7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER A 2150334 -7 A FINE CRIMP HEIGHT ADJUST A CRIMP TOOLING KIT - TE TERMINAL WIRE STRIP LENGTH n 4.80-5.60 mm [.189-.220 IN] 114-3118 - INSULATION DIAMETER RANGE 1.73-3.30 mm [.068-.130 IN] TE TERMINAL - - 160526-4 5-160526-9 5-160526-6 6-160526-0 C1__DWG_PN_1_2 TERMINAL APPLICATION SPECIFICATION - C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 5-160526-7 6-160526-1 C1__DWG_PN_3_0 TE TERMINAL C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL 6-160526-1 C1__DWG_PN_4_0 5-160526-8 6-160526-2 C1__DWG_PN_4_1 16 AWG OR 1.50mm2 1.00mm2 18 AWG OR 0.75mm2 20 AWG OR 0.50mm2 B W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.50+/-0.05 [.059+/-.002] 1.45+/-0.05 [.057+/-.002] 1.40+/-0.05 [.055+/-.002] 1.35+/-0.05 [.053+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.8 4.2 7 8 9 10 A 11 12 7 - 2119653-1 2119641-1 - - - - - - - - 2168400-7 - - - (QUANTITY 2) 4.8 INSULATION DIAMETER RANGE 1.73-3.30 mm [.068-.130 IN] 14 - - - - - TE TERMINAL C2__DWG_PN_1_0 C2__DWG_PN_2_0 TE TERMINAL - - 2063440-1 - - - 6 - - - - - 13 6 TE TERMINAL C2__DWG_PN_3_0 C2__DWG_PN_4_0 C2__DWG_PN_1_1 0.35+0.5mm CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W2__DWG_WGAUGE_1 1.36+/-0.05 [.054+/-.002] 5 W2__DWG_CRIMP_HT_1 W2__FA_SETTING_1 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. W1__FA_SETTING_3 5.1 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- W1__FA_SETTING_4 14 2150334 2150334 2150334 2150334 -4 -4 -5 -6 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. 7 REQUIREMENT. THIS A TE ACCORDING TO TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. SPECIFIC APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37 & 180. 1 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT TERMINAL INS. RANGE IS 2.30-3.30mm.BUT APPLICATION FOUND TO BE SUITABLE ON A RANGE OF 1.73-3.30mm. THIS INCREASE IN INS. RANGE IS AS APPROVED BY TE PRODUCT ENGINEERING. AMP 4805 REV 31MAR2000 6 W1__FA_SETTING_2 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 - - (QUANTITY 2) W1__FA_SETTING_1 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 2119653-1 - 2168400-7 CRIMP HEIGHT 9 REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 - - C1__DWG_PN_4_2 WIRE SIZE WIRE SIZE n 4.80-5.60 mm [.189-.220 IN] - A 66 P LTR 7 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 1 - 1 1 1 - -77 -7 -6 -5 -2 -1 1 1 1 1 1 1 1 1 2119957-2 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 PART NO DESCRIPTION DATE DWN APVD RELEASE 15MAY2013 XZ LZ ECR-16-014356 11OCT2016 YY JDG 2063440-1 TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_1 - - TE CRIMP SPECIFICATION WIRE STRIP LENGTH 13 REVISIONS DIST A1 .250 SERIES FASTIN-FASTON RECEPTACLE TERMINAL NAME: TERMINALS APPLIED C1__DWG_PN_1_0 2119641-1 - - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION .250 SERIES FASTIN-FASTON RECEPTACLE TERMINAL APPLICATION SPECIFICATION - - - - - - - - 5-18022-5 2119792-2 - - 8- 2150334 -4 2063961-1 2119950-1 - NONE LOC 1 A F F 3.30 mm [.130] TERMINAL NAME: SET UP GAUGE 2119599-2 TYPE APPL INSTRUCTIONS 408-10390 C SERVO LATCH PLATE 12 8- 2150334 -5 - 2119949-1 PNEUMATIC FEED 5-18022-5 1901697-1 2161326-1 MECHANICAL FEED 8- 2150334 -4 2063961-1 2119951-1 SMART APPLICATOR 8- 2150334 -5 - 2119949-1 SERVO LATCH PLATE - 1901697-1 2161326-1 MECHANICAL FEED 4 2119792-2 2119951-1 SMART APPLICATOR PNEUMATIC 