Power-One ABC200-10XXG High efficiency over 91% at 230 Datasheet

Features
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
• High efficiency over 91% at 230
• Universal AC input voltage range: 90-264 VAC
• Active power factor correction
• Over temperature, output overvoltage, overcurrent
and short circuit protection
• Low conducted and radiated EMI (EN 55022 cl. A)
• Safety approval to UL/CSA/EN/IEC60950-1
• High power density design: 15 W/in3
• Compact size: 2.0 (W) x 4.0 (L) x 1.5 (H) inches
• ROHS compliant
Applications
• Telecom datacom industrial equipment.
Description
This is a compact and efficient series of AC-DC power supplies suited for telecom datacom and many other applications. This
family meets the international information technology safety standards with the CE-Mark for the European Low Voltage
Directive (LVD). Their high efficiency allows a very minimal power loss in end equipment, resulting in higher reliability, ease of
thermal management and regulatory approvals for an environmentally friendly end product.
Content
1 ORDERING INFORMATION ............................................ 2
2 OVERVIEW ....................................................................... 2
3 ABSOLUTE MAXIMUM RATINGS ................................... 3
4 ENVIRONMENTAL AND MECHANICAL ......................... 3
5 INPUT SPECIFICATIONS ................................................ 3
5.1 INPUT FUSE ............................................................ 4
5.2 INRUSH CURRENT ................................................. 4
5.3 INPUT UNDER-VOLTAGE ....................................... 4
5.4 POWER FACTOR CORRECTION ........................... 4
5.5 EFFICIENCY ............................................................ 4
6 OUTPUT SPECIFICATIONS ............................................ 6
7 PROTECTION................................................................... 8
BCD.G0201 Rev. AA, 29-Apr-2011
7.1 OVERVOLTAGE PROTECTION ..............................8
7.2 CURRENT LIMITATION ...........................................8
8 POWER GOOD SIGNAL ..................................................9
9 ELECTROMAGNETIC COMPATIBILITY .........................9
9.1 IMMUNITY ................................................................9
9.2 EMISSION ................................................................9
10 SAFETY / APPROVALS ...............................................10
11 MECHANICAL ..............................................................11
11.1 DIMENSIONS .......................................................11
11.2 CONNECTIONS ...................................................12
Page 1 / 12
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
1 ORDERING INFORMATION
Product Family
Power Level
ABC
200
Dash # Outputs
-
Standard: 0
S-Type: 1-9
0
1
Vo-Voltage
12
24
48
RoHS
compliant
G
2 OVERVIEW
The ABC200-10XXG is a high efficiency and high power
density AC to DC power supply. It incorporates boundary
conduction mode (BCM) PFC converter and soft-switching
LLC converter, providing increased system reliability and
high efficiency.
With around 1 m/s system air cooling, ABC200-1012G can
delivery up to 180 W continuous output power, and 204W
for ABC200-1024G and ABC200-1048G.
Figure 1: ABC200-10XXG block diagram
BCD.G0201 Rev. AA, 29-Apr-2011
Page 2 / 12
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
3 ABSOLUTE MAXIMUM RATINGS
Stresses in excess of the absolute maximum ratings may cause performance degradation, adversely affect long-term reliability,
and cause permanent damage to the supply.
Parameter
Conditions / Description
Min
Nom
Max
Unit
Continuous
264
VAC
Vi maxc Max continuous input
Transient, 60 ms
300
VAC
4 ENVIRONMENTAL AND MECHANICAL
Parameter
Ambient temperature
TA
TAext
TS
Extended temp range
Storage temperature
Dimensions
M
Conditions / Description
Vi min to Vi max, I1 nom, ISB nom
Derated output
Non-operational
Width
Height
Depth
Min
-10
Nom
+50
-40
Max
+50
Unit
°C
+70
+85
°C
°C
mm
mm
mm
kg
Max
240
Unit
VAC
264
VAC
Arms
40
80
Ap
50.8
36.6
101.6
0.2
Weight
5 INPUT SPECIFICATIONS
General Condition: TA = -10… 50 °C unless otherwise noted.
