2001 1.0/2.3 RF Connector Series 2001 RF Coaxial Connectors Contents Description Page Introduction 3 1.0/2.3 50 Ohm Range 5 1.0/2.3 75 Ohm Plugs 7 Type 54 Range 8 1.0/2.3 75 Ohm Jacks 9 MID - Surface Mount Jacks 12 Baluns 16 U - Links 17 1.0/2.3 - 1.0/2.3 In - Series Adaptors 18 1.0/2.3 - 1.6/5.6 Between - Series Adaptors 19 1.0/2.3 - BNC Between - Series Adaptors 20 Terminations & Attenuators 21 Tooling 22 Assembly Instructions 23 Part Number Index 32 Other ITT Cannon Product Listing 33 Product Safety Information 34 ITT Cannon, a Division of ITT Industries, Inc. manufactures the highest quality products available in the marketplace; however these products are intended to be used in accordance with the specifications in this publication. Any use or application that deviates from the stated operating specifications is not recommended and may be unsafe. No information and data contained in this publication shall be construed to create any liability on the part of Cannon. Any new issue of this publication shall automatically invalidate and supersede any and all previous issues. A limited warranty applies to Cannon products. Except for obligations assumed by Cannon under this warranty, ITT Industries shall not be liable for any loss, damage, cost of repairs, incidental or consequential damages of any kind, whether or not based on express or implied warranty, contract, negligence, or strict liability arising in connection with the design, manufacture, sale, use, or repair of the products. Product availability, prices and delivery dates are exclusively subject to our respective order confirmation form; the same applies to orders based on development samples delivered. This publication is not to be construed as an offer. It is intended merely as an invitation to make an offer. By this publication, Cannon does not assume responsibility or any liability for any patent infringements or other rights of third parties which may result from its use. Reprinting this publication is generally permitted, indicating the source. However, Cannons prior consent must be obtained in all cases. Cannon is a trademark of ITT Industries, Inc. RF0104 2 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com RF Coaxial Connectors 1.0/2.3 Introduction The ITT Industries, Cannon 1.0/2.3 Connectors are offered in both 50 ohm and 75 ohm series. These connectors are now widely used in telecommunication systems where, due to their smaller size, significant space saving can be achieved. Ideally suited to RF and high speed digital equipment, the connectors are designed to meet the requirements of CECC 22230 and DIN47247. This range features the Push-Pull coupling mechanism to provide a secure latch that prevents accidental disconnection, whilst allowing ease of mating and unmating. The range of parts shown in this publication includes plug and jack connectors for a variety of cables, together with PCB styles and U links. Other cable types and connector styles may be available on request. Mating Interfaces 3,00/3,06 (.118/.120) 1,15 (.045) MAX 1,15/1,75 (.045/.069) 0,47/0,52 (.018/.020) 5,50 (.216) MAX M 5,5 x 0,5 4,03/4,15 (.158/.163) 5,40/5,70 (.212/.224) 5,90 MAX (.232) 6,50 MAX (.255) Plug Jack Coupling Types Standard Push-Pull (other types: screw, snapon, slide-in available on request) 45 2,00 (.078) R0,80 (.031) 3,60 (.141) 7,70 (.303) Screw Type 1,85 (.072) 3,90 (.153) M 5,5 x 0,5 6,50 (.255) 8,90 (.350) 13,40 (.527) Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 3 1.0/2.3 RF Coaxial Connectors Specification Electrical Impedance Frequency Range Voltage Rating Insulation Resistance Contact Resistance Reflection Coefficient (except SMD Jacks see page 12) 50W / 75W nominal With 50 W connector on 50 W cable = 0 - 2 Ghz With 75 W connector on 75 W cable = 0 - 2 Ghz At Sea level = 250 Vrms 1000 MW minimum Inner contact (50 W) = 4mW maximum Inner contact (75 W) = 6mW typical maximum Outer contact (50 W - 75 W) = 2.5mW maximum With 50 W connector on 50 W cable and f = 1 GHz With 75 W connector on 75 W cable and f = 1 GHz = 0.05 maximum = 0.1 maximum Mechanical Withdrawal Force, inner female contact Withdrawal force, outer male contact Insertion force between jacks and plugs Withdrawal force between jacks and plugs Materials Finish/Plating Environmental General 4 0.2 N (0.04 lbs.) minimum 0.7 N (0.15 lbs.) minimum 10 N (2.24 lbs.) maximum 0.9 N (0.20 lbs.) minimum Bodies and nuts: Brass. Inner male contact: Brass or Berylium Copper. Inner and outer female contacts: Berylium Copper. Insulators : PTFE or Thermoplastics. Crimp ferrules: Copper alloy Contact surfaces: Gold over Nickel. Bodies and crimp ferrules: Nickel or Gold over Nickel. Temperature Rating -40° C to 85°C Connector Durability Standards 500 matings minimum CECC 22230, DIN 47297 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com RF Coaxial Connectors 50 W 50 W 1.0/2.3 Cable Plugs Straight Crimp Plug Push-Pull Coupling (Packed in Trays of 25) Part Number D55-B24-3058GDA D55-B24-3060GDA ~26,00 (1.023) MAX Cable Numbers RG58/U RG316/U 7,70 (.303) Assembly Instructions BBAI - 1289 - page 30 50 W Cable Jacks Straight Crimp Bulkhead Jack All Couplings (Packed