4 2119950-1 SERVO LATCH PLATE FINE CRIMP HEIGHT ADJUST NON-CRIMP HEIGHT ADJUST 2.29 mm [.090] TERMINAL DATA: 2 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE A 7- 2150334 -7 CONVERT TO MECHANICAL FINE CRIMP HEIGHT ADJUST 2150334 -6 SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 2150334 -5 WIRE INSUL DESCRIPTION A 2150334 -2 CRIMP 4 20 REVISION 2150334 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST DESCRIPTION 260 252 250 249 248 247 246 245 ITEM NO 1 1 1 1 1 -77 -7 -6 -5 -2 -1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - 2 2 - - - - - - 1 - - - - 1 - - 1 1 - - - REF REF - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - - - - 2 - 1 1 1 1 1 - REF REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - - 1 1 - - 1 1 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 - - 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 1 - 1 1 1 - 3 - 3 3 3 - 1 1 1 1 1 - - - - - 1 - - - - - 1 - 4 4 4 4 4 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - - - - 1 - - - - 1 2 - - - - - 1 - - - - - 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 1 - 1 1 1 - 1 1 1 1 1 - 1 1 1 1 1 - 1 - 1 1 1 - 8 8 8 8 8 - 2 2 2 2 2 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 1 1 1 1 1 - 2 2 2 2 2 - 4 4 4 4 4 - 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 - - - - - - 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 3 1 1 1 4 2 2 2 2 1 1 3 1 1 1 1 1 1 1 1 1 1 8 2 2 1 2 1 2 1 2 4 1 1 1 1 1 1 1 1 1 1 1 1 2119082-9 2079764-1 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 1901697-1 1-1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119791-9 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 2079383-4 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119652-1 2119653-1 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 2-22281-3 1752373-4 1901259-4 1-2079383-1 1752360-1 240833-2 690482-3 1333217-3 1-2217206-3 6-240641-5 238009-1 1-1803017-6 455888-4 1-456406-2 PART NO DWN 12APR2013 CHK 12APR2013 APVD 12APR2013 X.ZHAO T.ELBIN L.ZHANG TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 244 243 242 240 239 238 213 183 180 177 176 175 174 172 166 164 163 137 135 133 82 73 71 70 69 67 66 65 63 62 60 59 58 57 56 55 54 53 52 51 49 48 47 46 44 41 40 39 38 37 35 33 31 29 27 25 24 22 20 18 17 13 11 10 9 8 7 6 5 4 3 2 1 CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .090 BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150334 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 REF 6 FEED TYPE 62 MECHANICAL 38 D 39 247 260 7 7 252 245 35 44 15.38 180 246 REF 243 HOLDDOWN SET-UP 6 2 2 2 1 2 56 A 7 2 242 5 8 58 177 63 PNEUMATIC 82 69 1 239 59 244 166 D 1 73 C C 2 3 238 1 2 2 4 41 2 176 249 70 175 2 54 174 250 A 137 55 52 163 65 6 172 10 180 A 164 20 2 51 57 33 67 213 B SERVO LATCH PLATE 18 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 29 47 A 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 24 248 48 4 135 133 183 240 REF 49 49 A 49 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 SERVO FEEDER NOT INCLUDED A 40mm STROKE MECHANICAL PRE FEED 40mm STROKE 11 AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12APR2013 CHK 12APR2013 APVD 12APR2013 X.ZHAO T.ELBIN L.ZHANG TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150334 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 PACIFIC VERSION TERMINATOR INTERFACE ADAPTER A FINE CRIMP HEIGHT ADJUST 2- 