DCMJU10 SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. FEATURES Size: 1.0 x 1.0 x 0.4 inches 25.4 x 25.4 x 10.16 mm • RoHS Compliant • 4:1 Ultra Wide Input Voltage Ranges • Up to 10 Watts Output Power • Shielded Metal Case with Isolated Base-plate • Single & Dual Outputs • -40°C to +80°C Operating Temperature Range • Remote On/Off Control • Over Load & Short Circuit Protection • 1500VDC I/O Isolation • UL/IEC/EN 60950-1 Safety Approvals (Pending) • High Efficiency up to 87% • Input Filter Complies to EN55022, Class A & FCC, Level A • 1.0” x 1.0” x 0.4” Package Size • Heatsink (Optional) DESCRIPTION Weight: 0.53oz (15g) Applications: • Battery Operated Equipment • Instrumentation • Distributed Power Architectures • Communication & Industrial Electronics The DCMJU10 series of DC/DC power converters offers 10 Watts of output power in a 1.0” x 1.0” x 0.4” shielded metal package with an industry standard pin-out. This series consists of single and dual output models with a 4:1 ultra wide input voltage range and tight output voltage regulation. Stateof-the-art circuit topology provides a very high efficiency up to 87% and an operating temperature range of -40°C to +80°C. Further features include remote on/off control, 1500VDC I/O isolation, and over load and short circuit protection. These converters are RoHS compliant and are ideal for use in battery operated equipment, instrumentation, distributed power architectures in communication and industrial electronics and many other space critical applications. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number Input Voltage DCMJU24S33-10 DCMJU24S05-10 Output Voltage 3.3 VDC Output Current Min (1) Max 330mA 2200mA Input Current No Load Max Load 352mA Output Power 7.26W 86% Maximum Capacitive Load 560µF 560µF Efficiency 5 VDC 300mA 2000mA 496mA 10W 84% 5.1 VDC 300mA 2000mA 506mA 10.2W 84% 560µF 12 VDC 125mA 830mA 483mA 10W 86% 150µF DCMJU24S15-10 15 VDC 100mA 660mA 474mA 10W 87% 150µF DCMJU24S24-10 24 VDC 62mA 410mA 477mA 9.84W 86% 68µF DCMJU48S33-10 3.3 VDC 330mA 2200mA 180mA 7.26W 85% 560µF 560µF DCMJU24S51-10 DCMJU24S12-10 24 VDC (9 - 36 VDC) DCMJU48S05-10 30mA 5 VDC 300mA 2000mA 248mA 10W 84% 5.1 VDC 300mA 2000mA 253mA 10.2W 84% 560µF 12 VDC 125mA 830mA 241mA 10W 86% 150µF DCMJU48S15-10 15 VDC 100mA 660mA 237mA 10W 87% 150µF DCMJU48S24-10 24 VDC 62mA 410mA 238mA 9.84W 86% 68µF DCMJU48S51-10 DCMJU48S12-10 48 VDC (18 - 75 VDC) 20mA DUAL OUTPUT MODELS Model Number DCMJU24D05-10 DCMJU24D12-10 DCMJU24D15-10 DCMJU48D05-10 DCMJU48D12-10 DCMJU48D15-10 Input Voltage 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Voltage ±5 VDC Output Current Min (1) Max ±150mA ±1000mA Input Current No Load Max Load 496mA 30mA Output Power 10W Efficiency 84% Maximum Capacitive Load ±220µF ±12 VDC ±62mA ±410mA 477mA 9.84W 86% ±100µF ±15 VDC ±50mA ±330mA 474mA 10W 87% ±100µF ±5 VDC ±150mA ±1000mA 248mA 10W 84% ±220µF ±12 VDC ±62mA ±410mA 238mA 9.84W 86% ±100µF ±15 VDC ±50mA ±330mA 237mA 10W 87% ±100µF 20mA NOTES 1. The DCMJU10 series requires a minimum output loading to maintain specified regulations. Operation under no-load conditions will not damage these devices; however they may not meet all listed specifications. 2. Transient recovery time is measured to within 1% error band for a step change in output load from 75% to 100%. 3. All DC/DC converters should be externally fused at the front end for protection. 4. To order the converter with a heatsink, please add the suffix “HS” to the model number. (Ex: DCMJU24S12-10HS) 5. Other input and output voltages may be available; please call factory for ordering details. 