in Trays of 25) Part Number D51-B27-3058GEA D51-B27-3060GEA ~26,00 (1.023) MAX 4,15 (.163) Cable Number RG58/U RG316/U 7,30 (.287) M 5,5 x 0,5 Mounting Hole Diameter 6,16 (.243) min - 6,33 (.249) max Maximum Panel Thickness 1,50 (.059) Assembly Instructions BBAI - 1281- page 29 50 W Printed Circuit Board Jacks Straight Jack 0,95 Square Legs Push-Pull and Snap-On Couplings (Packed in Trays of 100) Part Number D51-B51-9002GBA D51-B51-9003GBA Cable Number 14,5 (.570) 15,5 (.610) HOLE PATTERN 5,08 (.200) 1,50 4 HOLES (.059) 6,00 (.236) 0,90 (.035) 4,15 (.163) 1,10 (.043) 5,08 (.200) 11,00 (.433) 4x 0,95 (.037) A Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 5 RF Coaxial Connectors 50 W1.0/2.3 50 W Printed Circuit Board Jacks Straight Bulkhead Jack 0,95 Square Legs - All Couplings (Packed in Trays of 100) 4x Part Number D51-B51-9001GBA HOLE PATTERN 1,50 4 HOLES (.059) 1,10 (.043) 5,08 (.200) 0,95 (.037) PANEL 2,00 - 2,50 (.078 - .098) 6,00 (.236) 5,08 (.200) 6,00 (.236) M 5,5 x 0.5 7,00 (.275) 9,00 (.354) 12,00 (.472) 0,90 (.035) 4,15 (.163) PANEL CUT OUT 16,00 (.629) 19,50 (.767) Right Angle Jack 0,95 Square Legs All Couplings (Packed in Trays of 100) HOLE PATTERN Part Number D51-B53-9004EAA 1,10 (.043) 5,08 (.200) 15,90 (.625) 3,60 (.141) 3.70 (.145) 5,08 (.200) 1,50 4 HOLES (.059) 4,15 (.163) 7,40 (.291) 11,00 (.433) 3,20 (.125) 0,95 (.037) 0,95 (.037) 0,90 (.035) 6 M 5,5 x 0.5 5,08 (.200) Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com RF Coaxial Connectors 75 W 1.0/2.3 75 W Cable Plugs Straight Crimp Plug Push-Pull Coupling (Packed in Trays of 25) Part Number D55-F24-3022GDA D55-F24-3035GDA D55-F24-3037GDA D55-F24-3053GDA D55-F24-3054GDA D55-F24-3079GDA D55-F24-3090GDA D55-F24-3091GDA D55-F24-3001GDA D55-F24-3043GDA D55-F24-3095GDA Cable Numbers ST212 (*) BT3002 - TZC75024 RA7000 B 0,25/1,45 HFE2290 RG179 B/U Flex 2 Flex 3 2YCY 0,4/2,5 2,5C - 2V LA910 * Square Crimp optional Part Number D55-F24-3024GDA D55-F24-3033GDA D55-F24-3036GDA D55-F24-3051GDA D55-F24-3052GDA D55-F24-3092GDA D55-F24-3094GDA D55-F24-3045GDA D55-F24-3046GDA ~ 28,10 (1.102) MAX 7,70 (.303) Assembly Instructions BBAI - 1269 (Indent) - page 24 - BBAI-1280 (Square*) - page 28 Cable Numbers ST214 BT2003 BT5000 TZC75005 0,4/2,4 Flex 5 Flex 7 3C - 2V 3C - 2W ~ 28,10 (1.102) MAX 7,70 (.303) Assembly Instructions BBAI - 1269 - page 24 Right Angle Solder Crimp Plug Push-Pull Coupling - Screw Cap (Packed in Trays of 25) Part Number D55-F28-3122A9A D55-F28-3124A9A D55-F28-3133A9A D55-F28-3135A9A D55-F28-3136A9A D55-F28-3137A9A D55-F28-3179A9A Cable Numbers ST212 ST214 BT2003 BT3002 - TZC75024 BT5000 RA7000 RG179 ~ 22,00 (.866) MAX 7,70 (.303) ~ 22,00 (.866) MAX Assembly Instructions BBAI - 1277 - page 27 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 7 1.0/2.3 - Type 54 RF Coaxial Connectors 75 W Plugs The Type 54 range of connectors has been developed by ITT Industries, Cannon in conjunction with British Telecom. The Type 54 connector is a hybrid version of the 1.0/2.3 connector that is used extensively in Telecom systems in certain parts of Europe and the USA. The 1.0/2.3 connector interface is now being offered by a number of Telecom equipment manufacturers because of its smaller size and the obvious benefits from higher density it offers, when compared with the 1.6/5.6 & Type 43 (SMZ) ranges. The Type 54 connector combines the 1.0/2.3 interface and locking system with the termination methods and benefits of the Type 43 (SMZ) connector. This enables the UK installation market to use the Type 54 connector without having to re-equip and re-train installers. The Type 54 range has the standard 1.0/2.3 interface according to CECC 22230 & DIN 47297. 75 W Plugs Straight Crimp Plug Push-Pull Coupling (Packed in Trays of 25) Part Number D55-F24-3133GDA D55-F24-3135GDA D55-F24-3136GDA D55-F24-3137GDA D55-F24-3138GDA Cable Numbers BT2003 BT3002 BT5000 RA7000 RA8000 ~ 35,50 (1.397) MAX 7,70 (.303) Assembly Instructions BBAI - 1265 - page 23 Right Angle Crimp Plug Push-Pull Coupling - Press-In Cap (Packed in Trays of 25) Part Number D55-F28-3233A9A D55-F28-3235A9A D55-F28-3236A9A D55-F28-3237A9A D55-F28-3238A9A Cable Numbers BT2003 BT3002 BT5000 RA7000 RA8000 ~ 22,00 (.866) MAX 7,70 (.303) ~ 22,00 (.866) MAX Assembly Instructions BBAI - 1276 - page 25 + 26 8 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 75 W 1.0/2.3 RF Coaxial Connectors 75 W Cable Jacks Straight Bulkhead Crimp Jack All Couplings (Packed in Trays of 25) Part Number D55-F27-3022GEA D55-F27-3024GEA D55-F27-3033GEA D55-F27-3035GEA D55-F27-3036GEA D55-F27-3037GEA D55-F27-3051GEA D55-F27-3052GEA D55-F27-3053GEA D55-F27-3054GEA D55-F27-3079GEA D55-F27-3090GEA D55-F27-3091GEA D55-F27-3092GEA D55-F27-3094GEA D55-F27-3095GEA D55-F27-3043GEA D55-F27-3045GEA D55-F27-3046GEA Cable Numbers ST212 ST214 BT2003 BT3002 BT5000 RA7000 TZC75005 0,4/2,4 B 0,25/1,45 HFE2290 RG179 B/U Flex 2 Flex 3 Flex 5 Flex 7 LA 910 2.5C - 2V 3C - 2V 3C - 2W ~26,00 (1.023) MAX 7,30 (.287) Cable Numbers BT3002 ST212 ST214 RG179 B/U RG59 Flex 2 Flex 3 5,50 (.216) M 5,5 x 0.5 Assembly Instructions BBAI - 1281 - page 29 Right Angle Bulkhead Solder Crimp Jack All Couplings - Screw Cap (Packed in Trays of 25) Part Number D51-F30-3035GBA D51-F30-3022GBA D51-F30-3024GBA D51-F30-3069GBA D51-F30-3059GBA D51-F30-3090GBA D51-F30-3091GBA 4,50 (.177) 4,15 (.163) MAX. PANEL 2,50 (.098) 24,50 (.964) 5,00 (.196) 4,15 (.163) 7,20 (.283) 7,00 (.275) 5,90 (.232) M 5,5 x 0.5 MAX PANEL 1,30 - 1,50 (.051 - .059) Assembly Instructions BBAI - 1277- page 27 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 9 75 W 1.0/2.3 RF Coaxial Connectors 75 W Printed Circuit Board Jacks Straight Jack 0,95 Square Legs Push-Pull and Snap Couplings (Packed in Trays of 100) Part Number D51-F51-9002GBA D51-F51-9003GBA HOLE PATTERN A 14,5 (.571) 15,5 (.610) 6,00 (.236) 5,08 (.200) 1,50 4 HOLES (.059) 1,10 (.043) 5,08 (.200) 11,00 (.433) 4x Straight Bulkhead Jack 0,95 Square Legs All Couplings (Packed in Trays of 100) 1,50 4 HOLES (.059) 1,10 (.043) 5,08 (.200) 0,95 (.037) 4x HOLE PATTERN Part Number D51-F51-9006GBA 4,15 (.163) A MAX PANEL 2,00 (.078) 0,95 (.037) 6,00 (.236) 5,08 (.200) 5,70 (.224) M 5,5 x 0.5 7,25 (.285) 0,90 (.035) 12,00 (.472) 4,15 (.163) 17,50 (.688) 21,00 (.826) Straight Jack 0,80 Square Legs All Couplings Part Number D51-F51-9001GBA 10 HOLE PATTERN 4x 0,80 (.031) Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 75 W 1.0/2.3 RF Coaxial Connectors 75 W Printed Circuit Board Jacks Right Angle Jack All Couplings (Packed in Trays of 100) Part Number D51-F53-9004GBA HOLE PATTERN Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 11 MID 1.0/2.3 RF Coaxial Connectors Description ITT Industries, Cannon can now offer a range of surface mount coaxial connectors developed to suit the requirements of modern interconnect systems. Currently being produced with the emerging standard, 1.0/ 2.3 75W interface for telecommunication equipments, these new connectors can be used in fully automated production processes. Featuring the new MID plated plastic bodies, these new connectors are constructed in modules comprising 2, 3 or 4 ports. The modules are light in weight, enabling them to be handled by suction pick and place, and because all PCB contact pads are formed as part of the moulding, exceptional coplanarity can be assured. The provision for additional mechanical fixing of the connector, through the PCB by rivet or screw is included, which will increase the connector to board retention. With this additional fixing, a total axial force of 150N per port can be applied. Features · · · · · · · · · 2,3 or 4 port configurations 1.0/2.3 jack interface Coplanarity of +/- 0.05mm Flat top for suction pick-up Light weight ( 2 port < 5g, 4 port < 13g) Tape and reel packed Resistant to normal soldering temperatures Resistant to most PCB cleaning processes Common Grounds Specification 75 ohm nominal impedence Interface to CECC 22230 & DIN 47247 Reflection factor: r = 0.1 up to 500 MHz Inner contact resistance :<20m ohm Outer contact resistance :<30m ohm Proof voltage: 750 Vrms Connector to board solder retention : 3N/mm² Soldering Temperature Profile 280 Degrees C · · · · · · · 210 140 70 0 30 60 90 120 150 180 Process time - Seconds 12 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com MID 1.0/2.3 RF Coaxial Connectors 75 W MID Surface Mount Jacks 2 Way Coaxial Module Part Number 051-F53-9029A9H (Packed in Reels of 400) 6,40 (.251) 3,00 (.118) 5,20 (.204) A/F 10,00 (.393) 12,60 (.496) 2,60 (.102) 3,50 (.137) 16,70 (.657) 4,10 (.161) 5,10 (.200) 18,70 (.736) 13,00 (.511) 2,60 (.102) 0,65 (.025) 4,40 (.173) 1,20 (.047) 1,90 (.074) 4,20 (.165) 11,60 (.456) 11,50 (.452) FOOTPRINT REFERENCE PLANE 3 Way Coaxial Module Part Number 051-F53-9069A9H (Packed in Reels of 300) 3,50 (.137) 4,00 (.157) 4,40 (.173) 1,40 (.055) 2,40 (.094) 1.20 (.047) 5,00 (.196) 4,10 (.161) 10,00 (.393) 27,46 (1.081) 23,00 (.905) 28,80 (1.133) 10,00 (.393) 5,50 (.216) 5,10 (.200) 2,60 (.102) 5,00 (.196) 13,10 (.515) 6,50 (.255) 0,65 (.025) 3,50 (.137) 1,90 (.074) 11,50 (.452) 4,20 (.165) 12,30 (.484) FOOTPRINT REFERENCE PLANE Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 13 MID 1.0/2.3 RF Coaxial Connectors 75 MID Surface Mount Jacks 4 Way Coaxial Module Part Number 051-F53-9019A9H (Packed on Reels of 100) 5,10 (.200) 3,00 (.118) 5,00 (.196) 1,15 (.045) 4,10 (.161) 10,00 (.393) 16,70 (.657) 1,90 (.074) 3,50 (.137) 2,40 (.094) 13,00 (.511) 18,70 (.736) 3,50 (.137) 10,00 (.393) 3,50 (.137) 16,45 (.647) 1,20 (.047) FOOTPRINT REFERENCE PLANE 11,50 (.452) 17,00 (.669) 14 18,00 (.708) Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com MID 1.0/2.3 RF Coaxial Connectors Footprints CONNECTOR FOOTPRINT 14,00 (.551) 7 x 2,00 (.078) 1,00 (.039) TYP. 0,90 (.035) TYP. 1,20 (.047) TYP. 8,00 (.314) FRONT 4 x 2,00 x 2 (.078) 1,60 (.062) 12,10 (.039) 10,85 (.427) 1,00 (.039) TYP. 17,70 (.696) FOOTPRINT REFERENCE PLANE 24,00 (.944) 12 x 2,00 (.078) 0.93 (.036) TYP. 1,00 (.039) TYP. 1,20 (.047) TYP. 1,60 (.062) 8,00 (.314) FRONT 1,20 (047) TYP. 4 x 2,00 x 2 (.078) 10,85 (.427) 12,10 (.476) FOOTPRINT REFERENCE PLANE 27,60 (1.086) 14,00 (.551) 1,20 (.047) TYP. 1,00 (.039) TYP. 10,00 (.393) 1,00 (.039) TYP. 3,60 (.141) 0,80 (.031) TYP. 1,20 (.047) TYP. 1,60 (.062) 1,00 (.039) TYP. 1,00 (.039) TYP. NOTE: - PITCH CONCENTRICITY - SIGNAL FEET ARE