TE C-2151064 It is subject to change and the controlling engineering organization Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
SET UP GAUGE
DESCRIPTION
G
FEED TYPE
FINE CRIMP HEIGHT ADJUST
CONVERT TO
2119950-1
1338685-1
SMART APPLICATOR
2161326-1
-
MECHANICAL FEED
2151064 -2
G
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
PNEUMATIC
SMART APPLICATOR
DOUBLE ACTING
2151064 -5
G
2151064 -6
3- 2151064 -2
SIZE
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL
APPLICATION
SPECIFICATION
15
2119949-1
SMART APPLICATOR
-
5-18022-5
1338685-1
2119950-1
5-18022-5
1338685-1
2119950-2
-
5-18022-5
-
-
1338685-1
2119951-1
-
2161326-1
-
-
8- 2151064 -4
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1722362-1
-
1901094-3
-
-
2119799-1
2119799-1
-
1722362-1
-
2119641-1
-
-
-
2119653-1
8- 2151064 -5
2119799-1
-
(QUANTITY 2)
2063440-1
-
5-18022-5
-
2168400-6
-
-
2119799-1
-
5-18022-5
-
-
1722362-1
2119799-1
-
-
-
-
2063440-1
2168400-6
-
-
(QUANTITY 2)
-
-
-
-
-
-
-
TE CRIMP SPECIFICATION
n
6
-
C1__DWG_PN_1_1
2-1241380-3
1534162-1
C1__DWG_PN_1_2
C1__DWG_PN_1_3
14
-
C1__DWG_PN_2_0
-
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE SEAL
964971-1
C1__DWG_PN_3_0
TE SEAL
SEAL PN
C1__DWG_PN_4_0
964971-1
-
INSULATION
RANGE
6
-
C1__DWG_PN_1_4
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.26+/-0.05 [.050+/-.002]
1.15+/-0.05 [.045+/-.002]
1.04+/-0.05 [.041+/-.002]
-
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
-
5.1
-
W1__FA_SETTING_1
6.1
-
W1__FA_SETTING_2
7.3
-
W1__FA_SETTING_3
6
7
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2151064
2151064
2151064
2151064
9
10
A
11
12
13
7
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
6
AMP 4805 REV 31MAR2000
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
-
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
1
-
1
1
1
1
1
1
1
-
-
-
1
1
1
1
1
1
1
-
-77 -32 -7
14
15
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE
AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT
HEIGHT AT QUALIFICATION. APPLY #1-23419-5
LOC-TITE TO THREADS.
THIS APPLICATOR IS EQUIPED WITH THE DOUBLE
ACTING PNEUMATIC FEED WITH SENORS, AND IS
APPLICATION SPECIFIC AND DOES NOT REQUIRE
ITEMS 49 & 248.
-
-
6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37.
8
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-4
-4
-5
-6
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
7
-
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
963530-1
C1__DWG_PN_3_3
-
964972-1
C1__DWG_PN_3_2
CRIMP HEIGHT
mm [INCH]
-
C1__DWG_PN_3_1
964972-1
963530-1
-
13
TE TERMINAL
1-1241380-3
C1__DWG_PN_1_0
-
1.40-2.10 mm [.055-.083 IN]
-
-
INSULATION DIAMETER RANGE
-
A
66
P
LTR
(QUANTITY 2)
2119641-1
-
-
1338685-1
2119950-1
-
-
-
2119949-1
-
-
-
-
1901094-3
2119653-1
5-18022-5
1338685-1
2119653-1
2168400-6
-
114-18386
TERMINALS APPLIED
0.50mm2
SERVO LATCH PLATE
1338685-1
-
-
AMP MCP 1.5K SINGLE-WIRE SEALING
3.70-4.30 mm [.146-.169 IN]
0.75mm2
PNEUMATIC FEED
8- 2151064 -4
1901094-3
-
WIRE STRIP LENGTH
1.00mm2
-
MECHANICAL FEED
8- 2151064 -5
-
2119950-2
-
5-18022-5
-
2161326-1
-
5-18022-5
1338685-1
2119951-1
8- 2151064 -4
8- 2151064 -5
1338685-1
2119949-1
-
REVISIONS
DIST
2063440-1
-
TE TERMINAL
TERMINAL NAME:
WIRE
SIZE
CRIMP TOOLING KIT
-
2119950-2
2119799-1
F
O
3.18 mm [.125]
1-1241380-2
NONE
DOUBLE ACTING
-
2119641-1
TYPE
1.78 mm [.070]
1241380-2
1241380-3
A
4
SERVO
LATCH PLATE 12
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
FINE CRIMP HEIGHT ADJUST
PNEUMATIC FEED
2119951-1
5-18022-5
-
APPLICATOR DATA
TERMINAL DATA:
4
FINE CRIMP HEIGHT ADJUST
G
7- 2151064 -7
TE TERMINAL
1241380-1
NON-CRIMP HEIGHT ADJUST
G
15
C
FINE CRIMP HEIGHT ADJUST
G
2151064 -7
SERVO
LATCH PLATE
MECHANICAL FEED
1
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO LATCH PLATE
MECHANICAL
LOC
2119599-1
APPLICATOR STYLE CONVERSION CHART
DOUBLE ACTING
WIRE
INSUL
2
20
REVISION
2151064 -1
CRIMP
3
ALL RIGHTS RESERVED.
