7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 SET UP GAUGE DESCRIPTION G FEED TYPE FINE CRIMP HEIGHT ADJUST CONVERT TO 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - MECHANICAL FEED 2151064 -2 G FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC SMART APPLICATOR DOUBLE ACTING 2151064 -5 G 2151064 -6 3- 2151064 -2 SIZE APPLICATOR INSTRUCTIONS 408-10389 TERMINAL APPLICATION SPECIFICATION 15 2119949-1 SMART APPLICATOR - 5-18022-5 1338685-1 2119950-1 5-18022-5 1338685-1 2119950-2 - 5-18022-5 - - 1338685-1 2119951-1 - 2161326-1 - - 8- 2151064 -4 - - - - - - - - - - - - - - - - 1722362-1 - 1901094-3 - - 2119799-1 2119799-1 - 1722362-1 - 2119641-1 - - - 2119653-1 8- 2151064 -5 2119799-1 - (QUANTITY 2) 2063440-1 - 5-18022-5 - 2168400-6 - - 2119799-1 - 5-18022-5 - - 1722362-1 2119799-1 - - - - 2063440-1 2168400-6 - - (QUANTITY 2) - - - - - - - TE CRIMP SPECIFICATION n 6 - C1__DWG_PN_1_1 2-1241380-3 1534162-1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 14 - C1__DWG_PN_2_0 - C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL 964971-1 C1__DWG_PN_3_0 TE SEAL SEAL PN C1__DWG_PN_4_0 964971-1 - INSULATION RANGE 6 - C1__DWG_PN_1_4 W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.26+/-0.05 [.050+/-.002] 1.15+/-0.05 [.045+/-.002] 1.04+/-0.05 [.041+/-.002] - 9 CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 - 5.1 - W1__FA_SETTING_1 6.1 - W1__FA_SETTING_2 7.3 - W1__FA_SETTING_3 6 7 B 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2151064 2151064 2151064 2151064 9 10 A 11 12 13 7 - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 6 AMP 4805 REV 31MAR2000 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT - GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. - 1 - 1 1 1 1 1 1 1 - - - 1 1 1 1 1 1 1 - -77 -32 -7 14 15 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENORS, AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 248. - - 6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. 8 - - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. -4 -4 -5 -6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 7 - - 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 - 963530-1 C1__DWG_PN_3_3 - 964972-1 C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] - C1__DWG_PN_3_1 964972-1 963530-1 - 13 TE TERMINAL 1-1241380-3 C1__DWG_PN_1_0 - 1.40-2.10 mm [.055-.083 IN] - - INSULATION DIAMETER RANGE - A 66 P LTR (QUANTITY 2) 2119641-1 - - 1338685-1 2119950-1 - - - 2119949-1 - - - - 1901094-3 2119653-1 5-18022-5 1338685-1 2119653-1 2168400-6 - 114-18386 TERMINALS APPLIED 0.50mm2 SERVO LATCH PLATE 1338685-1 - - AMP MCP 1.5K SINGLE-WIRE SEALING 3.70-4.30 mm [.146-.169 IN] 0.75mm2 PNEUMATIC FEED 8- 2151064 -4 1901094-3 - WIRE STRIP LENGTH 1.00mm2 - MECHANICAL FEED 8- 2151064 -5 - 2119950-2 - 5-18022-5 - 2161326-1 - 5-18022-5 1338685-1 2119951-1 8- 2151064 -4 8- 2151064 -5 1338685-1 2119949-1 - REVISIONS DIST 2063440-1 - TE TERMINAL TERMINAL NAME: WIRE SIZE CRIMP TOOLING KIT - 2119950-2 2119799-1 F O 3.18 mm [.125] 1-1241380-2 NONE DOUBLE ACTING - 2119641-1 TYPE 1.78 mm [.070] 1241380-2 1241380-3 A 4 SERVO LATCH PLATE 12 DOUBLE ACTING PNEUMATIC WITH SENSORS FINE CRIMP HEIGHT ADJUST PNEUMATIC FEED 2119951-1 5-18022-5 - APPLICATOR DATA TERMINAL DATA: 4 FINE CRIMP HEIGHT ADJUST G 7- 2151064 -7 TE TERMINAL 1241380-1 NON-CRIMP HEIGHT ADJUST G 15 