TE C-2150334 Should be contacted for the latest revision. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
A
2150334 -7
A
FINE CRIMP HEIGHT ADJUST
A
CRIMP TOOLING KIT
-
TE TERMINAL
WIRE STRIP LENGTH
n
4.80-5.60 mm [.189-.220 IN]
114-3118
-
INSULATION DIAMETER RANGE
1.73-3.30 mm [.068-.130 IN]
TE TERMINAL
-
-
160526-4
5-160526-9
5-160526-6
6-160526-0
C1__DWG_PN_1_2
TERMINAL
APPLICATION
SPECIFICATION
-
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
5-160526-7
6-160526-1
C1__DWG_PN_3_0
TE TERMINAL
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TE TERMINAL
6-160526-1
C1__DWG_PN_4_0
5-160526-8
6-160526-2
C1__DWG_PN_4_1
16 AWG OR 1.50mm2
1.00mm2
18 AWG OR 0.75mm2
20 AWG OR 0.50mm2
B
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.50+/-0.05 [.059+/-.002]
1.45+/-0.05 [.057+/-.002]
1.40+/-0.05 [.055+/-.002]
1.35+/-0.05 [.053+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
3.8
4.2
7
8
9
10
A
11
12
7
-
2119653-1
2119641-1
-
-
-
-
-
-
-
-
2168400-7
-
-
-
(QUANTITY 2)
4.8
INSULATION DIAMETER RANGE
1.73-3.30 mm [.068-.130 IN]
14
-
-
-
-
-
TE TERMINAL
C2__DWG_PN_1_0
C2__DWG_PN_2_0
TE TERMINAL
-
-
2063440-1
-
-
-
6
-
-
-
-
-
13
6
TE TERMINAL
C2__DWG_PN_3_0
C2__DWG_PN_4_0
C2__DWG_PN_1_1
0.35+0.5mm
CRIMP HEIGHT
9
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
1.36+/-0.05 [.054+/-.002]
5
W2__DWG_CRIMP_HT_1
W2__FA_SETTING_1
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
W1__FA_SETTING_3
5.1
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
W1__FA_SETTING_4
14
2150334
2150334
2150334
2150334
-4
-4
-5
-6
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
7
REQUIREMENT.
THIS
A TE
ACCORDING TO
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
SPECIFIC
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180.
1
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THE
ITEM
ITEM
FEED
RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
TERMINAL INS. RANGE IS 2.30-3.30mm.BUT APPLICATION FOUND
TO BE SUITABLE ON A RANGE OF 1.73-3.30mm. THIS INCREASE
IN INS. RANGE IS AS APPROVED BY TE PRODUCT ENGINEERING.
AMP 4805 REV 31MAR2000
6
W1__FA_SETTING_2
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
(QUANTITY 2)
W1__FA_SETTING_1
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
2119653-1
-
2168400-7
CRIMP HEIGHT
9
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
-
-
C1__DWG_PN_4_2
WIRE
SIZE
WIRE
SIZE
n
4.80-5.60 mm [.189-.220 IN]
-
A
66
P
LTR
7
-
1
1
1
-
1
1
1
1
1
-
1
1
1
1
1
1
-
1
1
1
-
-77 -7 -6 -5 -2 -1
1
1
1
1
1
1
1
1
2119957-2
8-21084-0
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119759-1
PART NO
DESCRIPTION
DATE
DWN
APVD
RELEASE
15MAY2013
XZ
LZ
ECR-16-014356
11OCT2016
YY
JDG
2063440-1
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_1
-
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
13
REVISIONS
DIST
A1
.250 SERIES FASTIN-FASTON RECEPTACLE
TERMINAL NAME:
TERMINALS APPLIED
C1__DWG_PN_1_0
2119641-1
-
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
.250 SERIES FASTIN-FASTON RECEPTACLE
TERMINAL
APPLICATION
SPECIFICATION
-
-
-
-
-
-
-
-
5-18022-5
2119792-2
-
-
8- 2150334 -4
2063961-1
2119950-1
-
NONE
LOC
1
A
F
F
3.30 mm [.130]
TERMINAL NAME:
SET UP GAUGE
2119599-2
TYPE
APPL INSTRUCTIONS
408-10390
C
SERVO
LATCH PLATE 12
8- 2150334 -5
-
2119949-1
PNEUMATIC FEED
5-18022-5
1901697-1
2161326-1
MECHANICAL FEED
8- 2150334 -4
2063961-1
2119951-1
SMART APPLICATOR
8- 2150334 -5
-
2119949-1
SERVO LATCH PLATE
-
1901697-1
2161326-1
MECHANICAL FEED
4
2119792-2
2119951-1
SMART APPLICATOR
PNEUMATIC
4
2119950-1
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
2.29 mm [.090]
TERMINAL DATA:
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
A
7- 2150334 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2150334 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
2150334 -5
WIRE
INSUL