SHADED 0,05 (.001) 14,50 (.570) 17,20 (.677) 17,50 (.688) FRONT 3,40 (.133) 3,40 (.133) 17,70 (.696) FOOTPRINT REFERENCE PLANE 7 x 2,00 x 2 (.078) Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 15 Baluns 1.0/2.3 RF Coaxial Connectors Telecom Balun The ITT Industries, Cannon 1.0/2.3 Telecom Balun, for use in ITU G.703 applications, converts between a 120 ohm twisted pair and a 75 ohm coaxial transmission line. This connector has a 1.0/2.3 Push-Pull plug interface with the transformer built into the body, it can be quickly connected to screened or unscreened twisted pair cables through IDC terminations, using a simple assembly tool. The small size allows these connectors to be mounted on a pitch of 10 mm. This balun is ideal for use where it is necessary to interconnect an equipment with 75 ohm coaxial outputs to a 120 ohm cable distribution system. The balun is only a little larger than the connector that it would replace. Features · · · · 1.0/2.3 Push-Pull plug coupling Quick and simple termination procedure Small size Meets G.703 standards Specifications · · Push-Pull plug Interface Nominal Impedance - CECC 222 30 Coaxial 75 ohm Twisted Pair 120 ohm · Frequency range - 50 kHz - 10MHz · Return loss 75 ohm and 120 ohm - 51 - 102 kHz 102 - 2048 kHz 2048 - 3072 kHz 3072 - 10000 kHz · Wire size - Conductor 0.5 mm copper Insulation 1.4 mm Circuit Diagram: >18 dB >25 dB >23 dB >16 dB 75 OHM COAX 120 OHM TWISTED PAIR Plug Balun Part Number 055-F24-9019A9G (Packed in Trays of 16) Please contact Cannon for assembly instructions 43,00 MAX. WHEN TERMINATED TO CABLE (1.693) 21,09 16,51 (.650) (.830) 31,21 (1.229) 7,70 (.303) 9,43 SQ. (.372) 16 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com RF Coaxial Connectors 1.0/2.3 75 W U - Link Plug to Plug U - Link Screw and Push - Pull Couplings Available on request U Type 75 W Monitor Points We can produce different types of Monitor Points: standard, decoupled and adapted on request. They are available in different styles: T, TL and Y. T Type TL Type Y Type Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 17 1.0/2.3 RF Coaxial Connectors 1.0/2.3 In-Series Adaptors 1.0/2.3 Push-Pull Plug to Push-Pull Plug ~33,00 (1.299) Part Number D55-F73-0000A9A 7,70 (.303) 1.0/2.3 Push-Pull Plug to Jack 25,50 (1.003) Part Number D55-F74-0000A9A 7,70 (.303) 9,00 (.354) 4,15 (.163) 1.0/2.3 Jack to Bulkhead Jack 33,00 (1.299) Part Number D55-F77-0000A9A MAX. PANEL 5,00 (.196) 5,00 (.196) 7,50 (.295) 4,15 (.163) 4,15 (.163) 18 5,90 (.232) PANEL CUT OUT Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 1.0/2.3 RF Coaxial Connectors 1.0/2.3 To 1.6/5.6 Between Series Adaptors 1.0/2.3 Push-Pull Plug To 1.6/5.6 Plug ~ 32,00 (1.259) Part Number D55-F73-6000A9A 7,70 (.303) 10,50 (.413) 1.0/2.3 Push-Pull Plug To 1.6/5.6 Jack 33,00 (1.299) Part Number D55-F74-6000A9A 8,10 (.318) 7,70 (.303) 12,00 (.472) 1.0/2.3 Jack To 1.6/5.6 Plug ~ 25,00 (.984) Part Number D55-F74-6010A9A 10,50 (.413) 1.0/2.3 Jack To 1.6/5.6 Jack ~27,50 (1.082) Part Number D55-F72-6000A9A 4,15 (.163) 8,10 (.318) 12,00 (.472) Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 19 1.0/2.3 RF Coaxial Connectors 1.0/2.3 To BNC Between Series Adaptors 1.0/2.3 Push-Pull Plug To BNC Jack 35,00 (1.377) Part Number D55-F74-6002A9A 12,00 (.472) 7,70 (.303) 9,70 (.381) 1.0/2.3 Jack To BNC Plug ~35,00 (1.377) Part Number D55-F74-6012A9A 14,50 (.570) 4,15 (.163) 1.0/2.3 Jack To BNC Jack 35,00 (1.377) Part Number D55-F72-6002A9A 12,00 (.472) 9,70 (.381) 4,15 (.163) 20 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 1.0/2.3 RF Coaxial Connectors 75 W Terminations Termination Plug 1/8W Push-Pull Coupling 30,00 (1.181) Part Number D65-F01-0000A9A 7,70 (.303) 8,00 (.314) Termination Jack 1/8W All Couplings 33,70 (1.326) 7,20 (.283) Part Number D65-F02-0000A9A 4,15 (.163) 75 W Attenuators 1.0/2.3 Push-Pull Plug 1.0/2.3 Jack 20 dB 57,00 (2.244) Part Number D65-F74-0020A9A 12,00 (.472) 20 dB 7,70 (.303) 4,15 (.163) 1.0/2.3 Push-Pull Plug 1.6/5.6 Jack 20 dB 57,00 (2.244) Part Number D65-F74-6020A9A 7,70 (.303) 12,00 (.472) 8,10 (.318) Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 21 1.0/2.3 RF Coaxial Connectors Tooling Extraction tool for Straight and Right Angle Push-Pull Plugs Part Number T4869 Extraction tool for Straight and Right Angle Push-Pull Plugs Part Number T4839 Screw tool for Bulkhead Jacks Part Number T4882 120,00 (4.724) 90,00 (3.543) 30,00 (1.181) 7,50 (.295) 22 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com Assembly Instructions RF Coaxial Connectors BBAI NO.: 1265 Type 43 (SMZ) single body and Type 54 straight Tools Required: Locator: T4841 and T4881 (5000 cable only) Connectors - Type 43 (SMZ) or Type 54 Push-Pull Contacts Crimp Tool: T4519 Locator T4841 - White T4881 - Orange 5000 cable only Ferrule 1. Strip the cable to the dimensions shown taking care not to damage the braid, dielectric or inner conductor. NOTE: For RA7000 and 5000 cable, leave the foil in place over the dielectric. (*) 1mm max (*) Trim the intermediate foil to the indicated dimension 2. Insert the cable centre conductor into the back of the contact. Ensure the dielectric butts against the contact. Insert