DCMOPW03 SERIES 3 Watt Medical DC/DC Power Converters Rev B FEATURES • 2µA Patient Leakage Current • Clearance and Creepage Distance: 6.6mm/2MOOP • Single & Dual Outputs • 3000VAC Input to Output 2MOOP Isolation • Under Voltage Protection • Short Circuit, Over Voltage, and Over Load Protection • High Efficiency up to 87% • CE Mark Meets 2006/95/EC, 2011/95/EC, and • 4:1 Wide Input Voltage Ranges Size: 1.25 x 0.80 x 0.40 inches (31.8 x 20.3 x 10.2 mm) Applications: • Medical Equipment • Telecom/Datacom • Industry Control Systems • Measurement Equipment • Semiconductor Equipment • PV Power Systems • IGBT Gate Drivers 2004/108/EC • Built-in EMI Class A Filter • Compliant to RoHS EU Directive 2011/65/EU • Low Stand-by Power Consumption • ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1, • 3 Watts Output Power UL60950-1, EN60950-1, & IEC60950-1 Safety • Reinforced Insulation for 300VAC Working Approvals • Optional Remote ON/OFF Control and Trim Pin Voltage DESCRIPTION The DCMOPW03 series of medical DC/DC power converters provides 3 Watts of output power in a 1.25” x 0.80” x 0.40” DIP package. This series consists of single and dual output models with 4:1 wide input voltage ranges of 9-36VDC and 18-75VDC. Some features include high efficiency up to 87%, 3000VDC I/O (2 MOOP) isolation, and low stand-by power consumption. These converters are also protected against under voltage, short circuit, over voltage, and over load conditions. All models are RoHS compliant and have ANSI/AAMI ES60601-1, EN60601-1, IEC60601-1, UL60950-1, EN60950-1, and IEC60950-1 safety approvals. Remote ON/OFF and Trim functions are also available for this series. MODEL SELECTION TABLE SINGLE OUTPUT MODELS Model Number (1) DCMOPW03-24S33x DCMOPW03-24S05x DCMOPW03-24S12x DCMOPW03-24S15x DCMOPW03-24S24x DCMOPW03-48S33x DCMOPW03-48S05x DCMOPW03-48S12x DCMOPW03-48S15x DCMOPW03-48S24x Input Voltage 24VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Voltage 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 24 VDC Output Current 1000mA 600mA 250mA 200mA 125mA 1000mA 600mA 250mA 200mA 125mA Output No Load Ripple & Noise Input Current 30mVp-p 6mA 30mVp-p 6mA 40mVp-p 6mA 40mVp-p 6mA 50mVp-p 6mA 30mVp-p 4mA 30mVp-p 4mA 40mVp-p 4mA 40mVp-p 4mA 50mVp-p 4mA Output Power 3.3W 3W 3W 3W 3W 3.3W 3W 3W 3W 3W Efficiency 82% 84.5% 87% 87% 87% 81% 84% 87% 86.5% 86.5% Maximum Capacitive Load 1050µF 750µF 130µF 100µF 39µF 1050µF 750µF 130µF 100µF 39µF DUAL OUTPUT MODELS Model Number (1) DCMOPW03-24D05x DCMOPW03-24D12x DCMOPW03-24D15x DCMOPW03-48D05x DCMOPW03-48D12x DCMOPW03-48D15x 01/28/2016 Input Voltage 24 VDC (9 - 36 VDC) 48 VDC (18 - 75 VDC) Output Voltage Output Current Output No Load Ripple & Noise Input Current ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±300mA ±125mA ±100mA ±300mA ±125mA 30mVp-p 40mVp-p 40mVp-p 30mVp-p 40mVp-p ±15 VDC ±100mA 40mVp-p Output Power Efficiency Maximum Capacitive Load 6mA 6mA 6mA 4mA 4mA 3W 3W 3W 3W 3W 83% 87% 86% 83% 86% ±430µF ±75µF ±56µF ±430µF ±75µF 4mA 3W 86% ±56µF Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 1 of 5 Rev B DCMOPW03 SERIES 3 Watt Medical DC/DC Power Converters SPECIFICATIONS: DCMOPW03 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max 9 18 24 48 36 75 9 18 Unit INPUT SPECIFICATIONS Input Voltage Range Start-Up Voltage Shutdown Voltage Input Surge Voltage (3sec, max.) Input Current Input Filter Remote ON/OFF Control (Only for “B” type pin connection models) Input Current of CTRL Pin Remote OFF Input Current 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models 24VDC nominal input models 48VDC nominal input models No Load Referenced to –INPUT pin 8 16 DC/DC ON DC/DC OFF Nominal Vin Nominal Vin -0.5 VDC VDC VDC 50 VDC 100 See Table Pi type Open or 0 ~ 1.2VDC 2.2 ~ 12 VDC 1 mA 2.5 mA OUTPUT SPECIFICATIONS Output Voltage Voltage Accuracy Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation Asymmetrical load 25%/100% FL Voltage Adjustability Single Output Models (Only for “B” type pin connection models) Output Power Output Current Maximum Capacitive Load Ripple & Noise (20MHz BW) Transient Response Recovery Time Start-Up Time Dual Output Models Single Output Models Dual Output Models Single Output Models Dual Output Models Dual Output Models 3.3V, 5V, 12V Output Models 15V, 24V Output Models ±5V, ±12V, ±15V Output Models -1.0 -0.2 -0.5 -0.2 -1.0 -5.0 -10 -10 -10 Minimum input and constant resistive load Measured with a 10µF/25V X7R MLCC 3.3V, 5V Output Models Measured with a 10µF/25V X7R MLCC 12V, 15V Output Models Measured with a 4.7µF/50V X7R MLCC 24V Output Models 25% load step change Power Up Constant resistive load Remote On/Off Temperature Coefficient -0.02 See Table +1.0 +0.2 +0.5 +0.2 +1.0 +5.0 +10 +20 +10 See Table See Table See Table 30 40 50 250 30 30 +0.02 % % % % % % mVp-p µs ms %/°C PROTECTION Short Circuit Protection Over Load Protection Single Output Over Voltage Protection 3.3V Output Models 5V Output Models 12V Output Models 15V Outputs Models 24V Output Models ±5V Output Models ±12V Output Models ±15V Output Models Continuous, automatic recovery 150 % 3.7 5.4 5.6 7.0 13.5 16 18.3 22.0 VDC 29.1 34.5 5.6 7.0 13.5 18.2 17.0 22.0 Input to Output 135 3000 % of rated Iout; hiccup mode Continuous clamp Dual Output GENERAL SPECIFICATIONS Efficiency Switching Frequency Isolation Voltage Isolation Capacitance Leakage Current Clearance/Creepage 01/28/2016 Nominal input voltage and full load 1 minute See Table 150 165 12 240VAC, 60Hz 6.6 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] 17 2 kHz VAC pF µA mm Page 2 of 5 DCMOPW03 SERIES 3 Watt Medical DC/DC Power Converters Rev B SPECIFICATIONS: DCMOPW03 SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Typ Max Unit ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature Storage Temperature Range Thermal Impedance Relative Humidity Thermal Shock Vibration MTBF Without derating With derating -40 +94 -55 Natural convection (20LFM) +94 +105 +125 °C °C °C/W % RH 18 5 MIL-HDBK-217F Ta=25°C, full load (G/B, controlled environment) 95 MIL-STD-810F MIL-STD-810F 6,444,000 hours PHYSICAL SPECIFICATIONS Weight Case Material 0.48oz (14g) 1.25x0.80x0.40 inches (31.8x20.3x10.2mm) Non-conductive black plastic Base Material Non-conductive black plastic Dimensions (L x W x H) Potting Material Silicon (UL94-V0) SAFETY & EMC CHARACTERISTICS Safety Approvals (pending) EMI (See Note 2) ANSI/AAMI ES60601-1, IEC60601-1, EN60601-1, UL60950-1, EN60950-1, IEC60950-1 Radiated Immunity EN55011, EN55022, and FCC Part 18 Air ±8kV EN61000-4-2 Contact ±6kV EN61000-4-3 10 V/m Fast Transient (See Note 3) EN61000-4-4 ±2kV Perf. Criteria A Surge (See Note 3) EN61000-4-5 ±2kV Perf. Criteria A Conducted Immunity EN61000-4-6 Perf. Criteria A Power Frequency Magnetic Field EN61000-4-8 10 Vrms 100A/m continuous; 1000 A/m 1 second ESD Class A, Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A NOTES 1. The “x” in the model number represents the Pin Connection type. It can be “A” for pin connection type A or “B” for pin connection type B. See mechanical drawings on page 4 for more information. 2. The DCMOPW03 series meets EMI Class A without an external filter added. This series can only meet EMI Class B with external components added. Please contact factory for more information. 3. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. • For 24VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 470µF/50V) in parallel. • For 48VDC nominal input models we recommend connecting an aluminum electrolytic capacitor (Nippon Chemi-con KY series, 330µF/100V) in parallel. 4. Remote ON/OFF control is optional and is only available for “B” type pin connection models. To order the converter with remote ON/OFF add the suffix “-P” to the model number (Ex: DCMOPW03-48S12B-P). 5. Trim function is optional and is only available for “B” type pin connection models. To order the converter with Trim pin add the suffix “-T” to the model number (Ex: DCMOPW03-48S12B-T). CAUTION: This power module is not internally fused. An input line fuse must always be used. *Due to advances in technology, specifications subject to change without notice. 01/28/2016 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 3 of 5 Rev B DCMOPW03 SERIES 3 Watt Medical DC/DC Power Converters CHARACTERISTIC CURVES DCMOPW03-48S05A Derating Curve DCMOPW03-48S05A Efficiency vs Input Voltage DCMOPW03-48S05A Efficiency vs Output Load MECHANICAL DRAWINGS A Type Pin Connection (Suffix “A”) B Type Pin Connection (Suffix “B”) 01/28/2016 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 4 of 5 DCMOPW03 SERIES 3 Watt Medical DC/DC Power Converters Rev B MODEL NUMBER SETUP DCMOPW Series Name 03 - Output Power 03: 3 Watts 48 S 05 B Output Quantity Output Voltage Pin Connection 24: 24 VDC S: Single Output 33: 3.3 VDC A: A Type 48: 48 VDC 05: 5 VDC B: B Type Input Voltage P (1) T (1) Remote ON/OFF Option Trim Option - No Remote ON/OFF P: Remote ON/OFF None: None No Trim : T: Trim 12: 12 VDC 15: 15 VDC 24: 24 VDC D: Dual Output 05: ±5 VDC 12: ±12 VDC 15: ±15 VDC (1) Remote ON/OFF Control and Trim options are only available for “B” type pin connection models. COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 01/28/2016 (603)778-2300 (888)597-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. • 5 Watson Brook Road, Exeter, NH 03833 • Tel: 603-778-2300 • Toll Free: 888-597-9255 • Fax 603-778-9797 website: www.wallindustries.com • e-mail: [email protected] Page 5 of 5