Order Now Product Folder Support & Community Tools & Software Technical Documents DLPA4000 DLPS132 – MAY 2018 DLPA4000 PMIC and High-Current LED Driver 1 Features 3 Description • The DLPA4000 device is a highly-integrated power management driver. It is optimized for DLP® LED projector systems. The DLPA4000 supports projectors up to 32 A per LED with high-side pump functionality. An integrated, high-efficiency buck controller energizes the device. The drivers control switches support the sequencing of R, G, and B LEDs. The device contains five buck converters, two of which are dedicated for the DLPC4422 controller low-voltage supply. Another dedicated regulated supply energizes the DLPA200 DMD micromirror driver and the three timing critical DC supplies for the DMD: VBIAS, VRST, and VOFS. 1 • • • • • • • • • • High-Efficiency, High-Current RGB LED Driver with High-Side Pump Functionality Drivers for External Buck FETs up to 32 A Drivers for External RGB Switches 10-Bit Programmable Current per Channel Inputs for Selecting Color-Sequential RGB LEDs Generation of DMD High Voltage Supplies Two High Efficiency Buck Converters to Generate the DLPC4422 controller and DMD Supply A High Efficiency, 8-Bit Programmable Buck Converter (PWR6) for FAN Driver Application or General Purpose Two LDOs Supplying Auxiliary Voltages Analog MUX for Measuring Internal and External Nodes Protections: Thermal Shutdown, Hot Die, Low Battery, and Undervoltage Lockout (UVLO) The DLPA4000 device contains several auxiliary blocks. These blocks allow flexibility in LED projector system design. An 8-bit programmable buck converter can drive an RGB projector fan or make an auxiliary supply line. Two LDOs can generate a lower-current supply, up to 200 mA. These LDOs are specified to operate at 2.5 V and 3.3 V. The serial protocol interface (SPI) addresses all blocks of the DLPA4000 device. These addressable features include: the generation of the system reset, power sequencing, input signals for sequentially selecting the active LED, IC self-protections, and an analog MUX for routing analog information to an external ADC. 2 Applications Smart Led Projectors Screenless TV Digital Signage Stage Lighting Device Information(1) PART NUMBER DLPA4000 PACKAGE HTQFP (100) BODY SIZE (NOM) 14.00 mm × 14.00 mm (1) For all available packages, see the orderable addendum at the end of the data sheet. System Block Diagram 12- V Regulator 16 V to 20 V DC Power Supplies and Monitoring HDMI VGA PROJ_ON SPI PWR_GOOD PWR_ON Front End Keypad I2C Shunt Diodes Digital Control Block DLPA4000 DATA Flash Illumination Control 1.1 V 1.8 V DLPC4422 DMD and Controller Bucks 3.3 V 2.5 V LDOs 3.3 V GP Buck Converter External High-Side Pump LED Power FETs DMD Reset Voltage Generator Measurement System DMD Reset Voltages and Control Sensors DLP650NE DMD Data and Control or DLPA200 DLP650LE Control 1 An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications, intellectual property matters and other important disclaimers. PRODUCTION DATA. DLPA4000 DLPS132 – MAY 2018 www.ti.com Table of Contents 1 2 3 4 5 6 Features .................................................................. Applications ........................................................... Description ............................................................. Revision History..................................................... Pin Configuration and Functions ......................... Specifications......................................................... 6.1 6.2 6.3 6.4 6.5 6.6 7 9 9.1 Power-Up and Power-Down Timing........................ 55 Absolute Maximum Ratings ...................................... 7 ESD Ratings.............................................................. 8 Recommended Operating Conditions....................... 8 Thermal Information .................................................. 8 Electrical Characteristics........................................... 9 SPI Timing Parameters ........................................... 14 Overview ................................................................. Functional Block Description................................... Feature Description................................................. Device Functional Modes........................................ Programming........................................................... Register Maps ......................................................... Power Supply Recommendations...................... 55 10 Layout................................................................... 59 10.1 Layout Guidelines ................................................. 59 10.2 Layout Example .................................................... 68 10.3 Thermal Considerations ....................................... 69 11 Device and Documentation Support ................. 71 11.1 11.2 11.3 11.4 11.5 11.6 Detailed Description ............................................ 15 7.1 7.2 7.3 7.4 7.5 7.6 8 8.1 Application Information............................................ 51 8.2 Typical Application .................................................. 51 8.3 System Example With DLPA4000 Internal Block Diagram.................................................................... 54 1 1 1 2 3 7 15 15 16 36 38 41 Device Support...................................................... Receiving Notification of Documentation Updates Community Resources.......................................... Trademarks ........................................................... Electrostatic Discharge Caution ............................ Glossary ................................................................ 71 71 71 71 71 71 12 Mechanical, Packaging, and Orderable Information ........................................................... 72 12.1 Package Option Addendum .................................. 73 Application and Implementation ........................ 51 4 Revision History 2 DATE REVISION NOTES May 2018 * Initial release. Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 5 Pin Configuration and Functions PWR2_VIN PWR2_SWITCH PWR2_PGND PWR2_FB PWR5_FB PWR5_PGND PWR5_BOOST PWR5_SWITCH PWR5_VIN PWR6_FB PWR6_BOOST PWR6_VIN PWR6_SWITCH PWR6_PGND CH_SEL_1 CH_SEL_0 DGND INT_Z RESET_Z PROJ_ON ACMPR_LABB_SAMPLE PWR7_PGND PWR7_SWITCH PWR7_VIN PWR7_FB 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 PFD Package 100-Pin HTQFP Top View PWR2_BOOST 76 50 PWR7_BOOST ACMPR_IN_1 77 49 SPI_MOSI ACMPR_IN_2 78 48 SPI_SS_Z ACMPR_IN_3 79 47 SPI_MISO ACMPR_IN_LABB 80 46 SPI_CLK ACMPR_OUT 81 45 SPI_VIN ACMPR_REF 82 44 CW_SPEED_PWM_OUT CLK_OUT PWR_VIN 83 43 PWR_5P5V 84 42 THERMAL_PAD VINA 85 41 ILLUM_B_COMP2 AGND 86 40 ILLUM_B_COMP1 PWR3_OUT 87 39 ILLUM_A_COMP2 PWR3_VIN 88 38 ILLUM_A_COMP1 PWR4_OUT 89 37 ILLUM_B_PGND PWR4_VIN 90 36 ILLUM_B_SW SUP_2P5V 91 35 ILLUM_B_FB SUP_5P0V 92 34 ILLUM_B_VIN PWR1_PGND 93 33 ILLUM_B_BOOST PWR1_FB 94 32 ILLUM_A_PGND PWR1_SWITCH 95 31 ILLUM_A_SW PWR1_VIN 96 30 ILLUM_A_VIN PWR1_BOOST 97 29 ILLUM_A_FB DMD_VOFFSET 98 28 ILLUM_A_BOOST DMD_VBIAS 99 27 ILLUM_LSIDE_DRIVE 100 26 ILLUM_HSIDE_DRIVE 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 N/C DRST_LS_IND DRST_5P5V DRST_PGND DRST_VIN DRST_HS_IND ILLUM_5P5V ILLUM_VIN CH1_SWITCH CH1_SWITCH RLIM_1 RLIM_BOT_K_2 RLIM_K_2 RLIM_BOT_K_1 RLIM_K_1 RLIM_1 CH2_SWITCH CH2_SWITCH CH1_GATE_CTRL CH2_GATE_CTRL CH3_GATE_CTRL RLIM_2 RLIM_2 CH3_SWITCH CH3_SWITCH DMD_VRESET DLPA4000 Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 3 DLPA4000 DLPS132 – MAY 2018 www.ti.com Pin Functions PIN I/O DESCRIPTION N/C 1 — No connect DRST_LS_IND 2 I/O Connection for the DMD SMPS-inductor (low-side switch). DRST_5P5V 3 O Filter pin for LDO DMD. Power supply for internal DMD reset regulator, typical 5.5 V. DRST_PGND 4 GND DRST_VIN 5 P DRST_HS_IND 6 I/O Connection for the DMD SMPS-inductor (high-side switch). ILLUM_5P5 V 7 O Filter pin for LDO ILLUM. Power supply for internal ILLUM block, typical 5.5 V. ILLUM_VIN 8 P Supply input of LDO ILLUM. Connect to system power. CH1_SWITCH 9 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. CH1_SWITCH 10 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. RLIM_1 11 O Connection to LED current sense resistor for CH1 and CH2. RLIM_BOT_K_2 12 I Kelvin sense connection to ground side of LED current sense resistor. RLIM_K_2 13 I Kelvin sense connection to top side of current sense resistor. RLIM_BOT_K_1 14 I Kelvin sense connection to ground side of LED current sense resistor. RLIM_K_1 15 I Kelvin sense connection to top side of current sense resistor. RLIM_1 16 O Connection to LED current sense resistor for CH1 and CH2. CH2_SWITCH 17 I Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. CH2_SWITCH 18 I Low-side MOSFET switch for LED cathode. Connect to RGB LED assembly. CH1_GATE_CTRL 19 O Gate control of CH1 external MOSFET switch for LED cathode. CH2_GATE_CTRL 20 O Gate control of CH2 external MOSFET switch for LED cathode. CH3_GATE_CTRL 21 O Gate control of CH3 external MOSFET switch for LED cathode. RLIM_2 22 O Connection to LED current sense resistor for CH3. RLIM_2 23 O Connection to LED current sense resistor for CH3. CH3_SWITCH 24 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. CH3_SWITCH 25 I Low-side MOSFET switch for LED Cathode. Connect to RGB LED assembly. ILLUM_HSIDE_DRIVE 26 O Gate control for external high-side MOSFET for ILLUM Buck converter. ILLUM_LSIDE_DRIVE 27 O Gate control for external low-side MOSFET for ILLUM Buck converter. ILLUM_A_BOOST 28 I Supply voltage for high-side N-channel MOSFET gate driver. A 100 nF capacitor (typical) must be connected between this pin and ILLUM_A_SW. ILLUM_A_FB 29 I Input to the buck converter loop controlling ILED. ILLUM_A_VIN 30 P Power input to the ILLUM Driver A. ILLUM_A_SW 31 I/O ILLUM_A_PGND 32 GND ILLUM_B_BOOST 33 I Supply voltage for high-side N-channel MOSFET gate driver. ILLUM_B_VIN 34 P Power input to the ILLUM driver B. ILLUM_B_FB 35 I Input to the buck converter loop controlling ILED. ILLUM_B_SW 36 I/O ILLUM_B_PGND 37 GND ILLUM_A_COMP1 38 I/O Connection node for feedback loop components ILLUM_A_COMP2 39 I/O Connection node for feedback loop components ILLUM_B_COMP1 40 I/O Connection node for feedback loop components ILLUM_B_COMP2 41 I/O Connection node for feedback loop components THERMAL_PAD 42 GND Thermal pad. Connect to clean system ground. CLK_OUT 43 O Color wheel clock output CW_SPEED_PWM_OUT 44 O Color wheel PWM output SPI_VIN 45 I Supply for SPI interface SPI_CLK 46 I SPI clock input 4 Submit Documentation Feedback Power ground for DMD SMPS. Connect to ground plane. Power supply input for LDO DMD. Connect to system power. Switch node connection between high-side NFET and low-side NFET. Serves as common connection for the flying high side MOSFET driver. Ground connection to the ILLUM Driver A. Switch node connection between high-side NFET and low-side NFET. Ground connection to the ILLUM driver B. Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Pin Functions (continued) PIN I/O DESCRIPTION SPI_MISO 47 O SPI data output SPI_SS_Z 48 I SPI chip select (active low) SPI_MOSI 49 I SPI data input PWR7_BOOST 50 I Charge-pump-supply input for the high-side MOSFET gate drive circuit. Connect 100 nF capacitor between PWR7_BOOST and PWR7_SWITCH pins. PWR7_FB 51 I Converter feedback input. Connect to converter output voltage. PWR7_VIN 52 P Power supply input for converter. PWR7_SWITCH 53 I/O PWR7_PGND 54 GND Ground pin. Power ground return for switching circuit. ACMPR_LABB_SAMPLE 55 I Control signal to sample voltage at ACMPR_IN_LABB. PROJ_ON 56 I Input signal to enable/disable the IC and DLP projector. RESET_Z 57 O Reset output to the DLP system (active low). Pin is held low to reset DLP system. INT_Z 58 O Interrupt output signal (open drain, active low). Connect to pull-up resistor. DGND 59 GND CH_SEL_0 60 I Control signal to enable either of CH1,2,3. CH_SEL_1 61 I Control signal to enable either of CH1,2,3. PWR6_PGND 62 GND PWR6_SWITCH 63 I/O PWR6_VIN 64 P Power supply input for converter. PWR6_BOOST 65 I Charge-pump-supply input for the high-side MOSFET gate drive circuit. Connect 100 nF capacitor between PWR6_BOOST and PWR6_SWITCH pins. PWR6_FB 66 I Converter feedback input. Connect to output voltage. PWR5_VIN 67 P Power supply input for converter. PWR5_SWITCH 68 I/O PWR5_BOOST 69 I PWR5_PGND 70 GND Ground pin. Power ground return for switching circuit. PWR5_FB 71 I Converter feedback input. Connect to output voltage. PWR2_FB 72 I Converter feedback input. Connect to output voltage. PWR2_PGND 73 GND Ground pin. Power ground return for switching circuit. PWR2_SWITCH 74 I/O PWR2_VIN 75 P Power supply input for converter. PWR2_BOOST 76 I Charge-pump-supply input for the high-side MOSFET gate drive circuit. Connect 100 nF capacitor between PWR2_BOOST and PWR2_SWITCH pins. ACMPR_IN_1 77 I Input for analog sensor signal. ACMPR_IN_2 78 I Input for analog sensor signal. ACMPR_IN_3 79 I Input for analog sensor signal. ACMPR_IN_LABB 80 I Input for ambient light sensor, sampled input ACMPR_OUT 81 O Analog comparator out ACMPR_REF 82 I Reference voltage input for analog comparator PWR_VIN 83 P Power supply input for LDO_Bucks. Connect to system power. PWR_5P5V 84 O Filter pin for LDO_BUCKS. Internal analog supply for buck converters, typical 5.5 V. VINA 85 P Input voltage supply pin for Reference system. AGND 86 GND PWR3_OUT 87 O Filter pin for LDO_2 DMD/DLPC/AUX, typical 2.5 V. PWR3_VIN 88 P Power supply input for LDO_2. Connect to system power. PWR4_OUT 89 O Filter pin for LDO_1 DMD/DLPC/AUX, typical 3.3 V. PWR4_VIN 90 P Power supply input for LDO_1. Connect to system power. Copyright © 2018, Texas Instruments Incorporated Switch node connection between high-side NFET and low-side NFET. Digital ground. Connect to ground plane. Ground pin. Power ground return for switching circuit. Switch node connection between high-side NFET and low-side NFET. Switch node connection between high-side NFET and low-side NFET. Charge-pump-supply input for the high-side MOSFET gate drive circuit. Connect 100nF capacitor between PWR5_BOOST and PWR5_SWITCH pins. Switch node connection between high-side NFET and low-side NFET. Analog ground pin. Submit Documentation Feedback 5 DLPA4000 DLPS132 – MAY 2018 www.ti.com Pin Functions (continued) PIN I/O SUP_2P5V 91 SUP_5P0V PWR1_PGND DESCRIPTION O Filter pin for LDO_V2V5. Internal supply voltage, typical 2.5 V. 92 O Filter pin for LDO_V5V. Internal supply voltage, typical 5 V. 93 GND Ground pin. Power ground return for switching circuit. PWR1_FB 94 I Converter feedback input. Connect to output voltage. PWR1_SWITCH 95 I/O PWR1_VIN 96 P Power supply input for converter. PWR1_BOOST 97 I Charge-pump-supply input for the high-side MOSFET gate drive circuit. Connect 100nF capacitor between PWR1_BOOST and PWR1_SWITCH pins. DMD_VOFFSET 98 O VOFS output rail. Connect to ceramic capacitor. DMD_VBIAS 99 O VBIAS output rail. Connect to ceramic capacitor. DMD_VRESET 100 O VRESET output rail. Connect to ceramic capacitor. 6 Submit Documentation Feedback Switch node connection between high-side NFET and low-side NFET. Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 6 Specifications 6.1 Absolute Maximum Ratings Over operating free-air temperature (unless otherwise noted). (1) MIN MAX ILLUM_A,B_BOOST –0.3 28 ILLUM_A,B_BOOST (10 ns transient) –0.3 30 ILLUM_A,B_BOOST vs ILLUM_A,B_SWITCH –0.3 7 ILLUM_LSIDE_DRIVE –0.3 7 –2 28 ILLUM_HSIDE_DRIVE ILLUM_A_BOOST vs ILLUM_HSIDE_DRIVE Voltage Source current Sink current Tstg (1) -0.3 7 ILLUM_A,B_SW –2 22 ILLUM_A,B_SW (10 ns transient) –3 27 PWR_VIN, PWR1_VIN, PWR2_VIN, PWR3_VIN, PWR4_VIN, PWR5_VIN, PWR6_VIN, PWR7_VIN, VINA, ILLUM_VIN, ILLUM_A,B_VIN, DRST_VIN –0.3 22 PWR1_BOOST, PWR2_BOOST, PWR5_BOOST, PWR6_BOOST, PWR7_BOOST –0.3 28 PWR1_BOOST, PWR2_BOOST, PWR5_BOOST, PWR6_BOOST, PWR7_BOOST (10 ns transient) –0.3 30 PWR1_SWITCH, PWR2_SWITCH, PWR5_SWITCH, PWR6_SWITCH, PWR7_SWITCH –2 22 PWR1_SWITCH, PWR2_SWITCH, PWR5_SWITCH, PWR6_SWITCH, PWR7_SWITCH (10 ns transient) –3 27 PWR1_FB, PWR2_FB, PWR5_FB, PWR6_FB, PWR7_FB –0.3 6.5 PWR1_BOOST, PWR2_BOOST, PWR5_BOOST, PWR6_BOOST, PWR7_BOOST vs PWR1_SWITCH, PWR2_SWITCH, PWR5_SWITCH, PWR6_SWITCH, PWR7_SWITCH –0.3 6.5 CH1_SWITCH, CH2_SWITCH, CH3_SWITCH, DRST_LS_IND, ILLUM_A,B_FB –0.3 20 ILLUM_A,B_COMP1, ILLUM_A,B_COMP2, INT_Z, PROJ_ON –0.3 7 DRST_HS_IND –18 7 ACMPR_IN_1, ACMPR_IN_2, ACMPR_IN_3, ACMPR_REF, ACMPR_IN_LABB, ACMPR_LABB_SAMPLE, ACMPR_OUT –0.3 3.6 SPI_VIN, SPI_CLK, SPI_MOSI, SPI_SS_Z, SPI_MISO, CH_SEL_0, CH_SEL_1, RESET_Z –0.3 3.6 RLIM_K_1, RLIM_K_2, RLIM_1, RLIM_2 –0.3 3.6 DGND, AGND, DRST_PGND, ILLUM_A,B_PGND, PWR1_PGND, PWR2_PGND, PWR5_PGND, PWR6_PGND, PWR7_PGND, RLIM_BOT_K_1, RLIM_BOT_2 –0.3 0.3 DRST_5P5V, ILLUM_5P5V, PWR_5P5, PWR3_OUT, PWR4_OUT, SUP_5P0V –0.3 7 CH1 _GATE_CTRL,CH2_GATE_CTRL, CH3_GATE_CTRL –0.3 7 CLK_OUT –0.3 3.6 CW_SPEED_PWM –0.3 7 SUP_2P5V –0.3 3.6 DMD_VOFFSET –0.3 12 DMD_VBIAS –0.3 20 DMD_VRESET –18 7 RESET_Z, ACMPR_OUT 1 SPI_DOUT 5.5 RESET_Z, ACMPR_OUT 1 SPI_DOUT, INT_Z Storage temperature 5.5 –65 150 UNIT V mA mA ºC Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 7 DLPA4000 DLPS132 – MAY 2018 www.ti.com 6.2 ESD Ratings VALUE V(ESD) (1) (1) (2) (3) Electrostatic discharge Human body model (HBM), per ANSI/ESDA/JEDEC JS-001, all pins (2) ±2000 Charged device model (CDM), per JEDEC specification JESD22-C101, all pins (3) ±500 UNIT V Electrostatic discharge (ESD) to measure device sensitivity and immunity to damage caused by assembly line electrostatic discharges in to the device. JEDEC document JEP155 states that 500 V HBM allows safe manufacturing with a standard ESD control process. JEDEC document JEP157 states that 250 V CDM allows safe manufacturing with a standard ESD control process. 6.3 Recommended Operating Conditions Over operating free-air temperature range (unless otherwise noted). MIN MAX 16 20 CH1_SWITCH, CH2_SWITCH, CH3_SWITCH, ILLUM_A,B_FB, –0.1 8.6 INT_Z, PROJ_ON –0.1 6 PWR1_FB, PWR2_FB, PWR5_FB, PWR6_FB, PWR7_FB –0.1 5 ACMPR_REF, CH_SEL_0, CH_SEL_01, SPI_CLK, SPI_MOSI, SPI_SS_Z –0.1 3.6 RLIM_BOT_K_1, RLIM_BOT_K_2 –0.1 0.1 ACMPR_IN_1, ACMPR_IN_2, ACMPR_IN_3, LABB_IN_LABB –0.1 1.5 PWR_VIN, PWR1_VIN, PWR2_VIN, PWR3_VIN, PWR4_VIN, PWR5_VIN, PWR6_VIN, PWR7_VIN, VINA, ILLUM_VIN, ILLUM_A_VIN,ILLUM_B_VIN, DRST_VIN Input voltage range SPI_VIN 1.7 3.6 RLIM_K_1, RLIM_K_2 –0.1 0.25 ILLUM_A,B_COMP1, ILLUM_A,B_COMP2 –0.1 5.7 UNIT V Ambient temperature range 0 70 °C Operating junction temperature 0 120 °C 6.4 Thermal Information DLPA4000 THERMAL METRIC (1) PFD (HTQFP) UNIT 100 PINS (2) RθJA Junction-to-ambient thermal resistance RθJC(top) Junction-to-case (top) thermal resistance RθJB Junction-to-board thermal resistance ψJT Junction-to-top characterization parameter ψJB Junction-to-board characterization parameter RθJC(bot) Junction-to-case (bottom) thermal resistance (1) (2) (3) (4) (5) 8 (3) (4) (5) 7.0 °C/W 0.7 °C/W N/A °C/W 0.6 °C/W 3.4 °C/W N/A °C/W For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application report, SPRA953. The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board, but because the device is intended to be cooled with a heatsink from the top case of the package, the simulation includes a fan and heatsink attached to the DLPA4000 device . The heatsink is a 22 mm × 22 mm × 12 mm aluminum pin fin heatsink with a 12 × 12 × 3 mm stud. Base thickness is 2 mm and pin diameter is 1.5 mm with an array of 6 × 6 pins. The heatsink is attached to the DLPA4000 device with 100 um thick thermal grease with 3 W/m-K thermal conductivity. The fan is 20 × 20 × 8 mm with 1.6 cfm open volume flow rate and 0.22 in. water pressure at stagnation. The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific JEDEC standard test exists, but a close description can be found in the ANSI SEMI standard G30-88. The junction-to-top characterization parameter, ψJT, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the fan and heatsink described in note 2. The junction-to-board characterization parameter, ψJB, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining RθJA, using a procedure described in JESD51-2a (sections 6 and 7), but modified to include the fan and heatsink described in note 2. Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 6.5 Electrical Characteristics Over operating free-air temperature range. VIN = 19.5 V, TA = 0 to +40°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =19.5 V, IOUT = 32 A, LED, external MOSFETs ) (unless otherwise noted). PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 16 (1) 19.5 20 V 18.4 V SUPPLIES INPUT VOLTAGE VIN VLOW_BAT VUVLO VSTARTUP Input voltage range VINA – pin Low battery warning threshold VINA falling (via 5 bit trim function, 0.5 V steps) Hysteresis VINA rising UVLO threshold VINA falling (via 5 bit trim function, 0.5 V steps) Hysteresis VINA rising Startup voltage DMD_VBIAS, DMD_VOFFSET, DMD_VRESET loaded with 10 mA 3.9 90 3.9 mV 18.4 90 6 V mV V INPUT CURRENT IIDLE Idle current IDLE mode, all VIN pins combined 15 µA ISTD Standby current STANDBY mode, analog, internal supplies and LDOs enabled, DMD, ILLUMINATION and BUCK CONVERTERS disabled. 3.7 mA IQ_DMD Quiescent current (DMD) Quiescent current DMD block (in addtion to ISTD), VINA + DRST_VIN 0.49 mA Quiescent current (ILLUM) Quiescent current ILLUM block (in addtion to ISTD), V_openloop= 3 V (0x18, ILLUM_OLV_SEL), VINA + ILLUM_VIN + ILLUM_A_VIN + ILLUM_B_VIN 21 mA Quiescent current per BUCK converter (in addtion to ISTD), Normal mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN, PWR1,2,5,6,7_VOUT = 1 V 4.3 Quiescent current per BUCK converter (in addtion to ISTD), Normal mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN, PWR1,2,5,6,7_VOUT = 5 V 15 IQ_ILLUM IQ_BUCK IQ_TOTAL Quiescent current (per BUCK) Quiescent current (Total) mA Quiescent current per BUCK converter (in addtion to ISTD), Cycle-skipping mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN = 1 V 0.41 Quiescent current per BUCK converter (in addtion to ISTD), Cycle-skipping mode, VINA + PWR_VIN + PWR1,2,5,6,7_VIN = 5 V 0.46 Typical Application: ACTIVE mode, all VIN pins combined, DMD, ILLUMINATION and PWR1,2 enabled, PWR3,4,5,6,7 disabled. 38 mA 5 V 2.5 V INTERNAL SUPPLIES VSUP_5P0V Internal supply, analog VSUP_2P5V Internal supply, logic DMD - LDO DMD (1) VIN must be higher than the UVLO voltage setting, including after accounting for AC noise on VIN, for the DLPA4000 device to fully operate. While 15.5 V is the min VIN voltage supported, TI recommends that the UVLO is never set below 16 V. 16 V gives margin above the minimum to protect against the case where someone suddenly removes VIN’s power supply which causes the VIN voltage to drop rapidly. Failure to keep VIN above 16.0 V before the mirrors are parked and VOFS, VRST, and VBIAS supplies are properly shut down can result in permanent damage to the DMD. Because 16 V is 500 mV above 15.5 V, when UVLO trips there is time for the DLPA4000 device and DLPC343x to park the DMD mirrors and do a fast shut down of supplies VOFS, VRST, and VBIAS. Regardless of the UVLO setting, , include enough bulk capacitance on VIN inside the projector to maintain VIN above 15.5 V for at least 100 µs after VIN power supply is suddenly removed causing a UVLO fault. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 9 DLPA4000 DLPS132 – MAY 2018 www.ti.com Electrical Characteristics (continued) Over operating free-air temperature range. VIN = 19.5 V, TA = 0 to +40°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =19.5 V, IOUT = 32 A, LED, external MOSFETs ) (unless otherwise noted). PARAMETER TEST CONDITIONS VDRST_VIN MIN TYP MAX 6 12 20 VDRST_5P5V 5.5 PGOOD Power good DRST_5P5V OVP Overvoltage protection DRST_5P5V Rising 80% Faling 60% At 25 mA, VDRST_VIN= 5.5 V Regulator current limit (2) V 56 300 340 V V 7.2 Regulator dropout UNIT mV 400 mA DMD - BUCK CONVERTERS OUTPUT VOLTAGE VPWR_1_VOUT Output Voltage VPWR_2_VOUT Output Voltage 1.1 V 1.8 DC output voltage accuracy IOUT= 0 mA High side switch resistance 25°C, VPWR_1,2_Boost – VPWR1,2_SWITCH = 5.5 V –3% V 3% MOSFET RON,H RON,L Low side switch resistance (2) 25°C 150 mΩ 85 mΩ LOAD CURRENT Allowed Load Current. Current limit (2) IOCL LOUT= 3.3 μH 3.2 3.6 3 A 4.2 A ON-TIME TIMER CONTROL tON On time VIN = 12 V, VO = 5 V 120 ns tOFF(MIN) Minimum off time (2) TA = 25°C, VFB = 0 V 270 ns START-UP Soft start 1 2.5 4 ms 20 V PGOOD RatioOV Overvoltage protection RatioPG Relative power good level 120% Low to High 72% ILLUMINATION - LDO ILLUM VILLUM_VIN 6 VILLUM_5P5V 12 5.5 PGOOD Power good ILLUM_5P5V OVP Overvoltage protection ILLUM_5P5V Regulator dropout Rising 80% Falling 60% V 7.2 At 25 mA, VILLUM_VIN = 5.5 V Regulator current limit (2) V 53 mV 300 340 400 mA 6 12 20 V ILLUMINATION - DRIVER A,B VILLUM_A,B_IN Input supply voltage range PWM ƒSW Oscillator frequency tDEAD Output driver dead time 3 V < VIN < 20 V 600 HDRV off to LDRV on, TRDLY = 0 28 HDRV off to LDRV on, TRDLY = 1 40 LDRV off to HDRV on, TRDLY = 0 35 kHz ns OUTPUT DRIVERS (2) 10 Not production tested. Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Electrical Characteristics (continued) Over operating free-air temperature range. VIN = 19.5 V, TA = 0 to +40°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =19.5 V, IOUT = 32 A, LED, external MOSFETs ) (unless otherwise noted). PARAMETER TEST CONDITIONS RHDHI VILLUM_A,B_BOOT – VILLUM_A,B_SW = 5 V, High-side driver pull-up resistance IHDRV = –100 mA RHDLO High-side driver pull-down resistance VILLUM_A,B_BOOT – VILLUM_A,B_SW = 5 V, IHDRV = 100 mA RLDHI Low-side driver pull-up resistance RLDLO tHRISE MIN TYP MAX UNIT 4.9 Ω 3 Ω ILDRV = –100 mA 3.1 Ω Low-side driver pull-down resistance ILDRV = 100 mA 2.4 Ω High-side driver rise time (2) CLOAD = 5 nF 23 ns tHFALL High-side driver fall time (2) CLOAD = 5 nF 19 ns tLRISE Low-side driver rise time (2) CLOAD = 5 nF 23 ns tLFALL Low-side driver fall time (2) CLOAD = 5 nF 17 ns OVERCURRENT PROTECTION HSD OC High-Side Drive Over Current threshold External switches, VDS threshold (2). 185 mV Bootstrap diode forward voltage IBOOT = 5 mA 0.75 V BOOT DIODE VDFWD PGOOD RatioUV Undervoltage protection 89% INTERNAL RGB STROBE CONTROLLER SWITCHES RON ON-resistance CH1,2,3_SWITCH ILEAK OFF-state leakage current VDS= 5.0 V IMAX Maximum current 30 45 mΩ 0.1 µA 6 A DRIVERS EXTERNAL RGB STROBE CONTROLLER SWITCHES CHx_GATE_C NTR_HIGH CHx_GATE_C NTR_LOW Gate control high level Gate control low level ILLUM_SW_ILIM_EN[2:0] = 7, register 0x02, ISINK= 400 µA 4.35 ILLUM_SW_ILIM_EN[2:0] = 0, register 0x02, ISINK= 400 µA 5.25 ILLUM_SW_ILIM_EN[2:0] = 7, register 0x02, ISINK= 400 µA 55 ILLUM_SW_ILIM_EN[2:0] = 0, register 0x02, ISINK= 400 µA 55 V mV LED CURRENT CONTROL VLED_ANODE ILED LED Anode voltage (2) LED currents VILLUM_A,B_VIN ≥ 8 V. See register SWx_IDAC[9:0] for settings. DC current offset, CH1,2,3_SWITCH RLIM = 4 mΩ Transient LED current limit range (programmable) tRISE Ratio with respect to VILLUM_A,B_VIN (Duty cycle limitation). Current rise time 0.85x 1 –150 0 20% higher than ILED. Min-setting, RLIM= 4 mΩ. 11% 20% higher than ILED. Max-setting, RLIM= 4 mΩ. Percentage of max current. 133% ILED from 5% to 95%, ILED = 600 mA, transient current limit disabled (2). 8.6 V 32 A 150 mA 50 µs 20 V BUCK CONVERTERS - LDO_BUCKS VPWR_VIN Input voltage range PWR1,2,5,6,7_VIN VPWR_5P5V PWR_5P5V Copyright © 2018, Texas Instruments Incorporated 16 19.5 5.5 Submit Documentation Feedback V 11 DLPA4000 DLPS132 – MAY 2018 www.ti.com Electrical Characteristics (continued) Over operating free-air temperature range. VIN = 19.5 V, TA = 0 to +40°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =19.5 V, IOUT = 32 A, LED, external MOSFETs ) (unless otherwise noted). PARAMETER TEST CONDITIONS PGOOD Power good PWR_5P5V OVP Overvoltage Protection PWR_5P5V Regulator dropout MIN TYP Rising 80% Falling 60% MAX 7.2 At 25 mA, VPWR_VIN= 5.5 V Regulator current limit (2) V 41 300 BUCK CONVERTERS - GENERAL PURPOSE BUCK CONVERTERS 340 UNIT mV 400 mA (3) OUTPUT VOLTAGE VPWR_5,6,7_VOU Output Voltage (General Purpose Buck1,2,3) 8-bit programmable DC output voltage accuracy IOUT= 0 mA RON,H High-side switch resistance 25°C, VPWR5,6,7_Boost – VPWR5,6,7_SWITCH = 5.5 V RON,L Low-side switch resistance (2) 25°C T 1 5 –3.5% 3.5% V MOSFET 150 mΩ 85 mΩ 2 A LOAD CURRENT Allowed load current PWR6. Allowed load current PWR5, PWR7. IOCL Current limit (2) Buck converters should not be used. LOUT= 3.3 μH A 3.2 3.6 4.2 A ON-TIME TIMER CONTROL tON On time tOFF(min) Minimum off time (2) VIN = 12 V, VO = 5 V 120 ns TA = 25°C, VFB = 0 V 270 310 ns 2.5 4 ms 20 V START-UP tSS Soft-start period 1 PGOOD RatioOV Overvoltage protection RatioPG Relative power good level 120% Low to High 72% AUXILIARY LDOs VPWR3,4_VIN Input voltage range LDO1 (PWR4), LDO2 (PWR3) PGOOD Power good PWR3_VOUT, PWR4_VOUT 3.3 PWR3_VOUT and PWR4_VOUT rising 80% PWR3_VOUT and PWR4_VOUT falling 60% Overvoltage Protection PWR3_VOUT, PWR4_VOUT OVP DC output voltage accuracy PWR3_VOUT, PWR4_VOUT 7 IOUT= 0 mA Regulator current limit (2) tON Turn-on time 12 –3% 300 to 80% of VOUT = PWR3 and PWR4, C = 1 µF V 3% 340 40 400 mA µs LDO2 (PWR3) VPWR3_VOUT (3) 12 Output Voltage PWR3_VOUT 2.5 V Load Current capability 200 mA DC Load regulation PWR3_VOUT VOUT= 2.5 V, 5 ≤ IOUT ≤ 200 mA –70 mV/A General Purpose Buck2 (PWR6) currently supported, others may be available in the future. Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Electrical Characteristics (continued) Over operating free-air temperature range. VIN = 19.5 V, TA = 0 to +40°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =19.5 V, IOUT = 32 A, LED, external MOSFETs ) (unless otherwise noted). PARAMETER DC Line regulation PWR3_VOUT TEST CONDITIONS MIN VOUT= 2.5 V, IOUT= 5 mA, 3.3 ≤ PWR3_VIN ≤ 20 V TYP MAX UNIT 30 µV/V Output Voltage PWR4_VOUT 3.3 V Load Current capability 200 mA DC Load regulation PWR4_VOUT VOUT= 3.3 V, 5 ≤ IOUT ≤ 200 mA –70 mV/A LDO1 (PWR4) VPWR4_VOUT DC Line regulation PWR4_VOUT VOUT= 3.3 V, IOUT= 5 mA, 4 ≤ PWR4_VIN ≤ 20 V 30 µV/V Regulator dropout IOUT = 25 mA, VOUT= 3.3 V, VPWR4_VIN= 3.3 V 48 mV MEASUREMENT SYSTEM AFE G Amplifier gain (PGA) VOFS Input referred offset voltage τRC Settling time VACMPR_IN_1,2,3 Input voltage Range ACMPR_IN_1,2,3 AFE_GAIN[1:0] = 01 1 AFE_GAIN[1:0] = 10 9.5 AFE_GAIN[1:0] = 11 18 PGA, AFE_CAL_DIS = 1 (2) Comparator (2) –1 1 –1.5 +1.5 To 1% of final value (2). To 0.1% of final value V/V (2) . 46 67 69 100 0 1.5 mV µs V LABB To 1% of final value (2). τRC Settling time VACMPR_IN_LABB Input voltage range ACMPR_IN_LABB To 0.1% of final value (2). Sampling window ACMPR_IN_LABB Programmable per 7 µs 4.6 6.6 7 10 µs 0 1.5 V 7 28 µs COLOR WHEEL PWM CLK_OUT Clock output frequency VCW_SPEED_PW M_OUT Voltage range CW_SPEED_PWM_OUT VSPI SPI supply voltage range 2.25 Average value programmable in 16 bits 0 MHz 5 V V DIGITAL CONTROL - LOGIC LEVELS AND TIMING CHARACTERISTICS VOL VOH Output low-level Output high-level SPI_VIN 1.7 3.6 RESETZ, CMP_OUT, CLK_OUT. IO = 0.3 mA sink current 0 0.3 SPI_DOUT. IO = 5 mA sink current 0 0.3 × VSPI INTZ. IO = 1.5 mA sink current 0 0.3 × VSPI RESETZ, CMP_OUT, CLK_OUT. IO = 0.3 mA source current 1.3 2.5 SPI_DOUT. IO = 5 mA source current 0.7 × VSPI VSPI PROJ_ON, LED_SEL0, LED_SEL1 VIL Input low-level VIH Input high-level SPI_CSZ, SPI_CLK, SPI_DIN PROJ_ON, LED_SEL0, LED_SEL1 Copyright © 2018, Texas Instruments Incorporated SPI_CSZ, SPI_CLK, SPI_DIN V V 0 0.4 0 0.3 × VSPI V 1.2 0.7 × VSPI VSPI Submit Documentation Feedback V 13 DLPA4000 DLPS132 – MAY 2018 www.ti.com Electrical Characteristics (continued) Over operating free-air temperature range. VIN = 19.5 V, TA = 0 to +40°C, typical values are at TA = 25°C, Configuration according to Typical Application (VIN =19.5 V, IOUT = 32 A, LED, external MOSFETs ) (unless otherwise noted). PARAMETER IBIAS SPI_CLK TEST CONDITIONS Input bias current VIO= 3.3 V, any digital input pin SPI clock frequency (4) Normal SPI mode, DIG_SPI_FAST_SEL = 0, ƒOSC = 9 MHz Fast SPI mode, DIG_SPI_FAST_SEL = 1, VSPI> 2.3 V, ƒOSC = 9 MHz tDEGLITCH Deglitch time LED_SEL0, LED_SEL1 MIN TYP MAX 0.1 0 UNIT µA 36 MHz 20 (2) . 40 300 ns INTERNAL OSCILLATOR ƒOSC Oscillator frequency Frequency accuracy 9 TA= 0 to 70°C –5% MHz 5% THERMAL SHUTDOWN Thermal warning (HOT threshold) TWARN 120 Hysteresis TSHTDWN Thermal shutdown (TSD threshold) 150 Hysteresis (4) °C 10 °C 15 Maximum depends linearly on oscillator frequency fOSC. 6.6 SPI Timing Parameters SPI_VIN = 3.6 V ± 5%, TA = 0 to 40ºC, CL = 10 pF (unless otherwise noted). MIN NOM UNIT 40 MHz fCLK Serial clock frequency tCLKL Pulse width low, SPI_CLK, 50% level 10 ns tCLKH Pulse width high, SPI_CLK, 50% level 10 ns tt Transition time, 20% to 80% level, all signals 0.2 tCSCR SPI_SS_Z falling to SPI_CLK rising, 50% level tCFCS SPI_CLK falling to SPI_CSZ rising, 50% level tCDS SPI_MOSI data setup time, 50% level 7 ns tCDH SPI_MOSI data hold time, 50% level 6 ns tiS SPI_MISO data setup time, 50% level 10 ns tiH SPI_MISO data hold time, 50% level 0 ns tCFDO SPI_CLK falling to SPI_MISO data valid, 50% level tCSZ SPI_CSZ rising to SPI_MISO HiZ 14 Submit Documentation Feedback 0 MAX 4 8 ns ns 1 ns 13 ns 6 ns Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 7 Detailed Description 7.1 Overview The DLPA4000 device is a highly integrated power management driver optimized for DLP 1500 to 3000 lumen LED projectors . It targets accessory applications up to several hundreds of lumen and is designed to support a wide variety of high-current LEDs. Functional Block Description shows a typical DLP high-side pumped LED 1500-3000 lumen projector implementation. Part of the projector is the projector module, which is an optimized combination of components consisting of, for instance, LEDs, DMD, control chip, memory, and optional sensors and fans. The front-end chip controls the projector module. More information about the system and projector module configuration can be found in a separate application note. The device blocks are listed below and discussed in detail in this data sheet: • Supply and Monitoring: Creates internal supply and reference voltages and has functions such as thermal protection • Illumination: Block to control the light. Contains drivers, strobe decoder for the LEDs and power conversion • External Power FETs: Capable for 32 A and High-Side Pump • DMD Supply: Generates voltages and their specific timing for the DMD. Contains regulators and DMD/DLPC buck converters • Buck Converter: General purpose buck converter • Auxiliary LDOs: Fixed voltage LDOs for customer usage • Measurement System: Analog front end to measure internal and external signals • Programming: SPI interface, digital control 7.2 Functional Block Description 12- V Regulator 16 V to 20 V DC Power Supplies and Monitoring HDMI VGA PROJ_ON SPI PWR_GOOD PWR_ON Front End Keypad I2C Shunt Diodes Digital Control Block DLPA4000 DATA Flash Illumination Control 1.1 V 1.8 V DLPC4422 DMD and Controller Bucks 3.3 V 2.5 V LDOs 3.3 V GP Buck Converter External High-Side Pump LED Power FETs DMD Reset Voltage Generator Measurement System DMD Reset Voltages and Control Sensors DLP650NE DMD Data and Control Copyright © 2018, Texas Instruments Incorporated or DLPA200 DLP650LE Control Submit Documentation Feedback 15 DLPA4000 DLPS132 – MAY 2018 www.ti.com 7.3 Feature Description 7.3.1 Supply and Monitoring This block generates internal supply voltages and monitors device behavior. 7.3.1.1 Supply The specified input supply voltage for main supply (VIN) is between 16 V and 20 V. The typical specification is 19.5 V. When the device energizes, several internal power supplies become energized sequentially.(Figure 1). A sequential startup ensures that all the different blocks start in a certain order and prevent excessive startup currents. The main control to start the device is the control pin PROJ_ON. Once set high the basic analog circuitry is started that is needed to operate the digital and SPI interface. This circuitry is supplied by two LDO regulators that generate 2.5 V (SUP_2P5V) and 5 V (SUP_5P0V). These regulator voltages internal only. Do not load these regulator voltages externally. Make sure the output capacitance is 2.2 µF for the 2.5-V LDO (pin 91) and 4.7 µF for the 5-V LDO, (pin 92). After the LDO voltages reach the regulator levels, the digital core starts, and the Digital State Machine (DSM) controls the device. Subsequently, the 5.5-V LDOs for various blocks start: PWR_5V5V, DRST_5P5V and ILLUM_5P5V. Then the DLPC buck converters (PWR_1 & PWR_2) start and followed by the DMD LDOs (PWR_3 & PWR_4).The device enables and is controllable by the DLPC (indicated by RESET_Z going high). At this point the general purpose buck converter (PWR_6) can start. Lastly the regulator that supplies the DMD starts. The DMD regulator generates the timing critical VOFFSET, VBIAS, and VRESET supplies. 16 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Feature Description (continued) VIN Note: Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 1. Powerup Timing Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 17 DLPA4000 DLPS132 – MAY 2018 www.ti.com Feature Description (continued) 7.3.1.2 Monitoring The DLPA4000 device monitors and reports faults occurrence and fault type. Register 0x0C stores the fault type .The device generates an interrupt signal whenever a fault occurs. The user can configure fault conditions in 0x0D. 7.3.1.2.1 Block Faults The device can detect fault conditions for supplies such as the low voltage supplies (SUPPLY_FAULT). ILLUM_FAULT monitors correct supply and voltage levels in the illumination block. DMD_FAULT monitors a correctly functioning DMD block. The PROJ_ON_INT bit indicates when PROJ_ON asserts. 