MP2690 All-in-One, 2.5A Battery Charger with 2.1A Boost Current DESCRIPTION FEATURES The MP2690 is a highly integrated, flexible, switch-mode battery charger with system powerpath management and is designed for single-cell Li-ion or Li-polymer battery use in a wide range of applications. The IC can operate in both charge mode and boost mode to allow for full system and battery power management. The IC has an integrated IN-to-SYS pass-through path to pass the input voltage to the system. The pass-through path has built-in over-voltage and over-current protection and has a higher priority over the charging path. When the input power is present, the device operates in charge mode. The MP2690 detects the battery voltage automatically and charges the battery in three phases: trickle current, constant current, and constant voltage. Other features include charge termination and auto-recharge. The MP2690 also integrates both input current limit and input voltage regulation to manage input power and meet the priority of the system power demand. In the absence of an input source, the IC switches to boost mode through PB to power SYS from the battery. In boost mode, OLIM programs the output current limit, and the IC turns off at light load automatically. The IC also uses output short-circuit protection to disconnect the battery from the load completely in the event of a short-circuit fault. The MP2690 resumes normal operation once the short-circuit fault is removed. The 4-LED driver is integrated for voltage-based fuel gauge indication. Together with torch-light control, the MP2690 provides an all-in-one solution for power banks and similar applications without an external micro-controller. Up to 14V Sustainable Input Voltage 4.65V to 6V Operating Input Voltage Range Power Management Function, Integrated Input Current Limit, Input Voltage Regulation Up to 2.5A Programmable Charge Current Trickle-Charge Function Selectable 4.2V/4.35V/4.45V Charge Voltage with 0.5% Accuracy 4-LED Driver for Battery Fuel Gauge Indication Automatic Turn-Off at Light Load Input Source Detection Output Source Signaling Torch-Light Control Negative Temperature Coefficient Pin for Battery Temperature Monitoring Programmable Timer Back-Up Protection Thermal Regulation and Thermal Shutdown Internal Battery Reverse Leakage Blocking Integrated Over-Voltage Protection (OVP) and Over-Current Protection (OCP) for PassThrough Path Reverse Boost Operation Mode for System Power Up to 2.1A Programmable Output Current Limit for Boost Mode Integrated Short-Circuit Protection (SCP) and Output Over-Voltage Protection for Boost Mode APPLICATIONS Sub-Battery Applications Power-Bank Applications for Smart Phones Tablets and Other Portable Devices All MPS parts are lead-free, halogen-free, and adhere to the RoHS directive. For MPS green status, please visit the MPS website under Quality Assurance. “MPS” and “The Future of Analog IC Technology” are registered trademarks of Monolithic Power Systems, Inc. Analog digital adaptive modulation (ADAM) is a trademark of Monolithic Power Systems, Inc. The MP2690 is available in a 26-pin QFN (4mmx4mm) package. . MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 1 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL APPLICATION USB OUTPUT C2 CSYS USB INPUT PB SYS DM2 5V Input DP2 SW RS1 L1 ICHG IBATT VIN CIN Q1 Q2 Q3 CBATT CSP Battery Q4 DM1 BATT VBATT VNTC DP1 NTC VNTC MP2690 TC VBATT VCC C4 LED1 VB LED2 ILIM LED3 OLIM LED4 ISET AGND PGND VCC TMR CTMR RILIM ROLIM RISET Table 1: Operation Mode Control VIN (V) PB VBATT + 300mV < VIN < 6V VIN > 6V X From H to L for >1.5ms X Operation Mode Charging Discharging (boost) OVP VIN < 2V H or L Sleep VIN < VBATT + 300mV MP2690 Rev.1.0 6/24/2016 Q1, Q2 Q3 Q4 On SW SW Off SW SW Off Off Off Off Off Off www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 2 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST ORDERING INFORMATION Part Number* Package Top Marking MP2690GR QFN-26 (4mmx4mm) See Below * For Tape & Reel, add suffix –Z (e.g. MP2690GR–Z) TOP MARKING MPS: MPS prefix Y: Year code WW: Week code MP2690: Product code of MP2690GR LLLLLL: Lot number PACKAGE REFERENCE TOP VIEW LED1 26 PGND SW 25 24 23 22 21 VB 20 1 19 NTC 18 VNTC 17 AGND 16 VCC 15 OLIM 14 ISET 13 TMR 2 SYS 3 SYS 4 VIN LED2 LED3 LED4 CSP BATT 5 6 7 8 DM1 DP1 TC 9 10 11 ILIM DM2 DP2 12 PB QFN-26 (4mmx4mm) MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 3 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST (4) θJA θJC ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance VIN to PGND ............................... -0.3V to +14V SYS to PGND ............................. -0.3V to +6.5V SW to PGND ........-0.3V (-2V for 20ns) to +6.5V BATT to PGND………………. ..... -0.3V to +6.5V All other pins to AGND ................ -0.3V to +6.5V (2) Continuous power dissipation (TA = +25°C) ................................................................2.84W Junction temperature……………………… 150°C Lead temperature (solder)……………… .. 260°C Storage temperature……… ..... -65°C to +150°C NOTES: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation produces an excessive die temperature, causing the regulator to go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operating conditions. 4) Measured on JESD51-7, 4-layer PCB. Recommended Operating Conditions QFN-26 (4mmx4mm)..............44 ........ 9 .... °C/W (3) Supply voltage (VIN) ...................... 4.65V to +6V IIN ...................................................... Up to 2.7A ISYS .................................................... Up to 2.1A ICHG ................................................... Up to 2.5A VBATT ............................................... Up to 4.45V Operating junction temp. (TJ) ... -40°C to +125°C MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 4 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST ELECTRICAL CHARACTERISTICS VIN = 5.0V, RS1 = 10mΩ, TA = +25°C, unless otherwise noted. Parameter Symbol Condition IN-to-SYS NMOS on resistance High-side PMOS on resistance Low-side NMOS on resistance RIN to SYS RH_DS RL_DS High-side PMOS peak current limit IPEAK_HS VCC = 5V VCC = 5V VCC = 5V CC charge mode/boost mode TC charge mode Low-side NMOS peak current limit Max Units 5.7 1.9 65 35 35 7 2.3 8.4 2.8 mΩ mΩ mΩ A A IPEAK_LS 6.4 8 9.6 A Switching frequency VCC UVLO VCC UVLO hysteresis Charge Mode Fsw VCC_UVLO 500 1.96 600 2.16 100 800 2.36 kHz V mV Input quiescent current IQ_IN 1.8 2.5 mA 380 740 435 820 490 900 mA 2580 2840 3100 400 450 500 mA 5.8 6.2 IIN(OCP) 6.0 250 3.45 155 5 V mV V mV A τINOCBLK 200 µs τINRECVR 150 ms Input current limit for DCP Input current limit for SDP Input over-voltage protection VIN_OVP hysteresis Input under-voltage lockout VUVLO hysteresis Input over-current threshold Input over-current blanking (5) time Input over-current recover (5) time IIN_LIMIT IUSB VIN_OVP VIN_UVLO Charge mode, ISYS = 0, battery float RlLIM = 88.7k RlLIM = 49.9k