ON MC33063AVP Dc-to-dc converter control circuit Datasheet

Order this document by MC34063A/D
DC–to–DC CONVERTER
CONTROL CIRCUITS
The MC34063A Series is a monolithic control circuit containing the
primary functions required for DC–to–DC converters. These devices consist
of an internal temperature compensated reference, comparator, controlled
duty cycle oscillator with an active current limit circuit, driver and high current
output switch. This series was specifically designed to be incorporated in
Step–Down and Step–Up and Voltage–Inverting applications with a
minimum number of external components. Refer to Application Notes
AN920A/D and AN954/D for additional design information.
• Operation from 3.0 V to 40 V Input
•
•
•
•
•
•
SEMICONDUCTOR
TECHNICAL DATA
8
Low Standby Current
1
Current Limiting
P, P1 SUFFIX
PLASTIC PACKAGE
CASE 626
Output Switch Current to 1.5 A
Output Voltage Adjustable
Frequency Operation to 100 kHz
Precision 2% Reference
8
1
D SUFFIX
PLASTIC PACKAGE
CASE 751
(SO–8)
PIN CONNECTIONS
Representative Schematic Diagram
1
Drive 8
Collector
Q2
S Q
Ipk
Sense
Q1
R
7
Switch
Collector
100
2
Switch
Collector
1
8
Driver
Collector
Switch
Emitter
2
7
Ipk Sense
Timing
Capacitor
3
6
VCC
Gnd
4
5
Comparator
Inverting
Input
Switch
Emitter
(Top View)
Ipk
Oscillator CT
6
VCC
3
Comparator
+
–
ORDERING INFORMATION
Timing
Capacitor
Device
1.25 V
Reference
Regulator
Comparator 5
Inverting
Input
MC33063AD
4
MC33063AP1
Operating
Temperature Range
TA = – 40° to +85°C
Package
SO–8
Plastic DIP
Gnd
MC33063AVD
(Bottom View)
MC33063AVP
SO–8
TA = –40° to +125°C
MC34063AD
This device contains 51 active transistors.
MC34063AP1
SO–8
TA = 0° to +70°C
 Motorola, Inc. 1996
MOTOROLA ANALOG IC DEVICE DATA
Plastic DIP
Plastic DIP
Rev 5
1
MC34063A MC33063A
MAXIMUM RATINGS
Symbol
Value
Unit
Power Supply Voltage
Rating
VCC
40
Vdc
Comparator Input Voltage Range
VIR
– 0.3 to + 40
Vdc
Switch Collector Voltage
VC(switch)
40
Vdc
Switch Emitter Voltage (VPin 1 = 40 V)
VE(switch)
40
Vdc
VCE(switch)
40
Vdc
Switch Collector to Emitter Voltage
Driver Collector Voltage
VC(driver)
40
Vdc
Driver Collector Current (Note 1)
IC(driver)
100
mA
Switch Current
ISW
1.5
A
Power Dissipation and Thermal Characteristics
Plastic Package, P, P1 Suffix
TA = 25°C
Thermal Resistance
SOIC Package, D Suffix
TA = 25°C
Thermal Resistance
PD
RθJA
1.25
100
W
°C/W
PD
RθJA
TJ
625
160
W
°C/W
+150
°C
Operating Junction Temperature
Operating Ambient Temperature Range
MC34063A
MC33063AV
MC33063A
°C
TA
0 to +70
–40 to +125
– 40 to + 85
Storage Temperature Range
Tstg
– 65 to +150
°C
NOTES: 1. Maximum package power dissipation limits must be observed.
2. ESD data available upon request.
ELECTRICAL CHARACTERISTICS (VCC = 5.0 V, TA = Tlow to Thigh [Note 3], unless otherwise specified.)