C FINE CRIMP HEIGHT ADJUST G 2151064 -7 SERVO LATCH PLATE MECHANICAL FEED 1 PART NUMBERS REQUIRED PNEUMATIC FEED SERVO LATCH PLATE MECHANICAL LOC 2119599-1 APPLICATOR STYLE CONVERSION CHART DOUBLE ACTING WIRE INSUL 2 20 REVISION 2151064 -1 CRIMP 3 ALL RIGHTS RESERVED. PART NUMBER D 4 - 1 1 1 1 1 1 2 -6 - - 1 1 1 1 1 1 1 2 -5 1 1 1 1 1 1 1 1 1 1 - -2 - 1803430-1 2119957-2 8-21084-0 2119640-1 1803259-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-4 2079764-1 2119083-1 18023-1 2168400-6 -1 PART NO 1 1 1 1 1 1 1 AIR FEED MODULE APPLICATOR SHIM PACK O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, FLANGED FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 DESCRIPTION 1 1803430 1 2119957-2 1 8-21084-0_GATD 1 2119640-1 1 1803259 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-4 1 2079764 1 2119083 1 18023-1 2 2168400-6 290 260 252 250 249 248 247 246 245 244 243 242 241 240 ITEM NO 1 1 1 1 - - 1 - 1 1 1 1 - 1 1 1 1 2 1 REF 1 1 1 - - 1 1 1 2 1 1 1 1 2 1 3 2 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 REF - - 1 1 1 2 1 1 1 1 2 1 3 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -77 -32 -7 - - - - - 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 - 1 2 1 1 - - 1 - - 1 - REF REF 1 1 1 1 1 1 2 1 2 1 1 1 1 1 1 1 - 1 - 2 1 2 - 2 1 - 1 3 2 3 2 1 2 1 - 1 - 1 1 1 - 1 - 4 1 4 1 4 1 1 1 1 1 1 1 - 1 - - 1 - - - - 1 - 1 - 1 1 1 1 1 - 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 -6 1 1 2 1 1 1 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: JD F1 ECR-16-003060 21MAR2016 RK TE G ECR-16-011268 05AUG2016 YY JT G1 ECR-16-012431 30AUG2016 TB TE 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 3 2 1 1 1 1 4 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM DWN 25APR2011 CHK 25APR2011 APVD 25APR2011 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2119740-2 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 1-18028-2 1 2-690438-8 2 2168083-1 1 2168083-6 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 1 1-1752354-9 3 18023-9 1 2119652 1 2119653 1 2119656-9 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-2 1 1-1901086-8 1 1-455888-0 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1333203-1 1 2119781-1 1 238011-2 1 1633996-4 1 455888-5 1 3-456404-0 239 238 213 198 177 176 175 174 172 166 164 163 137 136 135 133 121 119 96 95 93 82 71 67 66 63 62 61 60 59 57 56 54 52 51 50 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2063440-1 TE Connectivity APPLICATION SPEC - 1 2119580-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH XZ PART NO - APVD 05FEB2016 -1 - DWN ECR-16-001553 1 - DATE F 2119580-1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2-690438-8 2168083-1 2168083-6 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-1 1-1752354-9 18023-9 2119652-1 2119653-1 2119656-9 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1-1320908-2 1-1901086-8 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1333203-1 2119781-1 238011-2 1633996-4 455888-5 3-456404-0 1 REF REF REF REF - DESCRIPTION Ocean Side Feed Applicator - DRAWING NO 2151064 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV G2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION 6 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 1 REVISIONS DIST 66 P LTR A 6 239 6 59 PNEUMATIC 250 A 247 246 44 7 252 245 7 238 163 35 2 2 1.3 REF 2 