Delta DRP048V480W1BN Cliq ii din rail power supply Datasheet

TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Highlights & Features
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Worldwide AC input range without power de-rating
Power Boost 150% for 5 seconds
Full corrosion resistant Aluminium chassis
Extreme low temperature cold start at -40°C
Conformal coating on PCBA to protect against chemical and
dust pollutants
Hazardous Locations approval to ATEX and Class I, Div 2
(DRP048V480W1BA)
Overvoltage / Overcurrent / Over Temperature Protections
IP20 Compliant
Safety Standards
CB Certified for worldwide use
Model Number:
DRP048V480W1B□
Unit Weight:
1.37 kg
Dimensions (L x W x D): 121 x 144 x 118.6mm
General Description
The CliQ II 1-phase DIN Rail power supply series also offers output voltage of 48V. These products are encased in rugged yet
lightweight full aluminium body that can withstand shock and vibration according to IEC 60068-2 standard. The DRP048V480W1B□
operates over a wide temperature range of -25°C to +75°C and wide input range from 85Vac to 264Vac, with no power de-rating
throughout the entire range. Another great feature is the conformal coating on the PCBA which allows selected models to be certified to
ATEX and Class I, Div 2 for use in hazardous locations. The design conforms to harmonic current emission IEC/EN 61000-3-2
standard.
Model Information
CliQ II DIN Rail Power Supply
Model Number
Input Voltage Range
Output Voltage
Output Current
DRP048V480W1B□
85-264Vac (120-375Vdc)
48Vdc
10.0A
Model Numbering
DR
P
048V
480W
1
B
□
DIN Rail
Power Supply
Output Voltage
Output Power
Single Phase
CliQ II Series
A - Metal Case,
with Class I, Div 2
N - Metal Case,
without Class I, Div 2
1
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Specifications
Input Ratings / Characteristics
Nominal Input Voltage
100-240Vac
Input Voltage Range
85-264Vac
Nominal Input Frequency
50-60Hz
Input Frequency Range
47-63Hz
Nominal DC Input Voltage
125-250Vdc
DC Input Voltage Range*
120-375Vdc
Input Current
< 5.00A @ 115Vac, < 3.00A @ 230Vac
Efficiency at 100% Load
> 91.0% @ 115Vac, > 93.0% @ 230Vac
Max Inrush Current
< 35A @ 115Vac & 230Vac
Power Factor
> 0.96 @ 115Vac, > 0.90 @ 230Vac
Leakage Current
< 1mA @ 240Vac
*Fulfills tested conditions
Output Ratings / Characteristics
Nominal Output Voltage
48Vdc
Output Voltage Tolerance
± 1% (initial set point tolerance from factory)
Output Voltage Adjustment Range
48-56Vdc
Output Current
10.0A (continuously operating at 48V)
15.0A (Power Boost for 5 seconds at 48V, refer to the
details in the Functions section)
Output Power
480W (continuously operating)
720W (Power Boost for 5 seconds, refer to the details in
the Functions section)
Line Regulation
< 0.5% typ. (@ 320-600Vac input, 100% load)
Load Regulation
< 1% typ. (@ 320-600Vac input, 0-100% load)
PARD (20MHz)
< 200mVpp
Rise Time
< 350ms @ nominal input (100% load)
Start-up Time
< 1,500ms @ nominal input (100% load)
Hold-up Time
> 20ms @ 115Vac & 230Vac (100% load)
Dynamic Response (Overshoot & Undershoot O/P Voltage)
± 2% @ 10-90% load
Start-up with Capacitive Loads
10,000µF Max
2
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Mechanical
Case Cover / Chassis
Aluminium
Dimensions (L x W x D)
121 x 144 x 118.6 mm
Unit Weight
1.37 kg
Indicator
Green LED (DC OK)