Characteristics
Symbol
Min
Typ
Max
Unit
Frequency (VPin 5 = 0 V, CT = 1.0 nF, TA = 25°C)
fosc
24
33
42
kHz
Charge Current (VCC = 5.0 V to 40 V, TA = 25°C)
Ichg
24
35
42
µA
Idischg
140
220
260
µA
Discharge to Charge Current Ratio (Pin 7 to VCC, TA = 25°C)
Idischg/Ichg
5.2
6.5
7.5
–
Current Limit Sense Voltage (Ichg = Idischg, TA = 25°C)
Vipk(sense)
250
300
350
mV
Saturation Voltage, Darlington Connection (Note 5)
( ISW = 1.0 A, Pins 1, 8 connected)
VCE(sat)
–
1.0
1.3
V
Saturation Voltage, Darlington Connection
(ISW = 1.0 A, RPin 8 = 82 Ω to VCC, Forced β
VCE(sat)
–
0.45
0.7
V
hFE
50
75
–
–
IC(off)
–
0.01
100
µA
OSCILLATOR
Discharge Current (VCC = 5.0 V to 40 V, TA = 25°C)
OUTPUT SWITCH (Note 4)
] 20)
DC Current Gain (ISW = 1.0 A, VCE = 5.0 V, TA = 25°C)
Collector Off–State Current (VCE = 40 V)
NOTES: 3. Tlow = 0°C for MC34063A, – 40°C for MC33063A, AV
Thigh = +70°C for MC34063A, + 85°C for MC33063A, +125°C for MC33063AV
4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible.
5. If the output switch is driven into hard saturation (non–Darlington configuration) at low switch currents (≤ 300 mA) and high driver currents (≥ 30 mA),
it may take up to 2.0 µs for it to come out of saturation. This condition will shorten the off time at frequencies ≥ 30 kHz, and is magnified at high
temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a non–Darlington
configuration is used, the following output drive condition is recommended:
IC output
Forced b of output switch :
10
IC driver – 7.0 mA *
*The 100 Ω resistor in the emitter of the driver device requires about 7.0 mA before the output switch conducts.
w
2
MOTOROLA ANALOG IC DEVICE DATA
MC34063A MC33063A
ELECTRICAL CHARACTERISTICS (continued) (VCC = 5.0 V, TA = Tlow to Thigh [Note 3], unless otherwise specified.)
Characteristics
Symbol
Min
Typ
Max
Unit
1.225
1.21
1.25
–
1.275
1.29
–
–
1.4
1.4
5.0
6.0
IIB
–
– 20
– 400
nA
ICC
–
–
4.0
mA
COMPARATOR
Threshold Voltage
TA = 25°C
TA = Tlow to Thigh
Vth
Threshold Voltage Line Regulation (VCC = 3.0 V to 40 V)
MC33063A, MC34063A
MC33363AV
V
Regline
Input Bias Current (Vin = 0 V)
mV
TOTAL DEVICE
Supply Current (VCC = 5.0 V to 40 V, CT = 1.0 nF, Pin 7 = VCC,
VPin 5 > Vth, Pin 2 = Gnd, remaining pins open)
NOTES: 3. Tlow = 0°C for MC34063A, – 40°C for MC33063A, AV
Thigh = +70°C for MC34063A, + 85°C for MC33063A, +125°C for MC33063AV
4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible.
5. If the output switch is driven into hard saturation (non–Darlington configuration) at low switch currents (≤ 300 mA) and high driver currents (≥ 30 mA),
it may take up to 2.0 µs for it to come out of saturation. This condition will shorten the off time at frequencies ≥ 30 kHz, and is magnified at high
temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a non–Darlington
configuration is used, the following output drive condition is recommended:
IC output
Forced b of output switch :
10
IC driver – 7.0 mA *
*The 100 Ω resistor in the emitter of the driver device requires about 7.0 mA before the output switch conducts.
