PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA Features Wide 2 : 1 Input Voltage Range (36~75V) Remote On/Off Input / Output Isolation Voltage: 1.5kVDC Operating Temperature Range: -40°C to +85°C(with derating) Output Short Circuit Protection: Hiccup & Auto Recovery Over Voltage Protection: Clamp Mode Over Temperature Protection Lead Free Design, RoHS Compliant Adjustable Output Voltage Customer Design Available Meet Safety Standard : IEC / EN60950-1 Description The BYB100 Series are isolated 100W DC/DC converters. Designed with highly efficiency, allow the operating temperature range of these units to be -40°C to +85°C (with derating) in a five-sided shielded metal case. Further features include wide 2 : 1 input voltage range, remote on/off control, short-circuit protection, over voltage protection and over temperature protection. Applications These converters are well suitable for battery operated equipment, measurement equipment, telecom, wireless network, Industry control system, everywhere where isolated, tightly regulated voltages and compact size are required. Technical Specification All specifications are typical at nominal input, full load and 25°C unless otherwise stated. Model Number Input Voltage Range BYB100-48S2 BYB100-48S5 BYB100-48S4 36~75V Nominal:48V BYB100-48S6 E-mail: [email protected] Output Output Current (A) Voltage Min. Load (1) Full. Load (V) Input Current (mA) No Load Full Load (2) Eff . Capacitive (%) Load, max. (uF) 12 0 8.4 95 2367 92 10000 24 0 4.2 58 2395 91 3300 28 0 3.6 69 2395 91 2000 48 0 2.1 57 2367 92 1000 http://www.bothhandusa.com Rev:20150720A Page 1 of 8 PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA Input Specifications Input voltage 48V nominal Vin 36-75V Input filter Pi type Input surge voltage (100ms max.) 48V nominal Vin Input reflected ripple current Nominal Vin and full load Start up time Nominal Vin and constant resistive load Remote ON/OFF 100V 600mAp-p typ. 68ms typ. Open or 3.5VVr12V Converter: ON Short Converter: OFF (3) or 0VVr0.7V Sourcing current of remote control pin Nominal Vin 0.2 mA Idle input current (at Remote OFF state) Nominal Vin 20 mA Environmental Specifications Operating ambient temperature -40°C to +85°C (with derating) Maximum case temperature +105°C Storage temperature range -40°C to +105°C Relative humidity 95% RH max. Temperature coefficient ±0.02% / °C max. Output Specifications Output power Voltage accuracy 100 Watts max. Full load and nominal Vin ±1% Minimum load 0mA Line regulation LL to HL at full load ±1% Load Regulation 25% load to full load ±1% Ripple and Noise (20MHz Bandwidth) 12Vout (Measured with a 2.2uF/50V MLCC) 24Vout and 28Vout (Measured with a 10uF/50V MLCC) 48Vout (Measured with a 2.2uF/100V MLCC) Over voltage protection (Zener Diode Clamp) 100mVp-p max. 200mVp-p max. 300mVp-p max. 12Vout 15V 24Vout 33V 28Vout 36V 48Vout 58V Capacitive load Over load protection See table % of full load at nominal input 110% min. Thermal shutdown 110°C typ. Short circuit protection Hiccup, automatic recovery Transient response settling time 50% load step change Transient response over shoot di/dt=0.8A/µs E-mail: [email protected] http://www.bothhandusa.com 480µs typ. ≤ ±5% of Vo Rev:20150720A Page 2 of 8 PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA General Specifications Efficiency Nominal input Isolation voltage Input to output Isolation resistance See table 1500VDC 9 500VDC 10 Ohms min. Isolation capacitance 1200pF typ. Switching frequency (Fixed) Pulse width modulation (PWM) 300kHz typ. 5 Reliability, calculated MTBF 4.5 × 10 Hrs Physical Specifications Case material Aluminum Potting material Silicon rubber (UL94V-0) 2.40 × 2.28 × 0.5 Inch Dimensions (61.0 × 57.9 × 12.7 mm) Weight 97g (3.42oz) (typical) Soldering temperature 260/10Sec (maximum) Lead-free wave soldering BYB100-48S2 Power Derating Curve without Heatsink Output Power (%) Ambient Temp.TA () BYB100-48S2 BYB100-48S2 Output Current vs. Efficiency Input voltage vs. Efficiency E-mail: [email protected] Output Current (A) http://www.bothhandusa.com Rev:20150720A Page 3 of 8 Input voltage (V) PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA BYB100-48S2 BYB100-48S2 Transient Response at 50%~100% Max. Load Loop Gain & Phase at Vin=48V, Full Load Note 1. Io below this value will not damage these converters, however, they may not meet all listed specifications. 2. Typical value, tested at nominal input and full load. 3. Short to -Vin (Pin 2). 