhyst + V bulk_ON @ Note that the VBULK/PFC FB pin is pulled down by an internal switch when the controller is in startup phase − i.e. when the VCC voltage ramps up from VCC < VCC_RESET towards the VCC_ON level on the VCC pin. This feature assures that the VBULK/PFC FB pin voltage will not ramp up before the IC operation starts. The IBO hysteresis current sink is activated and BO discharge switch is disabled once the VCC voltage crosses VCC_ON threshold. The VBULK/PFC FB pin voltage then ramps up naturally according to the BO divider information. The BO comparator then authorizes or disables the LLC stage operation based on the actual Vbulk level. The low IBO hysteresis current of the NCP1399 brown out protection system allows increasing the bulk voltage divider resistance and thus reduces the application power consumption during light load operation. On the other hand, the high impedance divider can be noise sensitive due to capacitive coupling to HV switching traces in the application. This is why a filter (tBO_FILTR) is added after the BO comparator in order to increase the system noise immunity. Despite the internal filtering, it is also recommended to keep a good layout for BO divider resistors and use a small external filtering capacitor on the VBULK/PFC pin if precise BO detection wants to be achieved. The bulk voltage HV divider can be also used by a PFC front stage controller as a feedback sensing network (refer again to Figure 38). The shared bulk voltage resistor divider between PFC and LLC stage offers a way how to further reduce power losses during off−mode and no−load operation. The NCP1399 features a PFC MODE pin that disconnects bias of the PFC stage during light load, off−mode or fault mode operation. The signal from the PFC MODE pin can be also used to control an external HV switch in order to disconnect the bulk voltage divider from bulk during off−mode operation. This technique further reduces (eq. 1) ǒ Ǔ R lower @ R upper R lower * I BO @ R lower ) R upper R lower ) R upper The IBO is OFF: V BO + V bulk_OFF @ R lower R lower ) R upper (eq. 2) One can extract Rlower term from equation 2 and use it in equation 1 to get needed Rupper value: Vbulk_ON@VBO R lower + V bulk_OFF ǒ * V BO * V BOhyst I BO @ 1 * R upper + R lower @ VBO Ǔ (eq. 3) Vbulk_OFF V bulk_OFF * V BO V BO (eq. 4) www.onsemi.com 18 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF the no−load power consumption down again since the power losses of voltage divider are not affected by the bulk voltage at all. Please refer to Figure 61 through Figure 65 for an illustration of NCP1399 Brown−out protection system in all operating conditions/modes. the operation, after filter time delay, when the OVP/OTP input voltage is out of the no−fault window. The controller then either latches−off or or starts an auto−recovery timer − depending on the IC version − and triggered the protection threshold (VOTP or VOVP). The internal current source IOTP allows a simple OTP implementation by using a single negative temperature coefficient (NTC) thermistor. An active soft clamp composed from Vclamp and Rclamp components prevents the OVP/OTP pin voltage from reaching the VOVP threshold when the pin is pulled up by the IOTP current. An external pull−up current, higher than the pull*down capability of the internal clamp (VCLAMP_OVP/OTP), has to be applied to pull the OVP/OTP pin above VOVP threshold to activate the OVP protection. The tOVP_FILTER and tOTP_FILTER filters are implemented in the system to avoid any false triggering of the protections due to application noise and/or poor layout. Over−voltage and Over−temperature Protection The OVP/OTP pin is a dedicated input to allow for a simple and cost effective implementation of two key protection features that are needed in adapter applications: over−voltage (OVP) and over−temperature (OTP) protections. Both of these protections can be either latched or auto−recovery– depending on the version of NCP1399. The OVP/OTP pin has two voltage threshold levels of detection (VOVP and VOTP) that define a no−fault window. The controller is allowed to run when OVP/OTP input voltage is within this working window. The controller stops Figure 39. Internal Connection of OVP/OTP Input • IC returns to operation from skip−mode (VFB_SKIP_IN + The OTP protection could be falsely triggered during controller startup due to the external filtering capacitor charging current. Thus the tBLANK_OTP period has been implemented in the system to overcome such behavior. The OTP comparator output is ignored during tBLANK_OTP period. In order to speed up the charging of the external filtering capacitor COVP_OTP connected to OVP/OTP pin, the IOTP current has been doubled to IOTP_BOOST. The maximum value of filtering capacitor is 47 nF. The OVP/OTP ON signal is set after the following events: • the VCC voltage exceeds the VCC_ON threshold during first start−up phase (after VCC pin voltage was below VCC_RESET threshold) • BO OK signal is received from BO block • Auto−recovery timer elapsed and a new restart occurs • VFB_SKIP_HYST threshold was reached) IC returns to operation from off−mode (VREM_ON or VFB_REM_ON signal is received by off−mode control block) The IOTP current source is disabled when: • VCC falls below VCC_OFF threshold • BO OK signal goes to low state (i.e. Brown−out condition occurs on the mains) • Fault signal is activated (Auto−recovery timer starts counting or Latch fault is present) • IC goes into the skip−mode operation (VFB_SKIP_IN threshold was reached) • IC goes into the off−mode operation (VREM_OFF or (VFB_REM_OFF & VCC_OFF) signal was reached) www.onsemi.com 19 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF • Active OFF off−mode control − available on the The latched OVP or OTP versions of NCP1399 enters latched protection mode when VCC voltage cycles between VCC_ON and VCC_OFF thresholds and no pulses are provided by drivers. The controller VCC pin voltage has to be cycled down below VCC_RESET threshold in order to restart operation. This would happen when the power supply is unplugged from the mains. NCP1399Ay device family These two off−mode operation control techniques differ in the way the off−mode operation is started on the primary side controller. Both of these methods are described separately hereinafter. Active ON Off−mode Control – NCP1399B Device Family SKIP/REM Input and Off−mode Control The NCP1399 implements an ultra−low power consumption mode of operation called off−mode. The application output voltage is cycled between the nominal and lower levels that are defined by the secondary side off−mode controller (like NCP435x secondary off−mode controller). The output voltage is thus not regulated to nominal level but is always kept at a high enough voltage level to provide bias for the necessary circuits in the target application – for example this could be the case of microcontroller with very low consumption that handles VCC management in a notebook or TV. The no−load input power consumption could be significantly reduced when using described technique. The NCP1399 implements two different off−mode control system approaches: • Active ON off−mode control − available on the NCP1399By device family The NCP1399B device family uses a SKIP/REM pin only for off−mode operation control– i.e. the pin is internally connected to the Active ON off−mode control block and the skip mode threshold level is not adjustable externally. The skip mode comparator threshold can be adjusted only internally (by IC option) in this package option. The SKIP/REM pin when used for off−mode control allows the user to activate the ultra−low consumption mode during which the IC consumption is reduced to only very low HV pin leakage current (IHV_OFF−MODE) and very low VCC pin consumption (ICC_OFF−MODE). The off*mode is activated when SKIP/REM pin voltage exceeds VREM_OFF threshold. Normal operating mode is resumed when SKIP/REM pin voltage drops below VREM_ON threshold – refer to Figure 40 for an illustration. Figure 40. SKIP/REM Input Internal Connection – Active ON Version The off−mode operation is activated by the secondary side off−mode controller. The auxiliary bias for primary side off−mode control is provided by a circuit composed from components D2, C1, R1, R2 and C2. The SKIP/REM pin is pulled up by this auxiliary supply circuit once the REM optocoupler (REM OK) is released. The application then operates in off−mode until the secondary side off−mode controller activates the REM optocoupler or until the auxiliary bias on C1 is lost. Normal operation mode is then recovered via power stage startup. The application is thus switching between ON−mode and OFF−mode states when off−mode control is implemented. The OFF mode period last significantly longer time (tens of seconds or more) compared to the secondary capacitor refilling period (few tens of milliseconds) – this explains why the no−load input power consumption can be drastically reduced. The auxiliary off−mode supply capacitor C1 can stay charged while the secondary bias is lost – this can happen during overload or other fault mode conditions. A REM TIMER is thus implemented in the system to allow fast application www.onsemi.com 20 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF The bias on VCC pin needs to be assured when off−mode operation takes place. The auxiliary winding is no more able to provide any bias thus the HV startup current source is operated in DSS mode – i.e. the VCC pin voltage is cycling between VCC_ON and VCC_OFF thresholds. This approach keeps IC biasing in order to memorize the