RlLIM = 14.7k SDP is detected using DP1/DM1 detection VIN rising VIN falling VIN rising VIN falling Connect VB to GND Terminal battery voltage Recharge threshold Trickle charge voltage threshold MP2690 Rev.1.0 6/24/2016 VBATT_FULL Leave VB floating Connect VB to VCC Connect to VB to GND VRECH Leave VB floating Connect VB to VCC Connect VB to GND VBATT_TC Leave VB floating Connect VB to VCC Min Typ 3.3 3.6 4.328 4.35 4.372 4.179 4.428 4.1 3.95 4.19 3 4.2 4.45 4.16 4.02 4.26 3.07 4.221 4.472 4.22 4.08 4.32 3.13 V 2.9 3.07 2.96 3.14 3.05 3.2 V www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. V 5 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST ELECTRICAL CHARACTERISTICS (continued) VIN = 5.0V, RS1 = 10mΩ, TA = +25°C, unless otherwise noted. Parameter Symbol Condition Min Trickle charge hysteresis Battery over-voltage threshold Max 220 VBOVP Constant charge (CC) current ICC Trickle charge current ITC Termination charge current Input voltage regulation reference Boost Mode IBF As a percentage of VBATT_FULL RS1 = 10mΩ, RISET = 150k RS1 = 10mΩ, RISET = 75k RS1 = 10mΩ, RISET = 60.4k RS1 = 10mΩ VREG SYS voltage range Boost SYS over-voltage protection threshold SYS over-voltage protection threshold hysteresis ISYS = 100mA Threshold over VSYS to turn off VSYS(OVP) the converter during boost mode Boost quiescent current IQ_BOOST Programmable boost output current-limit accuracy Typ 101.5% 103.5% 105.5% IOLIM mV VBATT_ FULL 900 1800 2230 90 1000 2000 2480 280 1100 2200 2740 400 90 200 300 mA 4.55 4.65 4.75 V 5 5.1 5.2 V 5.6 5.8 6 V VSYS falling from VSYS(OVP) ISYS = 0, boost mode, in test mode with auto-off disabled RS1 = 10mΩ, ROLIM = 150k RS1 = 10mΩ, ROLIM = 71.5k Units 330 0.9 1.97 1 2.11 mA mA mV 1.65 mA 1.1 2.25 A SYS over-current blanking (5) time SYS over-current recover (5) time System load to turn off boost (5) Light-load blanking time τSYSOCBLK 150 µs τSYSRECVR 1.5 ms Weak battery threshold VBAT_UVLO INOLOAD Battery current in boost mode 50 85 16 120 mA s During boost Before boost starts 2.5 2.9 2.6 3.05 V V VBATT = 4.2V, SYS float, VIN = 0V, not in boost mode 13 16 μA Sleep Mode Battery leakage current MP2690 Rev.1.0 6/24/2016 ILEAKAGE www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 6 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST ELECTRICAL CHARACTERISTICS (continued) VIN = 5.0V, RS1 = 10mΩ, TA = +25°C, unless otherwise noted. Parameter Symbol Condition Min Typ Max Units Sinking 5mA 200 mV Sinking 100mA 550 mV Connected to 5V 0.2 μA Indication and Logic LED1, LED2, LED3, and LED4 output low voltage TC output low voltage LED1, LED2, LED3, LED4, TC leakage current INOVP, BOVP and NTC, fault (5) blinking frequency PB input logic low voltage PB input logic high voltage Protection 1 0.4 1.4 CTMR = 0.1µF, remains in TC mode, ITC = 250mA CTMR = 0.1µF, ICHG = 1A Trickle charge time Total charge time NTC low temp, rising threshold 65.2% RNTC = NCP18XH103 (0ºC) NTC low temp, rising threshold hysteresis NTC high temp, rising threshold NTC high temp, rising threshold hysteresis Charging current foldback (5) threshold (5) Thermal shutdown threshold Input DP1/DM1 USB Detection DP1 voltage source Data connect detect current source DM1 sink current Leakage current input DP1/DM1 Data detect voltage Logic low (logic threshold) DM pull-down resistor Logic I/O Characteristics RNTC = CP18XH103 (50ºC) 16 Min 390 66.2% Min 67.2% 35.7% 36.7% VDP_SRC IDP_SRC IDM_SINK IDP_LKG 0.5 7 50 -1 IDM_LKG VDAT_REF VLGC_LOW -1 0.25 120 °C 150 °C 0.6 100 0.7 13 150 1 V μA μA μA 1 0.4 0.8 μA V V KΩ 0.4 V 19 High-logic voltage threshold VH VSYS 2% Charge mode VL V V 2.4% 34.7% Low-logic voltage threshold MP2690 Rev.1.0 6/24/2016 Hz 1.3 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. V 7 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST ELECTRICAL CHARACTERISTICS (continued) VIN = 5.0V, RS1 = 10mΩ, TA = +25°C, unless otherwise noted. Parameter Symbol Condition Min Typ Max Units 158 200 Ω 11 11 15 15 19 19 kΩ kΩ VOUT = 5V VOUT = 5V 2.6 2.6 26 2.7 2.7 31 2.8 2.8 36 V V kΩ DP2/DM2 output voltage VOUT = 5V DP2/DM2 output impedance Voltage-Based Fuel Gauge (VOREG = 4.2V, Charge Mode) 1.21 60 1.26 78 1.31 90 V kΩ 3.52 3.6 3.69 V Output DP2/DM2 USB Signaling BC1.2 DCP Mode DP2 and DM2 short resistance BC1.2 SDP Mode VDP = 0.8V, IDM = 1mA DP2 pull-down resistance DM2 pull-down resistance Divider Mode DP2 output voltage DM2 output voltage DP2/DM2 output impedance 1.2V/1.2V Mode First level of battery voltage threshold Hysteresis Second level of battery voltage threshold Hysteresis Third level of battery voltage threshold Hysteresis Voltage-Based Fuel Gauge (VOREG = 4.2V, Discharge Mode) First level of battery voltage threshold Hysteresis Second level of battery voltage threshold Hysteresis Third level of battery voltage threshold Hysteresis Fourth level of battery voltage threshold Hysteresis 500 3.7 3.8 mV 3.91 500 3.92 4.0 mV 4.11 500 3.4 3.47 3.62 3.54 3.77 3.69 3.92 500 V mV 3.84 500 3.85 V mV 500 3.7 V mV 500 3.55 V V mV 3.99 V mV NOTE: 5) Guaranteed by design. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 8 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL PERFORMANCE CHARACTERISTICS VIN = 5V, CIN = CBATT = CSYS = C2 = 22µF, L1 = 2.2µH, RS1 = 10mΩ, C4 = CTMR = 0.1µF, battery simulator, unless otherwise noted. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 9 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = CBATT = CSYS = C2 = 22µF, L1 = 2.2µH, RS1 = 10mΩ, C4 = CTMR = 0.1µF, battery simulator, unless otherwise noted. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 10 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = CBATT = CSYS = C2 = 22µF, L1 = 2.2µH, RS1 = 10mΩ, C4 = CTMR = 0.1µF, battery simulator, unless otherwise noted. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 11 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = CBATT = CSYS = C2 = 22µF, L1 = 2.2µH, RS1 = 10mΩ, C4 = CTMR = 0.1µF, Battery Simulator, unless otherwise noted. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 12 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = CBATT = CSYS = C2 = 22µF, L1 = 2.2µH, RS1 = 10mΩ, C4 = CTMR = 0.1µF, battery simulator, unless otherwise noted. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 13 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL PERFORMANCE CHARACTERISTICS (continued) VIN = 5V, CIN = CBATT = CSYS = C2 = 22µF, L1 = 2.2µH, RS1 = 10mΩ, C4 = CTMR = 0.1µF, battery simulator, unless otherwise noted. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 14 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST PIN FUNCTIONS P/N Name I/O Description 1 PGND Power Power ground. 2 SW Power Switch output node. It is not recommended to place vias on the SW plane during PCB layout. 3,4 SYS Power System output. Place a ceramic capacitor of at least 22µF as close to SYS and PGND as possible. The total capacitance should not be lower than 44µF. 5 VIN Power Adapter input. Place a bypass capacitor close to VIN to prevent large input voltage spikes. 