the cable/contact into the locator and load to the crimp tool (T4519). Crimp the contact to the cable. Ensure that the cable is visible through the Contact Inspection Hole. 3. Slide the ferrule over the cable. Insert the cable/contact assembly into the tubular extension of the body, gently twisting and rocking the connector body to spread the braid will help. The contact will snap into position in the connector. Slide the ferrule over the braid and crimp using tool no. T1025/- fitted with the appropriate die set (see table below). cable across flats dim. 4.52 mm 2001 5.18 mm 2002 6.81 mm 2003 3.84 mm RD179B/U 8.23 mm 5000 die set no. T1025/5 T1025/6 T1025/8 T1025/9 T1025/17 cable across flats dim. 3.25 mm RG179B/U 4.52 mm TZC75024 4.52 mm 3002 5.18 mm RA7000 die set no. K29263 T1025/5 T1025/5 T1025/6 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 23 RF Coaxial Connectors Assembly Instructions BBAI NO.: 1269 1.0/2.3 full - crimp/solder - crimp straight plugs Tools Required: Locator: T4852 Crimp Tool: see table 1. Prepare cable to the dimensions shown, being careful not to damage the braid, dielectric, foil or inner conductor. dielectric E D C jacket center conductor (*) 1 max (.039) +0.00 (+.000) -0.50 (- .019) +0.00 (+.000) -0.30 (- .012) +0.00 (+.000) -0.20 (- .008) Stripping Detail C A 6.00 (.236) 8.30 (.327) 3.50 (.138) B 8.00 (.315) 10.50 (.413) 3.50 (.138) D E For cables with a foil under the braid, spread braid and trim back to dimension shown. Except RA 7000 cable where the foil should be left in place over the dielectric. (*) Trim the intermediate foil to the indicated dimension crimping 2. Crimp contact onto inner conductor using a M22520/2-01 (Cannon part number 995-0001-584) set to the selector number shown in the table below, fitted with positioner T4852. Ensure that the conductor is visible through the inspection hole in the side of the contact. This contact may also be soldered. 3. Place the crimp ferrule over the cable sheath. 4. Fit the connector body onto the cable/conductor so that the rear body slides between the dielectric and braid (gently twisting and rocking the connector body to spread the braids will help). Push home until a click is felt. 5. Slide the crimp ferrule forward, over the braid until it butts against the rear of the connector. Crimp using Cannon crimp tool T1025/- fitted with a suitable die set (see table ). Cable Type A (0.4/2.4) B (0.25/1.45) BT2003 BT3002 FLEX 2 RG179B/U ST212 ST214 TZC75005 RA7000 RD179 24 Stripping Detail B A B A A A A B B B A Selector Setting 3 3 4 3 3 3 3 4 4 4 3 Die Size 5.4 (.213) 3.25 (.128) 6.8 (.268) 4.3 (.170) 3.25 (.128) 3.25 (.128) 3.8 (.151) 6.8 (.268) 6.5 (.255) 5.18 (.204) 3.84 (.151) Die Part Number K29265 K29263 T1025/8 T1025/36 K29263 K29263 T1025/9 T1025/8 T1025/11 T1025/6 T1025/9 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com Assembly Instructions RF Coaxial Connectors BBAI NO.: 1276 Tools Required: Type 54 Solder- crimp right angle plug Locator: - Sheet 1 of 2 Crimp Tool: see instruction 5 1. Trim cable to the dimensions shown, being careful not to damage the braid, dielectric, foil or inner conductor. +0.00 (+.000) -0.50 (- .019) Stripping Detail C A 6.00 (.236) D +0.20 (+.008) -0.00 (- .000) 7.00 (.276) E +0.00 (+.000) -0.20 (- .008) 3.00 (.118) (*) 1 max (*) Trim the intermediate foil to the indicated dimension For cables with a foil under the braid, spread braid and trim back to dimensions shown. The foil should be left in place over the dielectric, except for RA 7000 and 5000 cable, where the foil should be left in place over the dielectric. 2. If fitted, remove the cap from the body of the connector. 3. Place the crimp ferrule over the cable sheath. 4. Fit the connector body onto the cable/conductor so that the rear body slides between the dielectric and braid (gently twisting and rocking the connector body to spread the braids will help) and ensure that the conductor fits into the slot in the rear of the contact. 5. Slide the crimp ferrule forward, over the braid until it butts against the rear of the connector. Crimp using Cannon crimp tool T1025/- fitted with a suitable die set (see table ). Cable Type BT 3002 BT 2003 BT 5000 RA 7000 Stripping Detail A A A A Die Size 4.52 (.178) 6.81 (.268) 8.23 (.324) 5.18 (.204) Die Part Number T1025/5 T1025/8 T1025/17 T1025/6 6. Solder the conductor to the contact and press in the cap using Cannon tool T2921 equipped with the tool adaptor T4872 and with the bolt adaptor T4880 (see next page). Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 25 RF Coaxial Connectors BBAI NO.: 1276 Type 54 Solder- crimp right angle plug Tools Required: Locator: - Assembly Instructions Sheet 2 of 2 Crimp Tool: see instruction 5 CannonTool T2921 26 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com Assembly Instructions RF Coaxial Connectors BBAI NO.: 1277 Tools Required: 1.0/2.3 Solder - crimp right angle plug Locator: - Crimp Tool: see instruction 5 1. Trim cable to the dimensions shown, being careful not to damage the braid, dielectric, foil or inner conductor. (*) 1 max (*) Trim the intermediate foil to the indicated dimension +0.00 (+.000) -0.50 (- .019) +0.20 (+.008) -0.00 (- .000) +0.00 (+.000) -0.20 (- .008) Stripping Detail C A 11.00 (.433) 5.00 (.197) 3.00 (.118) B 12.50 (.492) 5.00 (.197) 3.00 (.118) D E For cables with a foil under the braid, spread braid and trim back to dimensions shown; being careful not to damage the braid, dielectric, foil or inner conductor. Except RA 7000 and 5000 cable, where the foil should be left in place over the dielectric. 