DESCRIPTION
A
2150334 -2
CRIMP
4
20
REVISION
2150334 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, END FEED, NON-ADJUST
DESCRIPTION
260
252
250
249
248
247
246
245
ITEM
NO
1
1
1
1
1
-77 -7 -6 -5 -2 -1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - 2 2 - - - - - - 1
- - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- - - - 2 - 1 1 1 1 1
- REF REF REF REF REF
- - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - - 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 1 - 1 1 1
- 3 - 3 3 3
- 1 1 1 1 1
- - - - - 1
- - - - - 1
- 4 4 4 4 4
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- - - - 1 - - - - 1 2
- - - - - 1
- - - - - 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 1 - 1 1 1
- 1 1 1 1 1
- 1 1 1 1 1
- 1 - 1 1 1
- 8 8 8 8 8
- 2 2 2 2 2
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 1 1 1 1 1
- 2 2 2 2 2
- 4 4 4 4 4
- 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
- - - - - - 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
- 1 1 1 1 1
1 1 1 1 1 1
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
3
1
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
1
1
1
1
1
8
2
2
1
2
1
2
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
2119082-9
2079764-1
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
1901697-1
1-1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119791-9
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
2079383-4
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119652-1
2119653-1
2119655-5
2119369-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
2-22281-3
1752373-4
1901259-4
1-2079383-1
1752360-1
240833-2
690482-3
1333217-3
1-2217206-3
6-240641-5
238009-1
1-1803017-6
455888-4
1-456406-2
PART NO
DWN
12APR2013
CHK
12APR2013
APVD
12APR2013
X.ZHAO
T.ELBIN
L.ZHANG
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
244
243
242
240
239
238
213
183
180
177
176
175
174
172
166
164
163
137
135
133
82
73
71
70
69
67
66
65
63
62
60
59
58
57
56
55
54
53
52
51
49
48
47
46
44
41
40
39
38
37
35
33
31
29
27
25
24
22
20
18
17
13
11
10
9
8
7
6
5
4
3
2
1
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM,AMP STYLE, END FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SCR, BHSC, RoHS (M6 X 12)
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, EF .090
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150334
SCALE
1:1
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
6
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
37
40
44
245
REF
6
FEED TYPE
62
MECHANICAL
38
D
39
247
260
7
7
252
245
35
44
15.38
180
246
REF
243
HOLDDOWN SET-UP
6
2
2
2
1
2
56
A
7
2
242
5
8
58
177
63
PNEUMATIC
82
69
1
239
59
244
166
D
1
73
C
C
2
3
238
1
2
2
4
41
2
176
249
70
175
2
54
174
250
A
137
55
52
163
65
6
172
10
180
A
164
20
2
51
57
33
67
213
B
SERVO
LATCH PLATE
18
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
29
47
A
33
27
8
1
46
60
31
13
9
1
11
1
17
53
33
25
22
24
248
48
4
135
133
183
240
REF
49
49
A
49
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
SERVO FEEDER
NOT INCLUDED
A
40mm STROKE
MECHANICAL
PRE FEED
40mm STROKE
11
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12APR2013
CHK
12APR2013
APVD
12APR2013
X.ZHAO
T.ELBIN
L.ZHANG
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean End Feed
Applicator
-
DRAWING NO
2150334
SCALE
1:1
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
20
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
A
FINE CRIMP HEIGHT ADJUST
2- 2150334 -7
A
FINE CRIMP HEIGHT ADJUST
NONE
A
CRIMP TOOLING KIT
WIRE STRIP LENGTH
n
4.80-5.60 mm [.189-.220 IN]
114-3118
-
160526-4
5-160526-9
5-160526-6
6-160526-0
C1__DWG_PN_1_1
C1__DWG_PN_1_2
-
-
2119641-2
-
2119653-2
-
2119653-2
2119641-2
-
-
-
-
INSULATION DIAMETER RANGE
-
2168400-7
-
2168400-7
-
-
(QUANTITY 2)
-
6
-
(QUANTITY 2)
-
-
-
2063440-1
-
-
-
6
-
1.73-3.30 mm [.068-.130 IN]