57 REF 14 2 SHEAR DEPRESSOR DETAIL 244 166 8 242 2 4.3 6 136 8 137 240 82 172 4 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 175 16.3 51 117 REF 33 30 290 163 95 59 121 136 10 50 2 67 11 57 A B 20 21 9 13 27 30mm STROKE 30mm STROKE ITEM 30 LOCATED AT REAR HOLES 241 61 CAM POSITIONS 1 12 25 56 50 REF 19 29 172 14 HOLDDOWN SET-UP 96 137 29 1 30 REF REF 11 11 26 23 93 46 32 34 54 8 1 60 54 10 1 119 15 47 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 0.5 66 213 24 15 6 164 REF 245 REF 52 SERVO FEEDER NOT INCLUDED 30mm STROKE 1 2 176 2 B 3 177 A 34 REF C 135 2 REF 0.5 1 2 198 DOUBLE ACTING PNEUMATIC WITH SENSORS 1 56 133 D 243 63 59 SERVO LATCH PLATE - REF 5 260 249 - 62 39 2 APVD 37 38 56 DWN - 40 D DATE SEE SHEET 1 - FEED TYPE MECHANICAL C DESCRIPTION A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 15 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 25APR2011 CHK 25APR2011 APVD 25APR2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2151064 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV G2 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 20 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 6 5 3 2 20 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2151064 -1 DESCRIPTION G APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST CONVERT TO 2119950-1 1338685-1 SMART APPLICATOR 2161326-1 - SERVO LATCH PLATE MECHANICAL MECHANICAL FEED 2- 2151064 -2 G FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE PNEUMATIC SMART APPLICATOR DOUBLE ACTING 2- 2151064 -5 G FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 2- 2151064 -7 G FINE CRIMP HEIGHT ADJUST NONE FINE CRIMP HEIGHT ADJUST DOUBLE ACTING PNEUMATIC WITH SENSORS 14 4- 2151064 -2 G 7- 2151064 -7 A CRIMP TOOLING KIT - MECHANICAL FEED 4 PNEUMATIC FEED DOUBLE ACTING - MECHANICAL FEED PNEUMATIC FEED SERVO LATCH PLATE 14 SMART APPLICATOR - CRIMP WIRE INSUL SIZE 2119951-1 - 2119950-2 5-18022-5 1338685-1 2119950-1 5-18022-5 1338685-1 2119950-2 5-18022-5 1338685-1 - 5-18022-5 - 2119949-1 - 1338685-1 2119950-1 5-18022-5 1338685-1 2119951-1 5-18022-5 - 2161326-1 8- 2151064 -5 - - - 8- 2151064 -4 1338685-1 2119949-1 - 8- 2151064 -5 - 2119950-2 8- 2151064 -4 5-18022-5 - 2161326-1 2119799-1 5-18022-5 1338685-1 2119951-1 2119641-2 8- 2151064 -5 1338685-1 2119949-1 5-18022-5 8- 2151064 -4 - - 1901094-3 - 2119653-2 1901094-3 - - 2119653-2 - 2168400-6 2119799-1 - - (QUANTITY 2) 2119799-1 - - - - 1901094-3 - 2119799-1 2119799-1 - - - 2063440-1 2119641-2 - 1722362-1 - - - (QUANTITY 2) 2119799-1 2119653-2 - - 2119641-2 - - 1722362-1 2168400-6 - - - - - 1722362-1 2168400-6 - (QUANTITY 2) 7 2063440-1 2168400-6 - - - - - C - 1241380-1 1241380-2 1241380-3 1-1241380-2 WIRE SIZE 1.00mm2 0.75mm2 0.50mm2 n 114-18386 - TERMINALS APPLIED TE TERMINAL - TE CRIMP SPECIFICATION WIRE STRIP LENGTH TERMINAL APPLICATION SPECIFICATION - 1-1241380-3 C1__DWG_PN_1_1 2-1241380-3 1534162-1 C1__DWG_PN_1_2 C1__DWG_PN_1_3 - INSULATION DIAMETER RANGE - 1.40-2.10 mm [.055-.083 IN] - - - - 6 12 TE TERMINAL C1__DWG_PN_1_0 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_2_2 C1__DWG_PN_2_3 TE SEAL TE SEAL C1__DWG_PN_3_0 964971-1 C1__DWG_PN_4_0 964971-1 C1__DWG_PN_3_1 964972-1 963530-1 SEAL PN 13 964972-1 C1__DWG_PN_3_2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_2 W1__DWG_WGAUGE_3 1.26+/-0.05 [.050+/-.002] 1.15+/-0.05 [.045+/-.002] 1.04+/-0.05 [.041+/-.002] W1__DWG_CRIMP_HT_2 W1__DWG_CRIMP_HT_3 5.1 6.1 7.3 - - 6 CRIMP HEIGHT 9 REFERENCE SETTING W1__DWG_CRIMP_HT_1 - - 963530-1 C1__DWG_PN_3_3 - INSULATION RANGE C1__DWG_PN_1_4 W1__DWG_WGAUGE_1 - - AMP MCP 1.5K SINGLE-WIRE SEALING 3.70-4.30 mm [.146-.169 IN] - - TE TERMINAL TERMINAL NAME: - - TYPE APPLICATOR INSTRUCTIONS 408-10389 TERMINAL DATA: - (QUANTITY 2) - - - 3.18 mm [.125] - W1__FA_SETTING_1 - W1__FA_SETTING_2 - W1__FA_SETTING_3 - - 1 B 2 - RECOMMENDED SPARE PARTS GREASE BEARING SURFACES LIGHTLY APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 2151064 -4 2151064 -4 2151064 -5 - - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. 8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. 9 10 A 11 12 13 14 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50, 62. APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. 7 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. THIS APPLICATOR IS EQUIPED WITH THE DOUBLE ACTING PNEUMATIC FEED WITH SENSORS, AND IS APPLICATION SPECIFIC AND DOES NOT REQUIRE ITEMS 49 & 151. AMP 4805 REV 31MAR2000 A 66 P LTR DESCRIPTION DATE SEE SHEET 1 DWN APVD - - - 2063440-1 F O 1.78 mm [.070] REVISIONS DIST - 7 APPLICATOR DATA LOC 1 PART NUMBERS REQUIRED PNEUMATIC FEED DOUBLE ACTING D 4 - - 6 - 1 1 - 1 1 1 1 1 - 1 - 1 1 1 1 1 - 1 1 1 1 1 1 2 - 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 -77 -42 -27 -25 -22 -21 1803430-1 2119782-1 2119640-1 1803259-1 1-22279-3 2119082-4 2079764-1 2119083-1 18023-1 2168400-6 2119580-1 PART NO AIR FEED MODULE FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, FLANGED SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 5.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY DESCRIPTION 1 1803430 1 2119782 1 2119640-1 1 1803259 1 1-22279-3_SIMP 1 2119082-4 1 2079764 1 2119083 1 18023-1 2 2168400-6 1 2119580-1 290 251 250 249 246 244 243 242 241 240 239 ITEM NO 1 - 1 1 1 1 - 1 1 1 1 - 1 1 1 1 2 1 REF 1 1 1 1 1 4 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 3 2 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 1 1 - - 1 1 - 1 1 1 1 1 1 1 1 1 1 - 1 - 1 REF 1 2 1 1 - 1 1 - 1 - 1 1 1 1 1 1 4 1 4 - 4 - 1 - 1 1 1 1 1 1 1 - 1 - - 1 - - REF - 1 1 1 1 2 1 1 1 1 1 1 1 1 1 - 2 1 2 1 2 1 3 1 3 2 3 2 - 2 - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 - 1 - - 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 2 1 - 1 1 2 1 1 1 1 2063440-1 2119740-2 1901094-3 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 1-2119656-0 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-22281-8 1-18028-2 2-690438-8 2168083-1 2168083-6 455888-5 2119956-1 2119740-1 2168078-1 2119793-1 992763-5 2-18032-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-1 1-1752354-9 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-7 2079383-5 2161328-1 1-1320908-2 1-1901086-8 1-455888-0 22283-1 356835-1 240792-1 1320928-2 980371-4 2168083-2 1-18028-2 2119533-1 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 3-1333203-1 2119781-1 238011-2 1633996-4 455888-5 3-456404-0 1 1 1 1 1 REF REF REF 1 1 1 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: mm & 2 of 4) - - 1 1 1 4 1 1 1 1 1 1 1 2 1 1 1 1 2 1 3 2 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: DWN 25APR2011 CHK 25APR2011 APVD 25APR2011 Y.YIN G.BAILEY S.XI WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 .. 