2. If fitted, remove the cap from the body of the connector. 3. Place the crimp ferrule over the cable sheath. 4. Fit the connector body onto the cable/conductor so that the rear body slides between the dielectric and braid (gently twisting and rocking the connector body to spread the braids will help) and ensure that the conductor fits into the slot in the rear of the contact. 5. Slide the crimp ferrule forward, over the braid until it butts against the rear of the connector. Crimp using Cannon crimp tool T1025/- fitted with a suitable die set (see table ). Cable Type BT 3002 BT 2003 BT 5000 RA 7000 ST212 RG179 Stripping Detail A B B B A A Die Size 4,3 (.170) 6,81 (.268) 8,23 (.324) 5,18 (.204) 3,80 (.151) 3,25 (.128) Die Part Number T1025/36 T1025/8 T1025/17 T1025/6 T1025/9 K29263 6. Solder the conductor to the contact and screw in the cap. Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 27 Assembly Instructions RF Coaxial Connectors BBAI NO.: 1280 Tools Required: Full - crimp/Solder - crimp straight plugs Locator: - Crimp Tool: see table 1. Prepare cable to the dimensions shown, being careful not to damage the braid, dielectric, foil or inner conductor. +0.00 (+.000) -0.50 (- .019) +0.20 (+.008) -0.00 (- .000) +0.00 (+.000) -0.20 (- .008) Stripping Detail C A 6.00 (.236) 8.30 (.327) 3.50 (.138) B 8.00 (.315) 10.50 (.413) 3.50 (.138) (*) 1 max D E For cables with a foil under the braid, spread braid and trim back to dimensions shown. 2. Crimp contact onto inner conductor using a T4870 (Cannon part number , square dimension shown in the table below). Ensure that the conductor is visible through the inspection hole in the side of the contact. This contact may also be soldered. 3. Place the crimp ferrule over the cable sheath. 4. Fit the connector body onto the cable/conductor so that the rear body slides between the dielectric and braid (gently twisting and rocking the connector body to spread the braids will help). Push home until a click is felt. 5. Slide the crimp ferrule forward, over the braid until it butts against the rear of the connector. Crimp using Cannon crimp tool T1025/- fitted with a suitable die set (see table ). Cable Type ST212 ST214 28 Stripping Detail A B Square Dimension (mm) 0.7 x 0.7 1.0 x 1.0 Die Size 3.8 (.151) 6.8 (.268) Die Part Number T1025/9 T1025/8 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com Assembly Instructions RF Coaxial Connectors BBAI NO.: 1281 Tools Required: 1.0/2.3 Straight jack full - crimp 50 ohm and 75 ohm Locator: T4852 Crimp Tool: see table 1. Prepare cable to the dimensions shown, being careful not to damage the braid, dielectric, foil or inner conductor. +0.00 (+.000) -0.50 (- .019) +0.00 (+.000) -0.30 (- .012) +0.00 (+.000) -0.20 (- .008) Stripping Detail C A 6.00 (.236) 9.50 (.374) 3.50 (.138) B 8.00 (.315) 11.7 (.460) 3.50 (.138) D E For cables with a foil under the braid, spread braid and trim back to dimension shown. The foil should be left in place over the dielectric, except RA 7000 cable where the foil should be left in place over the dielectric. 2. Crimp contact onto inner conductor using a M22520/2-01 (Cannon part number 995-0001-584) set to the selector number shown in the table below, fitted with positioner T4852. Ensure that the conductor is visible through the inspection hole in the side of the contact. This contact may also be soldered. 3. Place the crimp ferrule over the cable sheath. 4. Fit the connector body onto the cable/conductor so that the rear body slides between the dielectric and braid (gently twisting and rocking the connector body to spread the braids will help). Push home until a click is felt. 5. Slide the crimp ferrule forward, over the braid until it butts against the rear of the connector. Crimp using Cannon crimp tool T1025/- fitted with a suitable die set (see table ). Cable Type RG 58 RG 316 ST 212 ST 214 BT 2003 BT 3002 RA 7000 TZC 75005 A (04/2.4) B (0.25/1.45) RG179 FLEX 2 Stripping Detail A A A B B A B B B A A A Selector Setting 4 4 3 4 4 3 4 4 3 3 3 3 Die Size 5.41 (.213) 3.25 (.128) 3.80 (.151) 6.80 (.268) 6.80 (.268) 4.30 (.170) 5.18 (.204) 6.50 (.255) 5.40 (.213) 3.25 (.128) 3.25 (.128) 3.25 (.128) Die Part Number K29265 K29263 T1025/9 T1025/8 T1025/8 T1025/36 T1025/6 T1025/11 K29265 K29263 K29263 K29263 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 29 RF Coaxial Connectors BBAI NO.: 1289 Tools Required: Assembly Instructions 1.0/2.3 Full - crimp/Solder - crimp straight plugs 50 ohm Locator: T4852 Crimp Tool: see table 1. Prepare cable to the dimensions shown, being careful not to damage the braid, dielectric, foil or inner conductor. (*) Trim the intermediate foil to the indicated dimension +0.00 (+.000) -0.50 (- .019) Stripping Detail C A 6.00 (.236) D +0.00 (+.000) -0.30 (- .012) 8.30 (.327) E +0.00 (+.000) -0.20 (- .008) 3.50 (.138) For cables with a foil under the braid, spread braid and trim back to dimension shown. 