6 DM1 I Negative line of the input USB data line pair. DM1 together with DP1 achieves the USB host. DM1 has automatic charging port detection. 7 DP1 I Positive line of the input USB data line pair. DP1 together with DM1 achieves the USB host. DP1 has automatic charging port detection. 8 TC O 9 ILIM I 10 DM2 O 11 DP2 O Torch control output. TC is the open-drain structure. The internal driver MOSFET is on when PB is pulled low for more than 1.5ms twice within one second. Input current setting. Connect ILIM to GND with an external resistor to program an input current limit in charge mode when a dedicated charger is detected. Negative line of the output USB data line pair. DM2 together with DP2 automatically provides the correct voltage signal for attached portable equipment to perform DCP detection. Positive line of the output USB data line pair. DP2 together with DM2 automatically provides the correct voltage signal for attached portable equipment to perform DCP detection. Push button input. Connect a push button from PB to AGND. PB is pulled up by a resistor internally. When PB is set from high to low for more than 1.5ms, the boost is enabled and latched if VIN is not available. LED1-4 are on for five seconds whenever PB is set from high to low for more than 1.5ms. 12 PB I If PB is set from high to low for more than 1.5ms twice within one second and the torch light is off, the torch light drive MOSFET is on and latched. However, if PB is set from high to low for more than 1.5ms twice within one second and the torch drive MOSFET is on, the torch light drive MOSFET is off. If PB is set from high to low for more than 2.5 seconds, this is defined as a long push, and boost is shut down manually. Oscillator period timer. Connect a timing capacitor between TMR and GND to set the oscillator period. Short TMR to GND to disable the timer function. 13 TMR I 14 ISET I Programmable charge current. Connect an external resistor to GND to program the charge current. 15 OLIM I Programmable output current limit for boost mode. Connect an external resistor to GND to program the system current in boost mode. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 15 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST PIN FUNCTIONS (continued) P/N Name I/O 16 VCC I 17 AGND I/O 18 VNTC O Pull-up voltage source for the NTC function. VNTC is connected to VCC through an internal MOSFET. VNTC is disconnected from VCC during sleep mode. VNTC should be the pull-up voltage of the external NTC resistive divider. 19 NTC I Negative temperature coefficient (NTC) thermistor. 20 VB I Programmable battery full voltage. Leave VB floating for 4.2V. Connect VB to logic high for 4.45V. Connect VB to GND for 4.35V. 21 BATT I Positive battery terminal/battery charge current sense negative input. 22 CSP I Battery charge current sense positive input. 23 LED4 O LED4 together with LED1, LED2, and LED3 achieves the voltage-based fuel gauge indication. 24 LED3 O LED3 together with LED1, LED2, and LED4 achieves the voltage-based fuel gauge indication. 25 LED2 O LED2 together with LED1, LED3, and LED4 achieves the voltage-based fuel gauge indication. 26 LED1 O LED1 together with LED2, LED3, and LED4 achieves the voltage-based fuel gauge indication. MP2690 Rev.1.0 6/24/2016 Description Internal circuit power supply. Bypass VCC to GND with a ceramic capacitor no higher than 100nF. Analog ground. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 16 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST BLOCK DIAGRAM SYS DM2 DP2 Output Signaling SW VIN DM1 Q1 Q3 VCC A1 DP/DM Detection DP1 Q2 IIN_FB VCC LSMOS Driver LSMOS Driver Charge Pump ILIM PWM Controller VNTC A2 Input Current Limit Setting Q4 IIN_LMT CSP Sleep Mode VC C VCC Buffer VIN GMV VBATT_FB VBATT ICC VSYS VIN Current Sense VBATT_FULL Control Logic & Mode Selection UV OV K1*ICHG GMI VBATT_FB IIN_LMT IIN_FB AGND VIN_LMT TJ Boost Enable PB GMINV LED3 Junction Temp Sense Torch Control VB ISET Charge Parameter Setting LED2 GMT Thermal Protection H/L/Floating LED1 TRef VBATT+ 300mV VBATT_FULL PGND GMINI VIN_FB VSYS BATT K1*ICHG LED4 FG Indication VCC VNTC ICC Battery Temp Protection OLIM Boost Output Current Limit Setting Timer Fault VBATT VTNC TIMER Function TMR NTC Figure 1: Functional Block Diagram in Charge Mode MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 17 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST BLOCK DIAGRAM (continued) SYS DM2 DP2 Output Signaling IOUT_FB SW VIN DM1 Q1 Q2 Q3 DP/DM Detection DP1 VCC A1 VCC LSMOS Driver LSMOS Driver Charge Pump ILIM PWM Controller VNTC A2 Input Current Limit Setting Q4 IIN_LMT CSP Sleep Mode VC C VCC VSYS_REG VBATT IOLIM VSYS VIN Current Sense VSYS_FB VIN Buffer Control Logic & Mode Selection UV OV IOUT_FB GMV GMI VBATT_FB LED1 TRef VBATT+ 300mV TJ Boost Enable LED3 Thermal Protection VB ISET Charge Parameter Setting LED2 GMT Junction Temp Sense Torch Control H/L/Floating PGND AGND VSYS PB BATT K1*ICHG VBATT_FULL LED4 FG Indication VCC VNTC ICC Battery Temp Protection OLIM Boost Output Current Limit Setting Timer Fault VBATT VTNC TIMER Function TMR NTC Figure 2: Functional Block Diagram in Boost Mode MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 18 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST OPERATION FLOW CHART POR No V CC > VCC_ UVLO ? Yes 4.65 V < VIN < 5.8 V ? No Yes VIN > 5.8 V ? SYS is Powered by VIN No No No Short Low Pulse at PB ? USB Detection Done ? Input OVP Fault Yes Yes Yes No VBATT>2.9V ? Input Current Limit is Configured Yes Yes Boost Mode Any Charge Fault ? No No No Load is Detected? Yes No Charge Mode No Load Timer Expires? Yes Sleep Mode Figure 3: Mode Selection Flow Chart MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 19 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST OPERATION FLOW CHART (continued) Normal Operation Charge Mode Charge Mode? VBATT = VBATT_FULL VBATT_TC < VBATT < VBATT_FULL VBATT < VBATT_TC C.V.C C.C.C T.C.C No No No ICHG<IBF Battery Full VBATT = VBATT_FULL ? VBATT > VBATT_TC ? Yes Yes Yes Charger “Off” Yes No VBATT < VRECH ? No No No o Timer Out ? NTC Fault? TJ ≥120 C? Yes Yes Yes Charge Termination Charge Suspend Decrease ICHG to Maintain TJ at 120oC No No No Reset Timer? NTC OK? TJ ≥150oC? Yes Yes Yes Charge Recovery, Return to Normal Operation Thermal Shutdown No Fault Protection Yes TJ ≤120oC? Figure 4: Normal Operation and Fault Protection in Charge Mode MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 20 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST OPERATION FLOW CHART (continued) Power Path Management SYS Output Current Increase No VIN touch the VIN_R? No Yes IIN > IIN_LIMIT? Yes Reduce the ICHG ICHG ≤0? No Yes IIN > 7A? No YES Normal Operation IIN > IIN_OCP? No Yes Regulate IIN at IIN_OCP Fast Turn Off the IN-to-SYS MOSFET NO TINOCBLK , 200μs reaches? YES After One-Shot Delay Turn Off IN-to-SYS MOSFET No 150ms Timer Expires? Yes