7.3.1.2.2 Low Battery and UVLO The low voltage warning signal (BAT_LOW_WARN) and voltage low shutdown (BAT_LOW_SHUT) signal monitor the input voltage (VIN) (see Figure 2). These signals warn for a low VIN supply voltage or automatically shutdown the device when the VIN supply drops below a predefined level. The threshold levels for these fault conditions can be set from 3.9 V to 18.4 V by writing to registers 0x10<4:0> (LOWBATT) and 0x11<4:0> (BAT_LOW_SHUT_UVLO). Figure 3 shows the threshold level hysteresis and its dependence on the selected threshold voltage. Set the low voltage higher than the undervoltage lockout threshold to generate a warning before the device shuts down. s/E ϴϱ sZ& Ϯ͘ϮђĨ Ϯϱs ϬdžϬфϯх dͺ>Ktͺ^,hd Ϭdžϭϭфϰ͗Ϭх hs>Kͺ^> ϬdžϬфϮх dͺ>KtͺtZE ϬdžϭϬфϰ͗Ϭх >Ktddͺ^> 'E ϴϲ Figure 2. Voltage Monitoring 0.14 0.12 HYSTERESIS (V) 0.1 0.08 0.06 0.04 0.02 0 4 6 8 10 12 14 TRIM SETTING (V) 16 18 20 D002 Figure 3. Hysteresis on VLOW_BAT and VUVLO 18 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Feature Description (continued) 7.3.1.2.3 Thermal Protection The device constantly monitors the chip temperature to prevent overheating. There are two levels of fault condition for register 0x0C. The first level is an overheat warning (TS_WARN). The overheat warning indicates when the chip reaches a critically high temperature. The second level (TS_SHUT) indicates when the chip reaches a higher temperature than the TS_WARN level. The device shuts down the device to prevent permanent damage when it reaches the TS_SHUT level. Both temperature faults have hysteresis levels to prevent rapid switching when the temperature is near the threshold. 7.3.2 Illumination The illumination function includes all blocks needed to generate light for the DLP system. The device uses a control loop to accurately set the current through the LEDs (see Figure 4). Use IDAC[9:0] to set the intended LED current. The Illumination driver controls the LED anode voltage VLED and as a result a current flows through one of the LEDs. The voltage across the sense resistor (RLIM) measures the LED current. Based on the difference between the actual and intended current, the loop controls the output of the buck converter (VLED) higher or lower. Switches P, Q, and R control the LED which conducts the current. The Openloop feedback circuitry" confirms that the control loop can be closed for cases when there is no path via the LED (for instance, when ILED= 0 A). VIN ILLUMINATION DRIVER A (B) > 100n 25V D LDO ILLUM LOUT COUT VLED “Openloop” feedback circuitry W Z' ^dZK KZ Y Z SHUNT GPIO (From Controller) RLIM IDAC[0:9] Figure 4. Illumination Control Loop These blocks comprise the illumination control loop. • Programmable gain block Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 19 DLPA4000 DLPS132 – MAY 2018 www.ti.com Feature Description (continued) • • • LDO illum, analog supply voltage for internal illumination blocks Illumination driver A, primary driver for the external FETs RGB strobe decoder, driver for external switches to control the on-off rhythm of the LEDs and measures the LED current 7.3.2.1 Programmable Gain Block IDAC registers 0x03h to 0x08h determine the current through the LEDs, which is measured through the sense resistor RLIM. The device compares the voltage across RLIM with the current setting from the IDAC registers. The loop regulates the current to the set value. Gain ILLUMINATION Buck Converter LOUT VLED rLED COUT RWIRE RON VRLIM RLIM Figure 5. Programmable Gain Block in the Illumination Control Loop When current flows through an LED, a forward voltage builds up across the LED. The LED acts as a (low) differential resistance that is part of the load circuit for VLED. Together with the wire resistance (RWIRE) and the on-resistance (RON) of the MOSFET switch, the device creates a voltage divider with the RLIM resistor that is a factor in the loop gain of the ILED control. During normal conditions, the loop produces a well-regulated LED current up to 32 A. Because this voltage divider is a component of the control loop, make sure to consider issues such as resistance and attenuation. For instance, when the application includes two LEDs connected in series, or when the application has relatively high wiring resistance, the loop gain reduces due to the extra attenuation caused by the increased series resistance of rLED + RWIRE +RON. As a result, the loop response time lowers. To compensate for this increased attenuation, increase the loop gain by selecting a higher gain for the programmable gain block. Use register 0x25h [3:0] to set the gain increase. During normal operation the default gain setting (00h) suffices. In case of two LEDs connected in series a gain setting 01h or 02h suffices. Wiring resistance also impacts the control-loop performance. Avoid unnecessary large wire length in the loop. Maintain a wiring resistance as low as possible to yield the highest efficiency. When wiring resistance continues to impact the response time of the loop, select an appropriate setting of the gain block. Also be aware of connector resistance and PCB tracks. Every milli-ohm of resistance counts. 7.3.2.2 LDO Illumination A dedicated regulator to the illumination block provides an analog power supply of 5.5 V to the internal circuitry. Add a 1-µF capacitor to the input of the LDO and to the output of the LDO. 20 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Feature Description (continued) 7.3.2.3 Illumination Driver A The illumination driver of the DLPA4000 comprises a buck controller for driving two external low-ohmic Nchannel MOSFETs Figure 6). The application note Understanding Buck Power Stages in Switchmode Power Supplies (SLVA057) explains buck converter operation theory. Proper operation requires careful selection of the external components, especially the inductor LOUT and the output capacitor COUT. For best efficiency and ripple performance, choose an inductor and capacitor with low equivalent series resistance (ESR). 29 30 ILLUM_A_FB ILLUM_A_VIN ILLUM_A_BOOST 28 L 0.47 µF 50 V 3x10 µF 50 V ILLUM_HSIDE_DRIVE 3Ω VIN 0.47 µF/50 V 3x10 µF/50 V 3.9 Ω 0.1 uF 25 V 26 ILLUMINATION DRIVER A 31 M ILLUM_A_SW 1000 pF 50 V ILLUM_LSIDE_DRIVE 2700 pF 50 V 2Ω 27 32 ILLUM_A_PGND 2xB240A-13-F 2x VLED 38 ILLUM_A_COMP2 CSD87350Q5D 2xB0540WS-7 ILLUM_A_COMP1 39 2200 pF 50 V 15 pF 50V 6x22 µF 25 V 1 µH 32 A 3300 pF 50 V 1.3 Ω 0.4 W Figure 6. Typical Illumination Driver Configuration Several factors determine the component selection of the buck converter, including input voltage (VIN), desired output voltage (VLED) and the allowed output current ripple. The first step of the configuration is to select the inductor LOUT. Select the value of the inductance of a buck power stage so that the peak-to-peak ripple current flowing in the inductor remains within a certain range. Here, the target is set to have an inductor current ripple, kI_RIPPLE, less than 0.174 (17.4%). The minimum inductor value can be calculated given the input and output voltage, output current, switching frequency of the buck converter (ƒSWITCH= 600 kHz), and inductor ripple of 0.174 (17.4%): L OUT VOUT ˜ ( VIN VOUT ) VIN k I _ RIPPLE ˜ IOUT ˜ fSWITCH (1) Example: VIN= 19.5 V, VOUT= 4.3 V, IOUT= 32 A results in an inductor value of LOUT= 1µH Determine the output capacitor, COUT after selecting the inductor. Calculate the value considering that the frequency compensation of the illumination loop is designed for an LC-tank resonance frequency of 13.8 kHz: f RES = 1 2 ⋅ π ⋅ LOUT ⋅ C OUT (2) Example: COUT= 132 µF given that LOUT= 1 µH. A practical value is 6 × 22 µF. Here, a parallel connection of two capacitors is chosen to lower the ESR even further. The selected inductor and capacitor determine the output voltage ripple. The resulting output voltage ripple VLED_RIPPLE is a function of the inductor ripple kI_RIPPLE, output current IOUT, switching frequency ƒSWITCH and the capacitor value COUT: Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 21 DLPA4000 DLPS132 – MAY 2018 www.ti.com Feature Description (continued) VLED _ RIPPLE k I _ RIPPLE ˜ IOUT 8 ˜ fSWITCH ˜ COUT (3) Example: KI_RIPPLE= 0.174, IOUT= 32 A, ƒSWITCH= 600 kHz and COUT= 6 x 22 µF results with an appropriately small level of 8.8 mVpp. It is strongly advised to keep the capacitance value low. The larger the capacitor value the more energy is stored. When the LED voltage falls, stored energy must dissipate. Current discharges when stored energy dissipates. Use Equation 4 to calculate the theoretical peak reverse current caused by a large voltage drop. COUT I2:max ; = ¨ × ::V1 ;2 F :V2 ;2 ; + :I1 ;2 LOUT where • • • V1 is the starting VLED V2 is the ending VLED I1 is the LED current (4) 7.3.2.4 External MOSFETs Depending on the type of external MOSFETs selected, consider adding any or all of the components described in this section. TI recommends the user include placeholders for these components in the board design. 7.3.2.4.1 Gate series resistor (RG) Use gate series resistors to slow the turn-on transient of the power FET, if needed. Because the device switches large currents, a fast turn-on transient time potentially risks switch-node ringing. Slowing down the turn-on transient time reduces the edge steepness of the drain current waveform, The reduction of the edge steepness results in a reduction of the induced inductive ringing. A resistance of a few Ohms typically suffices. 7.3.2.4.2 Gate series diode (DG) The turn-off transient time of the power FET includes gate series resistance also. This resistance potentially affects on the non-overlap timing negatively. In order to maintain a fast turn-off transient time for the power FET, use a diode in parallel with the gate series resistance. The cathode of the diode shunts the current at the gate series resistor which results in a fast turn-off transient time. to the DLPA4000 device which results in a fast turnoff transient time. 7.3.2.4.3 Gate parallel capacitance (CG) Use gate parallel capacitance specifically for higher supply voltages. The gate of a disabled power MOSFET can be pulled high parasitically due to a large drain voltage swing and the drain-gate capacitance, In the low-side MOSFET this voltage swing can happen at the end of the non-overlap time while the power converter supplies current. In this case the switch node is low at the end of the non-overlap time. The switch node pulls high when the high-side MOSFET starts. Due to the large and steep waveform edge of the switch node current, the drain-gate capacitance of the low-side MOSFET injects the charge into the gate of the low-side FET. This situation causes the low-side MOSFET to operate for a short period of time causing a shoot-through current. A similar situation exists with high-side FET. While the power converter discharges the LED voltage (VLED) the device directs the power converter current inward. At the end of the non-overlap time the switch node is high. If at that moment the low-side MOSFET is enabled, via the gate-drain capacitance of the high-side MOSFET charge is being injected into the gate of the high-side MOSFET potentially causing the device to switch on for a short amount of time. That switch-on behavior causes a shoot through current as well. Add more gate-source filter capacitance to reduce the effect of the charge injection via the drain-source capacitance. In the case where a linear voltage division exists between gate-source capacitance and gate-drain capacitance, and for a 20-V supply voltage, maintain a ratio of gate-source capacitance and gate-drain capacitance to approximately 1:10 or larger. Make sure to test the gate-drive signals and the switch node for potential cross conduction. 22 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Feature Description (continued) Sometimes a design can include dual MOSFETs to dissipate power (heat). Consider the configurations shown in Figure 7 tp prevent parasitic gate-oscillation a structure. In this example, the device isolates each gate with a resistor (RISO) to dampen potential oscillations. A resistance of 1 Ω is typically sufficient. DG RISO RG RISO CG Figure 7. Using RISO to Prevent Gate Oscillations When Using Power MOSFETs in Parallel A buck converter design requires at least two capacitors. Make sure that the value of the input-capacitor pin (ILLUM_A_VIN) is equal or greater than the selected output capacitance COUT, in this case ≥ 2 × 68 µF. 7.3.2.5 RGB Strobe Decoder The DLPA4000 can sequentially control the three color-LEDs (red, green and blue). This circuitry consists of three drivers to control external switches, the actual strobe decoder and the LED current control (Figure 8). The N-channel MOSFET switches are connected to the cathode terminals of the external LED package. These switches start and stop the currents through the LEDs. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 23 DLPA4000 DLPS132 – MAY 2018 www.ti.com Feature Description (continued) From ILLUM_A_FB (VLED) From LDO_ILLUM 19 20 2 OSRAM P2 LEDs CH1_GATE_CTRL VLED CH2_GATE_CTRL CH3_GATE_CTRL 9 CH1_SWITCH 10 17 CH2_SWITCH 18 24 CH3_SWITCH 25 RGB STROBE DECODER 4x ESDA18-1k P Q 4x CSD17556Q5B R 11 RLIM_1 16 22 RLIM_2 23 15 14 13 12 60 61 SHUNT GPIO 4.7 nF 50V RLIM_K_1 (From Controller) 100 Ω RLIM_BOT_K_1 4 mΩ 5W RLIM_K_2 RLIM_BOT_K_2 CH_SEL_0 CH_SEL_1 From host From host Figure 8. Switch Connection for a Common-Anode LED Assembly The CH_SEL_0 and CH_SEL_1 pins control the N-channel MOSFET P, Q, and R signals. The CH_SEL[1:0] registers typically receive a rotating code switching from RED to GREEN to BLUE and then back to RED. Table 1 lists the relationship between CH_SEL[0:1] and the switch positions. Table 1. Switch Positions for Common Anode RGB LEDs SWITCH PINS CH_SEL[1:0 IDAC REGISTER P Q R 00 Open Open Open N/A 01 Closed Open Open 0x03 and 0x04 SW1_IDAC[9:0] 10 Open Closed Open 0x05 and 0x06 SW2_IDAC[9:0] 11 Open Open Closed 0x07 and 0x08 SW3_IDAC[9:0] CH_SEL[1:0] functions to start one of the switches, CH_SEL[1:0] but it also selects a 10-bit current setting for the control IDAC that is used as the set current for the LED. The device uses this set current in addition to the measured current through RLIM to control the illumination driver to the appropriate VLED. Registers 0x03 to 0x08 (Table 1). independently set the current through the three LEDs. Each current level can be set from off to 150mV/RLIM in 1023 steps: ILED A = 24 Bit Value + 1 150 mV × 1024 R LIM Submit Documentation Feedback (5) Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 The maximum current for RLIMis 4.7 mΩ, so the ILEDA is 32 A. However, the reference design includes a more common 4-mΩ value with a less than maximum IDAC value for 32 A. The device requires a minimum LED current of 5% of ILED_MAX to operate correctly. 7.3.2.5.1 Break Before Make (BBM) The operation of the three LED N-channel MOSFET switches (P, Q, R) follows a break-before-make control. The device returns a switch to the OPEN position first before the device sets the subsequent switch to the CLOSED position (BBM), Figure 9. The BBM register (0x0E) controls the dead-time between closing one swtich and opening another. Switches that are intended to remain closed do not opened during the BBM delay time. ILED BBM dead time (0x0E) P Q R P Figure 9. Break-Before-Make Timing 7.3.2.5.2 Openloop Voltage in some case, there is no control loop for the buck converter through the LED. To prevent the output voltage of the buck converter to vary inconsistently, use an internal resistive divider to close the loop is closed as shown in Figure 4. Open loop voltage control is active: • during the BBM period. Transitions from one LED to another implies that during the BBM time all LEDs are off. • when the current setting for all three LEDs is 0. It’s important to set the open loop voltage to approximately equal the lowest LED forward voltage. Use register 0x18 to set the open loop voltage between 3 V and 18 V in steps of 1 V. 7.3.2.5.3 Transient Current Limit Typically the forward voltages of the green diodes and the blue diodes are equivalent to each other (between 3 V and 5 V). However the forward voltage of the red diode is significantly lower (2 V to 4 V). This difference can lead to a current spike in the RED diode when the strobe controller switches from green or blue to red. The spike occurs because the LED voltage (VLED) is initially higher than required to drive the red diode. DLPA4000 limits the transient current for each switch in the LEDs during the transition. Use register 0x02 (ILLUM_ILIM) to control the transient current limit. A typical application requires this limit for only for the RED diode. Set the value for ILLUM_ILIM to at least 20% higher than the DC regulation current. Use the three bits of register 0x02 (ILLUM_SW_ILIM_EN) to select which switch controls the transient current limiting feature. Figure 10 and Figure 11 show the effect of the transient current limit on the LED current. For high-side pump applications, where there are two series stacked LEDs for green, sequence precautions are needed to avoid damaging the LEDS. Always transition from high-side pump green to blue, avoid following the green with red. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 25 DLPA4000 www.ti.com Red LED Current (mA) Red LED Current (mA) DLPS132 – MAY 2018 Current overshoot SW_IDAC Time Figure 10. LED Current Without Transient Current Limit Transient current limit active ILLUM_ILIM SW_IDAC Time Figure 11. LED Current With Transient Current Limit 7.3.2.6 Illumination Monitoring The device continuously monitors the illumination block for system failures to prevent damage to the system and the LEDs. The device protects from a broken control loop and a too high or too low output voltage VLED. Register 0x0C (ILLUM_FAULT) controls the overall illumination fault bit. If the device report either ILLUM_BC1_PG_FAULT (powergood) or ILLUM_BC1_OV_FAULT (overvoltage), make sure the ILLUM_FAULT bit is not set too high: 7.3.2.6.1 Power Good Both the Illumination driver and the Illumination LDO have a power good indication. The power good for the driver indicates if the output voltage (VLED) is within a defined window indicating that the LED current has reached the set point. If for some reason the LED current cannot be controlled to the intended value, this fault occurs. Subsequently, the device sets bit ILLUM_BC1_PG_FAULT in register 0x27 to high. When the device energizes the power good of the LDO, it indicates that the LDO voltage is below a pre-defined minimum of 80% (for the rising edge) or 60% (for the falling edge). Register 0x27 stores the power good indication for the LDO (V5V5_LDO_ILLUM_PG_FAULT). 7.3.2.6.2 RatioMetric Overvoltage Protection The DLPA4000 device protects the illumination driver LED outputs against open circuit use. When no LED is connected and the device receives a signal to set the LED current to a specific level, the LED voltage (ILLUM_A_FB) quickly rises and potentially saturates to VIN. The device triggers OVP protection circuit when VLED crosses the specified threshold to prevent this dangerous situation. The OVP protection fault disables the DLPA4000 device. The device triggers a fault when the supply voltage (VINA) falls too low. A comparator senses both the LED voltage and the VINA supply voltage The fraction of the VINA is connected to the minus input of the comparator while the fraction of the VLED voltage is connected to the plus input. The OVP fault occurs when the plus input rises above the minus input. Set the fraction of the VINA between 1 V and 4 V to ensure proper operation of the comparator. 