2. Crimp contact onto inner conductor using a M22520/2-01 (Cannon part number 995-0001-584) set to the selector number shown in the table below, fitted with positioner T4852 . Ensure that the conductor is visible through the inspection hole in the side of the contact. This contact may also be soldered. 3. Place the crimp ferrule over the cable sheath. 4. Fit the connector body onto the cable/conductor so that the rear body slides between the dielectric and braid (gently twisting and rocking the connector body to spread the braids will help). Push home until a click is felt. 5. Slide the crimp ferrule forward, over the braid until it butts against the rear of the connector. Crimp using Cannon crimp tool T1025/- fitted with a suitable die set (see table ). Cable Type RG 58/U RG 316/U 30 Stripping Detail A A Selector Setting 4 4 Die Size 5.41 (.213) 3.25 ((.128) Die Part Number K29265 K29263 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com RF Coaxial Connectors BBAI NO.: 1293 Assembly Instructions 1.0/2.3 Solder crimp Right Angle Jack Tools Required: Locator: Crimp Tool: see instruction 5 1. Trim cable to the dimensions shown, being careful not to damage the braid, dielectric, foil or inner conductor. C jacket D E dielectrics (*) 1 max (.039) center conductor braids (*) Trim the intermediate foil to the indicated dimension +0.00 (+.000) -0.50 (- .019) +0.20 (+.008) -0.00 (- .000) +0.00 (+.000) -0.20 (- .008) Stripping Detail C A 11.00 (.433) 5.00 (.197) 3.00 (.118) B 12.50 (.492) 5.00 (.197) 3.00 (.118) D E For cables with a foil under the braid, spread braid and trim back to dimensions shown. The foil should be left in place over the dielectric. 2. If fitted, remove the cap from the body of the connector. 3. Place the crimp ferrule over the cable sheath. 4. Fit the connector body onto the cable/conductor so that the rear body slides between the dielectric and braid (gently twisting and rocking the connector body to spread the braids will help) and ensure that the conductor fits into the slot in the rear of the contact. 5. Slide the crimp ferrule forward, over the braid until it butts against the rear of the connector. Crimp using Cannon crimp tool T1025/- fitted with a suitable die set (see table ). Cable Type BT 3002 ST214 ST 212 RG 179 B/U Stripping Detail A A A A Die Size 4.30 (.170) 3.25 (.128) 3.80 (.151) 3.25 (.128) Die Part Number K29265 K29263 T1025/9 K29263 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 31 1.0/2.3 RF Coaxial Connectors Part Number-Index Part Number 32 Page Number 051-F53-9019A9H 14 051-F53-9029A9H 13 051-F53-9069A9H Part Number Page Number Part Number Page Number 7 D55-F73-0000A9A 18 D55-F24-3094GDA 7 D55-F73-6000A9A 19 13 D55-F24-3095GDA 7 D55-F74-0000A9A 18 055-F24-9019A9G 16 D55-F24-3133GDA 8 D55-F74-6000A9A 19 D51-B27-3058GEA 5 D55-F24-3135GDA 8 D55-F74-6002A9A 20 D55-F24-3092GDA D51-B27-3060GEA 5 D55-F24-3136GDA 8 D55-F74-6010A9A 19 D51-B51-9001GBA 6 D55-F24-3137GDA 8 D55-F74-6012A9A 20 D51-B51-9002GBA 5 D55-F24-3138GDA 8 D55-F77-0000A9A 18 D51-B51-9003GBA 5 D55-F27-3022GEA 9 D65-F01-0000A9A 21 D51-B53-9004EAA 6 D55-F27-3024GEA 9 D65-F02-0000A9A 21 D51-F30-3022GBA 9 D55-F27-3033GEA 9 D65-F74-0020A9A 21 D51-F30-3024GBA 9 D55-F27-3035GEA 9 D65-F74-6020A9A 21 D51-F30-3035GBA 9 D55-F27-3036GEA 9 T4869 22 D51-F30-3059GBA 9 D55-F27-3037GEA 9 T4839 22 D51-F30-3069GBA 9 D55-F27-3043GEA 9 T4882 22 D51-F30-3090GBA 9 D55-F27-3045GEA 9 D51-F30-3091GBA 9 D55-F27-3046GEA 9 D51-F51-9001GBA 10 D55-F27-3051GEA 9 D51-F51-9002GBA 10 D55-F27-3052GEA 9 D51-F51-9003GBA 10 D55-F27-3053GEA 9 D51-F51-9006GBA 10 D55-F27-3054GEA 9 D51-F53-9004GBA 11 D55-F27-3079GEA 9 D55-B24-3058GDA 5 D55-F27-3090GEA 9 D55-B24-3060GDA 5 D55-F27-3091GEA 9 D55-F24-3001GDA 7 D55-F27-3092GEA 9 D55-F24-3022GDA 7 D55-F27-3094GEA 9 D55-F24-3024GDA 7 D55-F27-3095GEA 9 D55-F24-3033GDA 7 D55-F28-3122A9A 7 D55-F24-3035GDA 7 D55-F28-3124A9A 7 D55-F24-3036GDA 7 D55-F28-3133A9A 7 D55-F24-3037GDA 7 D55-F28-3135A9A 7 D55-F24-3043GDA 7 D55-F28-3136A9A 7 D55-F24-3045GDA D55-F24-3046GDA 7 7 D55-F28-3137A9A 7 D55-F28-3179A9A 7 D55-F24-3051GDA 7 D55-F28-3233A9A 8 D55-F24-3052GDA 7 D55-F28-3235A9A 8 D55-F24-3053GDA 7 D55-F28-3236A9A 8 D55-F24-3054GDA 7 D55-F28-3237A9A 8 D55-F24-3079GDA 7 D55-F28-3238A9A 8 D55-F24-3090GDA 7 D55-F72-6000A9A 19 D55-F24-3091GDA 7 D55-F72-6002A9A 20 Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com OTHER PRODUCTS AVAILABLE FROM ITT INDUSTRIES, CANNON 1. Circular Connectors MS KPT/KPSE KPTC MC/KO CA-COM Hermetic CGK CGL PVX PVXT 2 'D' Connectors D Subminiature DPXJ/DPX*J DPD/DPDMA D*M/D*MA D* D*A D*JK D*PF D*T D*U D*W Solda D 3 RPX Rectangular Connectors 4 Sockets for Chip Carriers 5 LAN Connect Data Components 6 Tempus Connectors 7 DIN 41612 Connectors 8 Smart Card Connectors 9 Rack & Panel Connectors Dimensions are shown in mm (inch) Dimensions subject to change www.ittcannon.com 33 Product Safety Information THIS NOTE MUST BE READ IN CONJUNCTION WITH THE PRODUCT DATA SHEET/CATALOG. FAILURE TO OBSERVE THE ADVICE IN THIS INFORMATION SHEET AND THE OPERATING CONDITIONS SPECIFIED IN THE PRODUCT DATA SHEET/CATALOG COULD RESULT IN HAZARDOUS SITUATIONS. 