Active fan air cooling required: 200 LFM (1 m/s)
Parameter
Vi nom Nominal input voltage
Min
100
90
Vi
Ii max
Ii p
Input voltage ranges
Max input current
Normal operating (Vi min to Vi max)
At 90 VAC input and max rating
Inrush current limitation
Vi nom=115VAC, T= 25°C (see Figure )
Vi nom=230VAC, T= 25°C (see Figure 4)
Fi
PF
Input frequency
Vi on
Vi off
1)
Conditions / Description
Power factor
Turn-on input voltage1)
Turn-off input
η
Efficiency
Thold
Hold-up Time
voltage1)
Nom
2.75
47
50/60
63
Hz
Normal input, half load and above
Ramping up
0.9
85
87
90
VAC
Ramping down
80
83
85
VAC
Vi nom=230VAC, 0.5∙Ix nom, Vx nom, TA = 25 °C
89
Vi nom=230VAC, 1.0∙Ix nom, Vx nom, TA = 25 °C
91
After last AC zero point, VO within regulation,
Vi = 115 VAC, Px nom
%
10
ms
The power supply is provided with the hysteresis loop (about 4.5V) during turn-on and turn-off within the ranges.
BCD.G0201 Rev. AA, 29-Apr-2011
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
5.1 INPUT FUSE
A slow-blow 5A input fuses(5 × 20 mm)in series with Live
line inside the power supply protects against severe defects.
The fuse and a VDR form together with the input filter an
effective protection against high input transients.
5.2 INRUSH CURRENT
The AC-DC power supply exhibits an X-capacitance of only
about 1.0 μF, resulting in a low and short peak current,
when the supply is connected to the mains. The internal
bulk capacitor will be charged through a NTC resistor which
will limit the inrush current (see Figure 2 and 3).
Figure 3: Inrush current, Vin = 230Vac, 90°
CH1: Vin (200V/div), CH2: Iin (20A/div)
5.3 INPUT UNDER-VOLTAGE
If the sinusoidal input voltage stays below the input under
voltage lockout threshold Vi on, the supply will be inhibited.
Once the input voltage returns within the normal operating
range, the supply will return to normal operation again.
Figure 2: Inrush current, Vin = 115Vac, 90°
CH1: Vin (100V/div), CH2: Iin (10A/div),
5.4 POWER FACTOR CORRECTION
Power factor correction (PFC) is achieved by controlling the
input current waveform synchronously with the input
voltage. A specified PFC controller is implemented in the
boundary conduction mode topology giving outstanding
PFC results over a wide input voltage and load ranges. The
input current will follow the shape of the input voltage.
5.5 EFFICIENCY
The high efficiency (see Figure 4) is achieved by using softswitching LLC technology with boundary conduction mode
PFC topology minimizing switching losses. Synchronous
BCD.G0201 Rev. AA, 29-Apr-2011
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SCHOTTKY or ultra fast diode is used as rectifier in
ABC200-1024G and ABC200-1048G because of high output
voltage level.
95
95
90
90
Efficiency [%]
Efficiency [%]
rectifiers on the output reduce the losses in the high current
output path for ABC200-1012G.
ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
85
80
85
80
75
75
70
70
0
50
100
150
0
200
50
100
150
200
Po [W]
Po (W)
Efficiency vs. Output Power at 230VAC, ABC200-1012G
Efficiency vs. Output Power at 230VAC, ABC200-1024G
Efficiency [%]
95
90
85
80
75
70
0
50
100
150
200
Po [W]
Efficiency vs. Output Power at 230VAC, ABC200-1048G
Figure 4. Efficiency Curves
BCD.G0201 Rev. AA, 29-Apr-2011
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
6 OUTPUT SPECIFICATIONS
General Condition: TA = -10 … +50 °C unless otherwise noted. Active fan air cooling required: 200 LFM (1 m/s)
Notes: Waveforms are taken from ABC200-1012G.