4. Specifications subject to change without notice. Mechanical Dimensions Pin Assignment Pin Single 1 -Vin Case 2 Remote On/Off 3 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout Pin 5&9 diameter: 2.0 [0.08] Other pins diameter: 1.0 [0.04] Unit: mm [inch] Tolerance: 0.5 [0.02] E-mail: [email protected] http://www.bothhandusa.com Rev:20150720A Page 4 of 8 PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA Remote Sense Application circuit The Remote Sense function is used to compensate for the voltage drop incurred when the load is located physically far away from the DC/DC converter providing its power. The Remote Sense pins are connected as close to the load as possible. The DC/DC converter’s regulation specification is maintained across the points where the Remote Sense wires are connected at the load. This will remove the effect of the voltage drop caused by the resistance of the wires used to conduct the power from the DC/DC converter to the load. This is represented by RCL1 and RCL2. With the use of Remote Sense, the effects of RCL1 and RCL2 are eliminated. If the Remote Sense function is not used, the +Sense has to be connected to +Vout and the –Sense has to be connected to –Vout as close to the DC/DC converter as possible. +Vout RCL1 +Sense +Vin Load -Vin -Sense -Vout RCL1 and RCL2 are line resisters RCL2 Test Configurations All specifications are typical at nominal input, full load and 25°C unless otherwise stated. A A DC Power Supply DC Power Supply: DC/DC converter V V Load Current meter (A): Accuracy ! Voltage meter (V): Accuracy +( 0 .0 3 % r d g +4 d ig it s ) . Load: A t f u l l l o a d . Wires: The resistance of the wires must be small. 1. Input voltage range: Narrow input voltage range10% wide input voltage range (2:1 and 4:1 EX: Narrow input voltage range10% 5V nominal input 4.5~5.5V 12V nominal input 10.8~13.2V 24V nominal input 21.6~26.4V E-mail: [email protected] http://www.bothhandusa.com Rev:20150720A Page 5 of 8 PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA Wide input voltage range 2:1 5V nominal input 12V nominal input 24V nominal input 48V nominal input 4.5~9V 9~18V 18~36V 36~75V Wide input voltage range 4:1 (W) 24V nominal input 9~36V 48V nominal input 18~75V 2. Input power : Pin = Vin x Iin VinInput voltage IinInput current Pout = Vout x Iout VoutOutput voltage IoutOutput current 3. Output power : 4. Efficiency : Efficiency = Pout Pin x100% Pout: Output power Pin: Input power 5. Voltage accuracy: x100% Vout-Vout(nominal) Vout VoutOutput voltage Vout(nominal)Nominal output voltage 6. Line regulation: (1) Wide input voltage range and regulated output voltage series. Vout(LL)-Vout(HL) Vout(LL) x100% LL: Low Line input voltage HL: High Line input voltage (2) Narrow input voltage range10%and unregulated output voltage series. Line regulation= Vout Vin Vout = Vout(+10%)-Vout(-10%) x100% Vout Vout(+10%)Output voltage at Vin = 1.1xVin(nominal)&full load Vout(-10%)Output voltage at Vin = 0.9xVin(nominal)&full load VoutOutput voltage at Vin = Vin(nominal)&full load Vin = Vin(+10%)-Vin(-10%) x100% Vin(nominal) Vin(+10%)Input voltage = 1.1xVin(nominal) Vin(-10%)Input voltage = 0.9xVin(nominal) Vin(nominal)Nominal Input voltage E-mail: [email protected] http://www.bothhandusa.com Rev:20150720A Page 6 of 8 PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA 7. Load regulation : Vout(FL)-Vout(NL) x100% Vout(FL) Vout(FL): Output voltage at full load Vout(NL): Output voltage at 25% full load or 10% full load 8. Ripple and Noise: as shown below. The bandwidth is 0-20MHz. Ripple&Noise Noise Ripple Output Ripple&Noise measurement test circuit: as shown below. Copper strip DC/DC converter Co Load Oscilloscope Copper strip Co: 2.2uF 9. Temperature derating curve: The DC-DC converter will operate over a wider temperature range if less power is drawn from the output and the device is already running. The temperature derating curve shows the operating power-temperature range. As shown below. Output Power (%) 33 Ambient Temp.TA () E-mail: [email protected] http://www.bothhandusa.com Rev:20150720A Page 7 of 8 PRELIMINARY Isolated DC-DC Converters BYB100 Series -- 100Watt BOTHHAND USA 10. Switching frequency: The nominal operating frequency of the DC-DC converters. 11. Input to output isolation: The dielectric breakdown strength test between input and output circuits. This is the isolation voltage the device is capable of withstanding for a specified time, usually 1 second or 1 minute. 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