IS31LT3380 40V/1.2A LED DRIVER WITH SWITCH DIMMING OCTOBER 2011 GENERAL DESCRIPTION The IS31LT3380 is a continuous mode inductive step-down converter, designed for driving a single LED or multiple series connected LEDs efficiently from a voltage source higher than the LED voltage. The chip operates from an input voltage between 8.5V and 40V and provides an output current up to 1.2A. The IS31LT3380 includes a high-side output current sensing circuit, which uses an external resistor to set the nominal average output current. The IS31LT3380 includes an integrated output switch which has a very low conducting impedance to ensure high system efficiency. The IS31LT3380 has switch dimming function. The chip detects external switch action to adjust output current, allowing for dimming functionality to be achieved without changing the original lighting system circuitry. The switch dimming is implemented in either two-level mode or three-level mode. The output current of every level and the total number of levels are customer selected by setting the corresponding input conditions of DIM1 and DIM2 pin. The output current is set at the initial value the first time that power is supplied to the chip. After the initial power up sequence, the chip adjusts the output current according to the external switch action. After the lowest current level, the current cycles back to the initial value if more switch action is detected. If the power is switched off for longer than 2 seconds, the device will return to it’s initial state, and the output current will be set to the initial value at the next time that power is applied. FEATURES Multi-modes switch dimming Up to 1.2A output current High efficiency (up to 98%) Wide input voltage range: 8.5V to 40V Internal 40V power switch Simple low parts count Typical 5% output current accuracy Up to 1MHz switching frequency Inherent LED open-circuit/short-circuit protection Thermal shutdown protection circuitry SOP8 package APPLICATIONS MR16, MR11 LED spotlight LED street lighting PAR LED bulb Other LED lighting Copyright © 2011 Integrated Silicon Solution, Inc. All rights reserved. ISSI reserves the right to make changes to this specification and its products at any time without notice. ISSI assumes no liability arising out of the application or use of any information, products or services described herein. Customers are advised to obtain the latest version of this device specification before relying on any published information and before placing orders for products. Integrated Silicon Solution, Inc. does not recommend the use of any of its products in life support applications where the failure or malfunction of the product can reasonably be expected to cause failure of the life support system or to significantly affect its safety or effectiveness. Products are not authorized for use in such applications unless Integrated Silicon Solution, Inc. receives written assurance to its satisfaction, that: a.) the risk of injury or damage has been minimized; b.) the user assume all such risks; and c.) potential liability of Integrated Silicon Solution, Inc is adequately protected under the circumstances Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 1 IS31LT3380 APPLICATION CIRCUIT Figure 1-A Figure 1-B Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 2 IS31LT3380 PIN CONFIGURATIONS Package Pin Configurations SOP-8 PIN DESCRIPTION Pin Name NO. Description VIN 1 Input voltage (8.5V to 40V). Decouple to ground with 0.1μF X7R ceramic capacitor close to device. While using the switch dimming function, connect a 220Uf or higher capacitor close the device. ISENSE 2 Connect resistor RS from this pin to VIN to define nominal average output current IOUTnom =0.1/RS DIM1 6 Set the current-levels number of and current ratio of each level of switch dimming function as below: DIM1=“floating” DIM2=“floating”,not dimming; DIM1=“floating” DIM2=“GND”,three-levels,100%---50%---20%; DIM2 5 DIM1=“GND” DIM2=“floating”,three-levels,100%---60%---30%; DIM1=“GND” DIM2=“GND”,two-levels,100%---30%。 