-
-
-
-
TE CRIMP SPECIFICATION
7
.250 SERIES FASTIN-FASTON RECEPTACLE
WIRE STRIP LENGTH
12
n
4.80-5.60 mm [.189-.220 IN]
TERMINAL
APPLICATION
SPECIFICATION
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_3_0
5-160526-7
6-160526-1
C1__DWG_PN_3_1
C1__DWG_PN_3_2
TE TERMINAL
TE TERMINAL
6-160526-1
C1__DWG_PN_4_0
-
5-160526-8
6-160526-2
C1__DWG_PN_4_1
TE TERMINAL
C2__DWG_PN_1_0
INSULATION DIAMETER RANGE
12
1.73-3.30 mm [.068-.130 IN]
-
-
-
-
C2__DWG_PN_2_0
TE TERMINAL
C2__DWG_PN_3_0
TE TERMINAL
C2__DWG_PN_4_0
C2__DWG_PN_1_1
C1__DWG_PN_4_2
6
WIRE
SIZE
16 AWG OR 1.50mm2
1.00mm2
18 AWG OR 0.75mm2
20 AWG OR 0.50mm2
B
CRIMP HEIGHT
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
W1__DWG_WGAUGE_4
1.50+/-0.05 [.059+/-.002]
1.45+/-0.05 [.057+/-.002]
1.40+/-0.05 [.055+/-.002]
1.35+/-0.05 [.053+/-.002]
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
W1__DWG_CRIMP_HT_4
3.8
4.2
4.8
5.1
WIRE
SIZE
9
W1__FA_SETTING_1
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
7
8
9
A
10
1.36+/-0.05 [.054+/-.002]
5
W2__DWG_CRIMP_HT_1
W2__FA_SETTING_1
W1__FA_SETTING_4
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
13
2150334 -4
2150334 -4
2150334 -5
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
REQUIREMENT.
THIS
A TE
ACCORDING TO
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
SPECIFIC
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH
ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH
ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS.
FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION.
12
W2__DWG_WGAUGE_1
CRIMP HEIGHT
9
REFERENCE SETTING
W1__FA_SETTING_3
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
CRIMP HEIGHT
mm [INCH]
W1__FA_SETTING_2
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
0.35+0.5mm
TERMINAL INS. RANGE IS 2.30-3.30mm.BUT APPLICATION FOUND
TO BE SUITABLE ON A RANGE OF 1.73-3.30mm. THIS INCREASE
IN INS. RANGE IS AS APPROVED BY TE PRODUCT ENGINEERING.
AMP 4805 REV 31MAR2000
A
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
TERMINALS APPLIED
TE TERMINAL
C1__DWG_PN_1_0
-
-
-
TE TERMINAL
TERMINAL NAME:
TERMINALS APPLIED
TE TERMINAL
5-18022-5
2119792-2
-
-
8- 2150334 -4
2063961-1
2119950-1
-
8- 2150334 -5
-
2119949-1
PNEUMATIC FEED
5-18022-5
1901697-1
2161326-1
MECHANICAL FEED
8- 2150334 -4
2063961-1
2119951-1
SMART APPLICATOR
8- 2150334 -5
-
2119949-1
SERVO LATCH PLATE
-
1901697-1
2161326-1
MECHANICAL FEED
TERMINAL DATA:
TE CRIMP SPECIFICATION
.250 SERIES FASTIN-FASTON RECEPTACLE
TERMINAL
APPLICATION
SPECIFICATION
2119951-1
SMART APPLICATOR
-
2119792-2
7
TE TERMINAL
TERMINAL NAME:
2119950-1
SERVO LATCH PLATE
4
LOC
1
-
TYPE
3.30 mm [.130]
TERMINAL DATA:
SET UP GAUGE
2119599-2
F
F
2.29 mm [.090]
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2150334 -5
APPL INSTRUCTIONS
408-10390
C
FINE CRIMP HEIGHT ADJUST
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
7- 2150334 -7
WIRE
INSUL
DESCRIPTION
A
2- 2150334 -2
CRIMP
4
20
REVISION
2- 2150334 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -27 -25 -22 -21
1
1
1
1
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-9
2079764-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
DESCRIPTION
251
250
249
246
244
243
ITEM
NO
1
1
1
2
1
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
3
1
1
4
2
2
2
2
1
1
3
1
1
1
1
1
8
2
2
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
PART NO
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
2119083-1
2168400-7
2119580-1
2063440-1
2119740-2
2079383-9
1901697-1
1-1752354-2
6-993111-6
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2119653-2
2119655-6
2119651-1
2119092-2
3-23627-7
SEE NOTE 4
1633743-1
455888-4
2119791-9
2119956-2
2-18032-2
2119943-1
2119740-1
2168078-1
1901681-1
2119793-1
992763-5
5-18022-5
2063961-1
2168400-4
2168083-3
5018030-2
5018030-1
986965-8
1-5018030-0