Softly Turn On the IN-to-SYS MOSFET Figure 5: Power-Path Management in Charge Mode MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 21 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST OPERATION FLOW CHART (continued) BATT POR Normal Boost Operation No VBATT >2.9V? VSYS<4V? Yes Yes Yes No No No Yes IL >3.5A? Yes No Boost Enabled? Yes VSYS<VBATT+100mV? Yes Normal Boost Operation No No No Boost Shutdown Start 1ms Timer VBATT<2.5V? Yes 120μs Blanking Time Pass? ISYS > I OLIM? Yes Yes Boost Turns Off 1ms Timer Expires? No Output Current Loop Keeps ISYS=I OLMT , VSYS Decreases Figure 6: Operation Flow Chart in Boost Mode MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 22 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST START-UP TIME FLOW IN CHARGE MODE Condition: VIN = 5V, VBATT = 3.8V VIN VCC VIN > VBATT+ 300mV Auto-recharge threshold VBATT 0V 2V VSYS Band Gap VINOK CHG EN REF SS 200μs ICC ICHG IBF 1ms Charge Full Figure 7: Input Power Start-Up Time Flow in Charge Mode MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 23 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST START-UP TIME FLOW IN BOOST MODE Condition: VIN = 0V, VBATT = 3.8V VSYS VSYS > VCC + 150 mV VCC V BATT 0V 1.5ms Band Gap Boost EN 1.2ms REF SS IBATT 75mA 75mA 16s No Load Off Control Figure 8: Boost Start-Up Time Flow in Boost Mode MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 24 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST OPERATION The MP2690 is a highly integrated, flexible, switch-mode battery charger with system powerpath management designed for single-cell Li-ion or Li-polymer battery use in a wide range of applications. Depending on the status of the input, the IC can operate in three different modes: charge mode, boost mode, and sleep mode. In charge mode, the IC can work with a single-cell Liion or Li-polymer battery. In boost mode, the IC boosts the battery voltage to VSYS to power higher voltage system rails. In sleep mode, both charging and boost operations are disabled, and the device enters a power-saving mode to help reduce overall power consumption. The IC monitors VIN to allow smooth transitions between different modes of operation. VCC Power Supply The MP2690 has an external VCC power supply. VCC is powered by the highest voltage level out of VSYS, VBATT, and VIN - 0.7V. An external capacitor is required to bypass VCC to GND. When VCC is higher than 2.2V, the internal control circuit is activated. Charge Mode Operation Charge Cycle (Trickle Charge CC Charge CV Charge) In charge mode, the IC uses five control loops to regulate the input current, input voltage, charge current, charge voltage, and device junction temperature. The IC charges the battery in three phases: trickle current (TC), constant current (CC), and constant voltage (CV). When charge operation is enabled, all five loops are active, but only one dictates the IC behavior. A typical battery charge profile is shown in Figure 9a. The charger stays in TC charge mode until the battery voltage reaches a TC-to-CC threshold. Otherwise, the charger enters CC charge mode. When the battery voltage rises to the CV mode threshold, the charger operates in constant voltage mode. Figure 9b shows a typical charge profile when the input current limit loop dominates during the CC charge mode. In this case, the charger maximizes the charging current due to the switching-mode charging solution, resulting in charging that is faster than a traditional linear charging solution. MP2690 Rev.1.0 6/24/2016 Figure 9: Typical Battery Charge Profile Auto-Recharge Once the battery charge cycle is completed, the charger remains off. During this time, the system load may consume battery power, or the battery may self-discharge. To ensure that the battery does not go into depletion, a new charge cycle begins automatically when the battery voltage falls below the auto-recharge threshold and the input power is present. The timer resets when the auto-recharge cycle begins. If the input power restarts during the off-state after the battery is fully charged, the charge cycle starts, and the timer resets regardless of what the battery voltage is. Charge Current Setting The external sense resistors (RS1 and RISET) program the battery charge current (ICHG). Select RISET based on RS1. To optimize the transfer efficiency, RS1 is recommended to be 10mΩ. The relationship between RISET and ICHG is shown in Equation (1): ICHG (A) 1500 RISET (k) RS1(m) www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. (1) 25 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST Battery Over-Voltage Protection (OVP) VNTC Power Supply The IC has battery over-voltage protection (OVP). If the battery voltage exceeds the battery over-voltage threshold (103.5% of the battery’s full voltage), charging is disabled. Under this condition, an internal 5kΩ dummy load draws a small current from BATT to reduce the battery voltage and protect the battery. The MP2690 has NTC protection in both boost mode and charge mode. To allow NTC protection in both boost mode and charge mode and to minimize the battery leakage current in sleep mode, the MP2690 uses a dedicated power supply pin for the pull-up voltage for the NTC protection function block. In boost mode and charge mode, VNTC is connected to VCC internally by a switch. In sleep mode, VNTC is disconnected from VCC to minimize the battery leakage current (see Figure 10). Timer Operation in Charge Mode The IC uses an internal timer to terminate the charging. The timer remains active during the charging process. An external capacitor between TMR and GND programs the charge cycle duration. If charging remains in TC mode beyond the trickle-charge time (τTRICKLE_TMR), charging is terminated. For the MP2690, the charge current in TC mode is fixed at 265mA, and the sense resistor (RS1) is set to 10mΩ. The length of the trickle-charge period can be determined with Equation (2): VCC VNTC Sleep mode Charge Control NTC CTMR (F) (2) 0.1F The maximum total charge time can be calculated with Equation (3): TRICKLE _ TMR 17mins TOTAL _ TMR 7.55Hours CTMR (F) 1A (3) 0.1F ICHG (A) 0.1 Negative Temperature Coefficient (NTC) Input for Battery Temperature Monitoring The IC has a built-in NTC resistance window comparator, which allows the IC to monitor the battery temperature via the battery-integrated thermistor during both charge and boost modes. Connect an appropriate resistor from VNTC to NTC and connect the thermistor from NTC to GND. The resistor divider determines the NTC voltage depending on the battery temperature. If the NTC voltage falls outside of the NTC window, the IC stops charging. The operation then restarts if the temperature goes back into the NTC window range. Please refer to the Application Information section on page 33 for the appropriate resistor selection. MP2690 Rev.1.0 6/24/2016 Figure 10: NTC Protection Block Input DP1/DM1 USB Detection and Input Current Limit