26 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 ILLUM_A_FB (VLED) Settings: reg 0x19h [4:0] VLED / VLED_RATIO VINA Settings: reg 0x0Bh [4:0] + OVP_trigger VINA / VINA_RATIO 1V< VIN- <4V Figure 12. Ratio Metric OVP Use register 0x19h bits [4:0] to set the fraction of the ILLUM_A_FB voltage. Use register 0x0Bh bits [4:0] to set the fraction of the VINA voltage. In general the device issues an OVP fault when either Equation 6 or Equation 6 occurs. VLED VLED RATIO R VINA VINA RATIO VLED R VINA × õ VLED R VINA × VLED RATIO VINA RATIO (6) VLED RATIO 4.98 R VINA × = 0.85 × VINA VINA RATIO 5.85 (7) Because the OVP level is ratio-metric it can be set to a fixed fraction of VINA. For example: to maintain a VLED level below 85% of VINA, use these settings: reg 0x19h [4:0] = 01h (4.98) reg 0x0Bh [4:0] = 07h (5.85) Additionally for VIN_RATIO = 5.85 the VIN– input voltage for the comparator is between 1 V and 3.4 V for a supply voltage between 6 V and 20 V. 7.3.3 External Power MOSFET Selection The DLPA4000 requires five external N-type Power MOSFETs for proper operation. Two Power MOSFETs are required for the illumination buck converter section (FETs LEXT and MEXT Figure 22) and three power MOSFETs are required for the LED selection switches (FETs PEXT, QEXT and REXT in Figure 22). This section discusses the selection criteria for these MOSFETs. • Threshold voltage • Gate charge • Gate gate timing • On-resistance, (RDS(on)) 7.3.3.1 Threshold Voltage The DLPA4000 has one drive output for each of the five power MOSFETs. Select MOSFETs that can be energized with a gate-source voltage of 5 V because signal swing at these outputs is approximately 5 V. For the three LED selection outputs (CHx_GATE_CTRL) and the low-side drive (ILLUM_LSIDE_DRIVE), the drive signal refers to ground. The signal swing of the ILLUM_HSIDE_DRIVE output refers to the switch node of the converter, ILLUM_A_SW. Use only N-channel MOSFETS. 7.3.3.2 Gate Charge and Gate Timing Power MOSFETs typically specify the total gate charge required to energize and de-energize parameter. The total gate charge informs the gate-to-source rise times and fall times. Make sure the maximum gate-to-source rise times and fall times maximum are approximately between 20 ns and 30 ns. Because the typical high-side driver pull-up resistance is approximately 5 Ω, use a maximum gate capacitance between 4 nF and 6 nF . Design a maximum total gate charge between 20 nC and 30 nC. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 27 DLPA4000 DLPS132 – MAY 2018 www.ti.com Internal non-overlap timing prevents both the high-side and low-side MOSFET of the illumination buck converter from energizing simultaneously. Typical non-overlap timing of approximately 35 ns usually gives sufficient margins. The DLPA4000 device measures the gate-to-source voltage of the external MOSFETs to determine whether a MOSFET energized or not. This measurement is done at the pins of the DLPA4000. For the low-side MOSFET this measurement is done between ILLUM_LSIDE_DRIVE and ILLUM_A_GND. Similarly, for the highside MOSFET the device measures the gate-to-source voltage between the ILLUM_HSIDE_DRIVE pin and the ILLUM_A_SW pin. Because of the location of these measurement nodes, do not insert any additional drivers or circuitry between the DLPA4000 and the external power MOSFETs of the buck converter. Delays can lead to incorrect on-off detection of the FETs and cause shoot-through currents if the user inserts additional circuitry. Shoot-through currents reduce efficiency, and more seriously damage the power MOSFETs. LED selection switches require no specific criteria regarding the gate charge or gate timing. Timing of the LED selection signals is in the microsecond range rather than nanosecond range. 7.3.3.3 On-resistance RDS(on) Consider two issues relative to the drain-to-source on-resistance (RDS(on)) to select a MOSFET. The first consideration is for the high-side MOSFET of the illumination buck-converter the RDS(ON) is a factor in the overcurrent detection. Secondly, for the other four MOSFETs the power dissipation drives the choice of the MOSFETs RDS(on). The DLPA4000 measures the drain-to-source voltage drop of the high-side MOSFET when energized to detect an overcurrent situation. When the device detection circuit triggers, and de-energizes the high-side FET, the high-side drive over current threshold (VDC-Th ) is 185 mV . Use Equation 8 to calculate the actual current level, (IOC) that trigger the overcurrent detection. IOC = VDC F Th 185 mV × R DS :on ; R DS :on ; (8) Use the on-resistance specification listed in the MOSFET datasheet for a high-temperature condition.For example, the CSD87350Q5D NexFET specifies the on-resistance of 5 mΩ at 125 °C. The overcurrent level for a design that uses this MOSFET is 37 A. This MOSFET is a good choice for a 32-A application. Power dissipation due to conduction losses determines the on-resistance selection for the low-side MOSFET and the three LED selection MOSFETs. Use Equation 9 to calculate the power dissipated in these MOSFETs. PDISS = ± :IDS ;2 × R DS :on ; P where • IDS is the FET current (9) The lower the on-resistance the lower the power dissipation. For example, the on-resistance specified for the CSD17556Q5B MOSFET is 1.2 mΩ. For a drain-to-source current of 32 A with a duty cycle of 25% (when the MOSFET is used as LED selection switch) the dissipation is approximately 0.3 W. 7.3.4 DMD Supplies Figure 13 shows the supplies needed for the DMD and DLPC block. • LDO_DMD: for internal supply • DMD_HV: regulator generates high voltage supplies • Two buck converters: for DLPC/DMD voltages 28 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 s/^͗ϭϲs >KD D,s Z'h>dKZ sK&^͗ϴ͘ϱs sZ^d͗ͲϭϬs h<ϭ͗Dͬ>W;WtZϭͿ ϭ͘ϭs;>WͿ h<Ϯ͗Dͬ>W;WtZϮͿ ϭ͘ϴs;>WͿ Figure 13. DMD Supplies Blocks The DMD supplies block operates with the 0.65 DLP650NE DMD and the related DLPC4422. In addition to the three high voltage supplies to power the DLPA4000, the DMD and the related DLPC4422 each require a supply, Two buck converters provide the power. The EEPROM of the DLPA4000 is factory programmed for a certain configuration, such as the type of buck converter used. Use register 0x26 to read the EEPROM configuration using these bits: • DMD_BUCK1_USE • DMD_BUCK2_USE Table 8 describes the function of register 0x26. 7.3.4.1 LDO DMD The LDO DMD is a regulator dedicated to the DMD supplies block. The LDO DMD provides an analog supply voltage of 5.5 V to the internal circuitry. 7.3.4.2 DMD HV Regulator The DMD HV regulator generates three high voltage supplies: DMD_VRESET, DMD_VBIAS, and DMD_VOFFSET (see Figure 14). The DMD HV regulator uses a switching regulator (switch A through switch D), when the inductor shares time between all three supplies. The inductor charges to the current limit threshold and then discharged into one of the three supplies. The regulator distributes available charge time between those supplies that require a charge and when not all supplies require a charge. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 29 DLPA4000 DLPS132 – MAY 2018 www.ti.com LDO DMD (DRST_5P5V) A 6 MBR0540 DRST_HS_IND VRST 1 µF 35 V DRST_LS_IND 2 D 100 C DMD HIGH VOLTAGE REGULATOR 10 µH 1.25 A DMD_VRESET B 4 99 DRST_PGND 100 nF 25 V 100 nF 470 nF 25 V 50 V DMD_VBIAS VBIAS DMD_VOFFSET VOFS 98 G 1 µF 50 V F 100 nF 25 V E Figure 14. DMD High Voltage Regulator 7.3.4.3 DMD/DLPC Buck Converters Each of the two DMD buck converters creates a supply voltage for the DLPC device. The values of the voltages for the DMD and DLPC used, for instance: • DMD+DLPC4422: 1.1 V and 1.8 V The topology of the buck converters is the same topology for the general purpose buck converters. See the Buck Converters section for inductor and capacitor configuration . A typical configuration uses a value of 3.3 µH for the inductor and a value of 2 × 22 µF for the output capacitor. 30 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 97 96 PWR1_BOOST PWR1_VIN H DMD/DLPC PWR1 95 I 93 PWR1_SWITCH PWR1_PGND 100 nF 25 V 470 pF 10 Ω 50V VIN 2x10 µF 50 V 470 nF 50V 3.3 µH 3A PWR1_FB 94 V_DMD-DLPC-1 2x22 µF 25 V Low_ESR PWR2_BOOST 76 75 PWR2_VIN J DMD/DLPC PWR2 74 PWR2_SWITCH K 73 PWR2_PGND 100 nF 25 V 470 pF 10 Ω 50 V VIN 470 nF 50 V 2x22 µF 50 V 3.3 µH 3A PWR2_FB V_DMD-DLPC-2 2x22 µF 25 V Low_ESR 72 Figure 15. DMD and DLPC Buck Converters Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 31 DLPA4000 DLPS132 – MAY 2018 www.ti.com 7.3.4.4 DMD Monitoring The device continuously monitors the DMD block for failures in order to prevent damage and to regulate the DMD voltages. Potential failures include but are not limited to a broken control loop or a too high or too low converter output voltage. Register 0x0C stores the overall DMD fault bit, DMD_FAULT. If any of the failures in Table 2 occur, the device sets the DMD_FAULT bit to high. Table 2. DMD FAULT Indication POWER GOOD (REGISTER 0x29) BLOCK REGISTER BIT THRESHOLD HV Regulator DMD_PG_FAULT DMD_RESET: 90%, DMD_OFFSET and DMD_VBIAS: 86% rising, 66% falling PWR1 BUCK_DMD1_PG_FAULT Ratio: 72% PWR2 BUCK_DMD2_PG_FAULT Ratio: 72% PWR3 (LDO_2) LDO_GP2_PG_FAULT / LDO_DMD1_PG_ FAULT 80% rising, 60% falling PWR4 (LDO_1) LDO_GP1_PG_FAULT / LDO_DMD1_PG_ FAULT 80% rising, 60% falling OVER-VOLTAGE (REGISTER 0x2A) BLOCK REGISTER BIT THRESHOLD (V) PWR1 BUCK_DMD1_OV_FAULT Ratio: 120% PWR2 BUCK_DMD2_OV_FAULT Ratio: 120% PWR3 (LDO_2) LDO_GP2_OV_FAULT / LDO_DMD1_OV_FAULT 7 PWR4 (LDO_1) LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT 7 7.3.4.4.1 Power Good The DLPA4000 has power good indication for the DMD high-voltage (HV) regulator, DMD buck converters, DMD LDOs, and the LDO_DMD that supports the high-voltage regulator. The DLPA4000 device continuously monitors the DMD HV regulator output rails DMD_RESET, DMD_VOFFSET and DMD_VBIAS. The DLP4000 device sets the DMD_ PG_FAULT bit in register 0x29 if either one of the output rails drops out of regulation. This situation can be due to a shorted output or an overload. The DMD_RESET threshold is 90%. The DMD_OFFSET and DMD_VBIAS thresholds are 86% (rising edge) and 66% (falling edge). The power good signal for the two DMD buck converters indicate if each output voltage (PWR1_FB and PWR2_FB) maintains a specified range. The relative power good ratio is 72%, which indicates the level (output voltage falls below) at which the power good fault bit is asserted. The power good fault bits are in register 0x29, BUCK_DMD1_PG_FAULT and BUCK_DMD2_PG_FAULT. The device monitors the output voltage of the DMD_LDO1 pin and the DMD_LDO2 pin. The power good fault of the LDO is asserted when the LDO voltage is below 80% (rising edge) or 60% (falling edge) of its intended value. The power good fault indication for the LDOs is in register 0x29, LDO_GP1_PG_FAULT, LDO_DMD1_PG_FAULT, LDO_GP2_PG_FAULT, LDO_DMD2_PG_FAULT. The LDO_DMD pin regulates the DMD HV. The device asserts the power good fault of the LDO_DMD when the LDO voltage goes below 80% (rising edge) or 60% (falling edge) of its intended value. Register 0x29 stores the power good fault indication for this LDO as V5V5_LDO_DMD_PG_FAULT. 7.3.4.4.2 Overvoltage Fault An overvoltage fault occurs when an output voltage rises above a specified threshold. The device indicates overvoltage faults for the DMD buck converters, DMD LDOs and the LDO_DMD that support the DMD HV regulator. The device does not include overvoltage fault of LDO1 and LDO2 in the overall DMD_FAULT when the LDOs are used as general purpose LDOs. Table 2 provides an overview of the DMD overvoltage faults and threshold levels. 32 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 7.3.5 Buck Converters The DLPA4000 contains three general purpose buck converters and a supporting LDO (LDO_BUCKS). The three programmable 8-bit buck converters generate a voltage between 1 V and 5 V. The buck converters have an output current limit of 2 A. The device supports only General Purpose Buck2 (PWR6) types. Figure 16 shows one of the buck converters and the LDO_BUCKS. The two DMD or DLPC buck converters discussed earlier in DMD Supplies have the same architecture as these three buck converters and can be configured in the same way. PWR_VIN 1 µF/16 V 83 LDO BUCKS VIN PWR_5P5V 84 1 µF/6.3 V 65 PWR6_BOOST PWR6_VIN 100 nF 25 V 64 General Purpose BUCK2 63 VIN PWR6_SWITCH PWR6_PGND 62 66 PWR6_FB CSNx RSNx 2x10 µF 16 V LOUT 3.3 µH 3A V_OUT COUT 2x22 µF 6.3 V Low_ESR Figure 16. Buck Converter 7.3.5.1 LDO Bucks This regulator supports the three general purpose buck converters and the 2 DMD or DLPC buck converters The regulator provides an analog voltage of 5.5 V to the internal circuitry. 7.3.5.2 General Purpose Buck Converters Register 0x01 (BUCK_GP2_EN) controls the general purpose buck converters (GP2) (Figure 16). Use register 0x14 to configure the converter outpout voltage between 1 V and 5 V with an 8-bit resolution. The device supports only General Purpose Buck2 (PWR6) types. has a current capability of 2 A. The device does not support other buck converters such as PWR5 or PWR7. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 33 DLPA4000 DLPS132 – MAY 2018 www.ti.com The buck converter operates in one of two switching modes; Normal mode (600 kHz switching frequency), mode and skip mode. Applications operate with an increase in light-load efficiency in skip mode. As the output current decreases from a heavy-load condition, the inductor current decreases. The inductor current eventually decreases to a point where the ripple valley touches zero. Zero is the boundary between continuous conduction and discontinuous conduction modes. The device de-energizes the rectifying MOSFET when it detects zero inductor current. The converter transitions into discontinuous conduction mode as the load current further decreases. Because the device maintains the on-time, it takes longer to discharge the output capacitor with a smaller load current to the level of the reference voltage. Skip mode operation can toggle per buck converter in register 0x16. 7.3.5.3 Buck Converter Monitoring The device continuously monitors the buck converter block to prevent damage to the DLPA4000 and peripherals. The device monitors several pin voltages. Table 3 summarizes the buck converter fault indications. Table 3. Buck Converter Fault Indication POWER GOOD (REGISTER 0X27) BLOCK REGISTER BIT THRESHOLD (RISING EDGE) Gen.Buck1 BUCK_GP1_PG_FAULT Ratio 72% Gen.Buck2 BUCK_GP2_PG_FAULT Ratio 72% Gen.Buck3 BUCK_GP3_PG_FAULT Ratio 72% OVERVOLTAGE (REGISTER 0X28) BLOCK REGISTER BIT THRESHOLD (RISING EDGE) Gen.Buck1 BUCK_GP1_OV_FAULT Ratio 120% Gen.Buck2 BUCK_GP2_OV_FAULT Ratio 120% Gen.Buck3 BUCK_GP3_OV_FAULT Ratio 120% 7.3.5.3.1 Power Good The device has individual power good indication for each buck converter and the supporting LDO_BUCK pin. The power good indication for the buck converter monitors the output voltage (PWR6_FB) is within a defined window. The relative power good ratio is 72%. This means that if the output voltage is below 72% of the set voltage the PG_fault bit is set high. The power good bits of the buck converter are in register 0x27 bit: • BUCK_GP2_PG_FAULT for BUCK2 (PWR6) The LDO_BUCKS that supports the buck converters has its own power good indication. The power good of the LDO_BUCKS is asserted if the LDO voltage is below 80% (rising edge) or 60% (falling edge) of its intended value. The power good indication for the LDO_BUCKS is in register 0x29, V5V5_LDO_BUCK_PG_FAULT. 7.3.5.3.2 Overvoltage Fault An over-voltage fault occurs when an output voltage rises above the specified threshold. The device indicates overvoltage faults for the buck converters, and the LDO_BUCKS pin. The device asserts an overvoltage fault of the LDO_BUCKS pin when the LDO voltage goes abve 7.2 V. Use register 0x2A, V5V5_LDO_BUCK_OV_FAULT. The overvoltage of the general purpose buck converters is 120% of the set value. Register 0x28 stores the BUCK_GP1_OV_FAULT, BUCK_GP2_OV_FAULT, and BUCK_GP3_OV_FAULT faults. 7.3.6 Auxiliary LDOs Use the two auxiliary LDOs (LDO_1 and LDO_2) for external applications. Use all other LDOs for internally only. Do not load these internal LDOs . LDO1 (PWR4) has a fixed voltage of 3.3 V. LDO2 (PWR3) has a fixed voltage of 2.5 V. Both LDOs deliver 200 mA of output current. 34 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 7.3.7 Measurement System Figure 17 shows the circuitry that senses internal and external nodes. The implemented AFE comparator converts the nodes to digital signals. Use the 0x0A register to enable AFE_EN. The reference signal for this comparator, ACMPR_REF, is a low pass filtered PWM signal coming from the DLPC. A variable gain amplifier (VGA) is added with three gain settings (1x, 9.5x, and 18x) allows the device to receive a wide range of input signals . Use register 0x0A, to set the VGA gain (AFE_GAIN). The maximum input voltage of the VGA is 1.5 V. The device reduces some large internal voltage to accomodate the VGA function. From host ACMPR_REF 82 ACMPR_IN_LABB 80 ACMPR_LABB_SAMPLE 55 From light sensor From temperature sensor ACMPR_IN_1 77 ACMPR_IN_2 78 S/H SYSPWR/xx ILLUM_A_FB/xx ILLUM_B_FB/xx CH1_SWITCH CH2_SWITCH CH3_SWITCH RLIM_K1 RLIM_K2 VREF_1V2 VOTS VPROG1/12 VPROG2/12 V_LABB ACMPR_IN_1 ACMPR_IN_2 ACMPR_IN_3 MUX 81 ACMPR_OUT To host AFE AFE_SEL[3:0] AFE_GAIN [1:0] ACMPR_IN_3 79 Figure 17. Measurement System Schematic The device connects a multiplexer (MUX) to a wide range of nodes. Use egister 0X0A, to select the MUX input (AFE_SEL) . Choose settings from these options: • System input voltage, SYSPWR • LED anode cathode voltage, ILLUM_A_FB • LED cathode voltage, CHx_SWITCH • V_RLIM to measure LED current • Internal reference, VREF_1V2 • Die Temperature represented by voltage VOTS • EEPROM programming voltage, VPROG1,2/12 • LABB sensor, V_LABB • External sense pins, ACMPR_IN_1, ACMPR_IN_2, ACMPR_IN_3 The system input voltage VIN can be measured by selecting the SYSPWR/xx input of the MUX. the The device must divide the voltage before the device supplies system input voltage to the MUX. Applications require this process because the variable gain amplifier (VGA) handles voltages up-to 1.5 V but system voltages can be as high as 20 V. The device combines the division factor selection (VIN division factor) with the auto LED turn off functionality of the illumination driver . Use register 0x18 to ILLUM_LED_AUTO_OFF_SEL. The device measures the LED voltages by monitoring the common anode of the LEDs and the cathode of each LED individually. The device senses the feedback pin of the illumination driver (ILLUM_A_FB) to measure the LED anode voltage (VLED). The device must divide the LED anode voltage before the device supplies input voltage to the MUX. The device combines the division factor with the overvoltage fault level of the illumination driver. Use register 0x19 to set VLED_OVP_VLED_RATIO. The device feeds the cathode voltages for CH1_SWITCH, CH2_SWITCH,and CH3_SWITCH directly to the MUX without a division factor. You can determine the LED current if you know the value of the sense resistor RLIM and the voltage across the resistor. Measure the voltage at the high-side of the sense resistor can be measured by selecting MUX-input RLIM_K1. The bottom-side of the resistor connects to GND. The VOTS pin connects to an on-chip temperature sensor. The VOTS voltage measures the device junction temperature: Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 35 DLPA4000 DLPS132 – MAY 2018 