7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 20 ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL - - - SET UP GAUGE 2119599-2 - 8- 2150396 -4 - - 8- 2150396 -5 2150396 -5 A FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE - - - - 2150396 -6 A NON-CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 2150396 -7 A FINE CRIMP HEIGHT ADJUST A 4 4 NONE CRIMP TOOLING KIT - 2119950-1 2119792-2 - - - - - - 2161326-1 PNEUMATIC FEED - - - - 2119641-1 - - - - - - - - - 2168400-7 - (QUANTITY 2) - - 2063440-2 - - - - - - - - - - - - - - 6 F F TE CRIMP SPECIFICATION 312 CONNECTOR n 5.24-5.25 mm [.206-.207 IN] NONE - INSULATION DIAMETER RANGE 1.80-2.18 mm [.071-.086 IN] - - - - TERMINALS APPLIED 1949545-1 WIRE SIZE 2.00mm2 1.50mm2 1.00mm2 0.75mm2 0.50mm2 B 6 KET TERMINAL C1__DWG_PN_1_0 ST730371-1 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 1949545-2 C1__DWG_PN_3_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.93+/-0.05 [.076+/-.002] 1.78+/-0.05 [.070+/-.002] 1.63+/-0.05 [.064+/-.002] 1.56+/-0.05 [.061+/-.002] 1.48+/-0.05 [.058+/-.002] 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY KET TERMINAL W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 C1__DWG_PN_4_0 ST730371-3 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 C1__DWG_PN_3_0 3.6 5.0 6.6 7.5 8.2 C1__DWG_PN_4_1 6 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 W1__FA_SETTING_5 4 6 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2150396 -4 2150396 -5 2150396 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 11 12 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. THE ITEM ITEM FEED RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT AMP 4805 REV 31MAR2000 & 242. 1 & 242. 1 1 & 252. 8 10 A APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37, 50 66 P LTR 1 - 1 - 1 - 1 - 1 1 -77 -7 -6 -5 -2 2119957-2 8-21084-0 2119640-1 APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED PART NO DESCRIPTION 260 252 250 ITEM NO 1 1 - - - - 1 - - - - 1 - 1 - 1 1 - 1 - 1 1 - - 1 - - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - 2 2 - - - - 1 - - 1 1 - - REF REF - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - - - - 2 - 1 1 1 1 - REF REF REF REF - - - - 1 - - - - 1 - - REF REF - - 1 1 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 - - 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 - 1 1 - 3 - 3 3 - 1 1 1 1 - 3 3 3 3 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - - - - 1 - 1 1 1 1 - - - - 1 - 1 1 1 1 - 1 - 1 1 - 1 1 1 1 - 1 - 1 1 - 1 - 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 - 7 7 7 7 - 2 2 2 2 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 1 1 1 1 - 2 2 2 2 - 1 1 1 1 - 2 2 2 2 - 4 4 4 4 - 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 - - - - - 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 4 of 4) 2079988-1 2119641-1 2119798-1 1-22279-3 2119759-1 2119082-9 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-5 2119793-1 992763-5 2079383-4 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-1 18023-9 2119655-5 2119369-1 2079383-7 2119645-1 2119957-1 1-2119644-2 2119085-1 2119092-1 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 240825-1 2-22281-3 1752373-4 1901259-6 1-2079383-1 1752360-1 240644-1 690482-3 3-1803000-9 1-2217206-3 5-240641-3 238009-1 3-2119582-4 1-455888-4 3-456408-1 -77 -7 -6 -5 -2 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 DESCRIPTION DATE DWN APVD RELEASED 20DEC2013 LG TE ECR-14-001140 26JAN2014 YY UG - TYPE KET TERMINAL A REVISIONS DIST A1 - 1901697-1 SMART APPLICATOR LOC 1 A - 2119951-1 WIRE STRIP LENGTH TE TERMINAL 2 PART NUMBERS REQUIRED SERVO LATCH PLATE 4.06 mm [.160] TERMINAL APPLICATION SPECIFICATION CONVERT TO PNEUMATIC 2.79 mm [.110] TERMINAL NAME: FEED TYPE FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 C DESCRIPTION A SIZE 3 APPLICATOR STYLE CONVERSION CHART 2150396 -2 APPLICATOR DATA TERMINAL DATA: 4 20 REVISION 7- 2150396 -7 CRIMP 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05NOV2013 CHK 05NOV2013 APVD 05NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 ITEM NO DESCRIPTION PRODUCT SPEC - 249 248 247 246 245 244 243 242 240 238 213 183 177 176 175 174 172 