w
Figure 2. Timing Capacitor Waveform
500
200
100
VCC = 5.0 V
Pin 7 = VCC
Pin 5 = Gnd
TA = 25°C
50
ton
20
10
5.0
toff
2.0
1.0
0.01 0.02
0.05 0.1 0.2
0.5 1.0 2.0
CT, OSCILLATOR TIMING CAPACITOR (nF)
MOTOROLA ANALOG IC DEVICE DATA
5.0 10
200 mV/DIV
1000
V OSC , OSCILLATOR VOLTAGE (V)
t on–off , OUTPUT SWITCH ON-OFF TIME ( µs)
Figure 1. Output Switch On–Off Time versus
Oscillator Timing Capacitor
VCC = 5.0 V
Pin 7 = VCC
Pin 2 = Gnd
Pins 1, 5, 8 = Open
CT = 1.0 nF
TA = 25°C
10 µs/DIV
3
MC34063A MC33063A
Figure 4. Common Emitter Configuration Output
Switch Saturation Voltage versus
Collector Current
Figure 3. Emitter Follower Configuration Output
Saturation Voltage versus Emitter Current
VCE(sat), SATURATION VOLTAGE (V)
VCE(sat), SATURATION VOLTAGE (V)
1.8
1.7
1.6
1.5
1.4
1.3
VCC = 5.0 V
Pins 1, 7, 8 = VCC
Pins 3, 5 = Gnd
TA = 25°C
(See Note 4)
1.2
1.1
1.0
0.4
0.6
0.8
1.0
1.2
IE, EMITTER CURRENT (A)
1.4
Darlington Connection
0.8
0.7
0.6
VCC = 5.0 V
Pin 7 = VCC
Pins 2, 3, 5 = Gnd
TA = 25°C
(See Note 4)
0.5
0.4
0.3
0.2
Forced β = 20
0.1
0
1.6
0
Figure 5. Current Limit Sense Voltage
versus Temperature
0.2
0.4
0.6
0.8
1.0
1.2
IC, COLLECTOR CURRENT(A)
1.4
1.6
Figure 6. Standby Supply Current versus
Supply Voltage
3.6
400
380
3.2
VCC = 5.0 V
Ichg = Idischg
360
340
320
300
280
260
240
220
200
–55
NOTE:
4
0.2
I CC , SUPPLY CURRENT (mA)
V IPK(sense), CURRENT LIMIT SENSE VOLTAGE (V)
0
1.1
1.0
0.9
2.8
2.4
2.0
1.6
1.2
CT = 1.0 nF
Pin 7 = VCC
Pin 2 = Gnd
0.8
0.4
0
–25
0
25
50
75
TA, AMBIENT TEMPERATURE (°C)
100
125
0
5.0
10
15
20
25
30
VCC, SUPPLY VOLTAGE (V)
35
40
4. Low duty cycle pulse techniques are used during test to maintain junction temperature as close to ambient temperature as possible.
MOTOROLA ANALOG IC DEVICE DATA
MC34063A MC33063A
Figure 7. Step–Up Converter
170 µH
L
8
1
180
S Q
Q2
R
Q1
7
2
1N5819
Ipk
Rsc
0.22
Vin
12 V
Osc
6
+
CT
3
CT
VCC
100
+
– Comp.
1.25 V
Ref
Reg
1500
pF
5
4
1.0 µH
R2
R1
Vout
28 V/175 mA
47 k
2.2 k
Vout
+
330
+
CO
100
Optional Filter
Test
Conditions
Results
Line Regulation
Vin = 8.0 V to 16 V, IO = 175 mA
30 mV = ±0.05%
Load Regulation
Vin = 12 V, IO = 75 mA to 175 mA
10 mV = ±0.017%
Output Ripple
Vin = 12 V, IO = 175 mA
400 mVpp
Efficiency
Vin = 12 V, IO = 175 mA
87.7%
Output Ripple With Optional Filter
Vin = 12 V, IO = 175 mA
40 mVpp
Figure 8. External Current Boost Connections for IC Peak Greater than 1.5 A
8a. External NPN Switch
8b. External NPN Saturated Switch
(See Note 5)
8
7
1
R
Vout
8
7
2
Rsc
Vin
NOTE:
Rsc
6
Vin
6
Vout
1
2
³
0 for
R
constant Vin
5. If the output switch is driven into hard saturation (non–Darlington configuration) at low switch currents (≤ 300 mA) and high driver currents
(≥ 30 mA), it may take up to 2.0 µs to come out of saturation. This condition will shorten the off time at frequencies ≥ 30 kHz, and is magnified
at high temperatures. This condition does not occur with a Darlington configuration, since the output switch cannot saturate. If a non–Darlington
configuration is used, the following output drive condition is recommended.
MOTOROLA ANALOG IC DEVICE DATA
5
MC34063A MC33063A
Figure 9. Step–Down Converter
1
8
S Q
Q2
Q1
R
7
2
Ipk
Rsc
0.33
Vin
25 V
Osc
6
100
+
CT
VCC
+
–
Comp.