www.ti.com TJ = 300 × VVOTS – 270 (10) The DLPA4000 has two EEPROM blocks for storage of trim bits, 0x30 to 0x35). Use these bytes for USER EEPROM also. Use MUX input VPROG1/12 to measure the programming voltage of EEPROM block 1. Use VPROGR2/12 to measure the programming voltage of EEPROM block 2. The device divides the EEPROM programming voltage by 12 and then supplies the value to the MUX to prevent a too large voltage on the MUX input. The EEPROM programming voltage is approximately 12 V. The local area brightness boost (LABB) function increases brightness while maintaining good contrast and saturation. Connect the sensor to pin ACMPR_IN_LABB. The device samples the light sensor signal. The device holds the sample value separate from the sensor timing. Make sure the application uses these setting for LABB oepration. • The AFE block is enabled (0x0A, AFE_EN = 1) • The LABB input is selected (0x0A, AFE_SEL<3:0>=3h) • The AFE gain is set appropriately to have AFE_Gain x VLABB < 1.5 V (0x0A, AFE_GAIN<1:0>) Use one of the following methods to sample the signal. • Write to register 0x0B by specifying the sample time window (TSAMPLE_SEL) and set bit SAMPLE_LABB=1 to start sampling. The device automatically restes the SAMPLE_LABB bit in register 0x0B to 0 at the end of the sample period to prepare for a next sample request. • Use the input ACMPR_LABB_SAMPLE-pin as a sample signal. The signal on ACMPR_IN_LABB is tracked while it is high. After the ACMP_LABB_SAMPLE goes lowm the value the device holds the value. ACMPR_IN_1, ACMPR_IN_2,and ACMPR_IN_3 measure external signals from components such as a light sensor or a temperature sensor. Make sure that the voltage on the input doe not exceed 1.5 V. 7.4 Device Functional Modes Table 4. Modes of Operation MODE DESCRIPTION OFF This is the lowest-power mode of operation. All power functions are de-energized, registers are reset to their default values, and the IC does not respond to SPI commands. RESET_Z pin is pulled low. The IC enters OFF mode whenever the PROJ_ON pin is low. WAIT The DMD regulators and LED power (VLED) are turned off, but the IC does respond to the SPI. The device enters WAIT mode whenever PROJ_ON is set high, DMD_EN (1) bit is set to 0 or a FAULT is resolved. STANDBY The device also enters STANDBY mode when a fault condition is detected (2). (See also section Interrupt). Once the fault condition is resolved, WAIT mode is entered. ACTIVE1 The DMD supplies are enabled but LED power (VLED) is disabled. PROJ_ON pin must be high, DMD_EN bit must be set to 1, and ILLUM_EN (3) bit is set to 0. ACTIVE2 DMD supplies and LED power are enabled. PROJ_ON pin must be high and DMD_EN and ILLUM_EN bits must both be set to 1. (1) (2) (3) Settings can be done through register 0x01 Power-good faults, over-voltage, over-temperature shutdown, and undervoltage lockout Settings can be done through register 0x01, bit is named ILLUM_EN Table 5. Device State as a Function of Control-Pin Status PROJ_ON Pin 36 STATE LOW OFF HIGH WAIT STANDBY ACTIVE1 ACTIVE2 (Device state depends on DMD_EN and ILLUM_EN bits and whether there are any fault conditions.) Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 POWERDOWN Valid power source connected PROJ_ON = low PROJ_ON = low OFF VRESET = OFF VBIAS = OFF VOFFSET = OFF VLED = OFF SPI interface disabled D_CORE_EN = low RESET_Z = low All registers set to default values PROJ_ON = high DMD_EN = 0 || FAULT = 0 PROJ_ON = low WAIT DMD_EN = 1 & FAULT = 0 STANDBY DMD_EN = 0 || FAULT = 1 PROJ_ON = low ACTIVE 1 VLED_EN = 1 VLED_EN = 0 DMD_EN = 0 || FAULT = 1 PROJ_ON = low ACTIVE 2 VRESET = OFF VBIAS = OFF VOFFSET = OFF VLED = OFF SPI interface enabled D_CORE_EN = high RESET_Z = high VRESET = OFF VBIAS = OFF VOFFSET = OFF VLED = OFF SPI interface enabled D_CORE_EN = high RESET_Z = low VRESET = ON VBIAS = ON VOFFSET = ON VLED = OFF SPI interface enabled D_CORE_EN = high RESET_Z = high VRESET = ON VBIAS = ON VOFFSET = ON VLED = ON SPI interface enabled D_CORE_EN = high RESET_Z = high A. || = OR, & = AND B. FAULT = Undervoltage on any supply, thermal shutdown, or UVLO detection C. UVLO detection, per the diagram, causes the DLPA4000 to go into the standby state. Standby state is not the lowest power state. If the application requires lower power, set PROJ_ON low. D. DMD_EN register bit can be reset or set by SPI writes. DMD_EN defaults to 0 when PROJ_ON goes from low to high and then the DLPC4422 software automatically sets it to 1. Also, FAULT = 1 causes the DMD_EN register bit to be reset. E. D_CORE_EN is a signal internal to the DLPA4000. This signal turns on the VCORE regulator. Figure 18. State Diagram Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 37 DLPA4000 DLPS132 – MAY 2018 www.ti.com 7.5 Programming This section discusses the serial protocol interface (SPI) of the DLPA4000 as well as the interrupt handling, device shutdown and register protection. 7.5.1 SPI The DLPA4000 provides a 4-wire SPI port that supports two SPI clock frequency modes: 0 MHz to 36 MHz and 20 MHz to 40MHz. The clock frequency mode can be set in register 0x17, DIG_SPI_FAST_SEL. The interface supports both read and write operations. The SPI_SS_Z input serves as the active low chip select for the SPI port. The SPI_SS_Z input must be forced low for writing to or reading from registers. When SPI_SS_Z is forced high, the data at the SPI_MOSI input is ignored, and the SPI_MISO output is forced to a high-impedance state. The SPI_MOSI input serves as the serial data input for the port; the SPI_MISO output serves as the serial data output. The SPI_CLK input serves as the serial data clock for both the input and output data. Data at the SPI_MOSI input is latched on the rising edge of SPI_CLK, while data is clocked out of the SPI_MISO output on the falling edge of SPI_CLK. Figure 19 illustrates the SPI port protocol. Byte 0 is referred to as the command byte, where the most significant bit is the write/not-read bit. For the W/nR bit, a 1 indicates a write operation, while a 0 indicates a read operation. The remaining seven bits of the command byte are the register address targeted by the write or read operation. The SPI port supports write and read operations for multiple sequential register addresses through the implementation of an auto-increment mode. As shown in Figure 19, the autoincrement mode is invoked by simply holding the SPI_SS_Z input low for multiple data bytes. The register address is automatically incremented after each data byte transferred, starting with the address specified by the command byte. After reaching address 0x7Fh the address pointer jumps back to 0x00h. Set SPI_CS_Z=1 here to write/read one register location SPI_SS_Z Hold SPI_CS_Z=0 to enable auto-increment mode Header SPI_MOSI Register Data (write) Byte0 Byte1 Byte2 Byte3 ByteN Register Data (read) SPI_MISO Data for A[6:0] Data for A[6:0]+1 Data for A[6:0]+(N-2) SPI_CLK Byte0 Byte1 <un-used address space> Set high for write, low for read SPI_MOSI W/nR A6 A5 A4 A3 A2 A1 A0 N7 N6 N5 N4 N3 N2 N1 N0 Register Address SPI_CLK Figure 19. SPI Protocol 38 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Programming (continued) SPI_SS_Z tCSCR tCLKL tCLKH tCFCS SPI_CLK tCDS tCDH SPI_MOSI tCFDO SPI_MISO tiS tiH tCSZ Hi-Z Hi-Z Figure 20. SPI Timing Diagram 7.5.2 Interrupt The DLPA4000 has the capability to flag for several faults in the system, such as overheating, low battery, power good and over voltage faults. If a certain fault condition occurs one or more bits in the interrupt register (0x0C) gets set. The setting of a bit in register 0x0C triggers an interrupt event, which pulls down the INT_Z pin. Interrupts can be masked by setting the respective MASK bits in register 0x0D. Setting a MASK bit prevents the INT_Z from pulling low for the particular fault condition. Some high-level faults are composed of multiple low-level faults. The high-level faults can be read in register 0x0C, while the lower-level faults can be read in register 0x027 through 0x2A. An overview of the faults and how they are related is given in Table 6. Table 6. Interrupt Registers HIGH-LEVEL MID-LEVEL LOW-LEVEL DMD_PG_FAULT BUCK_DMD1_PG_FAULT BUCK_DMD1_OV_FAULT BUCK_DMD2_PG_FAULT DMD_FAULT BUCK_DMD2_OV_FAULT LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT SUPPLY_FAULT LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT BUCK_GP2_PG_FAULT BUCK_GP2_OV_FAULT ILLUM_BC1_PG_FAULT ILLUM_FAULT ILLUM_BC1_OV_FAULT ILLUM_BC2_PG_FAULT ILLUM_BC2_OV_FAULT PROJ_ON_INT BAT_LOW_SHUT BAT_LOW_WARN Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 39 DLPA4000 DLPS132 – MAY 2018 www.ti.com Programming (continued) Table 6. Interrupt Registers (continued) HIGH-LEVEL MID-LEVEL LOW-LEVEL TS_SHUT TS_WARN 7.5.3 Fast-Shutdown in Case of Fault The DLPA4000 has 2 shutdown-down modes: a normal shutdown initiated after pulling PROJ_ON level low and a fast power-down mode. The fast shutdown feature can be enabled/disabled via register 0x01, FAST_SHUTDOWN_EN. By default the mode is enabled. When the fast power-down feature is enabled, a fast shutdown is initiated for specific faults. This shutdown happens autonomously from the DLPC. The DLPA4000 enters the fast-shutdown mode only for specific faults, thus not for all the faults flagged by the DLPA4000. The faults for which the DLPA4000 goes into fast-shutdown are listed in Table 7. Table 7. Faults that Trigger a Fast-Shutdown HIGH-LEVEL LOW-LEVEL BAT_LOW_SHUT TS_SHUT DMD_PG_FAULT BUCK_DMD1_PG_FAULT BUCK_DMD1_OV_FAULT BUCK_DMD2_PG_FAULT DMD_FAULT BUCK_DMD2_OV_FAULT LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT ILLUM_FAULT ILLUM_BC1_OV_FAULT ILLUM_BC2_OV_FAULT 7.5.4 Protected Registers By default all regular USER registers are writable, except for the READ ONLY registers. Registers can be protected though to prevent accidental write operations. By enabling the protecting, only USER registers 0x02 through 0x09 are writable. Protection can be enabled/ disabled via register 0x2F, PROTECT_USER_REG. 7.5.5 Writing to EEPROM The DLPA4000 has an EEPROM mainly intended for default settings and factory trimming parameters. Registers 0x30 through 0x35 can freely be used for customer convenience though, to write a serial number or version information for instance. Writing to EEPROM requires a couple of steps. First the EEPROM needs to be unlocked. Unlock the EEPROM by writing 0xBAh to register 0x2E followed by writing 0xBE to the same register. Both writes must be consecutive, that is, there must be no other read or write operation in between sending these two bytes. Once the password has been successfully written, register 0x30h through 0x35h are unlocked and can be write accessed using the regular SPI protocol. They remain unlocked until any byte other than 0xBABE is written to PASSWORD register 0x2E or the part is power cycled. To permanently store the written data in EEPROM write a 1 to register 0x2F, EEPROM_PROGRAM, > 250 ms later followed by writing a 0 to the same register. To check if the registers are unlocked, read back the PASSWORD register 0x2E. If the data returned is 0x00h, the registers are locked. If the PASSWORD register returns 0x01h, the registers are unlocked. 40 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 7.6 Register Maps Register Address, Default, R/W, Register name. Boldface settings are the hardwired defaults. Table 8. Register Map NAME BITS DESCRIPTION 0x00, E3, R/W, Chip Identification CHIPID [7:4] Chip identification number: E (hex) REVID [3:0] Revision number, 3 (hex) 0x01, 82, R/W, Enable Register FAST_SHUTDOWN_EN [7] 0: Fast shutdown disabled 1: Fast shutdown enabled CW_EN [6] 0: Color wheel circuitry disabled 1: Color wheel circuitry enabled Reserved [5] BUCK_GP2_EN [4] Reserved [3] ILLUM_LED_AUTO_OFF_EN [2] 0: Illum_led_auto_off_en disabled 1: Illum_led_auto_off_en enabled ILLUM_EN [1] 0: Illum regulators disabled 1: Illum regulators enabled DMD_EN [0] 0: DMD regulators disabled 1: DMD regulators enabled [7] Reserved, values don't care 0: General purpose buck2 disabled 1: General purpose buck2 enabled 0x02, 70, R/W, IREG Switch Control Rlim voltage top-side (mV). Illum current limit = Rlim voltage / Rlim ILLUM_ILIM ILLUM_SW_ILIM_EN [6:3] 0000: 17 1000: 73 0001: 20 1001: 88 0010: 23 1010: 102 0011: 25 1011: 117 0100: 29 1100: 133 0101: 37 1101: 154 0110: 44 1110: 176 0111: 59 1111: 197 [2:0] Bit2: CH3, MOSFET R transient current limit (0:disabled, 1:enabled) Bit1: CH2, MOSFET Q transient current limit (0:disabled, 1:enabled) Bit0: CH1, MOSFET P transient current limit (0:disabled, 1:enabled) [7:2] Reserved, values don't care [1:0] Led current of CH1(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x03 and 0x04). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] 0x03, 00, R/W, SW1_IDAC(1) SW1_IDAC<9:8> Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 41 DLPA4000 DLPS132 – MAY 2018 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x04, 00, R/W, SW1_IDAC(2) SW1_IDAC<7:0> [7:0] Led current of CH1(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x03 and 0x04). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:2] Reserved, value don’t care. [1:0] Led current of CH2(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x05 and 0x06). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:0] Led current of CH2(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x05 and 0x06). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:2] Reserved, value don’t care. [1:0] Led current of CH3(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Most significant bits of 10 bits register (register 0x07 and 0x08). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] [7:0] Led current of CH3(A) = ((Bit value + 1)/1024) × (150 mV / Rlim), Least significant bits of 10 bits register (register 0x07 and 0x08). 00 0000 0000 [OFF] 00 0011 0011 [(52/1024) × (150mV/Rlim)], Minimum code. …. 11 1111 1111 [150mV/Rlim] 0x05, 00, R/W, SW2_IDAC(1) SW2_IDAC<9:8> 0x06, 00, R/W, SW2_IDAC(2) SW2_IDAC<7:0> 0x07, 00, R/W, SW3_IDAC(1) SW3_IDAC<9:8> 0x08, 00, R/W, SW3_IDAC(2) SW3_IDAC<7:0> 0x09, 00, R/W, Switch ON/OFF Control SW3 [7] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW3 disabled 1: SW3 enabled SW2 [6] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW2 disabled 1: SW2 enabled SW1 [5] Only used if DIRECT MODE is enabled (see register 0x2F) 0: SW1 disabled 1: SW1 enabled [4:0] Reserved, value don’t care. 0x0A, 00, R/W, Analog Front End (1) AFE_EN [7] 0: Analog front end disabled 1: Analog front end enabled AFE_CAL_DIS [6] 0: Calibrated 18x AFE_VGA 1: Uncalibrated 18x AFE_VGA AFE_GAIN 42 [5:4] Submit Documentation Feedback Gain analog front end gain 00: Off 01: 1x 10: 9.5x 11: 18x Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION [3:0] Selected analog multiplexer input 0000: ILLUM_A_FB/xx, where xx is controlled by VLED_OVP_VLED_RATIO <4:0> (reg0x19) 0001: ILLUM_B_FB/xx, where xx is controlled by VLED_OVP_VLED_RATIO <4:0> (reg0x19) 0010: VIN/xx, where xx is controlled by ILLUM_LED_AUTO_OFF_SEL <3:0> (reg0x18) 0011: V_LABB 0100: RLIM_K1 0101: RLIM_K2 0110: CH1_SWITCH 0111: CH2_SWITCH 1000: CH3_SWITCH 1001: VREF_1V2 1010: VOTS (Main temperature sense block output voltage) 1011: VPROG1/12 (EEPROM block1 programming voltage divided by 12) 1100: VPROG2/12 (EEPROM block2 programming voltage divided by 12) 1101: ACMPR_IN_1 1110: ACMPR_IN_2 1111: ACMPR_IN_3 TSAMPLE_SEL [7:6] Samples time LABB Sensor (µs) 00: 7 01: 14 10: 21 11: 28 SAMPLE_LABB [5] AFE_SEL 0x0B, 00, R/W, Analog Front End (2) 0: LABB SAMPLING disabled 1: START LABB SAMPLING (auto reset to 0 after TSAMPLE_SEL time). OVP_VIN Division factor. VLED_OVP_VIN_RATIO [4:0] 00000: 3.33 01000: 6.10 10000: 9.16 11000: 12.51 00001: 4.98 01001: 6.23 10001: 9.60 11001: 12.94 00010: 5.23 01010: 6.67 10010: 9.99 11010: 13.31 00011: 5.32 01011: 7.11 10011: 10.41 11011: 13.70 00100: 5.42 01100: 7.50 10100: 10.88 11100: 14.11 00101: 5.52 01101: 7.96 10101: 11.26 11101: 14.56 00110: 5.62 01110: 8.34 10110: 11.67 11110: 15.04 00111: 5.85 01111: 8.77 10111: 12.11 11111: 15.41 0x0C, 00, R, Main Status Register SUPPLY_FAULT [7] 0: No PG or OV failures for any of the LV Supplies 1: PG failures for a LV Supplies ILLUM_FAULT [6] 0: ILLUM_FAULT = LOW 1: ILLUM_FAULT = HIGH PROJ_ON_INT [5] 0: PROJ_ON = HIGH 1: PROJ_ON = LOW DMD_FAULT [4] 0: DMD_FAULT = LOW 1: DMD_FAULT = HIGH BAT_LOW_SHUT [3] 0: VIN > UVLO_SEL<4:0> 1: VIN < UVLO_SEL<4:0> BAT_LOW_WARN [2] 0: VIN > LOWBATT_SEL<4:0> 1: VIN < LOWBATT_SEL<4:0> TS_SHUT [1] 0: Chip temperature < 132.5°C and no violation in V5V0 1: Chip temperature > 156.5°C, or violation in V5V0 TS_WARN [0] 0: Chip temperature < 121.4°C 1: Chip temperature > 123.4°C [7] 0: Not masked for SUPPLY_FAULT interrupt 1: Masked for SUPPLY_FAULT interrupt 0x0D, F5, Interrupt Mask Register SUPPLY_FAULT_MASK Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 43 DLPA4000 DLPS132 – MAY 2018 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION ILLUM_FAULT_MASK [6] 0: Not masked for ILLUM_FAULT interrupt 1: Masked for ILLUM_FAULT interrupt PROJ_ON_INT_MASK [5] 0: Not masked for PROJ_ON_INT interrupt 1: Masked for PROJ_ON_INT interrupt DMD_FAULT_MASK [4] 0: Not masked for DMD_FAULT interrupt 1: Masked for DMD_FAULT interrupt BAT_LOW_SHUT_MASK [3] 0: Not masked for BAT_LOW_SHUT interrupt 1: Masked for BAT_LOW_SHUT interrupt BAT_LOW_WARN_MASK [2] 0: Not masked for BAT_LOW_WARN interrupt 1: Masked for BAT_LOW_WARN interrupt TS_SHUT_MASK [1] 0: Not masked for TS_SHUT interrupt 1: Masked for TS_SHUT interrupt TS_WARN_MASK [0] 0: Not masked for TS_WARN interrupt 1: Masked for TS_WARN interrupt 0x0E, 00, R/W, Break-Before-Make Delay BBM_DELAY [7:0] Break before make delay register (ns), step size is 111 ns 0000 0000: 0 0000 0001: 333 0000 0010: 444 0000 0011: 555 …. 1111 1101: 28305 1111 1110: 28416 1111 1111: 28527 0x0F, 07, R/W, Fast Shutdown Timing VOFS/RESETZ_DEL AY (µs) VOFS/RESETZ_DELAY [7:4] 0000: 4.000 – 4.445 1000: 6.230 – 7.120 0001: 8.010 – 8.900 1001: 12.46 – 14.24 0010: 16.02 – 17.80 1010: 24.89 – 28.44 0011: 32.00 – 35.55 1011: 49.77 – 56.88 0100: 63.99 – 71.10 1100: 99.5 – 113.8 0101: 128.0 – 142.2 1101: 199.1 – 227.6 0110: 256.0 – 284.5 1110: 398.3 – 455.2 0111: 512.1 – 569.0 1111: 1024.2 – 1138.0 VBIAS/VRST_DELAY (µs) VBIAS/VRST_DELAY [3:0] 0000: 4.000 – 4.445 1000: 6.230 – 7.120 0001: 8.010 – 8.900 1001: 12.46 – 14.24 0010: 16.02 – 17.80 1010: 24.89 – 28.44 0011: 32.00 – 35.55 1011: 49.77 – 56.88 0100: 63.99 – 71.10 1100: 99.5 – 113.8 0101: 128.0 – 142.2 1101: 199.1 – 227.6 0110: 256.0 – 284.5 1110: 398.3 – 455.2 0111: 512.1 – 569.0 1111: 1024.2 – 1138.0 0x10, C0, R/W, VOFS State Duration 44 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Register Maps (continued) Table 8. Register Map (continued) NAME BITS VOFS_STATE_DURATION [7:5] DESCRIPTION Duration of VOFS state (ms) 000: 1 001: 5 010: 10 011: 20 100: 40 101: 80 110: 160 111: 320 Low Battery level Selection LOWBATT_SEL [4:0] 00000: 3.93 01000: 7.27 10000: 10.94 11000: 14.96 00001: 5.92 01001: 7.43 10001: 11.46 11001: 15.47 00010: 6.21 01010: 7.95 10010: 11.92 11010: 15.91 00011: 6.32 01011: 8.46 10011: 12.42 11011: 16.37 00100: 6.43 01100: 8.93 10100: 12.97 11100: 16.87 00101: 6.55 01101: 9.47 10101: 13.42 11101: 17.40 00110: 6.67 01110: 9.92 10110: 13.91 11110: 17.96 00111: 6.93 01111: 10.42 10111: 14.43 11111: 18.41 0x11, 00, R/W, VBIAS State Duration VBIAS_STATE_DURATION [7:5] Duration of VBIAS state (ms) 000: bypass 001: 5 010: 10 011: 20 100: 40 101: 80 110: 160 111: 320 Under Voltage Lockout level Selection UVLO_SEL [4:0] Copyright © 2018, Texas Instruments Incorporated 00000: 3.93 01000: 7.27 10000: 10.94 11000: 14.96 00001: 5.92 01001: 7.43 10001: 11.46 11001: 15.47 00010: 6.21 01010: 7.95 10010: 11.92 11010: 15.91 00011: 6.32 01011: 8.46 10011: 12.42 11011: 16.37 00100: 6.43 01100: 8.93 10100: 12.97 11100: 16.87 00101: 6.55 01101: 9.47 10101: 13.42 11101: 17.40 00110: 6.67 01110: 9.92 10110: 13.91 11110: 17.96 00111: 6.93 01111: 10.42 10111: 14.43 11111: 18.41 Submit Documentation Feedback 45 DLPA4000 DLPS132 – MAY 2018 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x14, 00, R/W, GP2 Buck Converter voltage Selection BUCK_GP2_TRIM [7:0] General purpose2 buck output voltage = 1+ bit value * 15.69 (stepsize = 15.69 mV) 00000000 1 V …. 