current operation sate. Please refer to Figure 64 for an illustration on how the NCP1399 Active ON off−mode system works under all operating conditions/modes. restart in such cases. The controller blanks the SKIP/REM input information and pulls down the SKIP/REM input for tREM_TIMER time during controller restart so that the secondary side bias can be restored and the secondary off−mode controller can activate the REM optocoupler. This REM TIMER blank sequence is activated each time the VCC pin voltage reaches VCC_ON threshold – except in the situation when after IC left off−mode operation by standard way and VCC is restored – i.e. when the REM optocoupler is activated by the secondary off−mode controller. The SKIP/REM input blanking is activated in following cases: • VCC pin voltage reaches VCC_ON threshold during first start−up phase (i.e. when VCC was below VCC_RESET threshold before) • Auto−recovery timer elapsed and new start is initiated Active OFF Off−mode Control – NCP1399A Device Family The NCP1399A device family uses LLC FB pin voltage information for off−mode operation detection − refer to Figure 41. The SKIP/REM pin is internally connected to the skip mode block in this case and serves as a VFB_SKIP_IN threshold voltage adjust pin. The secondary off−mode controller reuses the LLC stage regulation optocoupler in order to reduce total system cost. The off−mode operation is initiated once the LLC FB pin is pulled down below VREM_ON threshold and the VCC pin voltage drops below VCC_OFF threshold in the same time. The optocoupler has to be active at all time the application is held in off−mode. No biased is then provided by the secondary off−mode controller during normal operation – this is why this approach is called Active OFF off−mode operation. The application no−load input power consumption is slightly higher compared to Active ON off−mode solution, previously described, because the optocoupler needs to be biased during off mode operation The REM TIMER helps to assure fast application re−start from fault conditions by forcing controller operation after tREM_TIMER . However, the secondary controller drives the remote pin via REM optocoupler during normal operating conditions in order to switch between ON and OFF operating modes. The controller is active for very short time during no−load conditions − just during the time needed to re−fill the secondary side capacitors to the nominal output voltage level. In this case we do not use REM TIMER because it would increase the no−load power consumption by forcing the application to run for a longer time than necessary. The REM TIMER blank period is thus not activated in no−load conditions. Figure 41. Active OFF Off−mode Internal Detection Based on the LLC FB Pin Voltage The controller monitors the LLC FB pin voltage level and restarts via regular startup sequence (including VCC pin voltage ramp−up to VCC_ON level and soft−start) once the FB pin is released by the secondary off−mode controller. The HV startup current source is working in DSS mode during application off−mode operation – i.e. the VCC pin voltage is cycling between VCC_ON and VCC_OFF thresholds. This approach keeps IC biased so that the actual operation sate is memorized. The LLC FB pin pull−up resistor is disconnected when off−mode operation is activated in order to reduce IC power consumption and also needed current for optocoupler driving from secondary side. www.onsemi.com 21 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Please refer to Figure 65 for an illustration on how the NCP1399 active ON off−mode system works under all operating conditions/modes. P ON/OFF pin is 1 kW. The PFC stage operation can thus be disabled/enabled via external logic signal. This option should be used with the wide range input voltage LLC tank designed to assure correct operation of the LLC stage through whole bulk voltage range. The PFC MODE output pin can be used for two purposes: 1. to control the external small signal HV MOSFET switch that connects the bulk voltage divider to the VBULK/PFC FB input 2. to control the PFC front stage controller operation via PFC controller supply pin PFC MODE Output and P ON/OFF Control Pin The NCP1399 has two pins P ON/OFF and PFC MODE that can be used to disable or enable PFC stage operation based on actual application operating state – please refer to Figure 46. The PFC MODE pin voltage is changed (VPFC_M_ON or VPFC_M_BO) based on the actual P ON/OFF input logic signal state. Minimum impedance connected to 5V 0.1 V Figure 42. Internal Connection of the PFC MODE and P ON/OFF Blocks connects VCC pin voltage to PFC MODE output with minimum dropout (VPFC_M_ON). This state of the PFC MODE output appears in case an external signal on the P ON/OFF pin is at “low” state. There are three possible states of the PFC MODE output that can be placed by the controller based on the application operating conditions: 1. The PFC MODE output pin is pulled−down by an internal MOSFET switch before controller startup. This technique ensures minimum VCC pin current consumption in order to ramp VCC voltage in a short time from the HV startup current source which speeds up the startup or restart process. The PFC MODE output pin is also pulled−down in off−mode or protection mode during which the HV startup current source is operated in DSS mode. This reduces the application power consumption in both cases. 2. The pull−down switch is disabled and the internal regulator enabled by the controller to provide VPFC_M_BO reference when an external logic signal on the P ON/OFF pin is at “high” state. An internal regulator includes current limitation for the PFC MODE output that is set to IPFC_M_LIM when VPFC_M_BO reference is provided. The PFC MODE pin drives external small signal HV MOSFET switch to keep bulk voltage divider connected. The LLC power stage Brown−out protection system thus works when the LLC stage is switching while PFC stage disabled. 3. The pull−down switch is disabled and the internal regulator is switched to bypass mode in which it The output power level is derived internally from the actual FB pin voltage. This information could be compared on external comparator with the reference level and control the P ON/OFF input, thus the user has possibility to adjust power below which the PFC stage is disabled in order to increase efficiency in light load conditions. The P ON/OFF comparator features an hysteresis (P ON/OFFHYST) proportional to the set P ON/OFF level in order to overcome PFC power stage oscillations (periodical ON/OFF operation). The P ON/OFF timer (tP ON/OFF_TIMER) is implemented to ensure a long enough propagation delay from the PFC turn OFF detection to PFC MODE output deactivation. This timer is unidirectional so that it resets immediately after PFC ON condition is detected by the P ON/OFF comparator. This technique is used in order to avoid a PFC stage deactivation during load or line transients. The PFC MODE pin output current is limited when the VCC to PFC MODE bypass switch is activated. The current limitation avoids bypass switch damage during PFC VCC decoupling capacitor charging process or short circuit. A minimum value PFC VCC decoupling capacitance should be used in order to speed up PFC stage startup after it is enabled by the NCP1399 controller. www.onsemi.com 22 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF 2. Precise VCO (or CCO) is needed to assure frequency modulation with good reproducibility, fmin and fmax clamps need to be adjusted for each design ≥ need for an adjustment pin(s). 3. Dedicated overload protection system, requiring an additional pin, is needed to assure application safety during overload and/or secondary short circuit events. Please refer to Figure 61 through Figure 65 for an illustration of NCP1399 PFC operation control. ON−time Modulation and Feedback Loop Block Frequency modulation of today’s commercially available resonant mode controllers is based on the output voltage regulator feedback only. The feedback voltage (or current) of output regulator drives voltage (or current) controlled oscillator (VCO or CCO) in the controller. This method presents three main disadvantages: 1. The 2nd order pole is present in small signal gain−phase characteristics ≥ the lower cross over frequency and worse transient response is imposed by the system when voltage mode control is used. There is no direct link to the actual primary current – i.e. no line feed forward mechanism which results in poor line transient response. The NCP1399 resolves all disadvantages mentioned above by implementing a current mode control scheme that ensures best transient response performance and provides inherent cycle−by−cycle over−current protection feature in the same time. The current mode control principle used in this device can be seen in Figure 43. Figure 43. Internal Connection of the NCP1399 Current Mode Control Scheme is divided down by capacitive divider (Ccs1, Ccs2, Rcs1, Rcs2) before it is provided to the CS input. The capacitive divider division ratio, which is fully externally adjustable, defines the maximum primary current level that is reached in case of maximum feedback voltage – i.e. the capacitive divider division ration defines the maximum output power of the converter for given bulk voltage. The CS is a bipolar input pin which an input voltage swing is restricted to ±5 V. A fixed voltage offset is internally added to the CS pin signal in order to assure enough voltage margin for operation the feedback optocoupler − the FB optocoupler saturation voltage is ~ 0.15 V (depending on type). However, the