166 164 163 137 135 133 82 71 70 67 66 65 64 63 62 60 57 56 55 54 53 52 51 50 49 46 44 41 40 39 38 37 35 33 31 29 27 25 24 23 22 20 18 17 13 11 10 9 8 7 6 5 4 3 2 1 BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, END FEED, NON-ADJUST CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 APPLICATOR BASIC ASSEMBLY, EF RAM,AMP STYLE, END FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SCR, BHSC, RoHS (M6 X 12) SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150396 SCALE 1:1 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR - 6 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 37 40 44 245 REF FEED TYPE 62 6 38 D D 39 247 260 252 7 REF 245 35 7 50 246 44 15.69 [ 0.618 ] 243 HOLDDOWN SET-UP 6 2 PNEUMATIC 2 2 56 2 7 2 238 249 1 2 244 250 A 5 166 242 8 137 177 163 172 63 51 82 1 C 1 C 2 3 1 176 2 2 4 41 70 175 2 54 174 55 52 65 6 10 50 2 A 164 20 64 57 33 23 67 213 B SERVO LATCH PLATE 18 66 B CAM POSITION 30mm STROKE SERVO FEEDER NOT INCLUDED A 248 4 49 A 29 40mm STROKE AIR FEED AMP 4805 REV 31MAR2000 33 27 8 1 46 60 31 13 9 1 11 1 17 53 33 25 22 Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 DIMENSIONS: mm & 4 of 4) MATERIAL 183 240 REF 24 A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. ATLANTIC VERSION 135 133 - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05NOV2013 CHK 05NOV2013 APVD 05NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean End Feed Applicator - DRAWING NO 2150396 SCALE 1:1 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV A1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER WIRE INSUL A FEED TYPE FINE CRIMP HEIGHT ADJUST CONVERT TO PNEUMATIC - - - - - - SERVO LATCH PLATE 2119951-1 1901697-1 8- 2150396 -5 - - SMART APPLICATOR 2161326-1 - 8- 2150396 -4 - - - - - - - - - - PNEUMATIC FEED 2119950-1 2119792-2 - 2119641-2 - 2063440-2 2168400-7 (QUANTITY 2) FINE CRIMP HEIGHT ADJUST NONE - - - - - - - 7- 2150396 -7 A CRIMP TOOLING KIT - - - - - - - - 6 TYPE F F KET TERMINAL TE CRIMP SPECIFICATION 312 CONNECTOR WIRE STRIP LENGTH n 5.24-5.25 mm [.206-.207 IN] NONE - INSULATION DIAMETER RANGE 1.80-2.18 mm [.071-.086 IN] - - - - TERMINALS APPLIED TE TERMINAL 1949545-1 KET TERMINAL C1__DWG_PN_1_0 ST730371-1 C1__DWG_PN_1_1 C1__DWG_PN_2_0 TE TERMINAL C1__DWG_PN_2_1 C1__DWG_PN_3_0 1949545-2 C1__DWG_PN_3_1 KET TERMINAL C1__DWG_PN_4_0 ST730371-3 C1__DWG_PN_4_1 6 WIRE SIZE 2.00mm2 1.50mm2 1.00mm2 0.75mm2 0.50mm2 CRIMP HEIGHT REFERENCE SETTING CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 W1__DWG_WGAUGE_4 W1__DWG_WGAUGE_5 1.93+/-0.05 [.076+/-.002] 1.78+/-0.05 [.070+/-.002] 1.63+/-0.05 [.064+/-.002] 1.56+/-0.05 [.061+/-.002] 1.48+/-0.05 [.058+/-.002] W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 W1__DWG_CRIMP_HT_4 W1__DWG_CRIMP_HT_5 3.6 5.0 6.6 7.5 8.2 9 W1__FA_SETTING_1 W1__FA_SETTING_2 W1__FA_SETTING_3 W1__FA_SETTING_4 6 W1__FA_SETTING_5 *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2150396 -4 2150396 -5 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62 7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 242. 1 & 153. 8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 10 A 1 6 TERMINAL PITCH NOT COMPATIBLE WITH MECHANICAL FEED. 11 THE RECOMMENDED SET-UP FOR END FEED APPLICATORS IS POST-FEED WITH ITEM 2119653-1. THE APPLICATOR CAN BE CONFIGURED FOR PRE-FEED WITH ITEM 2119652-1 BUT MAY ENCOUNTER PROBLEMS WITH SOME APPLICATIONS. FEED ISSUES OR TERMINAL JAMMING MAY OCCUR IN THE PRE-FEED CONFIGURATION. 1 1 1 - 1 1 1 -77 -27 -25 -22 2119782-1 PART NO FINE ADJUST HEAD ASM, PACIFIC STYLE DESCRIPTION 251 1 ITEM NO Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 P LTR 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 2168400-7 2063440-2 2119740-2 2079383-9 1901697-1 6-993111-6 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2119655-6 2119651-1 2119092-2 3-23627-7 SEE NOTE 4 1633743-1 455888-5 2119956-2 2-18032-2 2119740-1 2168078-1 1901681-1 2168400-5 2119793-1 992763-5 2168400-4 2168083-8 5018030-2 5018030-1 986965-8 1-5018030-0 2119792-2 1-1752354-1 18023-9 2079383-7 2119645-1 2119957-1 1-2119644-2 1-18028-2 2168083-9 1-2168083-0 240639-1 1320906-1 1752371-5 240825-1 2-22281-3 1752373-4 1901259-6 1752360-1 