Parameter
Main Output VO
Conditions / Description
VO
Nominal output voltage
0.5 ∙IO, Tamb = 25 °C,
VO set
Output setpoint accuracy
0.5 ∙IO, Tamb = 25 °C
PO
Nominal output power
IO
Nominal output current
VO ripple
Output ripple & noise
Load regulation
Vi = Vi nom, 0 - 100 % IO nom,
dVi Line
Line regulation
dVdyn
Dynamic load regulation
Trec
t Delay
Recovery time
Turn on delay time
t rise
Rise time
CLoad
Capacitive loading
BCD.G0201 Rev. AA, 29-Apr-2011
ABC200-1012G
ABC200-1024G
ABC200-1048G
ABC200-1012G
ABC200-1024G
ABC200-1048G
ABC200-1012G
ABC200-1024G
ABC200-1048G
ABC200-1012G
ABC200-1024G
ABC200-1048G
Nom
11.95
23.90
47.80
ABC200-1024G
ABC200-1048G
ABC200-1012G
ABC200-1024G
ABC200-1048G
60
120
240
12
24
96
ΔIO = 50% IO nom, IO = 50 …
100% IO max,
dIO/dt = 1 A/μs, recovery
within 5% of VO nom
ABC200-1012G
ABC200-1024G
ABC200-1048G
ABC200-10XXG
See Figure 5 and Figure 6
0
VO = 10…90% VO nom (see Figure 10)
Note: For ABC200-1048G, maximum rise time is 30ms
Tamb = 25 °C
ABC200-1012G
ABC200-1024G
ABC200-1048G
Page 6 / 12
1.5
Unit
VDC
12.05
24.10
48.20
180
204
204
13
7.5
3.5
ABC200-1012G
ABC200-1024G
ABC200-1048G
Vi =Vi min…Vi max,
Max
12.0
24.0
48.0
ABC200-1012G
VO nom, IO nom, 20 MHz BW
dVO
Min
VDC
15
8.5
4.25
120
W
W
W
ADC
ADC
ADC
mV
240
480
120
240
480
120
240
480
0.6
1.2
mV
mV
mV
mV
mV
mV
mV
mV
VDC
VDC
2.4
VDC
2
2.5
ms
sec
20
ms
3300
1800
1000
μF
μF
μF
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
Figure 5: Turn-On AC Line 115 VAC, full load (500 ms/div)
CH1: VO (3 V/div)
CH2: Vin (230 V/div)
Figure 6: Turn-On AC Line 230 VAC, full load (500 ms/div)
CH1: VO (3 V/div)
CH2: Vin (350 V/div)
Figure 7: Turn-Off AC Line 115 VAC, full load (10 ms/div)
CH1: VO (3 V/div)
CH2: Vin (230 V/div)
Figure 8: AC drop out 10ms (50 ms/div)
CH1: VO (3 V/div)
CH2: Vin (250 V/div)
Figure 9: AC drop out 30ms (50 ms/div), VO restart
CH1: VO (3 V/div)
CH2: Vin (250 V/div)
Figure 10: VO rise time at 115VAC
CH1: VO (2 V/div)
BCD.G0201 Rev. AA, 29-Apr-2011
Page 7 / 12
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
Figure 11: Load transient VO, 7.5A to 15A (200 us/div),
CH1: IO (5 A/div)
CH2: VO (200 mV/div)
Figure 12: Load transient VO, 15A to 7 A (200 us/div)
CH1: IO (5 A/div)
CH2: VO (200 mV/div)
7 PROTECTION
Parameter
Input fuses rating
IFUSE
VO OV
OV trigger point
IO lim
TSD
Current limit
Temperature on heat sinks
Conditions / Description
Not user accessible, time lag characteristic
ABC200-1012G
ABC200-1024G
ABC200-1012G
ABC200-1012G
Vi > 90 VAC,
ABC200-1024G
-10 °C < Ta < 50 °C
ABC200-1048G
Automatic shut-down
Min
14.0
28.0
53.0
Nom
5.0
15.0
30.0
55.0
18.0
Max
16.0
32.0
57.0
Unit
A
VDC
VDC
VDC
A
9.0
A
4.5
A
105
°C
7.1 OVERVOLTAGE PROTECTION
The AC-DC power supply provides a fixed threshold
overvoltage (OV) protection implemented with a HW
comparator. Once an OV condition has been triggered, the
supply will shut down and latch the fault condition. The
latch can be unlocked by disconnecting the supply from the
AC mains only.
7.2 CURRENT LIMITATION
The main output current limitation will decrease with linear
derating to 50% at 70 ºC if the ambient (inlet) temperature
increases beyond 50 °C (see Figure 13).
BCD.G0201 Rev. AA, 29-Apr-2011
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Figure 13: Output Current Capacity Derating
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
8 POWER GOOD SIGNAL
The Out-OK output gives a status indication of the
converter and the output voltages. It can be used for
control functions such as data protection, central system
monitoring or as a part of a self-testing system.
Connecting the Out-OK as shown in Figure 14, VOK <1.0 V
indicates the output voltage(s) of the converter are within
the range.
Note: Using the potentiometer, the monitor level tracks the
programmed output voltage. In an error condition, if the
output voltage is out of range due to overload or an
external over voltage, VOK will approach Vp. The output is
formed by an NPN transistor. The signal is isolated from
the output.
Figure 14: Power Good signal
9 ELECTROMAGNETIC COMPATIBILITY
9.1 IMMUNITY
Note: Most of the immunity requirements are derived from EN 55024:1998/A2:2003.