11/27/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 6 DCMJU10 SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. SPECIFICATIONS: DCMJU10 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ 9 18 -0.7 -0.7 24 48 Max Unit INPUT SPECIFICATIONS Input Voltage Range Input Surge Voltage (100ms max.) Start-up Voltage Under Voltage Shutdown 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models Input Current Reverse Polarity Input Current Short Circuit Input Power Internal Power Dissipation 24VDC nominal input models 48VDC nominal input models Input Fuse (Note 3) OUTPUT SPECIFICATIONS Output Voltage Output Voltage Accuracy Output Voltage Balance (Dual Outputs) Line Regulation Load Regulation Minimum Load Output Power Output Current Ripple & Noise (20MHz BW) (Page 5) Transient Recovery Time (Note 2) Transient Response Deviation Temperature Coefficient PROTECTION Over Load Protection Short Circuit Protection REMOTE ON/OFF (Page 4) Converter On Positive Logic Converter Off On Control Input Current Off Control Common Stand-by Input Current GENERAL Efficiency Switching Frequency Isolation Voltage (Input to Output) Isolation Resistance Isolation Capacitance Maximum Capacitive Load ENVIRONMENTAL SPECIFICATIONS Operating Temperature Range Case Temperature Storage Temperature Humidity RFI Cooling Lead Temperature MTBF (calculated) PHYSICAL SPECIFICATIONS Weight Dimensions (L x W x H) Case Material Base Material SAFETY & EMC Safety Approvals (pending) Conducted EMI 11/27/2013 See Table ±1.0 ±2.0 ±1.0 ±2.0 ±0.3 ±1.0 ±0.5 ±1.2 See Table See Table See Table 60 100 150 300 600 ±3 ±6 ±0.01 ±0.02 Balanced loads Low line to high line at full load 15% load to 100% load Over line, load, and temperature 25% load step change 25% load step change foldback Vctrl = 5V Vctrl = 0V Nominal Vin 36 75 50 100 9 18 8.5 17 See Table 1.5 3000 5000 2000mA slow-blow type 1000mA slow-blow type 110 150 Continuous With derating Non-condensing 1.5mm from case for 10 seconds MIL-HDBK-217F at 25°C, Ground Benign VDC VDC VDC A mW mW % % % % mVp-p µs % %/°C % 2.5V~50V or open circuit 0V~1.0V or short circuit (Pin 2 and Pin 6) 500 µA -500 Referenced to negative input 10 mA See Table 450 60 seconds 500VDC 100kHz, 1V VDC 1500 1000 1500 See Table KHz VDC MΩ pF -40 +80 °C +100 °C -50 +125 °C 95 % RH Six-sided shielded metal case natural convection 260 °C 350,000 hours 0.53oz (15g) 1.00 x 1.00 x 0.43 inches (25.4 x 25.4 x 10.16 mm) Aluminum alloy, black anodized coating FR4 PCB (flammability to UL 94V-0 rated) UL/cUL 60950-1 recognition (CSA certificate), IEC/EN 60950-1 (CB-scheme) EN55022 Class A & FCC part 15 Class A Compliance Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 2 of 6 DCMJU10 SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. MECHANICAL DRAWINGS 0.10 [2.54] Standard Models 1.00 [25.4] 4 5 PIN CONNECTIONS Ø0.04 [Ø1.00] 0.80 [20.3] 1.00 [25.4] 3 0.40±0.02 0.24 [6.0] [10.16±0.5] 0.40 [10.16] 0.40 [10.16] Bottom View 1 2 6 0.20 [5.08] 0.30 [7.62] PIN Single Output Dual Output 1 +Vin +Vin 2 -Vin -Vin 3 +Vout +Vout 4 No Pin Common 5 -Vout -Vout 6 Remote On/Off Remote On/Off 0.10 [2.54] Unit: inches [mm] Physical Characteristics Tolerance: X.XX±0.01 [X.X±0.25] X.XXX±0.005 [X.XX±0.13] Case Size: 1.0 x 1.0 x 0.4 inches [25.4 x 25.4 x 10.16 mm] Pin Diameter: Ø0.04±0.002 [Ø1.0±0.05] Base Material: FR4 PCB (flammability to UL 94V-0 rated) Case Material: Aluminum alloy, black anodized coating Weight: 0.53oz (15g) Heatsink Option (Suffix “HS”) Unit: inches [mm] Physical Characteristics 0.64 [16.3] Heatsink Material: Aluminum Finish: Anodic treatment (black) Heatsink Weight: 0.07oz (2g) 0.69 [17.46] Max. 1.22 [31.0] Max. Heatsink Advantages of Adding a Heatsink Thermal Pad 1. To help heat dissipation and increase the stability and reliability of DC/DC converters at high operating temperature atmosphere. Clamp Converter 11/27/2013 2. To upgrade the operating temperature of DC/DC converters, please refer to Derating Curves. 