GND 7 Ground (0V) LX 8 Drain of power switch NC 3,4 Not connect. Float required ORDERING INFORMATION Industrial Range: -40°C to 105°C Order Number Package QTY/Reel IS31LT3380-GRLS3-TR SOP-8, Lead-free 2500 Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 3 IS31LT3380 ABSOLUTE MAXIMUM RATINGS (NOTE1) Symbol Parameter Rating VIN Input voltage -0.3V to +50V VISENSE ISENSE voltage VLX LX output voltage -0.3V to +50V VDIM DIM1 ,DIM2 pin input voltage -0.3V to +6V ILX Switch output current 1.5A Ptot Power dissipation 0.5W TOP Operating temperature -40 °C to 105°C TST Storage temperature -55 to 150°C Tj MAX Junction temperature 150°C RθJA Junction to ambient 100°C/W ESD Rating (HBM) 3kV Vin+0.3V to Vin-5V ,Vin>5V Vin+0.3V to -0.3V,Vin<5v ELECTRICAL CHARACTERISTICS (VIN=12V, TA=25°C unless otherwise stated) (NOTE 2) Symbol VIN Parameter Conditions Min. Typ. Max. Unit 40 V 120 140 μA 450 600 μA 95 100 105 mV 5.05 5.85 6.65 V Input voltage 8.5 IINQoff Quiescent supply current with output off 70 IINQon Quiescent supply current with output switching VISENSE Mean current sense threshold voltage UVLO Undervoltage lockout threshold △UVLO Undervoltage lockout hysteresis 1.65 V Sense threshold hysteresis ±15 % 8 μA 2 S VSENSEHYS ISENSE Ts Kmode1 ISENSE pin input current VIN falling VSENSE =VIN -0.1 the interval time between the external switch action In dimming mode 1,the ratio of different output current level to the initial current (DIM1=“floating” DIM2=“GND”) Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 Level 1 100% Level 2 50% Level 3 17% 20% 23% 4 IS31LT3380 ELECTRICAL CHARACTERISTICS (VIN=12V, TA=25°C unless otherwise stated) (NOTE 2) (continued) Symbol Parameter Conditions Level 1 100% Kmode2 In dimming mode 2,the ratio of different output current level to the initial current (DIM1=“GND” DIM2=“floating”) Level 2 60% Kmode3 Level 3 In dimming mode 3,the ratio of different output current level to the initial current (DIM1=“GND” DIM2=“GND”) Min. 28% Level 1 Level 2 Typ. 30% Max. Unit 32% 100% 28% 30% 32% ILXmean Continuous LX switch current 1.2 ILX(leak) LX switch leakage current RLX LX Switch ‘On’ resistance TONmin Minimum switch ‘ON’ time LX switch ‘ON’ 200 ns TOFFmin Minimum switch ‘OFF’ time LX switch ‘OFF’ 200 ns fLXmax Recommended maximum operating frequency TPD Internal comparator propagation delay 25 ns TSD Thermal shutdown temperature 150 °C TSD-HYS Thermal shutdown hysteresis 20 °C 0.3 A 1 μA 0.4 Ω 1 MHz NOTES: 1. Work beyond maximum absolute voltage and current will cause permanent damage to the device. Long time working under absolute conditions will lower the reliability of the dice. 2. Production testing of the chip is performed at 25°C. Functional operation of the chip and parameters specified are guaranteed by design, characterization and process control in other temperature. Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 5 IS31LT3380 TYPICAL OPERATING CONDITIONS For typical application circuit and TA=25°C unless otherwise stated. Supply Current vs. Vin (Operating) Efficiency vs. No. of LEDs L=47uH, Rs=0.10Ohm Efficiency vs. No. of LEDs L=47uH, Rs=0.30Ohm Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 Efficiency vs. No. of LEDs L=47uH, Rs=0.15Ohm Output current variation with output Voltage L=47uH, Rs=0.15Ohm 6 IS31LT3380 TYPICAL OPERATING CONDITIONS Temperature VS Vsense voltage L=47uH, Rs=0.10Ohm Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 7 IS31LT3380 SWITCH DIMMING WAVEFORM LED open waveform Vin=24VDC,L=47uH, Rs=0.30Ohm LED short waveform Vin=24VDC,L=47uH, Rs=0.30Ohm Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 8 IS31LT3380 APPLICATION INFORMATION Setting nominal average output current with external resistor R S The nominal average output current in the LED(s) is determined by the value of the external current sense resistor (RS) connected between VIN and ISENSE and is given by: IOUT nom = 0.1/RS The table below gives values of nominal average output current for several preferred values of current setting resistor (RS) in the typical application circuit shown on page 2: RS (Ω) Nominal average output current (mA) 0.082 1200 0.15 667 0.3 333 The resistance tolerance of Rs should be 1%, and the power rating must be high enough to continuously handle the average output current. Good over-temperature performance