PART
NUMBER
D
4
-
1
1
1
1
1
1
2
-6
-
-
1
1
1
1
1
1
1
2
-5
1
1
1
1
1
1
1
1
1
1
-
-2
-
1803430-1
2119957-2
8-21084-0
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-4
2079764-1
2119083-1
18023-1
2168400-6
-1
PART NO
1
1
1
1
1
1
1
AIR FEED MODULE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 5.0
SHCS, LOW HEAD, RoHS, M5 X 16
DESCRIPTION
1
1803430
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
1
1803259
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-4
1
2079764
1
2119083
1
18023-1
2
2168400-6
290
260
252
250
249
248
247
246
245
244
243
242
241
240
ITEM
NO
1
1
1
1
-
-
1
-
1
1
1
1
-
1
1
1
1
2
1
REF
1
1
1
-
-
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF
-
-
1
1
1
2
1
1
1
1
2
1
3
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -32 -7
-
-
-
-
-
1
1
1
1
-
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
-
1
2
1
1
-
-
1
-
-
1
-
REF REF
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
-
1
-
2
1
2
-
2
1
-
1
3
2
3
2
1
2
1
-
1
-
1
1
1
-
1
-
4
1
4
1
4
1
1
1
1
1
1
1
-
1
-
-
1
-
-
-
-
1
-
1
-
1
1
1
1
1
-
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-6
1
1
2
1
1
1
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
JD
F1
ECR-16-003060
21MAR2016
RK
TE
G
ECR-16-011268
05AUG2016
YY
JT
G1
ECR-16-012431
30AUG2016
TB
TE
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-22281-8
1
1-18028-2
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
1
1-1752354-9
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
1-1752356-7
2
2079383-5
1
2161328
1
1-1320908-2
1
1-1901086-8
1
1-455888-0
2
22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
3-1333203-1
1
2119781-1
1
238011-2
1
1633996-4
1
455888-5
1
3-456404-0
239
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
121
119
96
95
93
82
71
67
66
63
62
61
60
59
57
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2063440-1
TE Connectivity
APPLICATION SPEC
-
1
2119580-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
XZ
PART NO
-
APVD
05FEB2016
-1
-
DWN
ECR-16-001553
1
-
DATE
F
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2-690438-8
2168083-1
2168083-6
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-5018030-0
1901681-1
1-1752354-9
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1-1752356-7
2079383-5
2161328-1
1-1320908-2
1-1901086-8
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1333203-1
2119781-1
238011-2
1633996-4
455888-5
3-456404-0
1
REF REF REF REF
-
DESCRIPTION
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
G2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
1
REVISIONS
DIST
66
P
LTR
A
6
239
6
59
PNEUMATIC
250
A
247
246
44
7 252
245
7
238
163
35
2
2
1.3 REF
2
57 REF
14
2
SHEAR DEPRESSOR DETAIL
244
166
8
242
2
4.3
6
136
8
137
240
82
172
4
4
TERMINAL SUPPORT LOCATION
28
5
41
174
44
175
16.3
51
117 REF
33
30
290
163
95
59
121
136
10
50
2
67
11
57
A
B
20
21
9
13
27
30mm STROKE
30mm STROKE
ITEM 30 LOCATED AT
REAR HOLES
241
61
CAM POSITIONS
1
12
25
56
50 REF
19
29
172
14
HOLDDOWN SET-UP
96
137
29
1
30 REF
REF
11
11
26
23
93
46
32
34
54
8
1
60
54
10
1
119
15
47
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
0.5
66
213
24
15
6
164
REF
245 REF
52
SERVO FEEDER
NOT INCLUDED
30mm STROKE
1
2 176
2
B
3
177
A
34 REF
C
135
2
REF
0.5
1
2
198
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
1
56
133
D
243
63
59
SERVO
LATCH PLATE
-
REF
5
260
249
-
62
39
2
APVD
37
38
56
DWN
-
40
D
DATE