3. To order the module with a heatsink please add the suffix “HS” to the model number (Ex: DCMJU24S12-10HS) Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 6 DCMJU10 SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. DERATING CURVES Derating Curve with Heatsink 120 120 100 100 Output Power (%) Output Power (%) Derating Curve without Heatsink 80 60 40 20 Natural Convection 100LFM 200LFM 400LFM 0 -40 0 80 60 40 20 20 40 60 80 100 Natural Convection 100LFM 200LFM 400LFM 0 -40 120 0 20 40 60 80 100 120 Ambient Temperature (°C) Ambient Temperature (°C) DESIGN & FEATURE CONSIDERATIONS Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin and off during a logic low. To turn the module on and off, the user must supply a switch to control the voltage between the on/off terminal and the –Vin terminal. The switch can be an open collector or equivalent. A logic low is 0V to 1V. A logic high is 2.5V to 50V. The maximum sink current at on/off terminal during a logic low is -500µA. The maximum allowable leakage current of the switch at on/off terminal (2.5V to 50V) is 500µA. Over Current Protection To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure overload for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. A Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0Ω at 100KHz) capacitor of 6.8µF for the 24V and 48V devices. + DC Power Source - +Vin + +Out DC/DC Converter Load Cin -Vin -Out Maximum Capacitive Load The DCMJU10 series has a limitation of maximum connected capacitance on the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the start-up time. The maximum capacitance can be found in the model selection table. 11/27/2013 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 6 DCMJU10 SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. DESIGN & FEATURE CONSIDERATIONS Output Ripple Reduction A good quality low ESR capacitor placed as close as possible across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 4.7µF capacitors at the output. + +Vin +Out + Single Output DC/DC Converter DC Power Source - -Vin +Vin Dual Output Com. DC/DC Converter DC Power Source Cout Load -Out - +Out -Vin Cout Load Load Cout -Out Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module, and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 100°C. The derating curves are determined from measurements obtained in a test setup. Position of air velocity probe and thermocouple 50mm / 2in Air Flow 15mm / 0.6in DUT TEST CONFIGURATIONS Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with an inductor Lin (4.7µH) and Cin (220µF, ESR < 1.0Ω at 100 KHz) to simulate source impedance. Capacitor Cin offsets possible battery impedance. Current ripple is measured at the input terminals of the module. Measurement bandwidth is 0-500 KHz. To Oscilloscope + + Battery +Vin Lin Cin Current Probe +Out DC/DC Converter -Vin Load -Out Peak-to-Peak Output Noise Measurement Test Use a 0.47µF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20MHz. Position the load between 50mm and 75mm from the DC/DC converter. +Vin +Out Single Output DC/DC Converter -Vin 11/27/2013 Copper Strip Cout -Out Copper Strip +Vin Resistive Scope Load +Out Dual Output Com. DC/DC Converter -Vin -Out Copper Strip Cout Scope Resistive Load Copper Strip Cout Scope Copper Strip Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 6 DCMJU10 SERIES 10 Watt DC/DC Power Converters Rev A Wall Industries, Inc. MODEL NUMBER SETUP DCMJU 24 S 12 Series Name Input Voltage Output Quantity 24: 9-36 VDC S: Single Output 48: 18-75 VDC 10 HS Ouptut Voltage Output Power Heatsink 3.3: 3.3 VDC 10: 10 Watts None: No Heatsink 05: 5 VDC - HS: Heatsink 5.1: 5.1 VDC 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 11/27/2013 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 37 Industrial Drive Exeter, NH 03833 Wall Industries, Inc. • 37 Industrial Drive, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 6 of 6