2150334 -7 A FINE CRIMP HEIGHT ADJUST NONE A CRIMP TOOLING KIT WIRE STRIP LENGTH n 4.80-5.60 mm [.189-.220 IN] 114-3118 - 160526-4 5-160526-9 5-160526-6 6-160526-0 C1__DWG_PN_1_1 C1__DWG_PN_1_2 - - 2119641-2 - 2119653-2 - 2119653-2 2119641-2 - - - - INSULATION DIAMETER RANGE - 2168400-7 - 2168400-7 - - (QUANTITY 2) - 6 - (QUANTITY 2) - - - 2063440-1 - - - 6 - 1.73-3.30 mm [.068-.130 IN] - - - - TE CRIMP SPECIFICATION 7 .250 SERIES FASTIN-FASTON RECEPTACLE WIRE STRIP LENGTH 12 n 4.80-5.60 mm [.189-.220 IN] TERMINAL APPLICATION SPECIFICATION C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_3_0 5-160526-7 6-160526-1 C1__DWG_PN_3_1 C1__DWG_PN_3_2 TE TERMINAL TE TERMINAL 6-160526-1 C1__DWG_PN_4_0 - 5-160526-8 6-160526-2 C1__DWG_PN_4_1 TE TERMINAL C2__DWG_PN_1_0 INSULATION DIAMETER RANGE 12 1.73-3.30 mm [.068-.130 IN] - - - - C2__DWG_PN_2_0 TE TERMINAL C2__DWG_PN_3_0 TE TERMINAL C2__DWG_PN_4_0 C2__DWG_PN_1_1 C1__DWG_PN_4_2 6 WIRE SIZE 16 AWG OR 1.50mm2 1.00mm2 18 AWG OR 0.75mm2 20 AWG OR 0.50mm2 B CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 1.50+/-0.05 [.059+/-.002] 1.45+/-0.05 [.057+/-.002] 1.40+/-0.05 [.055+/-.002] 1.35+/-0.05 [.053+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 3.8 4.2 4.8 5.1 WIRE SIZE 9 W1__FA_SETTING_1 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 7 8 9 A 10 1.36+/-0.05 [.054+/-.002] 5 W2__DWG_CRIMP_HT_1 W2__FA_SETTING_1 W1__FA_SETTING_4 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 13 2150334 -4 2150334 -4 2150334 -5 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY. CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022. REQUIREMENT. THIS A TE ACCORDING TO TE CONNECTIVITY EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM WILL SIMILARLY TO VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN CONNECTIVITY TE APPLICATION SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER FITNESS FOR PARTICULAR PURPOSE. PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE APPLICATION. SPECIFIC 1 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 153. MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 12 W2__DWG_WGAUGE_1 CRIMP HEIGHT 9 REFERENCE SETTING W1__FA_SETTING_3 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 CRIMP HEIGHT mm [INCH] W1__FA_SETTING_2 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 0.35+0.5mm TERMINAL INS. RANGE IS 2.30-3.30mm.BUT APPLICATION FOUND TO BE SUITABLE ON A RANGE OF 1.73-3.30mm. THIS INCREASE IN INS. RANGE IS AS APPROVED BY TE PRODUCT ENGINEERING. AMP 4805 REV 31MAR2000 A REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 TERMINALS APPLIED TE TERMINAL C1__DWG_PN_1_0 - - - TE TERMINAL TERMINAL NAME: TERMINALS APPLIED TE TERMINAL 5-18022-5 2119792-2 - - 8- 2150334 -4 2063961-1 2119950-1 - 8- 2150334 -5 - 2119949-1 PNEUMATIC FEED 5-18022-5 1901697-1 2161326-1 MECHANICAL FEED 8- 2150334 -4 2063961-1 2119951-1 SMART APPLICATOR 8- 2150334 -5 - 2119949-1 SERVO LATCH PLATE - 1901697-1 2161326-1 MECHANICAL FEED TERMINAL DATA: TE CRIMP SPECIFICATION .250 SERIES FASTIN-FASTON RECEPTACLE TERMINAL APPLICATION SPECIFICATION 2119951-1 SMART APPLICATOR - 2119792-2 7 TE TERMINAL TERMINAL NAME: 2119950-1 SERVO LATCH PLATE 4 LOC 1 - TYPE 3.30 mm [.130] TERMINAL DATA: SET UP GAUGE 2119599-2 F F 2.29 mm [.090] 2 PART NUMBERS REQUIRED PNEUMATIC FEED PNEUMATIC 2- 2150334 -5 APPL INSTRUCTIONS 408-10390 C FINE CRIMP HEIGHT ADJUST CONVERT