CS pin useful signal for frequency modulation swings from 0 V, so current mode regulation would not work under light load conditions if no offset would be added to the CS pin before it is stabilized to the level of the on−time comparator input. The CS pin signal is also used for secondary side short circuit detection – please refer to chapter dedicated to short circuit protection. The basic principle of current mode control scheme implementation lies in the use of an ON−time comparator that defines upper switch on−time by comparing voltage ramp, derived from the current sense input voltage, to the divided feedback pin voltage. The upper switch on−time is then re−used for low side switch conduction period. The switching frequency is thus defined by the actual primary current and output load conditions. Digital processing with 10 ns minimum on−time resolution is implemented to ensure high noise immunity. The ON−time comparator output is blanked by the leading edge blanking (tLEB) after the Mupper switch is turned−on. The ON−time comparator LEB period helps to avoid false triggering of the on−time modulation due to noise generated by the HB pin voltage transition. The voltage signal for current sense input is prepared externally via natural primary current integration by the resonant tank capacitor Cs. The resonant capacitor voltage www.onsemi.com 23 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF passes through the FB processing block before it is brought to the ON−time comparator input. The FB processing block scales the FB signal down by a KFB ratio in order to limit the CS input dynamic voltage range. The scaled FB signal is then further processed by subtraction of a ramp compensation generator signal in order to ensure stability of the current mode control scheme. The divided internal FB signal is overridden by a Soft−start generator output voltage during device starts−up. The actual operation frequency of the converter is defined based on the CS pin and FB pin input signals. Please refer to Figure 44 and below description for better understanding of the NCP1399 frequency modulation system. The second input signal for the on−time comparator is derived from the FB pin voltage. This internal FB pin signal is also used for the following purposes: skip mode operation detection, PFC MODE control, off−mode detection (in NCP1399A device family) and overload / open FB pin fault detection. The detailed description of these functions can be found in each dedicated chapters. The internal pull−up resistor assures that the FB pin voltage increases when the optocoupler LED becomes less biased – i.e. when output load is increased. The higher FB pin voltage implies a higher reference level for on−time comparator i.e. longer Mupper switch on−time and thus also higher output power. The FB pin features a precise voltage clamp which limits the internal FB signal during overload and startup. The FB pin signal Figure 44. NCP1399 On−time Modulation Principle skip mode is not used or adjusted correctly. The current mode operation is not possible in such case because the ON−time comparator output stays active for several switching cycles. Thus a special logic has been implemented in NCP1399 in order to repeat the last valid on−time until the current mode operation recovers – i.e. until the CS pin signal balance is restored by the system. The Mupper switch is activated by the controller after dead−time (DT) period lapses in point A. The frequency processing block increments the ON−time counter with 10 ns resolution until the internal CS signal crosses the internal FB set point for the ON−time comparator in point B. A DT period is then introduced by the controller to avoid any shoot−through current through the power stage switches. The DT period ends in point C and the controller activates the Mlower switch. The ON−time processing block decrements the ON_time counter down until it reaches zero. The Mlower switch is then turned−OFF at point D and the DT period is started. This approach results in perfect duty cycle symmetry for Mlower and Mupper switches. The Mupper switch on−time naturally increases and the operating frequency drops when the FB pin voltage is increased, i.e. when higher current is delivered by the converter output – sequence E. The resonant capacitor voltage and thus also CS pin voltage can be out of balance in some cases – this is the case during transition from full load to no−load operation when Overload and Open FB Protections The overload protection and open FB pin detection are implemented via FB pin voltage monitoring in this controller. The FB fault comparator is triggered once the FB pin voltage reaches its maximum level and the VFB_FAULT threshold is exceeded. The fault timer or counter (depending on IC option) is then enabled – refer to Figure 43. The time period to the FB fault event confirmation is defined by the preselected tFB_FAULT_TIMER parameter when the fault timer option is used. The FB fault counter, once selected as a FB fault confirmation period source, defines the fault confirmation period via Mupper DRV pulses counting. The www.onsemi.com 24 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF FB fault confirmation time is thus dependent on switching frequency. The fault timer/counter is reset once the FB fault condition diminishes. A digital noise filter has been added after the FB fault comparator to overcome false triggering of the FB fault timer/counter due to possible noise on the FB input. The noise filter has a period of 2 ms for FB fault timer/counter activation and 20 ms for reset/deactivation to assure high noise immunity. A cumulative timer/counter IC option is also available on request. The FB fault timer/counter is not reset when the FB fault condition diminishes in this case. The FB fault timer/counter is disabled and memorizes the fault period information. The cumulative FB fault timer/counter integrates all the FB fault events over the IC operation time. The Fault timer/counter can be reset via skip mode or VCC UVLO event. Figure 45. Internal FB Fault Management primary current is naturally limited by the NCP1399 on−time modulation principle in this case. But the primary current increases when the output terminals are shorted. The NCP1399 controller will maintain zero voltage switching operation in such case, however high currents will flow through the power MOSFETS, transformer winding and secondary side rectification. The NCP1399 implements a dedicated secondary side short circuit protection system that will shut down the controller much faster than the regular FB fault event in order to limit the stress of the power stage components. The CS pin signal is monitored by the dedicated CS fault comparator − refer to Figure 43. The CS fault counter is incremented each time the CS fault comparator is triggered. The controller enters auto−recovery or latched protection mode (depending on IC option) in case the CS fault counter overflows refer to Figure 46. The CS fault counter is then reset once the CS fault comparator is inactive for at least 50 Mupper upcoming pulses. This digital filtering improves CS fault protection system noise immunity. The controller disables driver pulses and enters protection mode once the FB fault event is confirmed by the FB fault timer or counter. Latched or auto−recovery operation is then triggered – depends on selected IC option. The controller adds an auto−recovery off−time period (tA−REC_TIMER) and restarts the operation via soft start in case of auto−recovery option. The application temperature runaway is thus avoided in case of overload while the automatic restart is still possible once the overload condition disappears. The IC with latched FB fault option stays latched−off, supplied by the HV startup current source working in DSS mode, until the VCC_RESET threshold is reached on the VCC pin – i.e. until user re−connects power supply mains. Please refer to Figure 61 and Figure 62 for an illustration of the NCP1399 FB fault detection block. Secondary Short Circuit Detection The protection system described previously, implemented via FB pin voltage level detection, prevents continuous overload operation and/or open FB pin conditions. The www.onsemi.com 25 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 46. NCP1399 CS Fault Principle Dedicated Startup Sequence and Soft−Start 50% duty cycle symmetry – refer to Figure 47. This hard switching appears because the resonant tank initial conditions are not optimal for the clean startup. Hard switching conditions can occur in a resonant SMPS application when the resonant tank operation is started with Figure 47. Hard switching cycle appears in the LLC application when resonant tank is excited by 50% duty cycle during startup resonant tank is low when the output is loaded and/or the output voltage is low enough to made secondary rectifies conducting during first switching cycles of startup phase. The resonant frequency of the resonant tank is given by the resonant capacitor capacitance and resonant inductance −note that the magnetizing inductance does not participate in resonance in this case. However, if the application starts−up when the output capacitors is charged and there is no load connected to the output, the secondary rectification diodes is not conducting during each switching cycle of startup sequence and thus the resonant frequency of resonant tank is affected also by the magnetizing inductance. In this case, the resonant frequency is much lower than in case of startup into loaded/discharged output. The initial resonant