Power devices (PDs) are able to draw current from the USB ports in personal computers to charge their batteries. If the portable device is attached to a USB host of the hub, then the USB specification requires the portable device to draw a limited current (usually 500mA). When the device is attached to a charging port, it is allowed to draw more than 1.5A. The IC features input source detection to determine the input current limit according to the input source (USB or adapter) (see Figure 11). www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 26 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST DP VDP_SRC VLGC_HI IDP_SRC CHG_DET VDAT_REF To be compatible with different capacities of the input source, the input current limit is recommended to be set using Table 2 if a 5V input is requested. IDM_SINK DM RDM_DWN Figure 11: USB Port Detection When the input source plugs in, the IC starts DP1/DM1 detection. DP1/DM1 detection has two steps: data contact detection (DCD) and primary detection. DCD uses a current source to detect when the data pins have made contact during an attach event. The protocol for data contact detection is as follows: The power device (PD) detects if VBUS is asserted. The PD turns on DP, IDP_SRC, and the DM pull-down resistor for 40ms. The PD waits for the DP line to be low. The PD turns off IDP_SRC and the DM pulldown resistor when the DP line is detected to be low, or when the 40ms timer expires. DCD allows the PD to start primary detection once the data pins have made contact. Once the data contact is detected, the IC jumps to the primary detection immediately. If the data contact is not detected, the IC jumps to the primary detection automatically after 300ms from the beginning of the DCD. Primary detection is used to distinguish between the USB host (or SDP) and different types of charging ports. MP2690 Rev.1.0 6/24/2016 During primary detection, the PD turns on VDP_SRC on DP1 and IDM_SINK on DM1. If the portable device is attached to a USB host, DM1 is low. If the power device is attached to CDP, DCP, or another dedicated charging port, DM1 remains high. Table 2: Input Current Limit Setting DP1/DM1 Detection Floating SDP IIN_LMT 500mA 500mA CDP or DCP Set through RILIM The USB detection runs once VIN is detected and is independent of the charge enable status. After the DP1/DM1 detection is done, the IC sets the input current limit as shown in Table 2. When the detection algorithm is completed, the DP1 and DM1 signal lines enter a high-Z state with approximately 4pF of capacitive load. External Input Current Limit Setting The IC has a dedicated pin used to program the input current limit when CDP or DCP is detected. The current at ILIM is a fraction of the input current. The ILIM voltage indicates the average input current of the switching regulator as determined by the resistor value between ILIM and GND. As the input current approaches the programmed input current limit, the charge current is reduced to give priority to the system power. The input current limit threshold determined with Equation (4): IILIM 40(k) (A) RILIM (k) can be (4) Input Voltage Regulation in Charge Mode In charge mode, if the input power source is not sufficient for supporting both the charge current and the system load current, the input voltage decreases. As the input voltage internally approaches the 4.65V input voltage regulation threshold preset, the charge current is reduced to give priority to the system power and maintain proper regulation of the input voltage. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 27 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST Integrated Over-Current Protection and OverVoltage Protection for Pass-Through Path The IC has an integrated IN-to-SYS pass-through path to allow direct connection of the input voltage to the system. Therefore, the IC monitors both the input current and voltage continuously. In the event of an overload, the charge current is reduced to ensure priority of the system power requirements. The IC also features input over-current and overvoltage protection for the IN-to-SYS pass-through path. Input Over-Current Protection (OCP) When the total input current exceeds 5A, Q2 is controlled linearly to regulate the current (see Figure 12). If the current continues to exceed 5A after 200μs of blanking time, Q2 is turned off. In the event of the input current exceeding 7A, Q2 is turned off almost instantaneously and without any blanking time. This is done to protect both Q1 and Q2. Input Over-Voltage Protection (OVP) The IC has a built-in over-voltage threshold (VIN_OVP). When the input voltage is higher than VIN_OVP, an invalid input power source is detected by the IC. At this time, the IN-to-SYS passthrough path is turned off to prevent connecting to the wrong adapter. SYS Q1 Q2 IN Charge Pump Figure 12: Integrated Pass-Through Path Battery Short Protection In charge mode, the MP2690 uses two inherent current-limit thresholds due to a peak-currentcontrol strategy. CC and CV modes have a peakcurrent-limit threshold of 7A, while TC mode has a current-limit threshold of 4A. Therefore, the current-limit threshold decreases to 4A when the battery voltage drops below the TC threshold. The switching frequency also decreases when MP2690 Rev.1.0 6/24/2016 the BATT voltage drops to 40% of the charge-full voltage. Thermal Foldback Function The IC implements thermal protection to prevent thermal damage to the IC and the surrounding components. An internal thermal sense and feedback loop decreases the programmed charge current automatically when the die temperature reaches 120°C. This function is called the charge-current-thermal foldback. This function protects against thermal damage and sets the charge current based on requirements rather than worst-case conditions while ensuring safe operation. The part also includes thermal shutdown protection, where the charging process is stopped if the junction temperature rises to 150°C. Non-Sync Operation Mode During charging mode, the IC monitors the total input current flowing from IN to SYS continuously. When the input current is lower than 170mA, the low-side switch operates as a non-synchronous MOSFET. Constant Off-Time Control for Large Duty Charging Operation The IC has a built-in 600kHz frequency oscillator for the switching frequency. Unlike a traditional fixed-frequency, peak-current control, the IC features a constant-off time control to support a constant current charge even when the input voltage is very close to the battery voltage. The IC compares the high-side MOSFET sense current with the comp level continuously (see Figure 13). If the sense current does not reach the comp level within the original switching period, the next clock is delayed until the sense current reaches the comp level. As a result, the duty cycle is able to be extended as long as possible. Indication for Fault Flag in Charge Mode The MP2690 is designed with