TO MECHANICAL SERVO LATCH PLATE SIZE 3 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST A 7- 2150334 -7 WIRE INSUL DESCRIPTION A 2- 2150334 -2 CRIMP 4 20 REVISION 2- 2150334 -1 APPLICATOR DATA 5 ALL RIGHTS RESERVED. PART NUMBER D 6 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -27 -25 -22 -21 1 1 1 1 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST DESCRIPTION 251 250 249 246 244 243 ITEM NO 1 1 1 2 1 1 1 4 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 2 1 1 3 1 1 4 2 2 2 2 1 1 3 1 1 1 1 1 8 2 2 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) 2119083-1 2168400-7 2119580-1 2063440-1 2119740-2 2079383-9 1901697-1 1-1752354-2 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119653-2 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-4 2119791-9 2119956-2 2-18032-2 2119943-1 2119740-1 2168078-1 1901681-1 2119793-1 992763-5 5-18022-5 2063961-1 2168400-4 2168083-3 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-3 2-22281-3 1752373-4 1901259-4 1752360-1 240833-2 690482-3 1333217-3 1-2217206-3 6-240641-5 238009-1 1-1803017-6 455888-4 1-456406-2 1 -77 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - 1 1 1 1 - - 2 - - - - - 1 - - - 1 - - 1 - - 4 4 4 4 - - REF - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 2 - 1 1 1 1 - REF REF REF REF - - - 1 - 1 1 1 1 - - - 1 - 1 1 1 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - 1 - - REF - - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 - 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 3 3 3 3 - - - - 1 - - - - 1 - 4 4 4 4 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - 1 - - - 1 2 - - - - 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 8 8 8 8 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12APR2013 CHK 12APR2013 APVD 12APR2013 X.ZHAO T.ELBIN L.ZHANG TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 242 240 239 238 213 186 183 180 177 176 175 174 172 166 164 163 153 152 145 144 142 141 140 139 137 135 133 82 73 71 70 69 67 66 65 63 62 59 58 57 56 55 54 53 52 51 49 48 41 40 39 38 33 31 29 27 25 24 22 20 18 13 11 10 9 8 7 6 5 4 3 2 1 RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DEPRESSOR, WIRE DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 WASHER, SPACER TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 FEED FINGER SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 12.0 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, EF .090 BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150334 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR - DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 251 40 6 141 62 FEED TYPE 38 REF MECHANICAL 39 D 7 7 145 153 246 139 140 15.38 244 180 REF 243 6 HOLDDOWN SET-UP 2 166 242 D 2 2 1 2 56 7 A 59 8 239 58 5 177 63 PNEUMATIC 82 1 69 C 1 C 238 73 2 3 2 1 4 2 41 2 249 176 2 70 175 250 A 54 174 137 55 163 52 172 65 6 20 10 A 180 2 51 57 33 164 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 142 152 SERVO FEEDER NOT INCLUDED A 29 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 24 4 133 135 183 240 REF 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 PACIFIC VERSION 49 MECHANICAL PRE FEED 11 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 12APR2013 CHK 12APR2013 APVD 12APR2013 X.ZHAO T.ELBIN L.ZHANG TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150334 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1