capacitor voltage level can differ depending on how long delay was placed before application operation restart. The resonant capacitor voltage is close to zero level when application restarts after very long delay – for example several seconds, when the resonant capacitor is discharged by leakage to the power stage. However, the resonant capacitor voltage value can be anywhere between Vbulk and 0 V when the application restarts operation after a short period of time – like during periodical SMPS turn−on/off. Another factor that plays significant role during resonant power supply startup is the actual load impedance seen by the power stage during the first pulses of startup sequence. This impedance is not only defined by resonant tank components but also by the output loading conditions and actual output voltage level. The load impedance of www.onsemi.com 26 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF charged before the first high−side driver pulse is introduced by the controller. The first Mupper switch on−time Tup1 period is fixed and depends on the application parameters. This period can be adjusted internally – various IC options are available. The Mupper switch is released after Tup1 period and it is not followed by the Mlower switch activation. The controller waits for a new ZVS condition for Mupper switch instead and measures actual resonant tank conditions this way. The Mupper switch is then activated again after the Mlower blank period is used for measurment purposes. The second Mupper driver conduction period is then dependent on the previously measured conditions: 1. The Mupper switch is activated for 3/2 of previous Mupper conduction period in case the measured time between previous Mupper turn−off event and upper ZVS condition detection is twice higher than the the previous Mupper pulse conduction period 2. The Mupper switch is activated for previous Mupper conduction period in case the measured time between previous Mupper turn−off event and upper ZVS condition detection is twice lower than the previous Mupper pulse conduction period The startup period then depends on the previous condition. Another blank Mlower switch period is placed by the controller in case condition 1 occurred. A normal Mlower driver pulse, with DC of 50% to previous Mupper DRV pulse, is placed in case condition 2 is fulfilled. The dedicated startup sequence is placed after the resonant capacitor is discharged (refer to Figure 48 and Figure 49) in order to exclude any hard switching cycles during the startup sequence. The first Mupper switch cycle in startup phase is always non−ZVS cycle because there is no energy in the resonant tank to prepare ZVS condition. However, there is no energy in the resonant tank at this time, there is also no possibility that the power stage MOSFET body diodes conducts any current. Thus the hard commutation of the body diode cannot occur in this case. The IC will not start and provide regular driver output pulses until it is placed into the target application, because the startup sequence cannot be finished until HB pin signal is detected by the system. The IC features a startup watchdog timer (tWATCHDOG) which activates a dedicated startup sequence periodically in case the IC is powered without application (during bench testing) or in case the startup sequence is not finished correctly. The IC will provide the first Mlower and first Mupper DRV pulses with a tWATCHDOG off−time in−between startup attempts. These facts show that a clean, hard switching free and parasitic oscillation free, startup of an LLC converter is not an easy task, and cannot be achieved by duty cycle imbalance and/or simple resonant capacitor pre−charge to Vbulk/2 level. These methods only work in specific startup conditions. This explains why the NCP1399 implements a proprietary startup sequence − see Figure 48 and Figure 49. The resonant capacitor is discharged down to 0 V before any application restart − except when restarting from skip mode. Figure 48. Initial Resonant Capacitor Discharge before Dedicated Startup Sequence is Placed Figure 49. Dedicated Startup Sequence Detail The resonant capacitor discharging process is simply implemented by activating an internal current limited switch connected between the HB pin and IC ground – refer to Figure 48. This technique assures that the resonant capacitor energy is dissipated in the controller without ringing or oscillations that could swing the resonant capacitor voltage to a positive or negative level. The controller detects that the discharge process is complete via HB pin voltage level monitoring. The discharge switch is disabled once the HB pin voltage drops below the VHB_MIN threshold. The dedicated startup sequence continues by activation of the Mlower driver output for Tl1 period (refer to Figure 49). This technique ensures that the bootstrap capacitor is fully Soft−start The dedicated startup sequence is complete when condition 2 from previous chapter is fulfilled and the controller continues operation with the soft−start sequence. A fully digital non−linear soft−start sequence has been implemented in NCP1399 using a soft−start counter and D/A converter that are gradually incremented by the Mlower driver pulses. A block diagram of the NCP1399 soft−start system is shown in Figure 50. www.onsemi.com 27 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 50. Soft−start Block Internal Implementation power switches as afore mentioned. The ON−time counter count−up mode can be switched to the count−down mode by either of two events: 1st when the ON−time counter value reaches the maximum on−time value (tTON_MAX) or 2nd when the actual Mupper on−time is terminated based on the current sense input information. 3. The Maximum ON−time comparator compares the actual ON−time counter value with the maximum on−time value (tTON_MAX) and immediately activates the latch (or auto−recovery) protection mode. The minimum operating frequency of the controller is defined the same way. The Maximum ON−time comparator reference is loaded by the Soft−Start counter value on each switching cycle during soft−start. The Maximum ON−time fault signal is ignored during Soft−Start operation. The converter Mupper switch on−time (and thus operating frequency) is thus defined by the Soft−Start counter value indirectly – via Maximum ON−time comparator. The Mupper switch on−time is increased until the Soft−Start counter reaches tTON_MAX period and Maximum on−time protection is activated, or until ON−time comparator takes action and overrides the Maximum ON−time comparator. 4. The Soft−Start D/A converter generates a soft−start voltage ramp for ON−time comparator input synchronously with Soft−Start counter incrementing. The internal FB signal for ON−time comparator input is artificially pulled−down and then ramped−up gradually when soft−start period is placed by the system – refer to Figure 51. The FB loop is supposed to take over at certain point The soft−start block subsystems and operation are described below: 1. The Soft−Start counter is a unidirectional counter that is loaded with the last Mupper on−time value that is reached at the dedicated startup sequence end (i.e. during condition b occurrence explained in previous chapter). The on−time period used in the initial period of the soft−start sequence is affected by the first Mupper on−time period selection and the dedicated startup sequence processing. The Soft−Start counter counts up from this initial on time period to its maximum value which corresponds to the IC maximum on−time. The Soft−Start counter is incremented by the soft−start increment number (tSS_INCREMENT) during each Mlower switch on−time period. The soft−start start increment, selectable via IC option, thus affects the soft−start time duration. The Mlower clock signal for the Soft−Start counter can be divided down by the SS clock divider (KSS_INCREMENT) in case the soft−start period needs to be prolonged further – this can be also done via IC option selection. The Soft−Start period is terminated (i.e. the counter is loaded to its maximum) when the FB pin voltage drops below VFB_SKIP_IN level. 2. The ON−time counter is a bidirectional counter that is used as a main system counter for on−time modulation during soft−start, normal operation or overload conditions. The ON−time counter counts−up during Mupper switch conduction period and then counts down to zero – defining Mlower switch conduction period. This technique assures perfect 50 % duty cycle symmetry for both www.onsemi.com 28 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF when regulation loop is closed and output gets regulated so that soft−start has no other effect on the on−time modulation. The Soft−Start counter continues counting−up until it reaches its maximum value which corresponds to the IC maximum on−time value – i.e. the IC minimum operating frequency. The Soft−Start period is terminated (i.e. counter is loaded to its maximum) when the FB pin voltage drops below VFB_SKIP_IN level. The D/A converter output evolve accordingly to the Soft−Start counter as it is loaded from its output data bus. Figure 51. Soft Start Behavior The Controller Operation during Soft−start Sequence Evolves as Follows: ON−time comparator reference voltage. This reference voltage thus also increases non−linearly from initial zero level until the level at which the current mode regulation starts to work. The on−time of the Mupper and Mlower switch is then defined by the ON−time comparator action instead of the Maximum ON−time comparator. The soft−start then continues until the