distinct indication separating the charging fault from the normal operation. At the charging fault, including INOVP, BOVP, and NTC fault, the four LED pins blink with a 1Hz frequency simultaneously (see Table 3). www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 28 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST Table 3: Indication at Charge Mode Operation Status Normal charging Charge full VIN UVLO VIN OVP, NTC fault, battery OVP LED1 to LED4 State Depending on the battery voltage, LEDx blinks at 1Hz (refer to Fuel Gauge Indication section) LED1 to LED4 are all turned on LED1 to LED4 are all turned off LED1 to LED4 are all blinking at 1Hz Comp Slope Compensation HS Sense Current Constant Off Time HS Signal 600kHz Lower the Fsw to support larger Duty Figure 13: Constant-Off Time Operation Profile Boost Mode Operation Low-Voltage Start-Up The minimum battery voltage required to start up the circuit in boost mode is 2.9V. Initially, when VSYS is less than VBATT, the IC works in down mode. In this mode, the synchronous P-FET stops switching and its gate connects to VBATT statically. The P-FET stays off for as long as the voltage across the parasitic CDS (VSW) is lower than VBATT. When the voltage across CDS exceeds VBATT, the synchronous P-FET enters linear mode, allowing the inductor current to decrease and flow into SYS. Once VSYS exceeds VBATT, the P-FET gate is released and the normal closed-loop PWM operation is initiated. In boost mode, the battery voltage can drop as low as 2.5V without affecting circuit operation. Board layout is extremely critical for minimizing voltage overshoot at SW due to stray inductance. Keep the output filter capacitor as close to SYS as possible and use very low ESR/ESL ceramic capacitors tied to a good ground plane. Boost Output Voltage Setting In boost mode, the IC programs the output voltage internally according to the load connected to SYS (5.1V or 5.2V) and provides built-in output over-voltage protection (OVP) to protect the device and other components against damage when VSYS goes beyond 6V. Once output over-voltage occurs, the IC turns off the boost converter. When the voltage on VSYS drops to a normal level, the boost converter restarts again when PB is set from high to low for more than 1.5ms. SYS Disconnect and Inrush Limiting Boost Output Current Limiting The IC can achieve true output disconnect by eliminating body diode conduction of the internal P-FET rectifier. VSYS can go to 0V during shutdown, drawing no current from the input source. It also allows for inrush current limiting at start-up, minimizing surge currents from the input supply. To optimize the benefits of the output disconnect, avoid connecting an external Schottky diode between SW and SYS. The IC integrates a programmable output current limit function in boost mode. If the boost output current exceeds this programmable limit, the output current is limited at this level and the SYS voltage begins to drop down. OLIM programs the current limit threshold up to 2.1A, per Equation (5): 1500 IOLIM (A) (5) ROLIM (k) RS1(m) MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 29 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST The MP2690 can operate in CC mode when the current limit is reached, and VIN does not drop to the down mode threshold (VBATT + 100mV) (see Figure 14). VSYS VSYS_REG Thermal Shutdown Protection The thermal shutdown protection is also active in boost mode. Once the junction temperature rises higher than 150°C, the IC enters thermal shutdown and does not resume normal operation until the junction temperature drops below 120°C. Automatic Off at Light Load The boost turns off automatically if the load current at BATT is below the typical 75mA value for 16 seconds. VBATT+100mV SCP IOLIM ISYS Figure 14: Boost Output U-I Curve The MP2690 not only has CC mode during the charging process, but also has CC mode operation in boost mode for various applications. SYS to BATT Block Protection When there is no VIN and the boost mode is not on, the part is in sleep mode. The HS switch implements the body switch function, which connects the body diode of the switch to the high-voltage side of SW and SYS, which blocks the external voltage on SYS from flooding into the battery. SYS Output Over-Current Protection (OCP) The IC integrates a three-phase output overcurrent protection. The MP2690 also features a long-push action on PB to shut down the boost manually. A low push on PB longer than 2.5 seconds is defined as a long push (see Figure 14 for PB action). Automatic Output DP2/DM2 Signaling In boost mode, the IC sets the DP2/DM2 signal based on the load applied on USB2. In passthrough mode, DP2 and DM2 are set according to DP1/DM1 detection results. In boost mode, DM2/DP2 are set based on three types of signals: DM2/DP2 separately biased with a 2.7V voltage signal (default), DM2/DP2 shorted, and DM2/DP2 shorted with a 1.2V bias. In pass-through mode, DM2/DP2 are connected together if the dedicated charger ports are detected, and pulled down to ground separately with a 15kΩ resistor if SDP is identified. Torch Control 1. Phase one (boost mode output current limit): When the output current exceeds the programmed output current limit, the output constant current loop controls the output current, the output current remains at its limit (IOLIM), and VSYS decreases. If the internal torch drive FET is off when PB is pulled from high to low for more than 1.5ms twice within one second, the drive FET is turned on. Conversely, if the torch drive FET is on, the drive FET is turned off. 2. Phase two (down mode): When VSYS drops below VBATT + 100mV, and the output current loop remains in control, the boost converter enters down mode and shuts down after 120μs of blanking time. PB Control 3. Phase three (short-circuit mode): When VSYS drops below 4.0V (2V during boost soft start), the boost converter shuts down immediately once the inductor current hits the foldback peak-current limit of the low-side N-FET. The boost converter can also recover automatically after a 1ms deglitch period. MP2690 Rev.1.0 6/24/2016 Once the torch light is turned on, the automaticoff function is blocked. PB is used to control the enable of boost mode. Pull PB from high to low for more than 1.5ms to enable boost mode; pull PB from high to low for 2.5s to disable boost mode. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 30 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST Automatic On when Load is Applied The boost turns on automatically when PB is pulled from high to low for more than 1.5ms, or when the load is plugged in to USB2 using the PB control. To detect the USB load plug-in, the RC network is connected to the USB port shield floating in the PCB. Once the USB load is inserted, the USB connector shield is grounded through the USB load. So a short pulse (high to low for more than 1.5ms) is generated in PB, resulting in the start of boost. An RC network can also be connected in VBUS of the USB output port. During load insertion, the load input cap generates a high-to-low pulse for more than 1.5ms to start the boost (see Figure 15). The circuit in the dash frame is the automatic load detection circuit. M2 is used to decouple the USB port from the VSYS cap (C2, CSYS), and M1 is used to drive M2. 