2119792-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1-18028-2
2168083-9
1-2168083-0
240639-1
1320906-1
1752371-3
2-22281-3
1752373-4
1901259-4
1752360-1
240833-2
690482-3
1333217-3
1-2217206-3
6-240641-5
238009-1
1-1803017-6
455888-4
1-456406-2
1
-77 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
- 1 1 1 1
- - 2 - - - - - 1
- - - 1 - - 1 - - 4 4 4 4
- - REF - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 2 - 1 1 1 1
- REF REF REF REF
- - - 1 - 1 1 1 1
- - - 1 - 1 1 1 1
- 1 1 1 1
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- - - 1 - - REF - - - 1 - - 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 - 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- 3 3 3 3
- - - - 1
- - - - 1
- 4 4 4 4
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- - - 1 - - - 1 2
- - - - 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 1 1 1 1
- 8 8 8 8
- 2 2 2 2
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 2 2 2 2
- 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
1 1 1 1 1
- 1 1 1 1
- - - - - 1 1 1 1
- 1 1 1 1
1 1 1 1 1
- 1 1 1 1
1 1 1 1 1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12APR2013
CHK
12APR2013
APVD
12APR2013
X.ZHAO
T.ELBIN
L.ZHANG
TE Connectivity
Harrisburg, PA 17105-3608
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
ITEM
NO
DESCRIPTION
PRODUCT SPEC
-
242
240
239
238
213
186
183
180
177
176
175
174
172
166
164
163
153
152
145
144
142
141
140
139
137
135
133
82
73
71
70
69
67
66
65
63
62
59
58
57
56
55
54
53
52
51
49
48
41
40
39
38
33
31
29
27
25
24
22
20
18
13
11
10
9
8
7
6
5
4
3
2
1
RETAINER, INSULATION DIAL
SHCS, LOW HEAD, RoHS, M5 X 10
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SCR, BHSC, RoHS (M6 X 20)
FEED FINGER ASSEMBLY,EF
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 14.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, EF
RAM, ASIAN STYLE, END FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPACER, CRIMPER
DEPRESSOR, WIRE
DOCUMENTATION PACKAGE
SCR, SET, FLT POINT M3 X 10.0
WASHER, SPACER
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
HOLDDOWN, TERMINAL
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
FEED FINGER
SHCS, LOW HEAD, RoHS, M4 X 8
SCR, SKT HD CAP, RoHS, M4 X 12.0
NUT, HEX, REG, RoHS, M4
NUT, HEX, REG, RoHS, M3
NUT, LOCK, HEX, TORQUE (M4)
NUT, HEX, REG, RoHS, M3.5
PAWL, EF, AIR
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
WASHER, FLAT, REG M4
SCR, SKT HD CAP, RoHS, M4 X 20
SCR, SKT HD CAP, RoHS, M4 X 10
STRIPPER (MACHINING)
STUD, THREADED
PLATE, STRIP GUIDE
SPRING, COMPRESSION
DRAG
GUIDE, LOWER STRIP
SPACER,HOLD-DOWN
PLATE, REAR SHEAR
PLATE, FRONT SHEAR
ANVIL, EF .090
BLADE, SLUG
SPACER
BLOCK, FL CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
Ocean End Feed
Applicator
-
DRAWING NO
2150334
SCALE
1:1
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
-
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
251
40
6
141
62
FEED TYPE
38
REF
MECHANICAL
39
D
7
7
145
153
246
139
140
15.38
244
180 REF
243
6
HOLDDOWN SET-UP
2
166
242
D
2
2
1
2
56
7
A
59
8
239
58
5
177
63
PNEUMATIC
82
1
69
C
1
C
238
73
2
3
2
1
4
2
41
2
249
176
2
70
175
250
A
54
174
137
55
163
52
172
65
6
20
10
A
180
2
51
57
33
164
SERVO
LATCH PLATE
18
67
213
B
66
B
CAM POSITIONS
30mm STROKE
30mm STROKE
30mm STROKE
142
152
SERVO FEEDER
NOT INCLUDED
A
29
33
27
8
1
141
144
31
13
9
1
11
1
186
53
33
25
22
24
4
133
135
183
240
REF
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
PACIFIC VERSION
49
MECHANICAL
PRE FEED
11
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
12APR2013
CHK
12APR2013
APVD
12APR2013
X.ZHAO
T.ELBIN
L.ZHANG
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean End Feed
Applicator
-
DRAWING NO
2150334
SCALE
1:1
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
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