regulation loop is closed and the on−time is fully controlled by the secondary regulator. The Soft−Start counter then continues in counting and saturates at its maximum possible value which corresponds to IC minimum operating frequency. The maximum on−time fault detection system is enabled when Soft−Start counter value is equal to tTON_MAX value. The previous on−time repetition feature, described above in the ON−time modulation and feedback loop chapter, is disabled in the beginning of soft start period. This is because the ON−time comparator output stays high for several cycles of soft start period – until the current mode regulation takes over. The previous on−time repetition feature is enabled once the current modulation starts to work fully, i.e. in the time when the ON−time comparator output periodically drops to low state within actual Mupper switch on−time period. Typical startup waveform of the LLC application driven by NCP1399 controller can be seen in Figure 52. The Soft−Start counter is loaded by last Mupper on−time value at the end of the dedicated startup sequence. The ON−time counter is released and starts count−up from zero until the value that is equal to the actual Soft−Start counter state. The Mupper switch is active during the time when ON−time counter counts−up. The Maximum ON−time comparator then changes counting mode of the ON−time comparator from count−up to count−down. A dead−time is placed and the Mlower switch is activated till the ON−time counter reaches zero value. The Soft−Start counter is incremented by selected increment during corresponding Mlower on−time period so that the following Mupper switch on−time is prolonged automatically – the frequency thus drops naturally. Because the operating frequency of the controller drops and Mlower DRV signal is used as a clock source for the Soft−start counter, the soft−start speed starts to decrease on each (or on each N−th) Mlower driver pulse (where N is defined by KSS_INCREMENT) of switching cycle. So we have non−linear soft−start that helps to speed up output charging in the beginning of the soft−start operation and reduces the output voltage slope when the output is close to the regulation level. The output bus of the Soft−Start counter addresses the D/A converter that defines the www.onsemi.com 29 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF major primary current component during light load conditions, circulates in the resonant tank and creates power losses in the power switches despite minimum energy transfer to the secondary side. This is why the majority of resonant converter controllers implement skip mode operation under light load conditions. The NCP1399 controller implements a proprietary skip mode technique that assures maximum light−load efficiency and low acoustic noise. The FB pin voltage level below which the application enters skip mode operation is fully user adjustable for the NCP1399A device family − via SKIP/REM adjust pin or via IC option for the NCP1399B device family. The skip mode operation can be initiated by the skip comparator only during actual Mupper driver on−time period. This technique assures defined and synchronous transition from normal to skip mode operation. The SKIP/REM pin voltage (NCP1399Ay) or internal voltage level (NCP1399By) defines the FB pin voltage threshold under which is the skip mode initiated – the maximum operating frequency of the converter is thus defined indirectly. The Mlower switch is always activated for a defined on−time period at the beginning of each skip burst to re−charge the bootstrap capacitor and thus assure enough charge for high side driver powering during the following Mupper pulse. The resonant capacitor average voltage level is maintained below Vbulk/2 level during the skip mode operation. This technique helps to minimize power loses during the initial Mlower MOSFET switch activation – refer to Figure 53. Figure 52. Application Startup with NCP1399 − Primary Current − green, Vout − magenta Skip Mode Operation An LLC resonant converter efficiency reaches high values under medium and full load conditions thanks to ZVS operation for the primary MOSFETs and ZCS operation for the secondary rectifiers. The light−load and no−load efficiency however drops unacceptably when a normal frequency modulation control technique is used. This is because the converter operating frequency needs to be increased quite a lot compared to nominal load operating frequency in order to maintain regulation under light load conditions. High operating frequency increases driving losses in the controller and also losses in the converter power stage. Moreover, the magnetizing current that becomes Figure 53. The average voltage of resonant capacitor is maintained below Vbulk/2 during the skip mode operation to reduce turn−on losses during 1st Mlower skip burst pulse The reduced resonant capacitor average voltage requirement imposes a specific turn−off sequence to be used at the end of each skip burst and also during transition from normal operation mode to skip mode– refer to Figure 54. The Mlower driver is always activated the latest during transition to skip mode. However, the latest Mlower driver activation on−time is equal to 3/2 of previous Mupper pulse width when the skip mode is entered. This technique naturally imbalances the resonant tank so that the average resonant capacitor voltage stays below Vbulk/2 level. – i.e. application is prepared for optimal initialization of the following skip burst. The first pulse in the skip burst is always non−ZVS because there is no magnetizing energy in the resonant tank that could prepare ZVS condition for lower MOSFET switch turn−on. The reduced resonant capacitor voltage thus helps to decrease C*V^2 losses related to the total HB line capacitance (composed from output capacitances of the power stage MOSFETs and stray capacitance seen by the HB line). However, too low of a resonant capacitor voltage, during 1st Mlower driver pulse initiation, would result in a too low resonant tank current at the end of the first Mlower switch conduction period and thus a non ZVS condition for the following Mupper switch turn−on process. This is why a full discharge of resonant capacitor is not needed before skip mode. www.onsemi.com 30 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 54. Drivers turn−off sequence during transition to skip−mode from normal operation mode device family) and fixed hysteresis (VFB_SKIP_HYST). The skip out level is thus given by VFB_SKIP_IN + VFB_SKIP_HYST value – refer to Figure 55. The controller disables drivers and enters a low consumption mode once the FB voltage drops below VFB_SKIP_IN threshold. The IC operation is restarted once the VFB_SKIP_IN + VFB_SKIP_HYST level is exceeded on the FB pin. As aforementioned, the controller then activates Mlower driver first for a predefined time (t1st_MLOWER_SKIP) to re−charge the bootstrap capacitor. The first Mupper driver pulse is then placed by the controller after DT period elapsed. The on−time of the first Mupper pulse is dictated by the ON−time comparator – i.e. the on−time depends on the actual FB pin voltage and CS pin input signal. The internal FB signal is artificially reduced by V1st_MUPPER_SKIP via the ramp compensation block during this first Mupper driver pulse. This method helps reduce the primary current peak and acoustic noise during return from skip mode. The amount of internal FB signal and thus primary peak current compression is adjustable via IC option. The voltage level across the resonant capacitor after the transition to skip mode depends on several factors: • Actual previous Mupper switch on−time − i.e. actual operating frequency when skip mode comparator provides skip mode operation request to the internal logic via its output • Resonant tank components used in the application • Actual current flowing through the resonant tank when last Mlower driver pulse is initiated It should be noted that the oscilloscope probe discharges the resonant capacitor by its resistance when connected to the HB pin! The probe discharge effect to the resonant capacitor is obvious when no−load is applied to the converter output and the application enters deep skip mode. This has to be taken into account when probing HB pin and operating application in skip mode. The NCP1399 detects skip mode operation via FB voltage level. The skip comparator features an adjustable VFB_SKIP_IN threshold (externally with the NCP1399A device family or internally by IC option with the NCP1399B www.onsemi.com 31 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 55. NCP1399 Light−load Operating Modes versus Feedback Pin Voltage Detail Description of the Skip Mode Operation: b2) the second Mlower pulse with on−time longer than previous Mupper driver pulse period is placed in case that the ON−time comparator output is high in the end of regular Mlower period. The second Mlower pulse is prolonged in such case until the ON−time comparator output gets low. This technique ensures that the current mode operation is not lost due to resonant capacitor voltage imbalance that naturally occurs during burst operation. The application works with asymmetrical duty cycle in this case. 3. The dead time is placed by the system again and situation from point b) repeats. The b2) case repeats in a given skip burst pulse until the duty cycle symmetry of 50% is reached i.e. until the b1) case is reached by the system. The asymmetrical operation is then disabled until the new VFB_SKIP_IN threshold crossing event, i.e. until the application enters skip mode again. 