MB1000ERU Low Cost, 1 x 2 Inch 10W, 4:1 Input Range DC/DC Converters Electrical Specifications Key Features: Specifications typical @ +25°C, nominal input voltage & rated output current, unless otherwise noted. Specifications subject to change without notice. • 10W Output Power Input Parameter • 4:1 Input Voltage Range Input Voltage Range • 1,500 VDC Isolation • Single & Dual Outputs • Efficiency to 88% Input Start Voltage Input Filter Output • Compact 1 x 2 Inch Case Parameter • -40°C to +85°C Operation • Industry Standard Pin-Out • Low Cost Output Voltage Accuracy Output Voltage Balance Line Regulation Load Regulation Cross Regulation Ripple (20 MHz) Noise (20 MHz) Transient Recovery Time, See Note 4 Transient Response Deviation Temperature Coefficient Over Voltage Protection Output Short Circuit, See Note 5 Conditions Min. 24 VDC Input 9.0 48 VDC Input 18.0 24 VDC Input 48 VDC Input (Pi) Filter Typ. 24.0 48.0 Conditions Typ. ±1.0 ±0.5 ±0.2 ±0.5 Min. Dual Outputs, Balanced Loads VIN = Min to Max IOUT = 5% to 100% See Note 2 15 40 300 ±3.0 See Note 3 25% Load Step Change 110 120 Continuous (Autorecovery) Max. 36.0 75.0 9.0 18.0 Units Max. ±2.0 ±1.5 ±0.5 ±1.0 ±5.0 35 80 500 ±5.0 ±0.03 140 Units % % % % % VDC VDC mV P - P µSec % %/°C % General Parameter Isolation Voltage Isolation Resistance Isolation Capacitance Switching Frequency Conditions 60 Seconds 500 VDC 100 kHz, 0.1V Min. 1,500 1,000 Typ. Max. Units VDC M pF kHz Max. +85 +105 +125 Units °C °C °C 95 % 1,000 350 Environmental Parameter Operating Temperature Range Operating Temperature Range Storage Temperature Range Cooling Humidity Physical Case Size Case Material Weight Conditions Ambient Case Min. -40 Typ. +25 -55 Free Air Convection RH, Non-condensing See Mechanical Diagram (Page 4)) Aluminum Alloy With Non-Conductive Base (UL94-V0) 0.78 Oz (22g) Remote On/Off MicroPower Direct 292 Page Street Suite D Stoughton, MA 02072 USA T: (781) 344-8226 F: (781) 344-8481 E: [email protected] W: www.micropowerdirect.com Parameter Unit On Unit Off Off Idle Current Conditions See Note 7 See Note 7 Min. 3.5 0 Typ. 1.0 Max. 12.0 1.2 3.0 Units VDC VDC mA Reliability Specifications Parameter MTBF Vibration Conditions Min. Typ. Max. MIL HDBK 217F, 25°C, Gnd Benign 1.0 10 - 55 Hz, 10G, 30 Min, on X, Y & Z Axis Units MHours Absolute Maximum Ratings Parameter Input Voltage Surge (1 Sec) Lead Temperature Conditions 24 VDC Input 48 VDC Input 1.5 mm From Case for 10 Sec Min. -0.7 -0.7 Typ. Max. 50.0 100.0 300 Caution: Exceeding Absolute Maximum Ratings may damage the module. These are not continuous operating ratings. www.micropowerdirect.com Units VDC °C www.micropowerdirect.com Model Selection Guide Input Model Number Voltage (VDC) Output Current (mA) Voltage Current Current Full-Load No-Load (VDC) (mA, Max) (mA, Min) Reflected Capacitive Fuse Ripple Efficiency Rating Load Current (%, Typ) Slow-Blow (µF, Max) (mA Typ) (mA) Nominal Range MB1024S-03ERU 24 9.0 - 36.0 418 12 3.3 2,400 120 40 2,200 79 MB1024S-05ERU 24 9.0 - 36.0 508 12 5.0 2,000 100 40 2,200 82 3,000 MB1024S-12ERU 24 9.0 - 36.0 484 12 12.0 833 42 40 470 86 3,000 MB1024S-15ERU 24 9.0 - 36.0 479 12 15.0 667 33 40 330 87 3,000 MB1024S-24ERU 24 9.0 - 36.0 479 12 24.0 416 21 40 100 87 3,000 MB1024D-05ERU 24 9.0 - 36.0 502 12 ±5.0 ±1,000 ±50 40 680 83 3,000 MB1024D-12ERU 24 9.0 - 36.0 484 12 ±12.0 ±416 ±21 40 220 86 3,000 MB1024D-15ERU 24 9.0 - 36.0 473 12 ±15.0 ±333 ±16 40 100 88 3,000 MB1048S-03ERU 48 18.0 - 75.0 209 6 3.3 2,400 120 30 2,200 79 1,500 MB1048S-05ERU 48 18.0 - 75.0 254 6 5.0 2,000 100 30 2,200 82 1,500 MB1048S-12ERU 48 18.0 - 75.0 242 6 12.0 833 42 30 330 86 1,500 MB1048S-15ERU 48 18.0 - 75.0 239 6 15.0 667 33 30 220 87 1,500 MB1048S-24ERU 48 18.0 - 75.0 239 6 24.0 416 21 30 100 87 1,500 MB1048D-05ERU 48 18.0 - 75.0 251 6 ±5.0 ±1,000 ±50 30 680 83 1,500 MB1048D-12ERU 48 18.0 - 75.0 242 6 ±12.0 ±416 ±21 30 150 86 1,500 MB1048D-15ERU 48 18.0 - 75.0 237 6 ±15.0 ±333 ±16 30 100 88 1,500 Notes: 1. The specified maximum capacitive load is for each output. 2. Cross regulation is measured with the main output set at 50% load. The second output is varied from 10% to 100% load. 3. When measuring output ripple, it is recommended that an external ceramic capacitor (approx 10 µF) be placed from the +VOUT to the -VOUT pins for single output models; or from each output to common for dual output models. 4. Transient recovery is measured to within a 1% error band for a load step change of 25%. 5. Short circuit protection is provided by a “hiccup mode” circuit. 6. These units should not be operated with a load under 5% of full load. Operation at no-load will not damage the unit, but they may not meet all specifications. 