1.25 V
Ref
Reg
5
1N5819
3
L
CT
220 µH
470
pF
4
3.6 k
R1
1.0 µH
Vout
5.0 V/500 mA
R2
+
1.2 k
470
+
CO
Vout
100
Optional Filter
Test
Conditions
Results
Line Regulation
Vin = 15 V to 25 V, IO = 500 mA
12 mV = ±0.12%
Load Regulation
Vin = 25 V, IO = 50 mA to 500 mA
3.0 mV = ±0.03%
Output Ripple
Vin = 25 V, IO = 500 mA
120 mVpp
Short Circuit Current
Vin = 25 V, RL = 0.1 Ω
1.1 A
Efficiency
Vin = 25 V, IO = 500 mA
83.7%
Output Ripple With Optional Filter
Vin = 25 V, IO = 500 mA
40 mVpp
Figure 10. External Current Boost Connections for IC Peak Greater than 1.5 A
10a. External NPN Switch
8
10b. External PNP Saturated Switch
1
1
Vout
8
7
Vout
Rsc
Vin
6
7
2
6
2
Rsc
Vin
6
MOTOROLA ANALOG IC DEVICE DATA
MC34063A MC33063A
Figure 11. Voltage Inverting Converter
1
8
S Q
Q2
R
Q1
7
2
Ipk
Rsc
0.24
Osc
6
Vin
4.5 V to 6.0 V
L
CT
VCC
88 µH
3
+
100
+
–
Comp.
+
1.25 V
Ref
Reg
5
1500
pF
1N5819
4
1.0 µH
R1
Vout
–12 V/100 mA
953
R2
1000 µf
8.2 k
+
Vout
CO
+
100
Optional Filter
Test
Conditions
Results
Line Regulation
Vin = 4.5 V to 6.0 V, IO = 100 mA
3.0 mV = ± 0.012%
Load Regulation
Vin = 5.0 V, IO = 10 mA to 100 mA
0.022 V = ± 0.09%
Output Ripple
Vin = 5.0 V, IO = 100 mA
500 mVpp
Short Circuit Current
Vin = 5.0 V, RL = 0.1 Ω
910 mA
Efficiency
Vin = 5.0 V, IO = 100 mA
62.2%
Output Ripple With Optional Filter
Vin = 5.0 V, IO = 100 mA
70 mVpp
Figure 12. External Current Boost Connections for IC Peak Greater than 1.5 A
12a. External NPN Switch
8
12b. External PNP Saturated Switch
1
1
Vout
8
7
2
7
Vout
Vin
6
MOTOROLA ANALOG IC DEVICE DATA
Vin
2
6
7
MC34063A MC33063A
Figure 13. Printed Circuit Board and Component Layout
(Circuits of Figures 7, 9, 11)
5.45′′
2.500′′
(Top view, copper foil as seen through the board from the component side)
MC34063A
MC34063A
MC34063A
*Optional Filter.
(Top View, Component Side)
INDUCTOR DATA
Converter
Inductance (µH)
Turns/Wire
Step–Up
170
38 Turns of #22 AWG
Step–Down
220
48 Turns of #22 AWG
Voltage–Inverting
88
28 Turns of #22 AWG
All inductors are wound on Magnetics Inc. 55117 toroidal core.
8
MOTOROLA ANALOG IC DEVICE DATA
MC34063A MC33063A
Figure 14. Design Formula Table
Calculation
Step–Up
) VF * Vin(min)
V
* Vsat
in(min)
ton/toff
V out
(ton + toff)
t on
ton
t
off
ton
CO
ǒ
2I
out(max)
t on
ton
t
off
)1
Ǔ ǒ
2I
0.3/Ipk(switch)
(V
*
V sat)
in(min)
I
pk(switch)
9
t
on(max)
ripple(pp)
1
f
) toff
)1
out(max)
0.3/Ipk(switch)
(V
*
t on
ton
t
off
)
) toff
)1
(ton + toff) – toff
4.0 x 10–5 ton
Ǔ
* Vout)
V sat
in(min)
I
pk(switch)
I
I outt on
V
V
(ton + toff) – toff
4.0 x 10–5 ton
ǒ Ǔ
t on
t
off
) VF
*
V sat
in
|V out|
1
f
) toff
)1
Ipk(switch)
L(min)
) VF
*
V sat * V out
in(min)
(ton + toff) – toff
4.0 x 10–5 ton
CT
Voltage–Inverting
V out
V
1
f
toff
Rsc
Step–Down
(t
t )
pk(switch) on
off
8V
ripple(pp)
ǒ
2I
on(max)
ǒ Ǔ
t on
t
off
)1
Ǔ
0.3/Ipk(switch)
(V
t
out(max)
*
V sat)
in(min)
I
pk(switch)
9
t
on(max)
I outt on
V
ripple(pp)
Vsat = Saturation voltage of the output switch.