4-LED Driver for Voltage-Based Fuel Gauge The IC provides 4-LED drivers for a voltagebased fuel gauge. The driver is connected to an internal open-drain FET. The 4-LED indication values are shown in Table 4. The LED threshold can be programmed using a fuse. Each threshold can be adjusted from 150mV to 200mV with 50mV steps from their default value. The LED threshold is also adjusted automatically based on the VBAT_REG setting. The VOREG difference is considered to be offset for LED thresholds. During voltage measurement, the battery impedance (50mΩ) should be compensated based on the battery current to get a precise battery voltage for fuel gauge indication. Indication for Fault Flag in Boost Mode Once a phone is plugged in, the voltage at CUSB is pulled down because the input cap inside the phone is far larger than CUSB, so the falling edge is delivered to PB to enable boost automatically. To minimize the power consumption of the battery, the indication is active once PB is shortpushed in normal discharge operation, and turns off after five seconds automatically. M3 is used to cut off PB to and from the USB port when boost is turned on. The PB state is not affected by the spec of the inserted load of the USB port. Choose M3 with a low turn-on threshold (-0.7V is recommended) which can ensure that it is fully on when the load is inserted and that its on resistance does not cause too much of a voltage drop. Table 4: Indication at Discharge Mode Operation status LED1 to LED4 state Normal discharging Depending on the battery voltage, LEDx is turned off. (refer to Fuel Gauge Indication section) NTC fault LED1 to LED4 are all blinking at 1Hz 1.5ms 1.5ms PB 2.5s 2.5s TMR 2.5s 2.5s 2.5s 2.5s Boost EN Off Off On t0 (1st Push) t1 (2nd Push) t2 (3rd Push) On t3 (4th Push) Figure 15: PB Action Profile MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 31 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST Table 5: Indication during Normal Operation Mode VBATT VBATT < 3.6V [3.6V, 3.8V) [3.8V, 4.0V) CV mode, [4.0V, 4.2V), not terminated Charging VBATT ≥ 4.0, terminated Discharging (All off after 5s) MP2690 Rev.1.0 6/24/2016 VBATT ≥ 3.92V [3.77V, 3.92V) [3.62V, 3.77V) [3.47V, 3.62V) [VBAT_ULVO, 3.45V) VBATT < VBAT_UVLO SOC <25% [25%, 50%) [50%, 75%) LED1 Flash On On LED2 Off Flash On LED3 Off Off Flash LED4 Off Off Off [75%, 100%) On On On Flash 100% On On On On >75% [50%, 75%) [25%, 50%) [5%, 25%) [1%, 5%) <1% On On On On Flash Off On On On Off Off Off On On Off Off Off Off On Off Off Off Off Off www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 32 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST APPLICATION INFORMATION RT2 //RNTC_Hot VTH TH 35% VSYS RT1 RT2 //RNTC_Hot Setting the Charge Current in Charge Mode In charge mode, both the external sense resistor (RS1) and the resistor (RISET) connect to ISET to set the charge current (ICHG) of the MP2690 (see the Typical Application circuit on page 2). Given the expected ICHG and RS1 values, RISET can be calculated with Equation (6): ICHG (A) 1500 RISET (k) RS1(m) (6) Where RNTC_Hot is the value of the NTC resistor at the upper bound of its operating temperature range, and RNTC_Cold is its lower bound. The two resistors RT1 and RT2 determine the upper and lower temperature limits independently. This flexibility allows the IC to operate with most NTC resistors for different temperature range requirements. Calculate RT1 and RT2 with Equation (10) and Equation (11): For example, if ICHG = 2.5A and RS1 = 10mΩ, then RISET = 60kΩ. RT1 Given a 10mΩ RS1, Table 6 lists the expected RISET values for the typical charge current. RT2 Table 6: Charging Current vs. RISET RISET (kΩ) 150 100 75 60 Charge Current (A) 1.0 1.5 2.0 2.5 In charge mode, connect a resistor from ILIM to AGND to program the input current limit if a dedicated charger (CDP or DCP) is detected. The relationship between the input current limit and setting resistor is shown in Equation (7): 40(k) (A) RILIM (k) RNTC_Hot RNTC_Cold (TL TH) TH TL (RNTC_Cold RNTC_Hot ) (TL TH) RNTC_Cold RNTC_Hot (1 TL) TH RNTC_Cold -(1-TH) TL RNTC_Hot Based on Equation (17) and Equation (18), an RT1 value of 6.65kΩ and an RT2 value of 25.63kΩ are suitable for an NTC window between 0°C and 50°C. Approximate values are RT1 = 6.65kΩ and RT2 = 25.5kΩ. If no external NTC is available, connect RT1 and RT2 to keep the voltage on NTC within the valid NTC window (e.g.: RT1 = RT2 = 10kΩ). (7) VNTC Low Temp Threshold RT1 VTL NTC NTC Function in Charge Mode An internal resistor divider sets the low temperature threshold (VTL) and high temperature threshold (VTH) at 66.6% of VSYS and 35% of VSYS, respectively (see Figure 16). For a given NTC thermistor, select an appropriate RT1 and RT2 to set the NTC window with Equation (8) and Equation (9): MP2690 Rev.1.0 6/24/2016 (11) At 0°C, RNTC_Cold = 27.445kΩ At 50°C, RNTC_Hot = 4.1601kΩ RILIM must exceed 14.7kΩ so that IIN_LIM is in the range of 0A to 2.7A. RT2 //RNTC_Cold VTL TL 66.6% VSYS RT1 RT2 //RNTC_Cold (10) For example, the NCP18XH103 thermistor has the following electrical characteristics: Setting the Input Current Limit in Charge Mode IILIM (9) (8) RT2 RNTC High Temp Threshold VTH Figure 16: NTC Function Block For convenience, an NTC thermistor design spreadsheet has also been provided. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 33 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST Setting the Output Current Limit in Boost Mode In boost mode, connect a resistor from OLIM to AGND to program the output current limit. The relationship between the output current limit and setting resistor is shown in Equation (12): IOLIM (A) 1500 ROLIM (k) RS1(m) (12) The output current limit of the boost can be programmed up to 2.1A. Given a 10mΩ RS1, Table 7 lists the expected ROLIM values for the typical output current limit. Table 7: Output Current vs. ROLIM ROLIM (kΩ) 150 100 75 71.5 Output Current (A) 1.0 1.5 2.0 2.1 The inductor selection trades off between cost, size, and efficiency. A lower inductance value corresponds with a smaller size, but results in higher current ripples, higher magnetic hysteretic losses, and higher output capacitances. However, a higher inductance value benefits from lower ripple currents and smaller output filter capacitors, but results in a higher inductor DC resistance (DCR) loss. Choose an inductor that does not saturate under the worst-case load condition. In charge mode, the MP2690 works as a buck converter. The required inductance can be estimated with Equation (13): VIN VBATT V BATT IL _ MAX VIN fS (13) Where VIN is the typical input