of the resistor is also recommended. Multi-modes Switch dimming The IS31LT3380 detects external switch action to adjust output current. The input condition of the DIM1 and DIM2 pins set the number of current-levels and current ratio for the switch dimming function as shown below: DIM1 DIM2 Dim-ratio floating floating Not dimming floating GND 100%---50%---20%---100% GND floating 100%---60%---30%---100% GND GND 100%---30%---100% For instance, suppose the DIM1 pin is floating and the DIM2 pin is connected to GND. The first time the switch is turned on, the initial current is IOUTnom. After the 1st dimming-switch, IOUT(1) = 50% * IOUTnom; After the 2nd dimming-switch, IOUT(2) = 20% * IOUTnom; After the 3rd dimming-switch, IOUT(3) = 100%* IOUTnom; This process recycles. If a normal-switch is detected or DIM1 and DIM2 are both floating, the output current goes back to the initial state of 100%. Since the chip needs to count the time for more than 2 seconds after the switch is OFF, during the OFF time one capacitor bigger than 220uF is required to keep the chip work in low quiescent current mode. Inherent open-circuit LED protection If the connection to the LED(s) is open-circuited, the circuit is open, so the chip will not be damaged, unlike in many boost converters, where the back EMF may damage the internal switch by forcing the drain above its breakdown voltage. Capacitor selection A low ESR capacitor should be used for input decoupling, as the ESR of this capacitor appears in series with the supply source impedance and lowers overall efficiency. This capacitor has to supply the relatively high peak current to the coil and smooth the current ripple on the input supply. If the source is a DC supply, the capacitor is decided by ripple of the source, the value is given by: There are two types of switch action: a normal switch, which means the off-time between each subsequent switching is longer than 2s; and a dimming-switching, which means the off-time between each subsequent switch actions is less than 2s. The nominal average output current is given by: IOUT = K*0.1/R S [K is the current ratio to initial current] Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 C min I F * Ton U MAX IF is the value of output current, U MAX is the ripple of power supply. Ton is the “ON” time of the MOSFET, normally set at about twice the “OFF” time. If the source is an AC supply, the output voltage ripple from a nominal 12V AC transformer can be ±10%. If the input capacitor value is lower than 200μF, the AC input waveform will be distorted, and sometimes the lowest input voltage can be lower than the forward voltage of the LED strings. This lowers the average current of the 9 IS31LT3380 LEDs. Therefore, it is recommended to select the value of the capacitor bigger than 200uF. For maximum stability over temperature and voltage, capacitors with X7R, X5R, or better dielectric are recommended. Capacitors with Y5V dielectric are not suitable for decoupling in this application and should not be used. Inductor selection Recommended inductor values for the IS31LT3380 are in the range of 47μH to 220μH. Higher values of inductance are recommended at higher supply voltages and low output current in order to minimize errors due to switching delays, which result in increased ripple and lower efficiency. Higher values of inductance also result in a smaller change in output current over the supply voltage range. The inductor should be mounted as close to the chip as possible with low resistance connections to the LX and VIN pins. The chosen coil should have a saturation current higher than the peak output current and a continuous current rating above the required mean output current. It is recommended to use inductor with saturation current bigger than 1.2A for 700mA output current and inductor with saturation current bigger than 500mA for 350mA output current,etc. The inductor value should be chosen to maintain operating duty cycle and switch 'on/off' times within the specified limits over the supply voltage and load current range. The following equations can be used as a guide. LX Switch 'On' time TON V IN V LED LI I AVG ( R S rL R LX ) Note: TONmin>200ns RLX is the switch resistance (Ω) VD is the diode forward voltage at the required load current (V) Example: For VIN=12V, L=47μH, rL=0.26Ω, VLED=3.4V, Iavg =333mA and VD =0.36V, RLX=0.27Ω TON = (47e-6 × 0.105)/(12 - 3.4 - 0.274) = 0.59μs TOFF = (47e-6 × 0.105)/(3.4 + 0.36 + 0.188)= 1.25μs This gives an operating frequency of 543kHz and a duty cycle of 0.32 Optimum performance will be achieved by setting the duty cycle close to 0.5 at the nominal supply voltage. This helps to equalize the undershoot and overshoot and improves temperature stability of the output current. Diode selection For maximum efficiency and performance, the rectifier (D1) should be a fast low capacitance Schottky diode with low reverse leakage at the maximum operating voltage and temperature. If alternative diodes are used, it is important to select parts with a peak current rating above the peak coil current and a continuous current rating higher than the maximum output load current. It is very important to consider the reverse leakage of the diode when operating above 85°C. Excess leakage will increase the power dissipation in the device. The higher forward voltage and overshoot due to reverse recovery time in silicon diodes will increase the peak voltage on the LX output. If a silicon diode is used, care should be taken to ensure that the total voltage appearing on the LX pin including supply ripple, does not exceed the specified maximum value. Reducing output ripple Peak to peak ripple current in the LED can be reduced, if required, by shunting a capacitor C3 across the LED(s) as shown below: LX Switch 'Off' time TOFF V LED LI V D I AVG (rL R S ) Note: TOFFmin>200ns Where: L is the coil inductance (H) rL is the coil resistance (Ω) Iavg is the required LED current (A) ∆I is the coil peak-peak ripple current (A) {Internally set to 0.3 × Iavg} VIN is the supply voltage (V) VLED is the total LED forward voltage (V) Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 A C3 value of 1μF will reduce nominal ripple current by a factor of approximately three. Proportionally lower ripple can be achieved with higher capacitor values. Note that the capacitor will not affect operating frequency or efficiency, but it will increase start-up delay, by reducing the rate of rise of LED voltage. 10 IS31LT3380 Thermal considerations When operating the chip at high ambient temperatures, or when driving maximum load current, care must be taken to avoid exceeding the package power dissipation limits. Note that the chip power dissipation will be a maximum at the minimum supply voltage. It will also increase if the efficiency of the circuit is low. This may result from the use of unsuitable coils, or excessive parasitic output capacitance on the switch output. Layout considerations VIN/GND pin The GND of the power supply usually has some distance between it and the chip GND pin, causing parasitic resistance and inductance, resulting in ground voltage bounce when the MOSFET switches. To minimize ground bounce, the ground pin of the chip should be soldered directly to the ground plane. Connecting a 0.1uF capacitor between the VIN and GND pins as close to the chip as possible minimizes the effects of ground bounce. LX pin The LX pin of the chip is a fast switching node, so PCB traces should be kept as short as possible. Coil and decoupling capacitors It is particularly important to mount the coil and the input decoupling capacitor close to the chip to minimize parasitic resistance and inductance, which will degrade efficiency. It is also important to take account of any trace resistance in series with current sense resistor RS. DIM pin The DIM pin is a high impedance input, when it is left floating; this pin is pull up to 3.3V by internal circuit. Avoid running any high voltage traces close to the DIM pins. Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011 11 IS31LT3380 PACKAGE INFORMATION SOP-8 g n i w a r D e n i l t u O e g a k c a P 8 0 D # 51 7 2 . . 0 0 0 74 2 . . 0 1 0 07 1 . . 4 5 00 0 8 . . 4 3 00 2 8 . . 6 5 80 C S B 7 2 . 1 13 5 3 . . 0 0 50 2 1 . . 0 0 53 5 7 . . 1 1 53 5 5 . . 1 1 12 Integrated Silicon Solution, Inc. – www.issi.com Rev. A, 09/01/2011