4. Application continues with given skip burst until the VFB_SKIP_IN threshold is reached on the FB pin. This situation is monitored during each Mupper driver period. The dead time is then placed by the driver followed by last Mlower driver pulse with on−time equal to 3/2 of previous Mupper driver period. The controller consumption is then minimized by turning−off all the blocks that are not needed. The skip comparator is monitoring FB pin voltage – waiting for new skip burst initialization. Example of imbalanced operation during the skip mode burst beginning can be seen in Figure 56. One can see that the ON−time comparator output (Yelow) is high while Mlower on−time is equal to the previous Mupper pulse width – thus the Mlower on−time period is prolonged until the ON−time comparator output drops. During operation under certain load conditions in normal PFM mode (driving the resonant tank with 50% DC symmetry), if the load drops, then the load current is reduced and the converter operation evolves as follows: 1. The FB voltage falls below the VFB_SKIP_IN threshold. This event can be detected by the system only during the Mupper switch on−time execution. The actual Mupper pulse on−time is stored into the dedicated t_Mu_on−time register. The last Mlower pulse with t_Ml_on−time = 3/2* t_Mu_on−time is introduced by the system to finish operation and will keep the resonant capacitor out of balance at a voltage below 1/2 of Vbulk. The controller then enters a low consumption mode in which all unnecessary blocks are turned off to reduce power consumption and the IC will waits as long as the feedback pin voltage stays above VFB_SKIP_IN + VFB_SKIP_HYST level. 2. The FB pin voltage rises above VFB_SKIP_IN + VFB_SKIP_HYST threshold. The first Mlower period with pre−defined on−time width (t1st_MLOWER_SKIP) is placed in order to recharge the bootstrap capacitor. The first Mupper pulse is then initiated after a dead−time period that lasts until termination by the CS comparator. The dead−time period is then followed by second Mlower pulse which on−time period could differ based on the actual application conditions: b1) the second Mlower pulse with on−time equal to previous Mupper driver pulse period is placed in case that the ON−time comparator output is low before end of regular Mlower period. www.onsemi.com 32 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 56. The on−time comparator prolongs Mlower periods in case it output is high after previous Mupper period is already exceeded on Mlower so imbalanced operation is placed by the system in order to keep current mode operation working. This functionality is active until the duty cycle symmetry reaches 50%. Fast transition to skip mode can occur when the load current diminishes abruptly and the application is working in full load. The frequency then quickly increases which can result in resonant capacitor imbalance that could lead to a loss of current mode operation – refer to Figure 57 for illustration. This is why the NCP1399 repeats previous Mupper on−time period in case the ON−time comparator output does not drop low within this time period (i.e. within the time equal to last Mupper on−time). Figure 57. Mupper on−time repetition in case of transient loading when resonant capacitor imbalance occurs and on−time comparator output stays high for several periods. Summary of the NCP1399 Skip Mode System Operation: VFB_SKIP_IN + VFB_SKIP_HYST thresholds with lower frequency. The single pulse burst operation could be reached under no load on the output in systems with very fast feedback loop response. The skip burst composes only from single Mupper and two Mlower pulses in such case. The initial Mlower pulse width of skip burst is defined by device option and is used for bootstrap capacitor pre−charge and When the load slowly diminishes and the operating frequency of the LLC converter increases, skip mode with wide skip bursts is naturally placed by the system first − refer to Figure 58. The off−time between skip bursts increases and the number of pulses in skip burst drops when load is reducing further i.e. FB voltage starts to trigger the www.onsemi.com 33 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF 1. FB voltage skip in threshold adjust 2. FB voltage skip hysteresis 3. First Mlower DRV pulse width when IC is returning from skip mode 4. First Mupper pulse internal FB voltage reduction factor when IC is returning from skip mode 5. Actual bulk voltage value ZVS condition preparation for following Mupper switch activation. The skip burst is always finished by the Mlower driver pulse with period prolonged to 3/2 of previous Mupper switch on time period in order to reduce resonant capacitor voltage and prepare system for another skip burst initialization. The overall skip mode operation of the application is affected by several factors: Figure 58. NCP1399 Operation when Load Current Drops Down to No−load Conditions The High Voltage Half−bridge Driver The driver features a traditional bootstrap circuitry, requiring an external high voltage diode with resistor in series for the capacitor refueling path. Minimum series resistor Rboot value is 3.3 W. Figure 59 shows the internal architecture of the drivers section. The device incorporates an upper UVLO circuitry that makes sure enough VGS is available for the upper side MOSFET. HV Internal Mupper Pulse Trigger Level Shifter Vboot S R dV/dt_P signal dV/dt_N signal Cboot Q Q Mupper dV/dt detector HB UVLO HB disch. activation Rboot HB discharger Dboot Vcc Fault Internal Mlower aux Vcc Mlower Delay GND Figure 59. The NCP1399 Internal DRVs Structure As stated in the maximum ratings section, the floating portion can go up to 620 VDC on the BOOT pin. This voltage range makes the IC perfectly suitable for offline applications featuring a 400 V PFC front stage. The internal dV/dt sensor, connected to the VBOOT pin, detects the HB pin voltage transitions in order to setup the optimum DT period – please refer to Dead−Time chapter. The internal HV discharge switch is connected to the HB pin and discharges resonant capacitor before application startup. The current through the switch is regulated to IDISCHARGE level until the VHB_MIN threshold voltage is reached on the HB pin. The discharge system assures always the same startup conditions for application – regardless of previous operating state. Automatic Dead−time Adjust The dead−time period between the Mupper and Mlower drivers is always needed in half bridge topologies to prevent any cross conduction through the power stage MOSFETs that would result in excessive current, high EMI noise www.onsemi.com 34 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF other protections would prevent such a situation. The NCP1399 implements maximum DT period clamp that limits driver’s off−time period to the tDEAD_TIME_MAX value. The corresponding MOSFET driver is forced to turn−on by the internal logic regardless of missing dV/dt sensor signal. This situation does not occur during normal operation and will be considered a fault state by the device. There are several possibilities on how the controller continues operation after this event occurrence – depending on the IC option: 1. The opposite MOSFET switch is forced to turn−on when tDEAD_TIME_MAX period elapses and no fault is generated 2. The controller is latched−off in case the ZSV condition is not detected within selected tDEAD_TIME_MAX period 3. The controller stops operation and restarts operation after auto−recovery period in case the ZSV condition has not been detected within the selected tDEAD_TIME_MAX period A DT fault counter option is available. Selected number (NDT_MAX) or DT fault events have to occur in order to confirm DT fault in this case. A fixed DT option is also available for this device. The internal dV/dt sensor signal is not used for this device option and the tDEAD_TIME_MAX period is used as a regular DT period instead. The DT fault detection is disabled in this case. generation or total destruction of the application. Fixed dead−time period is often used in the resonant converters because this approach is simple to implement. However, this method does not ensure optimum operating conditions in resonant topologies because the magnetizing current is changing with line and load conditions. The optimum dead−time, under a given operating conditions, is equal to the time that is needed for bridge voltage to transition between upper and lower states and vice versa – refer to Figure 60. Figure 60. Optimum Dead−time Period Adjust Temperature Shutdown The MOSFET body diode conduction time is minimized when optimum dead−time period is used which results in maximum efficiency of a resonant converter power stage. There are several methods to determine the optimum dead−time period or to approximate it (for example using auxiliary winding on main transformer or modulating dead−time period with operating frequency of the converter). These approaches however require a dedicated pin for nominal dead−time adjust or auxiliary winding voltage sensing. The NCP1399 uses a dedicated method that senses the VBOOT pin voltage internally and adjusts the optimum dead−time period with respect to the actual operating conditions of the converter. The high−voltage dV/dt detector, connected to the VBOOT pin, delivers two internal digital signals that are indicating Mupper to Mlower and Mlower to Mupper transitions that occur on the HB and VBOOT pins after the corresponding MOSFET switch is turned−off. The controller enables the opposite MOSFET in the power stage once the corresponding dV/dt