VF = Forward voltage drop of the output rectifier.
The following power supply characteristics must be chosen:
Vin – Nominal input voltage.
R2
1.25 1
Vout – Desired output voltage, |V out|
R1
Iout – Desired output current.
fmin – Minimum desired output switching frequency at the selected values of Vin and IO.
Vripple(pp) – Desired peak–to–peak output ripple voltage. In practice, the calculated capacitor value will need to be increased due to its equivalent series
Vripple(pp) – resistance and board layout. The ripple voltage should be kept to a low value since it will directly affect the line and load regulation.
NOTE: For further information refer to Application Note AN920A/D and AN954/D.
+
ǒ) Ǔ
MOTOROLA ANALOG IC DEVICE DATA
9
MC34063A MC33063A
OUTLINE DIMENSIONS
P, P1 SUFFIX
PLASTIC PACKAGE
CASE 626–05
ISSUE K
8
5
NOTES:
1. DIMENSION L TO CENTER OF LEAD WHEN
FORMED PARALLEL.
2. PACKAGE CONTOUR OPTIONAL (ROUND OR
SQUARE CORNERS).
3. DIMENSIONING AND TOLERANCING PER ANSI
Y14.5M, 1982.
–B–
1
4
F
–A–
NOTE 2
DIM
A
B
C
D
F
G
H
J
K
L
M
N
L
C
J
–T–
N
SEATING
PLANE
D
H
M
K
MILLIMETERS
MIN
MAX
9.40 10.16
6.60
6.10
4.45
3.94
0.51
0.38
1.78
1.02
2.54 BSC
1.27
0.76
0.30
0.20
3.43
2.92
7.62 BSC
—
10°
1.01
0.76
INCHES
MIN
MAX
0.370 0.400
0.240 0.260
0.155 0.175
0.015 0.020
0.040 0.070
0.100 BSC
0.030 0.050
0.008 0.012
0.115 0.135
0.300 BSC
—
10°
0.030 0.040
G
0.13 (0.005)
M
T
A
M
B
M
D SUFFIX
PLASTIC PACKAGE
CASE 751–05
(SO–8)
ISSUE P
NOTES:
1. DIMENSIONING AND TOLERANCING PER
ANSI Y14.5M, 1982.
2. CONTROLLING DIMENSION: MILLIMETER.
3. DIMENSIONS A AND B DO NOT INCLUDE
MOLD PROTRUSION.
4. MAXIMUM MOLD PROTRUSION 0.15 (0.006)
PER SIDE.
5. DIMENSION D DOES NOT INCLUDE DAMBAR
PROTRUSION. ALLOWABLE DAMBAR
PROTRUSION SHALL BE 0.127 (0.005) TOTAL
IN EXCESS OF THE D DIMENSION AT
MAXIMUM MATERIAL CONDITION.
–A–
8
5
–B–
1
4X
P
0.25 (0.010)
4
M
8X
D
0.25 (0.010)
10
K
M
T B
SEATING
PLANE
S
M
R
C
–T–
B
A
M_
S
X 45 _
F
J
DIM
A
B
C
D
F
G
J
K
M
P
R
MILLIMETERS
MIN
MAX
4.80
5.00
3.80
4.00
1.35
1.75
0.35
0.49
0.40
1.25
1.27 BSC
0.18
0.25
0.10
0.25
0_
7_
5.80
6.20
0.25
0.50
INCHES
MIN
MAX
0.189
0.196
0.150
0.157
0.054
0.068
0.014
0.019
0.016
0.049
0.050 BSC
0.007
0.009
0.004
0.009
0_
7_
0.229
0.244
0.010
0.019
MOTOROLA ANALOG IC DEVICE DATA
MC34063A MC33063A
NOTES
MOTOROLA ANALOG IC DEVICE DATA
11
MC34063A MC33063A
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12
◊
*MC34063A/D*
MOTOROLA ANALOG IC DEVICE
DATA
MC34063A/D