SEE SHEET 1
-
FEED TYPE
MECHANICAL
C
DESCRIPTION
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
15
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
G2
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
6
5
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151064 -1
DESCRIPTION
G
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
CONVERT TO
2119950-1
1338685-1
SMART APPLICATOR
2161326-1
-
SERVO LATCH PLATE
MECHANICAL
MECHANICAL FEED
2- 2151064 -2
G
FINE CRIMP HEIGHT ADJUST
SERVO LATCH PLATE
PNEUMATIC
SMART APPLICATOR
DOUBLE ACTING
2- 2151064 -5
G
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE
2- 2151064 -7
G
FINE CRIMP HEIGHT ADJUST
NONE
FINE CRIMP HEIGHT ADJUST
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
14
4- 2151064 -2
G
7- 2151064 -7
A
CRIMP TOOLING KIT
-
MECHANICAL FEED
4
PNEUMATIC FEED
DOUBLE ACTING
-
MECHANICAL FEED
PNEUMATIC FEED
SERVO LATCH PLATE
14
SMART APPLICATOR
-
CRIMP
WIRE
INSUL
SIZE
2119951-1
-
2119950-2
5-18022-5
1338685-1
2119950-1
5-18022-5
1338685-1
2119950-2
5-18022-5
1338685-1
-
5-18022-5
-
2119949-1
-
1338685-1
2119950-1
5-18022-5
1338685-1
2119951-1
5-18022-5
-
2161326-1
8- 2151064 -5
-
-
-
8- 2151064 -4
1338685-1
2119949-1
-
8- 2151064 -5
-
2119950-2
8- 2151064 -4
5-18022-5
-
2161326-1
2119799-1
5-18022-5
1338685-1
2119951-1
2119641-2
8- 2151064 -5
1338685-1
2119949-1
5-18022-5
8- 2151064 -4
-
-
1901094-3
-
2119653-2
1901094-3
-
-
2119653-2
-
2168400-6
2119799-1
-
-
(QUANTITY 2)
2119799-1
-
-
-
-
1901094-3
-
2119799-1
2119799-1
-
-
-
2063440-1
2119641-2
-
1722362-1
-
-
-
(QUANTITY 2)
2119799-1
2119653-2
-
-
2119641-2
-
-
1722362-1
2168400-6
-
-
-
-
-
1722362-1
2168400-6
-
(QUANTITY 2)
7
2063440-1
2168400-6
-
-
-
-
-
C
-
1241380-1
1241380-2
1241380-3
1-1241380-2
WIRE
SIZE
1.00mm2
0.75mm2
0.50mm2
n
114-18386
-
TERMINALS APPLIED
TE TERMINAL
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
-
1-1241380-3
C1__DWG_PN_1_1
2-1241380-3
1534162-1
C1__DWG_PN_1_2
C1__DWG_PN_1_3
-
INSULATION DIAMETER RANGE
-
1.40-2.10 mm [.055-.083 IN]
-
-
-
-
6
12
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE SEAL
TE SEAL
C1__DWG_PN_3_0
964971-1
C1__DWG_PN_4_0
964971-1
C1__DWG_PN_3_1
964972-1
963530-1
SEAL PN
13
964972-1
C1__DWG_PN_3_2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.26+/-0.05 [.050+/-.002]
1.15+/-0.05 [.045+/-.002]
1.04+/-0.05 [.041+/-.002]
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
5.1
6.1
7.3
-
-
6
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
-
-
963530-1
C1__DWG_PN_3_3
-
INSULATION
RANGE
C1__DWG_PN_1_4
W1__DWG_WGAUGE_1
-
-
AMP MCP 1.5K SINGLE-WIRE SEALING
3.70-4.30 mm [.146-.169 IN]
-
-
TE TERMINAL
TERMINAL NAME:
-
-
TYPE
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL DATA:
-
(QUANTITY 2)
-
-
-
3.18 mm [.125]
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
-
-
1
B
2
-
RECOMMENDED SPARE PARTS
GREASE BEARING SURFACES LIGHTLY
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
2151064 -4
2151064 -4
2151064 -5
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
10
A
11
12
13
14
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
7
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER
FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT
QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS.
THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS,
AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151.