sensor output provides information about HB (or VBOOT) pin transition ends. The ZVS transition on the bridge pin (HB) could take a longer time or even does not finish in some cases – for example with extremely low bulk voltage or when some critical failure occurs. This situation should not occur normally in correctly designed application because several The NCP1399 includes a temperature shutdown protection at 150°C. The typical TSD hysteresis is 30°C. When the temperature rises above the upper threshold, the controller stops switching instantaneously, and goes into the off−mode with extremely low power consumption. The VCC supply is maintained (by operating the HV start−up in DSS mode) in order to memorize the TSD event information. When the temperature falls below the lower threshold, the full restart (including soft−start) is initiated by the controller. The HV startup current source features an independent over−temperature protection which limits its output current in case the DIE temperature exceeds 150°C to avoid damage to the HV startup silicon structure. APPLICATION INFORMATION Controller Operation Sequencing of NCP1399xy LLC Controller The paragraphs below describe controller operation sequencing under several typical cases as well as transitions between them. The NCP1399By version is used in the description of most operation sequences (except last paragraph, Figure 65 that describe NCP1399Ay version). The main behavior of NCP1399Ay is as same as NCP1399By version except for the off−mode behavior (REM pin function). www.onsemi.com 35 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF 1. Application start, Brown−out off and restart, OVP/OTP latch and then restart – Figure 61 to hold the latch−up state memorized while the application remains plugged−in to the mains. The power supply is removed from the mains at point H and the VCC voltage drops down below VCC_RESET level thus the low voltage controller is released from latch. A new application start occurs when the user plugs the application the mains again. Application is connected to the mains at point A thus the HV input of the controller becomes biased. The HV startup current source starts charged VCC capacitor until VCC reaches VCC_ON threshold. The VCC pin voltage reached VCC_ON threshold in point B. The BO, FB, OVP/OTP and PFC MODE blocks are enabled. The REM input is internally pulled down for tREM_TIMER to assure that the secondary side will have enough time to recover normal operation and pulls down the remote optocoupler after the LLC stage restart. The VBULK/PFC FB pin starts to receive divided bulk voltage as the external HV switch is activated by PFC MODE output. The REM timer is activated during each VCC_ON event except during the off−mode operation. The VCC blank is also activated during each VCC_ON event to ensure that the internal logic ignores all fault inputs until the internal blocks are fully biased and stabilized after a VCC_ON event. The IC DRVs were not enabled after first VCC blank period in this case as the voltage on VBULK/PFC FB is below VBO level. The IC keeps all internal blocks biased and operates in the DSS (Dynamic Self−Supply) mode as long as the fault conditions is still present. The BO_OK condition is received (voltage on VBULK/PFC FB reach VBO level) at point C. The IC activates the startup current source to refill VCC capacitor in order to assure sufficient energy for a new startup. The VCC capacitor voltage reaches VCC_ON level again and the VCC blank period is started. The REM timer is activated again on this VCC_ON event as well. The DRVs are enabled and the application is started after VCC blank period lapses because there is no faults condition at that time. Line and also bulk voltage drops at point D so the BO_OK signal become low (voltage on VBULK/PFC FB drops below VBO level). The LLC DRVs are disabled as well as OVP/OTP block bias. The PFC MODE output stay high to keep the bulk voltage divider connected, so the BO block still monitors the bulk voltage. The controller activates the HV startup current source into DSS mode to keep enough VCC voltage for operation of all blocks that are active while the IC is waiting for BO_OK condition. The line voltage and thus also bulk voltage increase at point E so the Brown−out block provide the BO_OK signal once the VBO level is reached. The startup current source is activated after BO_OK signal is received to charge the VCC capacitor for a new restart. The VCC_ON level is reached in point F. The OVP/OTP block is biased, REM timer and the VCC blank period is started at the same time. The controller restores operation via the regular startup sequence and soft−start after VCC blank period lapses since there is no fault condition detected. The application then operates normally until the OVP/OTP input is pulled−up at point G. The controller then enters latch−off mode in which all blocks are disabled except for the feedback block. The VCC management controls the HV startup in DSS mode in order to keep enough VCC level 2. Application start, Brown−out off and restart, output short fault with auto−recovery restart – Figure 62 Operating waveforms descriptions for this figure is similar to one for Figure 61 from point A till point G – with one difference. The skip mode operation (FB < VFB_SKIP_IN) blocks the IC startup after first VCC_ON event instead of BO_fault. The LLC converter operation is stopped in point G because the controller detects an overload condition (short circuit event in this case as the Vout drops abruptly). The controller disables all blocks except for the FB block and the fault logic. The HV startup DSS operation is initiated in order to keep enough VCC level for all internal blocks that need to be biased. Internal auto−recovery timer counts down the recovery delay period tA−REC_TIMER. The auto−recovery restart delay period lapses at point H. The HV startup current source is activated to recharge VCC capacitor before a new restart. The VCC_ON threshold is reached in point I and all the internal blocks are biased. The VCC blank, REM timer and OVP/OTP blank period are started at the same time. The LLC converter operation is enabled, including a dedicated startup and soft−start period. The output short circuit is removed in between thus the Vout ramped−up and the FB loop took over during the LLC converter soft−start period. 3. Startup, skip−mode operation, low line detection and restart into skip−mode – Figure 63 The application is plugged into the mains at point A thus the HV input of the controller becomes biased. The HV startup current source starts charging the VCC capacitor until VCC reaches the VCC_ON threshold. The VCC pin voltage reaches the VCC_ON threshold at point B. The BO, FB, OVP/OTP and PFC MODE blocks are enabled. The REM input is pulled down for tREM_TIMER to assure that the secondary side will have enough time to recover to normal operation and pulls down the remote optocoupler after the LLC stage restarts. The VBULK/PFC FB pin begins to receive divided bulk voltage as the external HV switch is activated by the PFC MODE output. The VCC blank period is activated during each VCC_ON events. This blank ensures that the internal logic ignores all fault inputs until the internal blocks are fully biased and stabilized after VCC_ON event. The IC DRVs are not enabled even after VCC blank period ends because the OVP fault condition is present. The OVP fault condition disappears after some time so the HV startup current source is enabled to prepare enough VCC for a new startup attempt. The new VCC blank, OTP blank and REM timer periods are placed after the www.onsemi.com 36 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF VCC_ON event is detected. The controller authorizes DRVs at point C as there are no faults conditions present after the VCC blank period lapses. The application is operating under certain load conditions between points C and D. The load current is reduced thus the FB loop reduces the primary controller FB pin voltage. The PFC controller is disabled (via reduced voltage on the PFC MODE pin to VPFC_M_BO value) in point D when the FB pin voltage drops below set voltage level on P ON/OFF pin. The load diminished further and the FB skip threshold is reached in point E. The controller turns−off all the blocks that are not essential for the controller operation during skip−mode – i.e. all blocks except FB block and VCC management. This technique is used to minimize the device consumption when there are no driver pulses during skip−mode operation. The output voltage then drops naturally and the FB loop reflects this change into the primary FB pin voltage that increases accordingly. The auxiliary winding is refilling VCC capacitor during each skip burst thus the controller is supplied from the application during the skip mode operation. The controller FB skip−out threshold is reached in point F; the controller enables all blocks and LLC DRVs to refill the output capacitor. The controller did not activate the HV startup current source because there is enough voltage present on the VCC pin during skip mode. The OTP blank periods is activated at the beginning of the skip burst to mask possible OTP faults. Note: The VCC capacitor needs to be chosen with a value high enough to ensure that VCC will not drop below the VCC_OFF level during skip mode. The device would otherwise restart operation via standard startup sequence in such a case (i.e. ramp−up the VCC to VCC_ON level first and enable drivers afterwards) for NCP1399By version or enters into off−mode for NCP1399Ay (refer to Figure 