11111111 5 V [7:5] Reserved, value don’t care. [4:0] Skip Mode: Bit4: Buck_GP3 (0:disabled, 1:enabled) Bit3: Buck_GP1 (0:disabled, 1:enabled) Bit2: Buck_GP2 (0:disabled, 1:enabled) Bit1: Buck_DMD1 (0:disabled, 1:enabled) Bit0: Buck_DMD2 (0:disabled, 1:enabled) 0x16, 00, R/W, Buck Skip Mode BUCK_SKIP_ON 0x17, 02, R/W, User Configuration Selection Register [7] 0: SPI Clock from 0 to 36 MHz 1: SPI Clock from 20 to 40 MHz [6] Reserved, value don’t care. ILLUM_EXT_LSD_CUR_LIM_EN [5] 0: Current limiting disabled (External FETs mode) 1: Current limiting enabled (External FETs mode) Reserved [4] ILLUM_3A_INT_SWITCH_SEL [3] ILLUM_DUAL_OUTPUT_CNTR_SE L [2] ILLUM_INT_SWITCH_SEL [1] ILLUM_EXT_SWITCH_SEL [0] DIG_SPI_FAST_SEL Illum Configuration: most significant bit is ILLUM_EXT_SWITCH_CAP<6> (Reg0x26). Other 4 bits are <3:0> of this register. “x” is don’t care. x xx00: Off x x110: 2 x 3 A Internal FETs x 0010: 1 x 6 A Internal FETs x 1010: 1 x 3 A Internal FETs 0 xx0x: Off 0 x11x: 2 x 3 A Internal FETs 0 001x: 1 x 6 A Internal FETs 0 101x: 1 x 3 A Internal FETs 0 xxx1: External FETs 0x18, 00, R/W, OLV -ILLUM_LED_AUTO_OFF_SEL ILLUM_OLV_SEL 46 [7:4] Submit Documentation Feedback Illum openloop voltage (V) = 3 + bit value * 1 (stepsize = 1 V) 0000: 3 V 0001: 4 V ... 1110: 17 V 1111: 18 V Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Register Maps (continued) Table 8. Register Map (continued) NAME ILLUM_LED_AUTO_OFF_SEL BITS [3:0] DESCRIPTION Bit value Led Auto Off Level (V) VIN division factor 0000 3.93 3.33 0001 5.92 4.98 0010 6.21 5.23 0011 6.32 5.32 0100 6.43 5.42 0101 6.55 5.52 0110 6.67 5.62 0111 6.93 5.85 1000 7.27 6.10 1001 7.95 6.67 1010 8.93 7.50 1011 9.92 8.34 1100 10.94 9.16 1101 11.92 9.99 1110 12.97 10.88 1111 13.91 11.67 0x19, 1F, R/W, Illumination Buck Converter Overvoltage Fault Level Reserved [7:5] Bit value / OVP VLED Division factor VLED_OVP_VLED_RATIO [4:0] 00000: 3.33 01000: 6.10 10000: 9.16 11000: 12.51 00001: 4.98 01001: 6.23 10001: 9.60 11001: 12.94 00010: 5.23 01010: 6.67 10010: 9.99 11010: 13.31 00011: 5.32 01011: 7.11 10011: 10.41 11011: 13.70 00100: 5.42 01100: 7.50 10100: 10.88 11100: 14.11 00101: 5.52 01101: 7.96 10101: 11.26 11101: 14.56 00110: 5.62 01110: 8.34 10110: 11.67 11110: 15.04 00111: 5.85 01111: 8.77 10111: 12.11 11111: 15.41 0x1B, 00, R/W, Color Wheel PWM Voltage(1) CW_PWM <7:0> [7:0] Copyright © 2018, Texas Instruments Incorporated Least significant 8 bits of 16 bits register (register 0x1B and 0x1C) Average color wheel PWM voltage (V), step size = 76.294 µV 0x0000 0 V .... 0xFFFF 5 V Submit Documentation Feedback 47 DLPA4000 DLPS132 – MAY 2018 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x1C, 00, R/W, Color Wheel PWM Voltage(2) CW_PWM <15:8> [7:0] Most significant 8 bits of 16 bits register (register 0x1B and 0x1C) Average color wheel PWM voltage (V), step size = 76.294 µV 0x0000 0 V .... 0xFFFF 5 V 0x25, 00, R/W, ILLUM BUCK CONVERTER BANDWIDTH SELECTION reserved [7:4] ILED CONTROL LOOP BANDWIDTH INCREASE (dB) 00: 0 ILLUM_BW_BC1 [3,2] 01: 1.9 10: 4.7 11: 9.3 ILED CONTROL LOOP BANDWIDTH INCREASE (dB) 00: 0 ILLUM_BW_BC2 [1,0] 01: 1.9 10: 4.7 11: 9.3 0x26, DF, R, Capability register LED_AUTO_TURN_OFF_CAP [7] 0: LED_AUTO_TURN_OFF_CAP disabled 1: LED_AUTO_TURN_OFF_CAP enabled ILLUM_EXT_SWITCH_CAP [6] 0: No external switch control capability 1: External switch control capability included CW_CAP [5] 0: No color wheel capability 1: Color wheel capability included Reserved [4] DMD_LDO1_USE [3] 0: LDO1 not used for DMD, voltage set by user register 1: LDO1 used for DMD, voltage set by EEPROM DMD_LDO2 _USE [2] 0: LDO2 not used for DMD, voltage set by user register 1: LDO2 used for DMD, voltage set by EEPROM DMD_BUCK1 _USE [1] 0: DMD Buck1 disabled 1: DMD Buck1 used DMD_BUCK2 _USE [0] 0: DMD Buck2 disabled 1: DMD Buck2 used 0x27, 00, R, Detailed status register1 (Power good failures for general purpose and illumination blocks) BUCK_GP3_PG_FAULT [7] 0: No fault 1: Focus motor buck power good failure. Does not initiate a fast shutdown. BUCK_GP1_PG_FAULT [6] 0: No fault 1: General purpose buck1 power good failure. Does not initiate a fast shutdown. BUCK_GP2_PG_FAULT [5] 0: No fault 1: General purpose buck2 power good failure. Does not initiate a fast shutdown. Reserved [4] ILLUM_BC1_PG_FAULT [3] 0: No fault 1: Illum buck converter1 power good failure. Does not initiate a fast shutdown. ILLUM_BC2_PG_FAULT [2] 0: No fault 1: Illum buck converter2 power good failure. Does not initiate a fast shutdown. [1] Reserved, value always 0 [0] Reserved, value always 0 0x28, 00, R, Detailed status register2 (Overvoltage failures for general purpose and illum blocks) BUCK_GP3_OV_FAULT 48 [7] Submit Documentation Feedback 0: No fault 1: Focus motor buck overvoltage failure. Does not initiate a fast shutdown. Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION BUCK_GP1_OV_FAULT [6] 0: No fault 1: General purpose buck1 overvoltage failure. Does not initiate a fast shutdown. BUCK_GP2_OV_FAULT [5] 0: No fault 1: General purpose buck2 overvoltage failure. Does not initiate a fast shutdown. [4] Reserved, value always 0 ILLUM_BC1_OV_FAULT [3] 0: No fault 1: Illum buck converter1 overvoltage failure. Does not initiate a fast shutdown. ILLUM_BC2_OV_FAULT [2] 0: No fault 1: Illum buck converter2 overvoltage failure. Does not initiate a fast shutdown. [1] Reserved, value always 0 [0] Reserved, value always 0 0x29, 00, R, Detailed status register3 (Power good failure for DMD related blocks) [7] Reserved, value always 0 DMD_PG_FAULT [6] 0: No fault 1: VBIAS, VOFS and/or VRST power good failure. Initiates a fast shutdown. BUCK_DMD1_PG_FAULT [5] 0: No fault 1: Buck1 (used to create DMD voltages) power good failure. Initiates a fast shutdown. BUCK_DMD2_PG_FAULT [4] 0: No fault 1: Buck2 (used to create DMD voltages) power good failure. Initiates a fast shutdown. [3] Reserved, value always 0 [2] Reserved, value always 0 LDO_GP1_PG_FAULT / LDO_DMD1_PG_FAULT [1] 0: No fault 1: LDO1 (used as general purpose or DMD specific LDO) power good failure. Initiates a fast shutdown. LDO_GP2_PG_FAULT / LDO_DMD2_PG_FAULT [0] 0: No fault 1: LDO2 (used as general purpose or DMD specific LDO) power good failure. Initiates a fast shutdown. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 49 DLPA4000 DLPS132 – MAY 2018 www.ti.com Register Maps (continued) Table 8. Register Map (continued) NAME BITS DESCRIPTION 0x2A, 00, R, Detailed status register4 (Overvoltage failures for DMD related blocks and Color Wheel) [7] Reserved, value always 0 [6] Reserved, value always 0 BUCK_DMD1_OV_FAULT [5] 0: No fault 1: Buck1 (used to create DMD voltage) overvoltage failure BUCK_DMD2_OV_FAULT [4] 0: No fault 1: Buck2 (used to create DMD voltage) overvoltage failure [3] Reserved, value always 0 [2] Reserved, value always 0 LDO_GP1_OV_FAULT / LDO_DMD1_OV_FAULT [1] 0: No fault 1: LDO1 (used as general purpose or DMD specific LDO) overvoltage failure LDO_GP2_OV_FAULT / LDO_DMD2_OV_FAULT [0] 0: No fault 1: LDO2 (used as general purpose or DMD specific LDO) overvoltage failure 0x2B, 01, R, Chip ID extension CHIP_ID_EXTENTION [7:0] ID extension to distinguish between various configuration options. 0x2C, 00, R/W, ILLUM_LED_AUTO_TURN_OFF_DELAY SETTINGS Reserved [7:4] TBD ILLUM_LED_AUTO_TURN_OFF_DELAY (µsec) ILLUM_LED_AUTO_TURN_OFF_D ELAY [3:0] 0000: 4.000-4.445 0100: 63.99-71.10 1000: 6.230-7.120 1100: 99.5-113.8 0001: 8.010-8.900 0101: 128.0-142.2 1001: 12.46-14.24 1101: 199.1-227.6 0010: 16.02-17.80 0110: 256.0-284.5 1010: 24.89-28.44 1110: 398.3-455.2 0011: 32.00-35.55 0111: 512.1-569.0 1011: 49.77-56.88 1111: 1024.2-1138.0 0x2E, 00, R/W, User Password USER PASSWORD (0xBABE) [7:0] Write Consecutively 0xBA and 0xBE to unlock. 0x2F, 00, R/W, User Protection Register [7:3] Reserved, value don’t care. EEPROM_PROGRAM [2] 0: EEPROM programming disabled 1: Shadow register values programmed to EEPROM DIRECT_MODE [1] 0: Direct mode disabled 1: Direct mode enabled (register 0x09 to control switched) PROTECT_USER_REG [0] 0: ALL regular USER registers are WRITABLE, except for READ ONLY registers 1: ONLY USER registers 0x02, 0x03, 0x04, 0x05, 0x06, 0x07, 0x08, and 0x09 are WRITABLE 0x30, 00, R/W, User EEPROM Register USER_REGISTER1 [7:0] User EEPROM Register1 0x31, 00, R/W, User EEPROM Register USER_REGISTER2 [7:0] User EEPROM Register2 0x32, 00, R/W, User EEPROM Register USER_REGISTER3 [7:0] User EEPROM Register3 0x33, 00, R/W, User EEPROM Register USER_REGISTER4 [7:0] User EEPROM Register4 0x34, 00, R/W, User EEPROM Register USER_REGISTER5 [7:0] User EEPROM Register5 0x35, 00, R/W, User EEPROM Register USER_REGISTER6 50 [7:0] Submit Documentation Feedback User EEPROM Register6 Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 8 Application and Implementation NOTE Information in the following applications sections is not part of the TI component specification, and TI does not warrant its accuracy or completeness. TI’s customers are responsible for determining suitability of components for their purposes. Customers should validate and test their design implementation to confirm system functionality. 8.1 Application Information In display applications, using the DLPA4000 provides all needed analog functions including all analog power supplies and the RGB LED driver (up to 32A per LED) with high-side Pump functionality to provide a robust and efficient display solution. Each DLP application is derived primarily from the optical architecture of the system and the format of the data coming into the DLPC4422 controller. 8.2 Typical Application A common application combines the DLPA4000 with the 0.65 WXGA DMD (DLP650LE) or a 0.65 1080P DMD (DLP650NE) and a DLPC4422 controller to create a high resolution, LED projector. The DLPC4422 in the projector typically receives images from a PC or video player using HDMI or VGA analog as shown in Figure 21. Card readers and Wi-Fi can receive images when the application includes the appropriate peripheral components. The DLPA4000 sequences the power-supply and controls the RGB LED currents in this application. 12- V Regulator 16 V to 20 V DC Power Supplies and Monitoring HDMI VGA PROJ_ON SPI PWR_GOOD PWR_ON Front End Keypad I2C Shunt Diodes Digital Control Block DLPA4000 DATA Flash Illumination Control 1.1 V 1.8 V DLPC4422 DMD and Controller Bucks 3.3 V 2.5 V LDOs 3.3 V GP Buck Converter External High-Side Pump LED Power FETs DMD Reset Voltage Generator Measurement System DMD Reset Voltages and Control Sensors DLP650NE DMD Data and Control or DLPA200 DLP650LE Control Figure 21. Typical Setup Using DLPA4000 8.2.1 Design Requirements A high resolution LED projector can be created by using a DLP chip set comprised of a 0.65 WXGA DMD (DLP650LE) or a 0.65 1080p DMD (DLP650NE), a DLPC4422 controller, and the DLPA4000 PMIC/LED Driver. The DLPC4422 does the digital image processing, the DLPA4000 provides the needed analog functions for the projector, and the DMD is the display device for producing the projected image. In addition to the three DLP chips in the chip set, other components is required. At a minimum a Flash part is needed to store the software and firmware to control the DLPC4422. The illumination light that is applied to the DMD is typically from red, green, and blue LEDs. These are often contained in three separate packages, but sometimes more than one color of LED die may be in the same package to reduce the overall size of the projector. Power MOSFETs are needed external to the DLPA4000 so that high LED currents can be supported. For connecting the DLPC4422 to the front end chip for receiving images, the parallel interface is typically used. Connect the front end chip to the parallel interface, I2C to input commands to the DLPC4422. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 51 DLPA4000 DLPS132 – MAY 2018 www.ti.com Typical Application (continued) The DLPA4000 has three built-in buck switching regulators to serve as projector system power supplies. Two of the regulators are fixed to 1.1 V and 1.8 V for powering the DLP chip set. The remaining buck regulator is available for general purpose use and its voltages are programmable. The regulators can be used to a drive variable-speed fans or to power other projector chips such as the front-end chip. The only power supply needed at the DLPA4000 input is SYSPWR from an external DC power supply or internal battery. The entire projector can be turned on and off by using a single signal called PROJ_ON. When PROJ_ON is high, the projector turns on and begins displaying images. When PROJ_ON is set low, the projector turns off and draws just microamps of current on SYSPWR. 8.2.2 Detailed Design Procedure To connect the 0.65 WXGA DMD (DLP650LE) or 0.65 1080p DMD (DLP650NE), DLPC4422 controller and DLPA4000, see the reference design schematic. When a circuit board layout is created from this schematic a very small circuit board is possible. An example small board layout is included in the reference design data base. Comply with the layout guidelines to achieve reliable projector operation. The optical engine that has the LED packages and the DMD mounted to it is typically supplied by an optical OEM who specializes in designing optics for DLP projectors. The component selection of the buck converter is mainly determined by the output voltage. Table 9 shows the recommended value for inductor LOUT and capacitor COUT for a given output voltage. Table 9. Recommended Buck Converter LOUT and COUT VOUT (V) LOUT (µH) COUT (µF) MIN TYP MAX MIN MAX 1 - 1.5 1.5 2.2 4.7 22 68 1.5 - 3.3 2.2 3.3 4.7 22 68 3.3 - 5 3.3 4.7 22 68 Use Equation 11 to calculate the inductor peak-to-peak ripple current. Use Equation 12 the peak current. Use Equation 13to calculate teh RMS current. The inductor saturation current rating must be greater than the calculated peak current. The RMS or heating current rating of the inductor must be greater than the calculated RMS current. IL OUT RIPPLE P FP VOUT VIN :max ; × kVIN :max ; F VOUT o = LOUT × fSW where • the switching frequency of the buck converter is approximately 600 kHz IL OUT IL OUT PEAK = IL OUT + RIPPLE P (11) FP 2 IL OUT (12) = ¨kIL OUT o + 2 RMS 1 × @IL OUT RIPPLE 12 P 2 FP A (13) The capacitor value and ESR determines the level of output voltage ripple. Use ceramic or other low ESR capacitors. Recommended values range from 22 to 68 μF. Use Equation 14 to determine the required RMS current rating for the output capacitor. IC OUT :rms ; = VOUT × :VIN F VOUT ; ¾12 × VIN × LOUT × fSW (14) One other component for the buck converter configuration is needed. Use a charge pump capacitor between PWRx_SWITCH and PWRx_BOOST to drive the high-side MOSFET. The recommended value for the charge pump capacitor is 100 nF. 52 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Because the switching edges of the buck converter are relatively fast, voltage overshoot and ringing can become a problem. To overcome this problem a snubber network is used. The snubber circuit consists of a resistor and capacitor that are connected in series from the switch node to ground. The snubber circuit is used to damp the parasitic inductances and capacitances during the switching transitions. This circuit reduces the ringing voltage and also reduces the number of ringing cycles. The snubber network is formed by RSNx and CSNx. More information on controlling switch-node ringing in synchronous buck converters and configuring the snubber can be found in Analog Applications Journal. 8.2.2.1 Component Selection for General-Purpose Buck Converters The theory of operation of a buck converter is explained in application note, Understanding Buck Power Stages in Switchmode Power Supplies, SLVA057. This section is limited to the component selection. For proper operation, selection of the external components is very important, especially the inductor LOUT and the output capacitor COUT. Choose inductor and capacitors with low equivalent series resistance (ESR) specifications to ensure the best efficiency and ripple performance. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 53 DLPA4000 DLPS132 – MAY 2018 www.ti.com 8.3 System Example With DLPA4000 Internal Block Diagram N/C Thermal Pad 1 LDO_V2V5 91 LDO_V5V 92 VINA LDO ILLUM 7 VREF 85 ϬdžϬфϯх dͺ>Ktͺ^,hd 2.2 µF/25 V Ϭdžϭϭфϰ͗Ϭх hs>Kͺ^> 29 ϬdžϬфϮх dͺ>KtͺtZE 30 ϬdžϭϬфϰ͗Ϭх >Ktddͺ^> 28 L AGND 26 86 AFE_GAIN [1:0] From host 10 kΩ 10 kΩ ACMPR_REF ACMPR_OUT To host 2.2 µF/25 V SUP_5P0V 4.7 µF/25 V 42 8 VIN SUP_2P5V ILLUMINATION DRIVER A AFE_SEL[3:0] 31 M 27 32 AFE 82 38 MUX 81 39 VIN 2.2 µF/25 V ILLUM_VIN VIN ILLUM_5P5V 10 µF/10 V ILLUM_A_FB 0.47 µF/50 V 3x10 µF/50 V ILLUM_A_VIN ILLUM_A_BOOST 3 3x10 µF/50 V 3.9 Ω ILLUM_HSIDE_DRIVE ILLUM_A_SW 1000 pF 50 V ILLUM_LSIDE_DRIVE ILLUM_A_PGND 2xB240A-13-F 2700 pF 50 V 2Ω 2200 pF 50 V CSD87350Q5D ILLUM_A_COMP2 15p 1 µH 32 A 6x22 µF 25 V ILLUM_B_FB 34 ILLUM_B_VIN ACMPR_IN_LABB 80 ACMPR_LABB_SAMPLE S/H ACMPR_IN_2 ACMPR_IN_3 N ILLUMINATION DRIVER B 77 78 DRST_5P5V 10 µF/10 V DRST_VIN VIN OSRAM P2 LEDs VLED 79 3 41 LDO DMD 5 4x ESDA18-1k 19 20 DRST_HS_IND A 21 DRST_LS_IND VRST DMD_VRESET 470 nF/50 V DRST_PGND DMD_VBIAS VBIAS DMD_VOFFSET VOFS 9/10 2 10 µF/1.25 A 0.1 µF/25 V P D C 100 B DMD HIGH VOLTAGE REGULATOR 4 99 17/ 18 RGB STROBE DECODER 24/ 25 Q R 11/ 16 22/ 23 98 15 1 µF/35 V 14 G 0.1 µF/25 V PWR1_BOOST VIN 0.47 µF 470 pF 50 V 50 V 10 Ω 2x10 µF 50 V 3.3 µH 3A PWR1_VIN PWR1_SWITCH PWR1_PGND PWR1_FB V_DMD-DLPC-1 2x22 µF 25 V Low_ESR PWR2_BOOST 0.1 µF 25 V VIN 0.47 µF 470 pF 50 V 50 V 10 Ω 2x22 µF 50 V 3.3 µH 3A PWR2_VIN PWR2_SWITCH PWR2_PGND PWR2_FB V_DMD-DLPC-2 2x22 µF 25 V Low_ESR 13 F 98 0.1 µF 25 V PWR4_VIN 3.3 V-20 V 2.2 µF/25 V PWR4_OUT E 12 69 97 67 96 H 95 I DMD/DLPC PWR1 PWR3_VIN PWR3_OUT CH2_GATE_CTRL 4x CSD17556Q5B CH3_GATE_CTRL General Purpose S BUCK1 T 68 CH2_SWITCH CH3_SWITCH RLIM_1 4.7 nF 50 V RLIM_2 RLIM_K_1 RLIM_BOT_K_1 100 Ω RLIM_K_2 4m Ω 5W RLIM_BOT_K_2 PWR5_BOOST PWR5_VIN 71 76 65 PWR6_BOOST 64 74 K DMD/DLPC PWR2 General Purpose U BUCK2 V 63 73 62 72 66 VIN 2x10 µF 50 V PWR5_PGND 70 J 0.47 µF 50 V PWR5_SWITCH 94 75 GPIO (From Controller) CH1_SWITCH 93 PWR5_FB 0.1 µF 25 V PWR6_VIN PWR6_SWITCH PWR6_PGND 470 pF 0.47 µF 50 V 10 Ω50 V VIN 2x10 µF 50 V 3.3 µH 3A PWR6_FB 1-5V / 8bit 2x22 µF 25 V Low_ESR 90 50 LDO_1 DMD/DLPC/AUX 89 10 µF/10 V 3.3 V-20 V 2.2 µF/25 V CH1_GATE_CTRL 6 0.1 µF/25 V 1 µF/35 V ILLUM_B_PGND ILLUM_B_COMP1 40 ILLUM_B_COMP2 10 µF/50 V 0.47 µF/50 V MBR0540T1 ILLUM_B_SW 10Ω O 37 10 µF/10 V VIN 10 µF 50 V 36 From light sensor From temperature sensor 3300 pF 50 V 1.3 Ω 0.4 W 10Ω 33 ILLUM_B_BOOST V_LABB 55 ACMPR_IN_1 2x 2xB0540WS-7 ILLUM_A_COMP1 0.1 uF/25 V 35 0.47 µF/50 V 0.1 µF 25 V 88 52 General Purpose W BUCK3 X PWR7_VIN 0.47 µF 50 V 53 54 LDO_2 DMD/DLPC/AUX VIN 2x10 µF 50 V PWR7_PGND 51 87 10 µF/10 V PWR_VIN CW_SPEED_PWM_OUT 44 CLK_OUT 43 83 Color Wheel PWM LDO BUCKS 84 2.2 µF/25 V VIN PWR_5P5V 10 µF/10 V PROJ_ON From host CH_SEL_0 From host CH_SEL_1 From host 56 57 SPI_VIN SPI_SS_Z From host SPI_CLK From host SPI_MISO To host From host 30.1 Ω SPI_MOSI To system 61 1 µF/35 V 0.1 µF/25 V From host RESET_Z 60 DIGITAL CORE 45 58 48 46 47 SPI INT_Z To DLPC (optional) Y 59 DGND 49 Figure 22. Typical Application: VIN = 19.5 V, IOUT = 32 A, LED, External MOSFETs 54 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 9 Power Supply Recommendations The DLPA4000 operates over a range of 16 V to 20 V input voltage supply or battery. The power supply design may require additional bulk capacitance. Additional bulk capacitance helps avoid insufficient supply current due to line drop, ringing due to trace inductance at the VIN terminals, or supply peak current limitations, When the interaction of the ceramic input capacitors causes ringing, an electrolytic or tantalum type capacitor may be needed for damping. Evaluate the bulk capacitance required so that the input voltage remains within the specified range long enough for a proper fast shutdown to occur for the VOFFSET, VRESET, and VBIAS supplies. The shutdown period begins when the input voltage goes below the programmable UVLO threshold. Shutdown occurs when the external power suddenly discontinues. 