voltage, VBATT is the CC charge threshold, fS is the switching frequency, and ∆IL_MAX is the maximum peak-topeak inductor current, which is usually designed at 30% - 40% of the CC charge current. With a typical 5V input voltage, if there is a 35% inductor current ripple at the corner point between the trickle charge and the CC charge (VBATT = 3V, ICHG = 2.5A), then the inductance is 2.2μH. MP2690 Rev.1.0 6/24/2016 L VBATT (VSYS VBATT ) VSYS fS IL _ MAX IL _MAX (30% 40%) IBATT(MAX) IBATT(MAX) VSYS ISYS(MAX) VBATT (14) (15) (16) Where VBATT is the minimum battery voltage, fSW is the switching frequency, and ∆IL_MAX is the peak-to-peak inductor ripple current (approximately 30% of the maximum battery current (IBATT(MAX))), ISYS(MAX) is the system current, and η is the efficiency. The worst case occurs if the battery voltage is 3V, there is a 30% inductor current ripple, and the typical system voltage is VSYS = 5V. Then, the inductance is 1.5µH when the efficiency is 90%. Selecting the Inductor L In boost mode, the MP2690 works as a boost converter. The required inductance value can be calculated with Equation (14), Equation (15), and Equation (16): For best results, use an inductor with an inductance of 2.2µH with a DC current rating no lower than the peak current of the MOSFET. For higher efficiency, minimize the inductor’s DC resistance. Selecting the Input Capacitor (CIN) The input capacitor (CIN) reduces both the surge current drawn from the input and the switching noise from the device. The input capacitor impedance at the switching frequency should be less than the input source impedance to prevent the high-frequency switching current from passing to the input. Ceramic capacitors with X7R dielectrics are recommended because of their low ESR and small temperature coefficients. For most applications, a 22µF capacitor is sufficient. Selecting the System Capacitor (CSYS) Select the system capacitor (CSYS) based on the demand of the system current ripple. In charge mode, CSYS acts as the input capacitor of the buck converter. The input current ripple can be calculated with Equation (17): IRMS _ MAX ISYS _ MAX VTC (VIN _ MAX VTC ) VIN _ MAX www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. (17) 34 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST In boost mode, CSYS is the output capacitor of the boost converter. CSYS keeps the system voltage ripple small and ensures feedback loop stability. The system current ripple can be calculated with Equation (18): IRMS _ MAX ISYS _ MAX VTC (VSYS _ MAX VTC ) PCB Layout Guidelines Efficient PCB layout is critical for meeting specified noise, efficiency, and stability requirements. The following design considerations can improve circuit performance: (18) 1. Route the power stage adjacent to their grounds. Since the input voltage is passed to the system directly, VIN_MAX is equal to VSYS_MAX, and both charge mode and boost mode have the same system current ripple. 2. Minimize the high-side switching node (SW, inductor) trace lengths in the high-current paths. When ICC_MAX equals 2A, VTC equals 3V, VIN_MAX equals 6V, and the maximum ripple current is 1A. Select the system capacitors based on the ripplecurrent temperature rise, not exceeding 10°C. For best results, use low ESR ceramic capacitors with X7R dielectrics and small temperature coefficients. For most applications, use three 22µF capacitors. 4. Place the input capacitor as close to VIN and PGND as possible. VSYS _ MAX 3. Keep the switching node short and away from all small control signals, especially the feedback network. 5. Place the local power input capacitors connected from SYS to PGND as close to the IC as possible. Selecting the Battery Capacitor (CBATT) 6. Place the output inductor close to the IC. CBATT is in parallel with the battery to absorb the high-frequency switching ripple current. In charge mode, the capacitor (CBATT) is the output capacitor of the buck converter. The output voltage ripple is then calculated with Equation (19): 1 VBATT / VSYS VBATT (19) rBATT VBATT 8 CBATT fSW 2 L 7. Connect the output capacitor between the inductor and PGND of the IC. In boost mode, CBATT is the input capacitor of the boost converter. The input voltage ripple is the same as the output voltage ripple from Equation (19). Both charge mode and boost mode have the same battery voltage ripple. CBATT can be calculated with Equation (20): CBATT 1 VTC / VSYS _ MAX 8 rBATT _ MAX fSW 2 L (20) To guarantee ±0.5% BATT voltage accuracy, the maximum BATT voltage ripple must not exceed 0.5% (e.g.: 0.1%). The worst case occurs at the minimum battery voltage of the CC charge with the maximum input voltage. For example, VSYS_MAX = 6V, VCC_MIN = VTC = 3V, L = 2.2µH, fS = 600kHz, ∆rBATT_MAX = 0.1%, and CBATT is 22µF. 8. Connect the power pads for VIN, SYS, SW, BATT, and PGND to as many coppers planes on the board as possible for high-current applications. This improves thermal performance because the board conducts heat away from the IC. 9. Connect a ground plane directly to the return of all components through vias (e.g.: two vias per capacitor for power-stage capacitors, and one via per capacitor for small-signal components). A star ground design approach is typically used to keep circuit block currents isolated (power-signal/control-signal), which reduces noise-coupling and ground-bounce issues. A single ground plane for this design provides good results. 10. Place ISET, OLIM, and ILIM resistors very close to their respective IC pins. A 22µF ceramic capacitor with X7R dielectrics is sufficient. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 35 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST TYPICAL APPLICATION CIRCUITS Vpull-up VNTC M3 Load in detect USB OUTPUT VBUS M2 CUSB C2 CSYS PB SYS DM2 DP2 SW VIN Q1 Q2 CIN in PD VNTC M1 Q3 L1 RS1 VBATT CBATT CSP Battery Q4 MP2690 BATT VNTC AGND PGND a) High-Side MOSFET Solution Vpull-up M3 VNTC USB OUTPUT VBUS Load in detect M2 C2 CSYS CIN in PD CUSB M1 PB SYS DM2 SW VIN Q1 Q2 Q3 MP2690 Load in detect DP2 CSP VNTC L1 RS1 VBATT CBATT Battery Q4 BATT VNTC AGND PGND b) Low-Side MOSFET Solution Figure 17: Load Detection Circuit MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 36 MP2690 – ALL-IN-ONE, 2.5A SW CHARGER, 2.1A BOOST PACKAGE OUTLINE DRAWING FOR 26L FCQFN (4X4MM) -2 MF-PO-D-0252 revision 1.0 PACKAGE INFORMATION QFN-26 (4mmx4mm) PIN 1 ID 0.15x45° TYP. PIN 1 ID MARKING PIN 1 ID INDEX AREA TOP VIEW BOTTOM VIEW SIDE VIEW NOTE: 0.15x45° 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) LEAD COPLANARITY SHALL BE 0.10 MILLIMETERS MAX. 3) DRAWING CONFORMS TO JEDEC MO-220. 4) DRAWING IS NOT TO SCALE. RECOMMENDED LAND PATTERN NOTICE: The information in this document is subject to change without notice. Please contact MPS for current specifications. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP2690 Rev.1.0 6/24/2016 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2016 MPS. All Rights Reserved. 37