1 2 34 MATERIAL CONTENT AND PHYSICAL FORM Electrical connectors do not usually contain hazardous materials. They contain conducting and non-conducting materials and can be divided into two groups. a) Printed circuit types and low cost audio types which employ all plastic insulators and casings. b) Rugged, Fire Barrier and High Reliability types with metal casings and either natural rubber, synthetic rubber, plastic or glass insulating materials. Contact materials vary with type of connector and also application and are usually manufactured from either: Copper, copper alloys, nickel, alumel, chromel or steel. In special applications, other alloys may be specified. FIRE CHARACTERISTICS AND ELECTRIC SHOCK HAZARD There is no fire hazard when the connector is correctly wired and used within the specified parameters. Incorrect wiring or assembly of the connector or careless use of metal tools or conductive fluids, or transit damage to any of the component parts may cause electric shock or burns. Live circuits must not be broken by separating mated connectors as this may cause arcing, ionisation and burning. Heat dissipation is greater at maximum resistance in a circuit. Hot spots may occur when resistance is raised locally by damage, e.g. cracked or deformed contacts, broken strands of wire. Local overheating may also result from the use of the incorrect application tools or from poor quality soldering or slack screw terminals. Overheating may occur if the ratings in the product Data Sheet/Catalog are exceeded and can cause breakdown of insulation and hence electric shock. If heating is allowed to continue it intensifies by further increasing the local resistance through loss of temper of spring contacts, formation of oxide film on contacts and wires and leakage currents through carbonisation of insulation and tracking paths. Fire can then result in the presence of combustible materials and this may release noxious fumes. Overheating may not be visually apparent. Burns may result from touching overheated components. 3 HANDLING Care must be taken to avoid damage to any component parts of electrical connectors during installation and use. Although there are normally no sharp edges, care must be taken when handling certain components to avoid injury to fingers. Electrical connectors may be damaged in transit to the customers, and damage may result in creation of hazards. Products should therefore be examined prior to installation/ use and rejected if found to be damaged. 4 DISPOSAL Incineration of certain materials may release noxious or even toxic fumes. 5 APPLICATION Connectors with exposed contacts should not be selected for use on the current supply side of an electrical circuit, because an electric shock could result from touching exposed contacts on an unmated connector. Voltages in excess of 30 V ac. or 42.5 V dc are potentially hazardous and care should be taken to ensure that such voltages cannot be transmitted in any way to exposed metal parts of the connector body. The connector and wiring should be checked, before making live, to have no damage to metal parts or insulators, no solder blobs, loose strands, conducting lubricants, swarf, or any other undesired conducting particles. Insulation resistance should be checked to make certain that no low resistance joints or spurious conducting paths are existing between contacts and exposed metal parts of the connector body. Further, the contact resistance of the connectors should be measured within the electrical circuit in order to identify high resistances, which result in excessive connector heating. IMPORTANT GENERAL INFORMATION (i) Air and creepage paths/Operating voltage The admissible operating voltages depend on the individual applications and the valid national and other applicable safety regulations. For this reason the air and creepage path data are only reference values. Observe reduction of air and creepage paths due to PC board and/ or harnessing. (ii) Temperature All information given are temperature limits. The operation temperature depends on the individual application. (iii) Other important information ITT Industries continuously endeavours to improve their products. Therefore, ITT Industries products may deviate from the description, technical data and shape as shown in this catalog and data sheets. (iv) Harnessing and Assembly Instructions If applicable, our special harnessing and/or assembly instruction has to be adhered to. This is provided on request. Always use the correct application tools as specified in the Data Sheet/Catalogue. Do not permit untrained personnel to wire, assemble or tamper with connectors. For operation voltage please see appropriate national regulations. 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Printed in the UK All Rights Reserved PH: 82.2.702.7111 The Netherlands PH: 31.35.691.6855 FAX: 31.35.691.8796 Spain: Edificio Italia 1a Planta Parque Empresarial San Fernando San Fernando de Henares, Spain 28831 PH: 34.91.656.03.11 FAX: 34.91.656.15.83 PH: 1.860.635.1500