9.1 Power-Up and Power-Down Timing The power-up and power-down sequence ensures a correct operation of the DLPA4000 and to prevent damage to the DMD. The DLPA4000 controls the correct sequencing of the DMD_VRESET, DMD_VBIAS, and DMD_VOFFSET to ensure a reliable operation of the DMD. The general startup sequence of the supplies is described earlier in Supply and Monitoring. The power-up sequence of the high voltage DMD lines is especially important in order not to damage the DMD. A too large delta voltage between DMD_VBIAS and DMD_VOFFSET could cause the damage and should therefore be prevented. After the device pulls PROJ_ON high, the DMD buck converters and LDOs energize (PWR1, PWR2, PWR3, PWR4) the DMD high voltage lines (HV) sequentially enable. At the end of this sequence, the DLPA4000 becomes fully powered and ready for projection. 1. DMD_VOFFSET 2. delay 3. VOFS_STATE_DURATION (register 0x10) DMD_VBIAS 4. delay 5. VBIAS_STATE_DURATION (register 0x11) DMD_VRESET For shutdown there are two sequences, normal shutdown (Figure 23) and a fault fast shutdown used in case a fault occurs (Figure 24). This is the shutdown sequence during normal mode operation 1. 25-ms delay 2. PROJ_ON pin goes low 3. DMD_VBIAS and DMD_VRESET stop regulating 4. 10 ms delay 5. DMD_OFFSET stops regulating 6. RESET_Z goes low 7. 1 ms delay 8. all three voltages discharge 9. all other supplies de-energized 10. INT_Z remains high INT_Z remains high during the shutdown sequence because no fault occurred. During the power-down sequence the device makes sure the HV levels do not violate the DMD specifications on these three lines. For this it is important to select the capacitors such that CVOFFSET is equal to CVRESET and CVBIAS is ≤ CVOFFSET, CVBIAS. The fast shutdown mode (Figure 24) sequence starts in case a fault occurs (INT_Z is pulled low), for instance due to overheating. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 55 DLPA4000 DLPS132 – MAY 2018 www.ti.com Power-Up and Power-Down Timing (continued) Use register 0x01 to enable and disable fast shutdown mode (FAST_SHUTDOWN_EN). Fast shutdown mode is the default mode. After the fault occurs, regulation of DMD_VBIAS and DMD_VRESET is stopped. The time (delay) between fault and stop of regulation can be controlled via register 0x0F (VBIAS/VRST_DELAY). The delay can be selected between 4 µs and approximately 1.1 ms, where the default is approximately 540 µs. A defined delay-time after the regulation stopped, all three high voltages lines are discharged and RESET_Z is pulled low. The delay can be controlled via register 0x0F (VOFS/VRESETZ_DELAY). Delay can be selected between 4 µs and approximately1.1ms. The default is ~4 µs. Finally the internal DMD_EN signal is pulled low. The DLPA4000 device remains in standby state until the fault resolves. The device restarts then the fault resolves. The restart sequence begins when the device energizes the PWR_3 pin and follows the same steps as the regular startup sequence (see Figure 24). select capacitors so that CVOFFSET is equal to CVRESET and CVBIAS is ≤ CVOFFSET, CVBIAS. This selection criteria ensures proper discharge timing and discharge levels. 56 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Power-Up and Power-Down Timing (continued) VIN Initiated by DLPC Initiated by DLPC PROJ_ON SUP_5P0V SUP_2P5V D_CORE_EN (INTERNAL_SINGAL) PWR_5P5V DRST_5P5V ILLUM_5P5V PWR_1 PWR_2 PWR_3 PWR_4 PWR_6 INT_Z RESET_Z Initiated by DLPC via SPI DMD_EN (INTERNAL_SIGNAL) STOP REGULATING DMD_VOFFSET STOP REGULATING DMD_VBIAS DMD_VRESET STOP REGULATING Note: Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 23. Power Sequence Normal Shutdown Mode Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 57 DLPA4000 DLPS132 – MAY 2018 www.ti.com Power-Up and Power-Down Timing (continued) VIN Initiated by DLPC PROJ_ON SUP_5P0V SUP_2P5V D_CORE_EN (INTERNAL_SINGAL) PWR_5P5V DRST_5P5V ILLUM_5P5V PWR_1 Supplies are not turned off, Unless PROJ_ON is set low PWR_2 PWR_3 PWR_4 PWR_6 Initiated by FAULT INT_Z RESET_Z Initiated by DLPC via SPI DMD_EN (INTERNAL_SIGNAL) DMD_VOFFSET DMD_VBIAS DMD_VRESET Note: Arrows indicate sequence of events automatically controlled by digital state machine. Other events are initiated under SPI control. Figure 24. Power Sequence Fault Fast Shutdown Mode 58 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 10 Layout 10.1 Layout Guidelines Make sure to consider high peak currents and high switching frequencies when designing the layout to avoid instability and EMI problems. • Use wide and short traces for high-current paths and for high-current return power ground paths. • Place, the input capacitor, output capacitor, and the inductor of the DMD HV regulator as close as possible to the DLPA4000 device. • Separate the ground traces and connect them together at a central point undermeath the device package. This design minimizes ground noise coupling between different buck converters • The recommended value for the DMD capacitors is 1 µF for VRST and VOFS, 470 nF for VBIAS. The inductor value is 10 µH. The currents of the buck converters are highest near pins VIN, SWITCH and PGND (). The voltage at the pins VIN, PGND and FB are DC voltages. the SWITCH pin voltage a value betweent eh value of the VIN viltage and teh PGND voltage. The red line in Figure 25 indicates the current flow when the MOSFET between pin 52 and pin 53 is closed. The blue line indicates the current flow when the MOSFET between pin 53 and pin 54 is closed. The buck converter paths carry the highest currents. Make sure the buck converter paths are as short as possible. For the LDO DMD, it is recommended to use a 1-µF, 16-V capacitor on the input and a 10-µF, 6.3-V capacitor on the output of the LDO assuming a battery voltage of 12 V. For LDO bucks, it is recommended to use a 1-µF, 16-V capacitor on the input and a 1-µF, 6.3-V capacitor on the output of the LDO. 50 PWR7_BOOST 52 PWR7_VIN General Purpose 53 PWR7_SWITCH BUCK3 100n 6.3V SYSPWR 2x10µ 16V RSN7 CSN7 3.3µH 3A 51 PWR7_FB Regulated Output Voltage 2x22µ 6.3V Low_ESR 54 PWR7_PGND Figure 25. High AC Current Paths in a Buck Converter The trace to the VIN pin in this design has high AC currents that prevents voltage drop across the trace. Make sure the trace to the VIN pin has low resistance. Place the decoupling capacitors as close to the VIN pin as possible. The SWITCH pin alternates connection to the VIN pin or GND. The SWITCH pin voltage waveform is square with an amplitude equal to VIN. The SWITCH pin voltage containing high frequencies. This situation causes EMI problems unless properly mitigated. Reduce EMI by creating a snubber network (RSN7 and CSN7) Place the resistor and capacitor at the SWITCH pin to prevent or suppress unwanted high-frequency ringing during switching. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 59 DLPA4000 DLPS132 – MAY 2018 www.ti.com Layout Guidelines (continued) The PGND pin sinks high current. Connect the PGND pin to a star ground point so that it does not interfere with other ground connections. The FB pin is the sense connection for the regulated DC output voltage. No current flows through the FB pin. The device compares the voltage on the FB pin with the internal reference voltage. This comparison controls the loop. Make the FB connection at the load so that the I-R drop does not affect the sensed voltage. 10.1.1 LED Driver The layout of the LED driver area of the PCB affects the performance of the DLPA4000 as an LED driver. Incorrect layout can cause high-current voltage ringing. High-current rining damages electronics and causes visible effects on the illumination. 10.1.1.1 PowerBlock Gate Control Isolation Design trace 15nH to |--------------------- Keep this trace < 5nH ----------------------| ILLUM_HS_DRV D20 and R45 near DLPA4000 Minimize Trace Length D23 TGR1 R49 ILLUM_A_BOOST R70 TGR2 TG1 TG2 R43 near DLPA4000 GND 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00000000000000000000000000000000000000000000000000000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 000 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00 00000000000000000000000000000000000000000000000000000 C183 ~5nH dedicated trace C170 ILLUM_A_SW D25 ~5nH dedicated trace C184 WtZ><^ KŶdŽƉ>ĂLJĞƌ R42 near DLPA4000 R68 PGND1 PGND2 BG1 D24 C185 D21 and R46 near DLPA4000 R69 BG2 D29 ILLUM_LS_DRV R71 C186 Design trace 15nH to |--------------------- Keep this trace < 5nH ----------------------| Figure 26. DLPA4000 Illumination Bottom Layout The two power blocks Synchronous Buck NexFET™ Power Block MOSFET Pair in the reference design connects Q11 and Q12 in parallel. This design feature reduces current loss and power loss in the application. Place the two power blocks close to each other. Implement the gate control isolation topologies in the reference design to prevent feedback and ringing on the gate control line from the DLPA4000. Place a single-shared ILLUM_HS_DRV trace from the PMIC to the two separate gate filtering and isolation component sets (D23, R70, and C183) and (D25, R71, and C184). Place each set close to the the power block high-side MOSFET pins. Minimize the ILLUM_HS_DRV route length. Minimize coupling to other routes. Terminate the ILLUM_HS_DRV from the PMIC in a T-junction. Make sure this termination is very close to the power blocks. Minimize the route beyond the T-junction that goes between the two filter and isolation component sets. Make sure the routing inductance is 5 nH or less on the trace between the filter and isolation sets. 60 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Layout Guidelines (continued) Place D23, R70, and C183 very close together and underneath Q11 with the goal of minimizing the net connecting D23, R70, C183, and the high-side MOSFET pin (Q11 Pin 3). The high-side MOSFET return pin (Q11 Pin 4) requires an independent 5-nH trace before merging with the Top Gate Return of Q12. Make sure that the merged Top Gate Return trace has an inductance of 15 nH on the return to the R-C filter (C170 and R49) near the DLPA4000 device. The isolation components near the Top Gate pin of Q12 (D25, R71, and C184) must follow the same requirements as those isolating Q11 (D23, R70, and C183). The inductance of the high-side illumination driver net connecting D25 to D23 must maintain a value below 5 nH. The high-side MOSFET return pin (Q12 pin 4) requires a 5-nH independent trace before merging with the Q11 Top Gate Return path back to the RC filter. Route a single-shared ILLUM_LS_DRV trace from the PMIC to the two separate gate filtering and isolation component sets (D29, R68, and C185) and (D24, R69, and C186). Place each component set close to the power block low-side MOSSFET pins. Minimize the ILLUM_LS_DRV route length. Minimize coupling the ILLUM_LS_DRV route to other routes. Terminate the ILLUM_LS_DRV from the PMIC in a T-junction. Make sure this termination is very close to the power blocks. Minimize the route beyond the T-junction that goes between the two filter and isolation component sets. Make sure the routing inductance is 5 nH or less on the trace between the filter and isolation sets) Make sure the inductance of the trace from D21 and R46 to D29 is as close to 15 nH as possible. Place D29, C185, and R68 directly underneath Q11 to minimize trace impedance. Similarly, place D24, C186, and R69 underneath and as close as possible to Q12. Make sure the inductance of the trace connecting D24 to D29 is less than 15 nH. 10.1.1.2 VIN to PowerBlocks Create a dedicated VIN path (in addition to an internal VIN plane) directly to the power blocks (Q11 and Q12) on the top layer of the board. Use 2 oz. (7 mm or larger) copper in the layout for VIN, the dedicated VIN return (bottom layer), and all other high-power nets. Tie the two planes at the input power connector only. This connection significantly reduces the 32-A switching noise from the power blocks on the internal VIN plane for the rest of the DLPA4000 integrated switching power supplies. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 61 DLPA4000 DLPS132 – MAY 2018 www.ti.com Layout Guidelines (continued) Figure 27. Dedicated VIN Path 10.1.1.3 Return Current from LEDs and RSense The RSENSE resistor (R72) senses the LED current. Connect the RLIM_K_1 and RLIM_K_2 lines close to the top side of the measurement resistor to accurately measure the LED current. Connect the RLIM_BOT_K_1 and RLIM_BOT_K_2 lines close to the bottom side of the measurement resistor to accurately measure the LED current. The switched LED current flows through the RLIM resistor and the RSENSE resistor. Design a low-ohmic ground connection from the RSENSE resistor that retuns to the input voltage connector. Make sure the PGND return has a dedicated plane on the top layer that returns to the connector. However, the PGND top layer must have vias placed from inside the top layer to the internal PGND plane. Make sure the PGND vias underneath the power block are compliant with the power block layout thermal guidelines. See CSD87350Q5D data sheet for guidelines.. Make sure the designer considers the entire return path for current from the LED connector through the RLIM resistor plane and the RSENSE resistor (R72) during layout. Any obstacles between the LED connectors and the PGND on the input power connector can cause power reduction. Similar obstacles can cause possible image artifacts due to slow LED turn-on times. See the reference design for a suggested placement and plane sizes. 62 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Layout Guidelines (continued) Figure 28. Current Return Path 10.1.1.4 RC Snubber Proper operation requires snubber networks. The switching frequency can vary from several hundreds of kHz to frequencies in the MHz range. To switch currents from zero to several amperes requires only nanoseconds, equivalent to even much higher frequencies. EMI can occur when ringing occurs on the edges. This ringing can have higher amplitude and frequency than the switching voltage. All DLP4000 buck converters require a snubber network to prevent ringing. The snubber network comprises a resistor and a capacitor in series. Place an R-C snubber network (C32 and R56) to reduce ringing on the switching node. Place the capacitor on top of a large plane for the switching node directly next to the PGND plane. This resistor placement eliminates the gap between the switching node and the PGND plane used by the PowerBlocks. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 63 DLPA4000 DLPS132 – MAY 2018 www.ti.com Layout Guidelines (continued) Figure 29. RC Snubber Layout 10.1.1.5 Capacitor Choice Be aware of the voltage coefficient of the decoupling capacitors. Physically undersized ceramic capacitors (with respect to the capacitance value to physical size ratio) experiences a large reduction in capacitance. Depending on the VIN voltage chosen and the voltage rating of the capacitors, physically undersized capacitors can experience up to a 90% reduction in capacitance, leading to insufficient decoupling. Choose decoupling capacitors (C17 and C119) with a value of 0.1 µF and a size of 0402. Place the decoupling capacitors as close as possible to the power block VIN pins. Even an increased distance as small as 1 mm in compared to the reference design can cause a large increase in voltage ringing amplitude. Because the parasitic inductance of the route combined with the effective inductance of the capacitor affects the switching node, select capacitors with a higher SRF rating. Place the VIN decoupling capacitors on the top layer very close to the power blocks to minimize parasitic inductance. Place the 10-µF decoupling capacitors (C18, C114, C115, C116, C117, and C118) near the power blocks, They do not need to be as close as the 0.1-µF capacitors. 64 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Layout Guidelines (continued) 10.1.2 General Purpose Buck 2 Use short traces. Separate individual power grounds to avoid ground shift problems. Ground shift problems occur when ground currents of different buck converters interfere. High currents flow through the inductor (L7) and the output capacitors (C130, C131).Make the traces to and from inductor and capacitors as short as possible to avoid losses due to trace resistance. Use high-quality capacitors with a low ESR value to minimize losses in the capacitors and to maintain an acceptable amount of voltage ripple. The next paragraph explains how to place and connect components near PWR6 Buck converter which are those component connected to pins 62, 63, 64, 65, and 66. Connect the supply voltage i to pin 64 with sufficient copper to make it stable and of low resistance. Use multiple vias to the ground layer to connect pin 62 to ground. Use multiple layers create low resistive paths. Make sure the ground connection of the output capacitors and the ground connection of the DLPA4000 (pin 62) are close together. Connect both points using a wide trace. All buck converters in the layout use a separated ground trace to their respective ground connection on the DLPA4000. All these ground connections are connected together on the ground plane below the DLPA4000 package. Figure 30 shows the position of the converter inductor and the accompanying capacitors (L7, C130, and C131) positioned as close as possible to pin 62 and pin 64 using the thickest traces that are feasible. Make these ground connections by using multiple vias to the ground layer to ensure a low-resistance path. Figure 30. General Purpose Buck Layout 10.1.3 SPI Connections The SPI interface comprises several digital lines and the SPI supply. Communication errors can occur if interface lines are not routed properly. Prevent interference on the SPI lines by placing noisy and interfering sources away from the interface. Prevent noise by routing the SPI ground line with the digital lines to the respective pins as much as possible. Connect the SPI interface with a separate ground connection to the DGND pin of the DLPA4000 device. This design style prevents ground noise between SPI ground references of DLPA4000 and DLPC due to the high current in the system. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 65 DLPA4000 DLPS132 – MAY 2018 www.ti.com Layout Guidelines (continued) CLK MISO MOSI SS_Z ŽŶƚƌŽůůĞƌ ^W/ /ŶƚĞƌĨĂĐĞ SPI_GND DLPA4000 GND VIN - VGND-DROP + I DGND DLPA4000 PCB Figure 31. SPI Connections Separate interfering sources from the interface lines. For example, high-current lines such as those near the PWR_7 pin and the SPI_CLK pin are too close, false clock pulses and communication errors can occur. 10.1.4 RLIM Routing The resistor RLIM senses the LED current. Connect the RLIM _K_1 and RLIM _K_2 lines close to the high-side of measurement resistor RLIM to accurately measure the LED current. Connect the RLIM_BOT_K_1 pin and the RLIM_BOT_K_2 pin close to the high-side of measurement resistor RLIM. The switched LED current flows through the RLIM resistor. Use a low-ohmic ground connection for RLIM . 10.1.5 LED Connection Large switched currents flow through the wiring from the external RGB switches to the LEDs. Consider these two specifications to optimize the LED-to-RGB switches wiring layout: 1. wiring resistancce, RSERIES 2. wiring inductance, LSERIES Figure 32 shows the parasitic series impedances. 66 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Layout Guidelines (continued) VLED RSERIES CDECOUPLE LSERIES SW VRLIM Close to VLED, RLIM RLIM Figure 32. Parasitic Inductance (LSeries) and Resistance (Rseries) in Series with LED Currents up to 32 A can flow through the wires connecting the LEDs to the RGB switches. The layout can cause noticeable dissipation. Every 10 mΩ of series resistances implies a parasitic power dissipation of 5 W for a 32 A (avg) LED current . This dissipation can cause an increase in PCB temperature, and more importantly, deterioration of overall system efficiency. The wiring resistance may impact the control dynamics of the LED current. The LED current control loop includes the routing resistance. The LED voltage (VLED) controlls the LED current. Use Equation 15 to calculate the total differential resistance of a path RSERIES. ¿ILED = rLED + R series ¿VLED + R ON SW P ,Q,R + R LIM where • • • • • ΔILED is the LED current variation ΔVLED is a small change in VLED rLED is the differential resistance of the LED Ron_SW_P,Q,R the on-resistance of the strobe decoder switch LSERIES is ignored (15) Equation 15 ignores LSERIES because realistic values are usually sufficiently low to cause any noticeable impact on the dynamics All differential resistance values range from about 4 mΩ to several hundreds of mΩ. Applications can yield a series resistance of 100 mΩ if the layout guidelines are not followed. Make sure the application series resistance is <10 mΩ. The series inductance plays an important role when considering the switched nature of the LED current. the current switches through R,G and B LEDs quickly. The turn-off time is significantly fast. A current of 32 A goes to 0 A in 50 ns. This speed causes a voltage spike of approximately 1 V for every 5 nH of parasitic inductance. Minimize the series inductance of the LED wiring by designing an application that has these features: • Short wires • Thick wires or multiple parallel wires • Small enclosed area of the forward and return current path Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 67 DLPA4000 DLPS132 – MAY 2018 www.ti.com Layout Guidelines (continued) Use a diode when the application cannot be designed to yield a sufficiently low inductance. Use a Zener diode to clamp the drain voltage of the RGB switch so that it remains below the absolute maximum rating. Choose a clamping voltage between the maximum expected VLED and the absolute maximum rating. Make sure the clamping voltage has sufficient margin relative to the minimum and maximum voltage. 10.2 Layout Example Figure 33 shows an example of a proper buck converter layout. It shows the routing and placing of the components near the DLPA4000 for optimal performance. A register sets the output voltage of the converters used by the DLPA4000. The DLPA4000 uses the feedback pin to compare the output voltage with an internal setpoint. Figure 33. Practical Layout Example Use short traces. Separate individual power grounds to avoid ground shift problems. Ground shift problems occur when ground currents of different buck converters interfere. High currents flow through the inductor (L7) and the output capacitors (C130, C131).Make the traces to and from inductor and capacitors as short as possible to avoid losses due to trace resistance. Use high-quality capacitors with a low ESR value to minimize losses in the capacitors and to maintain an acceptable amount of voltage ripple. In order to prevent problems with switching high currents at high frequencies the layout is very critical and snubber networks are advisable. The switching frequency can vary from several hundreds of kHz to frequencies in the MHz range. Keep in mind that it takes only nanoseconds to switch currents from zero to several amperes which is equivalent to even much higher frequencies. Those switching moments causes EMI problems if not properly handled, especially when ringing occurs on the edges, which can have higher amplitude and frequency as the switching voltage itself. To prevent this ringing the DLPA4000 buck converters all need a snubber network, consisting of a resistor and a capacitor in series implemented on the board to reduce this unwanted behavior. The snubber network is in this case placed on the bottom-side of the PCB (thus not visible here) connected to the trace of L9 routing to the switch node. In order to make more clear what plays a role when laying out a buck converter, this paragraph explains the connections and placing of the parts around the buck converter connected to the pins 50-54. The supply voltage is connected to pin 52 which is laid out on a mid layer (purple colored) and is connected to this pin using 3 via’s to make sure a stable and low resistance connection is made. The decoupling is done by capacitor C43 & C44 visible on the bottom right of Figure 33 and the connection to the supply and the ground layer is done using multiple vias. The ground connection on pin 54 is also done using multiple vias to the ground layer which is visible as the blue areas in Figure 33. By using different layers it is possible to create low resistive paths. Ideally the ground connection of the output capacitors and the ground connection of the part (pin54) should be close together. The layout connects both points together using a wide trace on the bottom layer (blue colored area) which is also suitable to bring both connections together. All buck converters in the layout have the same layout 68 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 Layout Example (continued) structure and use a separated ground trace to their respective ground connection on the part. All these ground connections are connected together on the ground plane below the DLPA4000 itself. shows the position of the converter inductor and its accompanying capacitors (L9 & C46, C47) as close as possible positioned to the pins 51 and 53 using traces as thick as possible. The ground connections of these capacitors is done using multiple via’s to the ground layer to ensure a low resistance path. 10.3 Thermal Considerations Integrated circuits in low-profile and fine-pitch surface-mount packages typically require special attention to power dissipation. Many different system-dependent issues affect the power dissipation limits of individual component. These issues include • thermal coupling • airflow • added heat sinks • added convection surfaces • other heat-generating components These three basic approaches enhance thermal performance. • Improve the heat sinking capability of the PCB • Increase heat sink capability on top of the package • Increase airflow in the system The DLPA4000 device has efficient power converters. But because the power delivered to the LEDs can be quite large (more than 50 W in some case) the power dissipation in the DLPA4000 device can be high. Use proper temperature calculation to minimize power dissipation in the application. It is important to maintain the junction temperature below the maximum recommended value of 120°C during operation. Calculate PDISS, to determine the junction temperature of the DLPA4000. PDISS is a summation of all power dissipation. Use Equation 16 to calculate TJ. TJ = TA + PDISS × R JA where • • TA is the ambient temperature RθJA is the thermal resistance from junction-to-ambient (16) The total power dissipation varies depending on the application specifications. The main variances in the DLPA4000 circuitry are: • Buck converters • LDOs Use Equation 17 to calculate the dissipation for the buck converter. Pdiss _ buck Pin Pout § 1 Pout ¨¨ © Kbuck · 1¸¸ ¹ where • • • ηBUCK is the efficiency of the buck converter PIN the power delivered at the input of the buck converter POUT the power delivered to the load of the buck converter (17) shows efficiency for buck converters PWR1, PWR2, PWR5, PWR6, and PWR7. Buck converters require high power efficiency because they typically handle the highest power levels. Linear regulators,(for example, LDOs) handle lower power levels. Because the efficiency of an LDO can be relative low, the related power dissipation can be significant. Use Equation 18 to calculate the power dissipation of an LDO, PDISS(ldo). PDISS :ldo ; = :VIN F VOUT ; × ILOAD Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 69 DLPA4000 DLPS132 – MAY 2018 www.ti.com Thermal Considerations (continued) where • • • VIN is the input supply voltage VOUT is the output voltage of the LDO ILOAD is the load current of the LDO (18) Because the voltage decrease over the LDO (VIN – VOUT) can be relative large, a relatively small load current can yield significant power dissipation in the DLPA4000 device. In this case, consider using one of the general purpose bucks to have a more power-efficient solition (in other words, a less dissipation solution). It is important to consider the power dissipation of the LDO that supplies the boost power converter (the LDO DMD). The boost converter supplies high voltages for the DMD. This voltages are VBIAS, VOFS, VRST.The maximum simultaneous load current ILOAD(max) for these lines is 10 mA . So, the maximum related power level is moderate. Use Equation 19 An efficiency rate of 80% for the boost converter, ηBOOST, implies a maximum boost converter dissipation, PDISS (DMD_boost,MAX). PDISS @DMD boost MAX A = ILOAD :max ; × :VBIAS + VOFS + VRST ; × l 1 DBOOST 1p räs (19) The level of power dissipation of the illumination buck converter this is likely negligible. The term that might count to the total power dissipation is Pdiss_LDO_DMD. The input current of the DMD boost converter is supplied by this LDO. In case of an high supply voltage, a non negligible dissipation term is obtained. The worst case load current for the LDO is given by: 1 ILOAD LDO :max ; = DBOOST × :VBIAS + VOFS + VRST ; × ILOAD :max ; VDRST 5P5V srr • where • the output voltage of the LDO is VDRST_5P5V is 5.5 V (20) Dissipation of power in the LDO can be up to 1.5 W for an input supply voltage of 19.5 V. Power dissipation of 1.5 W is a worst case scenario. In most cases the load current of the LDO DMD is significantly less. Make sure to confirm the LDO current level for the specific application. The DLPA4000 draws a quiescent current. The power supply voltage does not affect this quiescent current. For the buck converters the quiescent current is comprised in the efficiency numbers. For the LDOs a quiescent current on the order of 0.5 mA can be used. For the rest of the DLPA4000 circuitry, not included in the buck converters or LDOs, a quiescent current on the order of 3 mA applies. Use Equation 21 to estimate dissipation, Pdiss_DLPA4000 in the DLPA4000 device. PDISS :DLPS4000 ; = Í PBUCK + Í PLDO (21) Use to calculate the maximum ambient temperature, TA = TJ:max ;F PDISS × R JA = 120°C 2.5 W × 7°C/W = 102.5°C (22) Use to calculate the junction temperature of the DLPA4000 device after you know the dissipated power and the ambient temperature. Use Thermal Information to calculate the junction temperature for heat sink configuration and airflow. TJ = TA + PDISS × R JA =50°C+4 W × 7°C/W = 78°C (23) Use one of these three design features if the combination of ambient temperature and DLPA4000 power dissipation does not yield an acceptable junction temperature ( <120°C). 1. Use a larger heat sink, which increases airflow, to reduced RθJA, 2. Use lower load current through the internal general purpose buck converters.. 3. Use an external general purpose buck converter instead of an internal one. This design reduces power dissipation in the DLPA4000 device 70 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 11 Device and Documentation Support 11.1 Device Support 11.1.1 Device Nomenclature DLPA4000 Figure 34. Package Marking DLPA4000 (Top View) 11.2 Receiving Notification of Documentation Updates To receive notification of documentation updates, navigate to the device product folder on ti.com. In the upper right corner, click on Alert me to register and receive a weekly digest of any product information that has changed. For change details, review the revision history included in any revised document. 11.3 Community Resources The following links connect to TI community resources. Linked contents are provided "AS IS" by the respective contributors. They do not constitute TI specifications and do not necessarily reflect TI's views; see TI's Terms of Use. TI E2E™ Online Community TI's Engineer-to-Engineer (E2E) Community. Created to foster collaboration among engineers. At e2e.ti.com, you can ask questions, share knowledge, explore ideas and help solve problems with fellow engineers. Design Support TI's Design Support Quickly find helpful E2E forums along with design support tools and contact information for technical support. 11.4 Trademarks E2E is a trademark of Texas Instruments. DLP is a registered trademark of Texas Instruments. 11.5 Electrostatic Discharge Caution These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. 11.6 Glossary SLYZ022 — TI Glossary. This glossary lists and explains terms, acronyms, and definitions. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 71 DLPA4000 DLPS132 – MAY 2018 www.ti.com 12 Mechanical, Packaging, and Orderable Information The following pages include mechanical, packaging, and orderable information. This information is the most current data available for the designated devices. This data is subject to change without notice and revision of this document. For browser-based versions of this data sheet, refer to the left-hand navigation. 72 Submit Documentation Feedback Copyright © 2018, Texas Instruments Incorporated DLPA4000 www.ti.com DLPS132 – MAY 2018 12.1 Package Option Addendum 12.1.1 Packaging Information Orderable Device (1) (2) (3) (4) (5) Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/Ball Finish MSL Peak Temp (3) Op Temp (°C) Device Marking (4) (5) DLPA4000DPFD ACTIVE HTQFP PFD 100 90 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR 0 to 70 DLPA4000 DLPA4000DPFDR ACTIVE HTQFP PFD 100 1000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR 0 to 70 DLPA4000 The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PRE_PROD Unannounced device, not in production, not available for mass market, nor on the web, samples not available. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. space Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) space MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. space There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device space Multiple Device markings will be inside parentheses. Only on Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. Important Information and Disclaimer: The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Copyright © 2018, Texas Instruments Incorporated Submit Documentation Feedback 73 PACKAGE OPTION ADDENDUM www.ti.com 2-Jun-2018 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish MSL Peak Temp (2) (6) (3) Op Temp (°C) Device Marking (4/5) DLPA4000PFD ACTIVE HTQFP PFD 100 90 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR 0 to 70 DLPA4000 DLPA4000PFDR PREVIEW HTQFP PFD 100 1000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR 0 to 70 DLPA4000 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) RoHS: TI defines "RoHS" to mean semiconductor products that are compliant with the current EU RoHS requirements for all 10 RoHS substances, including the requirement that RoHS substance do not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, "RoHS" products are suitable for use in specified lead-free processes. TI may reference these types of products as "Pb-Free". RoHS Exempt: TI defines "RoHS Exempt" to mean products that contain lead but are compliant with EU RoHS pursuant to a specific EU RoHS exemption. Green: TI defines "Green" to mean the content of Chlorine (Cl) and Bromine (Br) based flame retardants meet JS709B low halogen requirements of <=1000ppm threshold. Antimony trioxide based flame retardants must also meet the <=1000ppm threshold requirement. (3) MSL, Peak Temp. - The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. If a line is indented then it is a continuation of the previous line and the two combined represent the entire Device Marking for that device. (6) Lead/Ball Finish - Orderable Devices may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead/Ball Finish values may wrap to two lines if the finish value exceeds the maximum column width. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 2-Jun-2018 Addendum-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated (TI) reserves the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. Buyers should obtain the latest relevant information before placing orders and should verify that such information is current and complete. TI’s published terms of sale for semiconductor products (http://www.ti.com/sc/docs/stdterms.htm) apply to the sale of packaged integrated circuit products that TI has qualified and released to market. Additional terms may apply to the use or sale of other types of TI products and services. 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