7. The control input (pin 6) is referenced to the -VIN (pin 2) input. If it is grounded, the unit will shut off. 8. It is recommended that a fuse be used on the input of a power supply for protection. See the Model Selection table above for the correct rating. Efficiency vs Input Voltage 292 Page Street Ste D Stoughton, MA 02072 3,000 Derating Curve Efficiency vs Output Power • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com EMC Specifications Parameter Radiated Emissions Conducted Emissions ESD RS EFT Surge CS Voltage Dips Standard See Note 1 EN 55022 See Note 1 EN 55022 EN 61000-4-2 EN 61000-4-3 See Note 2 EN 61000-4-4 See Note 3 EN 61000-4-5 EN 61000-4-6 EN 61000-4-29 Class A Class A Criteria B; ±4 kV Contact Criteria A; 10V/m Criteria B; ±2 kV Criteria B; ±2 kV Criteria A; 3 Vrms Criteria B; 0% - 70% Notes: 1. All units are rated for EN 55022 (CE/RE) class A without external components. They will meet class B with the addition of the MDCFM-2AW (or a similar discrete filter circuit). Contact the factory for more information. 2. TomeettherequirementsofEN61000-4-4(±2kV),externalcomponentsareneeded, as shown on the typical connection diagram below. Use the MDCFM-2AW to meet EN 61000-4-4 (±4 kV). Contact the factory for more information. 3. To meet the requirements of EN 61000-4-5 (±2 kV), external components are needed. This can be done discretely, or with the addition of the MDCFM-2AW. Contact the factory for more information. Typical Connection samples or full technical information on these modules, please The diagram above illustrates a typical connection of the MB1000ERU 5. Recommended values for components are: contact the factory. series for applications that require meeting EMC standards. The units do Component 48 VIN 24 VIN 7. In many applications simply adding input/output capacitors will not require external components to operate as specified. Some notes on MOV S14K35 S14k60 enhance the input surge protection and reduce output ripple sufthis diagram (starting with the input circuit) are: L1 56 µH 56 µH ficiently. The input capacitor C1 and output capacitors C3 and C4 1. It is recommended that an external fuse be used. The recommended shown in the typical connection diagram above, and board layout fuse is shown in the model chart on page 2. TVS SMCJ48A SMCJ90A drawing below illustrate their connection. In this case, recom2. An external MOV is recommended on the input to protect the unit in the C1 330 µF/50V 330 µF/100V mended capacitor values are: event of a surge. A recommended value is given in the table at right. C2 1.0 µF/50V 1.0 µF/100V 3. An external TVS is recommended on the input to protect the unit in the L2 4.7 µH 4.7 µH 10 µF to 47 µF CIN: event of a voltage spike. A recommended value is given in the table at CY1, CY2 1.0 nF/2 kV 1.0 nF/2 kV right. COUT: 10 µF 4. The output filtering capacitor (C3) is a high frequency, low resistance electrolytic capacitor. Care must be taken in choosing this capacitor not 6. Input noise and surge suppression modules are available for a number of MPD DC/DC power supplies. An MB1000ERU 8. The pad spacing between input/output (CY1 & CY2) in the board to exceed the capacitive load specification for the unit. The board layout board layout with the MDCFM-2AW (EFT suppression) module layout drawings below should be a minimum of 2 mm. illustration below shows a connection for dual output units. Voltage connected to the input is shown on page 4. For pricing, derating of capacitors should be 80% or above. Typical Board Layout: With External Filter/Surge Components for Single Output Unit Typical Board Layout: With External Filter/Surge Components for Dual Output Unit MicroPower Direct • 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected] www.micropowerdirect.com Typical Board Layout: With MDCFM-2A(W) Surge Suppression and Filter Module The diagram above illustrates a typical board layout of the MB1000ERU series with a MDCFM-2A(W) (EFT suppression module) connected to the input. This module will substantially improve the EMS performance of the converter while simplifying the overall circuit design. Values for the capacitors used are 330 µF/50V for 24 VIN models, 330 µF/100V for 48 VIN models and for the output capacitor, 10 µF. Mechanical Dimensions Adapter Plate All models of the MB1000x-xxERU series are available mounted on an adapter plate similar to the one pictured below. The adapter plate will allow the user to easily mount the unit to a chassis or to a standard DIN rail. Please contact the factory for more information. Pin Connections Pin 1 2 3 4 5 6 Single Output +Vin -Vin +Vout No Pin -Vout Remote On/Off Pin 1 2 3 4 5 6 Dual Output +Vin -Vin +Vout Common -Vout Remote On/Off Notes: • All dimensions are typical in inches (mm) • Tolerance x.xx = ±0.02 (±0.50) MicroPower Direct We Power Your Success - For Less! 292 Page Street Ste D Stoughton, MA 02072 • TEL: (781) 344-8226 • FAX: (781) 344-8481 • E-Mail: [email protected]