AMP 4805 REV 31MAR2000
A
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
F
O
1.78 mm [.070]
REVISIONS
DIST
-
7
APPLICATOR DATA
LOC
1
PART NUMBERS REQUIRED
PNEUMATIC FEED
DOUBLE ACTING
D
4
-
-
6
-
1
1
-
1
1
1
1
1
-
1
-
1
1
1
1
1
-
1
1
1
1
1
1
2
-
1
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
-77 -42 -27 -25 -22 -21
1803430-1
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-4
2079764-1
2119083-1
18023-1
2168400-6
2119580-1
PART NO
AIR FEED MODULE
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 5.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
DESCRIPTION
1
1803430
1
2119782
1
2119640-1
1
1803259
1
1-22279-3_SIMP
1
2119082-4
1
2079764
1
2119083
1
18023-1
2
2168400-6
1
2119580-1
290
251
250
249
246
244
243
242
241
240
239
ITEM
NO
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
1
2
1
REF
1
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
1
1
-
-
1
1
-
1
1
1
1
1
1
1
1
1
1
-
1
-
1
REF
1
2
1
1
-
1
1
-
1
-
1
1
1
1
1
1
4
1
4
-
4
-
1
-
1
1
1
1
1
1
1
-
1
-
-
1
-
-
REF
-
1
1
1
1
2
1
1
1
1
1
1
1
1
1
-
2
1
2
1
2
1
3
1
3
2
3
2
-
2
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
-
-
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
2
1
-
1
1
2
1
1
1
1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-22281-8
1-18028-2
2-690438-8
2168083-1
2168083-6
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2-18032-5
5-18022-5
985575-3
1338685-1
1-5018030-0
1901681-1
1-1752354-9
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1-1752356-7
2079383-5
2161328-1
1-1320908-2
1-1901086-8
1-455888-0
22283-1
356835-1
240792-1
1320928-2
980371-4
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
3-1333203-1
2119781-1
238011-2
1633996-4
455888-5
3-456404-0
1
1
1
1
1
REF REF REF
1
1
1
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
mm
& 2 of 4)
-
-
1
1
1
4
1
1
1
1
1
1
1
2
1
1
1
1
2
1
3
2
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-22281-8
1
1-18028-2
1
2-690438-8
2
2168083-1
1
2168083-6
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
2
2-18032-5
1
5-18022-5
1
985575-3
1
1338685-1
1
1-5018030-0
1
1901681-1
1
1-1752354-9
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1-1752356-7
2
2079383-5
1
2161328
1
1-1320908-2
1
1-1901086-8
1
1-455888-0
2
22283-1
1
356835-1
1
240792-1
1
1320928-2
1
980371-4
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
3-1333203-1
1
2119781-1
1
238011-2
1
1633996-4
1
455888-5
1
3-456404-0
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
121
119
96
95
93
82
71
67
66
63
62
61
59
57
56
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
27
26
25
24
23
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
-
1
2119740-2
TE Connectivity
APPLICATION SPEC
-
1
2063440-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
SPRING, COMPRESSION
WASHER, FLAT, REG M4
FRONT STRIP GUIDE
SCR, SKT HD CAP, RoHS, M3 X 8.0
SCR, SKT HD CAP, RoHS, M5 X 65
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, SET, FLT POINT M5 X 20.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
PLATE, STRIP GUIDE
SPACER, CRIMPER
SPRING, COMPRESSION
LEVER, DRAG RELEASE
DRAG, TERMINAL
STRIP GUIDE
SCR, SKT HD SHLDR 5.0 DIA X 6.0
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION SPECIAL
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -42 -27 -25 -22 -21
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
-
-
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G2
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
FEED TYPE
MECHANICAL
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
DWN
APVD
-
-
-
251
6
A
62
40
239
D
38
59
PNEUMATIC
145
246
39
56
250
152
7
2
140
D
2
1.3 REF
2
57
REF
13
244
7 139
249
REF
5
2
SHEAR DEPRESSOR DETAIL
243
238
A
8
163
166
242
2
6
63
59
137
SERVO
LATCH PLATE
C
82
172
1
56
1
133
4
135
2
2
198
2
2
REF
3
176
C
1
4
28
174
5
41
52
A
34
TERMINAL SUPPORT LOCATION
177
240
0.5
REF
8
136
4.3
140
REF
175
51
33
SERVO FEEDER
NOT INCLUDED
DOUBLE ACTING
PNEUMATIC
WITH SENSORS
6
66
50
67
24
117 REF
290
14
163
20
B
21
136
96
12
29
241
25
13
56
CAM POSITIONS
REF
HOLDDOWN SET-UP
121
172
9
61
11
27
119
1
ITEM 30 LOCATED AT
REAR HOLES
1
11
30
29
REF
REF
30mm STROKE
30mm STROKE
26
142
50
59
137
0.5
13
19
10
95
16.3
213
A
30
57
2
11
B
30mm STROKE
164
23
93
141
32
34
143
8
1
144
143
10
1
14
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
151
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
49
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
MECHANICAL
PRE FEED
14
49
AIR FEED
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
25APR2011
CHK
25APR2011
APVD
25APR2011
Y.YIN
G.BAILEY
S.XI
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151064
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G2
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