1 1901094-3 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 1-2119656-0 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-22281-8 1 1-18028-2 1 2-690438-8 2 2168083-1 1 2168083-6 1 455888-5 1 2119956-1 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 2 2-18032-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-1 1 1-1752354-9 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-2 1 1-1901086-8 1 1-455888-0 2 22283-1 1 356835-1 1 240792-1 1 1320928-2 1 980371-4 1 2168083-2 1 1-18028-2 1 2119533 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 3-1333203-1 1 2119781-1 1 238011-2 1 1633996-4 1 455888-5 1 3-456404-0 238 213 198 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 121 119 96 95 93 82 71 67 66 63 62 61 59 57 56 52 51 50 49 48 41 40 39 38 34 33 32 30 29 28 27 26 25 24 23 21 20 19 13 12 11 10 9 8 5 4 3 2 1 ITEM NO Harrisburg, PA 17105-3608 - - 1 2119740-2 TE Connectivity APPLICATION SPEC - 1 2063440-1 DESCRIPTION PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM SPRING, COMPRESSION WASHER, FLAT, REG M4 FRONT STRIP GUIDE SCR, SKT HD CAP, RoHS, M3 X 8.0 SCR, SKT HD CAP, RoHS, M5 X 65 SPACER, CRIMPER DOCUMENTATION PACKAGE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, SET, FLT POINT M5 X 20.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL STANDOFF,HOLD-DOWN SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE PLATE, STRIP GUIDE SPACER, CRIMPER SPRING, COMPRESSION LEVER, DRAG RELEASE DRAG, TERMINAL STRIP GUIDE SCR, SKT HD SHLDR 5.0 DIA X 6.0 SCR, SKT HD CAP, RoHS, M4 X 8.0 WASHER, FLAT, REG M4 STRIPPER, SIDE FEED INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL SPACER, CRIMPER CRIMPER, WIRE PREMIUM PART NO -77 -42 -27 -25 -22 -21 PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 - - Ocean Side Feed Applicator - DRAWING NO 2151064 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G2 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 20 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 20 6 FEED TYPE MECHANICAL 1 REVISIONS DIST 66 P LTR DESCRIPTION DATE SEE SHEET 1 - DWN APVD - - - 251 6 A 62 40 239 D 38 59 PNEUMATIC 145 246 39 56 250 152 7 2 140 D 2 1.3 REF 2 57 REF 13 244 7 139 249 REF 5 2 SHEAR DEPRESSOR DETAIL 243 238 A 8 163 166 242 2 6 63 59 137 SERVO LATCH PLATE C 82 172 1 56 1 133 4 135 2 2 198 2 2 REF 3 176 C 1 4 28 174 5 41 52 A 34 TERMINAL SUPPORT LOCATION 177 240 0.5 REF 8 136 4.3 140 REF 175 51 33 SERVO FEEDER NOT INCLUDED DOUBLE ACTING PNEUMATIC WITH SENSORS 6 66 50 67 24 117 REF 290 14 163 20 B 21 136 96 12 29 241 25 13 56 CAM POSITIONS REF HOLDDOWN SET-UP 121 172 9 61 11 27 119 1 ITEM 30 LOCATED AT REAR HOLES 1 11 30 29 REF REF 30mm STROKE 30mm STROKE 26 142 50 59 137 0.5 13 19 10 95 16.3 213 A 30 57 2 11 B 30mm STROKE 164 23 93 141 32 34 143 8 1 144 143 10 1 14 FEED TRACK POSITION GUIDE BY INSULATION BARREL 151 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 49 MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 MECHANICAL PRE FEED 14 49 AIR FEED DIMENSIONS: mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: 25APR2011 CHK 25APR2011 APVD 25APR2011 Y.YIN G.BAILEY S.XI TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINISH DWN - APPLICATION SPEC - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2151064 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV G2