65). The line voltage drops in point G, but the bulk voltage is dropping slowly as there is nearly no consumption from the bulk capacitor during skip mode – only some refilling bursts are provided by the controller. The application thus continues in skip mode operation for several skip burst cycles. The bulk voltage level less than VBO threshold is detected by the controller in point H during one of the skip burst pulses. The controller thus disabled DRVs and enters DSS mode of operation in which the OVP/OTP block is disabled and the controller is waiting for BO_OK event. The PFC MODE provides the VPFC_M_ON voltage in this case to allow the PFC stage to refill bulk capacitors. The line voltage is increased at point I thus the controller receives the BO_OK signal. The BO_OK signal is received during the period in which the HV startup current source is active and refills the VCC capacitor. This VCC_ON threshold is reached by the VCC pin at point J. The VCC blank period, OVP/OTP blank and REM timer period are started at the same time. The full startup sequence is enabled at the end of the VCC blank period as no fault is detected. The application then enters skip mode again as the load current is low. 5. Start−up, normal operation, transition to off−mode operation and output re−charge in off−mode (NCP1399By versions) – Figure 64 Application is connected to the mains at point A thus the HV input of the controller become biased. The HV startup current source starts charging the VCC capacitor until VCC reaches VCC_ON threshold. The VCC pin voltage reached VCC_ON threshold at point B. The BO, FB, OVP/OTP and PFC MODE blocks are enabled. The REM input is pulled down for tREM_TIMER to ensure that the secondary side has enough time to recover normal operation and pull down the remote optocoupler after LLC stage restarts. The VBULK/PFC FB pin starts to receive the divided bulk voltage as the external HV switch is activated by the PFC MODE output. The VCC blank period is activated during each VCC_ON event. This blank ensures that the internal logic ignores all fault inputs until the internal blocks is fully biased and stabilized after VCC_ON event. The IC DRVs are enabled immediately after VCC blank period ends as there was no fault present at that time. The application is operating under certain load conditions between points C and D. The load current is reduced thus the FB loop lowers the primary controller FB pin level. The PFC controller is disabled (via reduced voltage on the PFC MODE pin to VPFC_M_BO value) at point D when the FB pin voltage drops below the set voltage level on the P ON/OFF pin. The secondary controller activates off−mode operation thus the REM input voltage exceeds the VREM_OFF threshold at point E. The controller turns−off all the blocks that are not essential for controller operation during off−mode – i.e. all blocks including FB block and a large portion of the VCC management. This technique is used to minimize device consumption when there are no driver pulses during off−mode operation. The output voltage is then dropped naturally due to secondary controller and resistive dividers consumption. The primary controller is supplied from the HV startup current source that is operated in DSS. The secondary controller interrupts off−mode operation by activating a remote optocoupler and pulling down the REM pin at point F. The controller activates HV startup current source and recharges the VCC capacitor to prepare enough VCC voltage for new startup. The VCC voltage reaches VCC_ON threshold at point G and the LLC converter starts (including soft−start) immediately after a VCC blank period ends as there is no fault detected at the end of this period. The output voltage is ramped up while the FB loop is not closed yet as the VOUT is still below regulation level. The output voltage then reaches regulation level and the FB pin voltage drops abruptly on the primary – hitting the FB www.onsemi.com 37 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF skip−in threshold at point H. The LLC drivers are thus disabled by skip comparator. The FB then increased naturally – calling for new skip burst (refer to skip mode operation description in previous part). Secondary controller activates the off−mode operation by releasing the remote optocoupler while the primary controller is operating in skip−mode. The REM pin voltage thus increases slowly up and hit the VREM_OFF threshold where the primary controller enters off−mode operation again at point I. all blocks including FB block and big portion of the VCC management. This technique is used to minimize device consumption when there are no drive pulses during off−mode operation. The output voltage is then dropped naturally due to secondary controller and resistive dividers consumption. The primary controller is supplied from the HV startup current source that operates in DSS mode. The secondary controller interrupts off−mode operation by releasing the optocoupler and allowing the voltage on FB pin to ramp−up by the internal pull−up current source at point G. The controller activates the HV startup current source and recharges the VCC capacitor to prepare enough VCC voltage for a new startup. The VCC voltage reaches VCC_ON threshold at point H and the LLC converter starts (including soft−start) immediately after a VCC blank period ends as there is no fault detected at the end of the period. The output voltage is ramped up while the FB loop is not closed yet as the VOUT is still below regulation level. The output voltage then reaches regulation level and the FB pin voltage drops abruptly on the primary – hitting the FB skip−in threshold at point I. The LLC drivers are thus disabled by the skip comparator. The FB then increases naturally – calling for new skip burst (refer to skip mode operation description in previous text). The secondary controller activates off−mode operation by pulling−down FB pin and VCC voltage naturally drops below VCC_OFF threshold. The primary controller enters off−mode operation again at point J. 6. Start−up, normal operation, transition to off−mode operation and output re−charge in off−mode (NCP1399Ay versions) – Figure 65 Operating waveforms descriptions for this figure are the same as for Figure 64 from point A until point D – Please refer to Figure 64 for details regarding operation between these time events. The secondary controller activates off−mode operation by pulling FB pin below VFB_REM_OFF level, thus the IC goes into skip−mode for long time at point E. The controller turns−off all the blocks that are not essential for controller operation during skip−mode – i.e. all blocks except FB, BO and VCC management blocks. This technique is used to minimize device consumption when there are no driver pulses during skip−mode operation. The VCC drops naturally by IC consumption below VCC_OFF threshold at point F – i.e. the off−mode is confirmed. The controller turns−off all the blocks that are not essential for controller operation during off−mode – i.e. www.onsemi.com 38 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 61. Application Start, Brown−out Off and Restart, OVP/OTP Latch and then Restart www.onsemi.com 39 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 62. Application Start, Brown−out Off and Restart, Output Short Fault with Auto−recovery Restart www.onsemi.com 40 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 63. Startup, Skip−mode Operation, Low Lone Detection and Restart into Skip www.onsemi.com 41 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 64. Start−up, Normal Operation, Transition to Off−mode Operation and Output Re−charge in Off−mode – NCP1399By Version www.onsemi.com 42 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF Figure 65. Start−up, Normal Operation, Transition to Off−mode Operation and Output Re−charge in Off−mode – NCP1399Ay Version www.onsemi.com 43 NCP1399AA, NCP1399BA, NCP1399AC, NCP1399AF PACKAGE DIMENSIONS SOIC−16 NB MISSING PINS 2 AND 13 CASE 751DU ISSUE O NOTE 5 D A 16 2X 9 0.10 C D F E 0.20 C 2X 4 TIPS E1 1 NOTE 4 L2 8 B 14X b NOTE 5 0.25 TOP VIEW L DETAIL A M C A-B D 2X 0.10 C A-B 0.10 C DETAIL A D 0.10 C e A SIDE VIEW C END VIEW SEATING PLANE NOTES: 1. DIMENSIONING AND TOLERANCING PER ASME Y14.5M, 1994. 2. CONTROLLING DIMENSION: MILLIMETERS. 3. DIMENSION b DOES NOT INCLUDE DAMBAR PROTRUSION. ALLOWABLE PROTRUSION SHALL BE 0.10 mm IN EXCESS OF MAXIMUM MATERIAL CONDITION. 4. DIMENSIONS D AND E DO NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. MOLD FLASH, PROTRUSIONS NOTE 6 OR GATE BURRS SHALL NOT EXCEED 0.25 mm PER SIDE. DIMENSIONS D AND E ARE DETERMINED AT DATUM F. A1 5. DIMENSIONS A AND B ARE TO BE DETERMINED AT DATUM F. 6. A1 IS DEFINED AS THE VERTICAL DISTANCE FROM THE SEATING PLANE TO THE LOWEST POINT ON THE PACKAGE BODY. C SEATING MILLIMETERS PLANE DIM MIN MAX A 1.35 1.75 A1 0.10 0.25 b 0.35 0.49 c 0.17 0.25 D 9.80 10.00 E 6.00 BSC E1 3.90 BSC e 1.27 BSC L 0.40 1.27 0.203 BSC L2 RECOMMENDED SOLDERING FOOTPRINT 14X 1.52 16 9 7.00 8 1 14X 1.27 PITCH 0.60 DIMENSIONS: MILLIMETERS ON Semiconductor and the are registered trademarks of Semiconductor Components Industries, LLC (SCILLC) or its subsidiaries in the United States and/or other countries. SCILLC owns the rights to a number of patents, trademarks, copyrights, trade secrets, and other intellectual property. A listing of SCILLC’s product/patent coverage may be accessed at www.onsemi.com/site/pdf/Patent−Marking.pdf. SCILLC reserves the right to make changes without further notice to any products herein. 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