Test
ESD Contact Discharge
RF Susceptibility
Fast Transient/Burst
Surge
RF Conducted Immunity
Voltage Dips and Interruptions
Magnetic Fields
Standard / Description
EN 61000-4-2, Level 2
EN 61000-4-3, Level 3
EN 61000-4-4, Level 3
EN 61000-4-5, Class 3
EN 61000-4-6, Class 3
EN 61000-4-11
EN 61000-4-8, Level 3
Criteria
A
A
B
B
A
C
A
Standard / Description
EN55022 / CISPR 22: 0.15 … 30 MHz, QP and AVG,
single unit
EN55022 / CISPR 22: 30 MHz … 1 GHz, QP,
single unit
IEC61000-3-2, Vin = 100 VAC/ 60 Hz, 100% Load
IEC61000-3-2, Vin = 240 VAC/ 50 Hz, 100% Load
EN61000-3-3
Criteria
9.2 EMISSION
Test
Conducted Emission
Radiated Emission
Harmonic Emissions
Voltage Fluctuation and Flicker
BCD.G0201 Rev. AA, 29-Apr-2011
Page 9 / 12
Class A
Class A
Class A
Class A
PASS
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
10 SAFETY / APPROVALS
Maximum electric strength testing is performed in the factory according to IEC/EN 60950, and UL 60950. Input-to-output electric
strength tests should not be repeated in the field. Power-One will not honor any warranty claims resulting from electric strength
field tests.
Parameter
Agency Approvals
Insulation Safety Rating
Creepage / clearance
Electrical strength test
BCD.G0201 Rev. AA, 29-Apr-2011
Description / Conditions
UL 60950-1 Second Edition
CSA-C22.2 No. 60950-1-03 Second Edition
IEC 60950-1:2005
EN 60950-1:2006
CE Mark for LVD
CB Approval
Input / Case
Input / Output
Output / Case
Primary (L/N) to protective earth (PE)
Primary to secondary
Input to case
Input to output
Output and Signals to case
Page 10 / 12
Min
Nom
Max
Unit
Approved by
independent body
(see CE Declaration)
Basic
Reinforced
Functional
According to
safety standard
2.121
4.2
500
mm
mm
kVDC
kVDC
VDC
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
11 MECHANICAL
11.1 DIMENSIONS
AIR FLOW DIRECTION
Figure 15: Side view 1
Note: A 3D step file of the power
supply casing is available on request.
AIR FLOW DIRECTION
Figure 16: Top view
Figure 17: Side view 2
Figure 28: Front view
Note: pictures for mechanical dimension is taken from ABC200-1012G.
BCD.G0201 Rev. AA, 29-Apr-2011
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ABC200-10XXG Data Sheet
12VDC, 24VDC, 48VDC
Output
11.2 CONNECTIONS
Pin
Name
Description
J1-1
Live
AC Input Live
J1-2
NA
NA
J1-3
Neutral
AC Input Neutral
Pin 1-3(Insider Row)
-Vo
+12V / +24V / +48V output return
Pin 4-6(Outside Row)
+Vo
+12V / +24V / +48V output
J3-1
Power Good RTN
Power OK signal output return
J3-2
Power Good
Power OK signal output
J3-3
Vo Sense +
Main output positive sense
J3-4
Vo Sense -
Main output negative sense
Input J1
Output J2
Signal J3
Connector Mating Parts(Molex or equivalent):
CONNECTOR
HOUSING
CRIMP TERMINAL
WIRE GAUGE
J1
09-50-3031
08-50-0105
AWG # 18
J2
39-01-2065
44476-3112
AWG # 16
J3
22-01-3047
08-50-0113
AWG #22-30
01-90020001
AWG#18
Ground
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are protected under numerous U.S. and foreign patents and pending applications, maskwork rights, and copyrights. Power-One reserves the right to make changes to any
products and services at any time without notice. Power-One assumes no responsibility or liability arising out of the application or use of any information, product, or service
described herein except as expressly agreed to in writing by Power-One Inc.
1. NUCLEAR AND MEDICAL APPLICATIONS - Power-One products are not designed, intended for use in, or authorized for use as critical components in life support
systems, equipment used in hazardous environments, or nuclear control systems without the express written consent of the respective divisional president of Power-One,
Inc.
2. TECHNICAL REVISIONS - The appearance of products, including safety agency certifications pictured on labels, may change depending on the date manufactured.
Specifications are subject to change without notice.
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