240644-1 690482-3 3-1803000-9 1-2217206-3 5-240641-3 238009-1 3-2119582-4 1-455888-4 3-456408-1 PART NO THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - - - 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - 2 - - - 1 - - 1 - 4 4 4 - - REF - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 2 - 1 1 1 - REF REF REF - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - - - 1 - - REF - - 1 - 1 1 1 - 1 1 1 - 2 2 2 - 1 - 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 3 3 3 - 3 3 3 - 2 2 2 - 2 2 2 - 2 2 2 - 2 2 2 - 1 1 1 - - - 1 - 1 1 1 - - - 1 - 1 1 1 - 1 1 1 - 1 1 1 - 1 1 1 - 7 7 7 - 2 2 2 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - 2 2 2 - 1 1 1 - 2 2 2 - 1 1 1 - 1 1 1 - - - - 1 1 1 1 1 1 1 - 1 1 1 - - - - 1 1 1 - 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 -77 -27 -25 -22 PACIFIC VERSION AMP 4805 REV 31MAR2000 66 DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - - A 4.06 mm [.160] A REVISIONS DIST PART NUMBERS REQUIRED 2- 2150396 -7 4 LOC 1 - FINE CRIMP HEIGHT ADJUST APPL INSTRUCTIONS 408-10390 C DESCRIPTION APPLICATOR STYLE CONVERSION CHART A 2.79 mm [.110] TERMINAL APPLICATION SPECIFICATION 2 SET UP GAUGE 2119599-2 2- 2150396 -5 SIZE TERMINAL NAME: 3 SERVO LATCH PLATE APPLICATOR DATA TERMINAL DATA: 4 20 REVISION 2- 2150396 -2 CRIMP 5 ALL RIGHTS RESERVED. PART NUMBER D 6 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05NOV2013 CHK 05NOV2013 APVD 05NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME - APPLICATION SPEC - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 ITEM NO DESCRIPTION PRODUCT SPEC - 250 249 246 244 243 242 240 238 213 186 183 177 176 175 174 172 166 164 163 153 152 145 144 141 140 139 137 135 133 82 71 70 67 66 65 64 63 62 57 56 55 54 53 52 51 50 49 41 40 39 38 33 31 29 27 25 24 23 22 20 18 13 11 10 9 8 7 6 5 4 3 2 1 PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SHCS, LOW HEAD, RoHS, M5 X 10 AIR FEED MODULE TAG,IDENTIFICATION SCR, BHSC, RoHS (M6 X 20) FEED FINGER ASSEMBLY,EF PIN, SLOTTED SPRING 3.0 X 14.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) APPLICATOR BASIC ASSEMBLY, EF RAM, ASIAN STYLE, END FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPACER, CRIMPER DOCUMENTATION PACKAGE SCR, SET, FLT POINT M3 X 10.0 TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 HOLDDOWN, TERMINAL SHCS, LOW HEAD, RoHS, M4 X 20 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SHCS, LOW HEAD, RoHS, M4 X 8 SCR, SKT HD CAP, RoHS, M4 X 16 NUT, HEX, REG, RoHS, M4 NUT, HEX, REG, RoHS, M3 NUT, LOCK, HEX, TORQUE (M4) NUT, HEX, REG, RoHS, M3.5 PAWL, EF, AIR STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION WASHER, FLAT, REG M4 SCR, SKT HD CAP, RoHS, M4 X 20 SCR, SKT HD CAP, RoHS, M4 X 10 STRIPPER (MACHINING) STUD, THREADED PLATE, STRIP GUIDE PLATE, STRIP HOLD DOWN SPRING, COMPRESSION DRAG GUIDE, LOWER STRIP SPACER,HOLD-DOWN PLATE, REAR SHEAR PLATE, FRONT SHEAR ANVIL, COMBINATION, END FEED BLADE, SLUG SPACER BLOCK, FL CRIMPER SPACER CRIMPER, INSULATION F PREMIUM SPACER, CRIMPER CRIMPER, WIRE PREMIUM Ocean End Feed Applicator - DRAWING NO 2150396 SCALE 1:1 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 20 LOC REVISIONS DIST A ALL RIGHTS RESERVED. 1 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 40 62 6 141 FEED TYPE 38 REF 39 D 7 7 145 153 246 139 140 15.69 [ 0.618 ] 50 D 244 REF 243 6 HOLDDOWN SET-UP 2 166 242 8 2 2 1 PNEUMATIC 56 238 7 2 249 2 5 250 A 177 137 63 163 172 82 1 C 1 51 2 3 2 1 4 2 41 2 C 176 70 175 54 174 55 52 65 6 A 50 20 64 10 2 164 57 33 23 SERVO LATCH PLATE 18 67 213 B 66 B CAM POSITION 152 29 33 27 8 1 141 144 31 13 9 1 11 1 186 53 33 25 22 135 133 4 A SERVO FEEDER NOT INCLUDED A 30mm STROKE PACIFIC VERSION 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - REF 24 A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: 183 240 TOLERANCES UNLESS OTHERWISE SPECIFIED: 0.5 0.13 0.013 0.0001 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH - DWN 05NOV2013 CHK 05NOV2013 APVD 05NOV2013 Y.YIN G.BAILEY U.GUO TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean End Feed Applicator - DRAWING NO 2150396 SCALE 1:1 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV A1