Cooling System
Terminal
Wire
Convection
Input
3 Pins (Rated 300V/30A)
Output
4 Pins (Rated 300V/30A)
Input
AWG 18-10
Output
AWG 16-10
Mounting Rail
Standard TS35 DIN Rail in accordance with EN 60715
Noise (1 Meter from power supply)
Sound Pressure Level (SPL) < 40dBA
Environment
Surrounding Air Temperature
Power De-rating
Operating
-25°C to +75°C
Storage
-25°C to +85°C
Vertical Mounting
> 50°C de-rate power by 2.5% / °C,
> 70°C de-rate power by 5% / °C
Operating Humidity
< 95% RH (Non-Condensing)
Operating Altitude
2,500 Meters
Shock Test (Non-Operating)
IEC 60068-2-27, 30G (300m/S²) for a duration of 18ms,
1 times per direction, 2 times in total
Vibration (Non-Operating)
IEC 60068-2-6, 10Hz to 500Hz @ 30m/S² (3G peak);
60 min per axis for all X, Y, Z direction
Pollution Degree
2
Protections
Overvoltage
< 57V, SELV Output, Hicc-up Mode,
Non-Latching (Auto-Recovery)
Overload / Overcurrent
> 150% of rated load current, Hicc-up Mode,
Non-Latching (Auto-Recovery)
Over Temperature
< 80°C Surrounding Air Temperature @ 100% load,
Non-Latching (Auto-Recovery)
Short Circuit
Hicc-up Mode, Non-Latching
(Auto-Recovery when the fault is removed)
Degree of Protection
IP20
Protection Against Shock
Class I with PE* connection
*PE: Primary Earth
Reliability Data
MTBF
> 500,000 hrs. as per Telcordia SR-332
I/P: 115Vac, O/P: 100% load, Ta: 25°C
Expected Cap Life Time
10 years (400Vac & 500Vac, 50% load @ 40°C)
3
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Safety Standards / Directives
Electrical Equipment in Power Installations
EN 50178 / IEC 62103
Electrical Safety
SIQ to EN 60950-1, UL/cUL recognized to UL 60950-1
and CSA C22.2 No. 60950-1, CB scheme to
IEC 60950-1
Industrial Control Equipment
UL/cUL listed to UL 508 and CSA C22.2 No. 107.1-01,
CSA to CSA C22.2 No. 107.1-01 (File No. 181564)
Hazardous Location / ATEX (For DRP048V480W1BA)
cCSAus to CSA C22.2 No. 213-M1987, ANSI / ISA
12.12.01:2007 [Class I, Division 2, Group A, B, C, D T4,
Ta= -25°C to +80°C (Vertical: > +50°C derating)]
EN 60079-0:2009, EN 60079-15:2010 [
II 3G Ex nA
nC IIC T4 Gc, Ta= -25°C to +80°C (Vertical: > +50°C
derating)]
Certificate No. EPS 12 ATEX 1 491 X
II 3G ATEX 94/9/EC (For DRP048V480W1BA)
CE
In conformance with EMC Directive 2004/108/EC and
Low Voltage Directive 2006/95/EC
For DRP048V480W1BA:
In conformance with Equipment for explosive
atmospheres (ATEX) directive 94/9/EC
RoHS Directive 2011/65/EU Compliant
Material and Parts
Galvanic Isolation
4
Input to Output
4.0KVac
Input to Ground
1.5KVac
Output to Ground
1.5KVac
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
EMC
EMC / Emissions
CISPR 22, EN 55022, CISPR 11, EN 55011,
FCC Title 47: Class B
Component Power Supply for General Use
EN 61204-3
Immunity to
EN 55024, EN 61000-6-2
Electrostatic Discharge
IEC 61000-4-2
Level 4 Criteria A1)
Air Discharge: 15kV
Contact Discharge: 8kV
Radiated Field
IEC 61000-4-3
Level 3 Criteria A1)
80MHz-1GHz, 10V/M, 80% modulation (1kHz)
Electrical Fast Transient / Burst
IEC 61000-4-4
Level 3 Criteria A1)
2kV
Surge
IEC 61000-4-5
Level 3 Criteria A1)
Common Mode2): 2kV
Differential Mode3): 1kV
Conducted
IEC 61000-4-6
Level 3 Criteria A1)
150kHz-80MHz, 10Vrms
Power Frequency Magnetic Fields
IEC 61000-4-8
Criteria A1)
10A/Meter
Voltage Dips
IEC 61000-4-11
100% dip; 1 cycle (20ms); Self Recoverable
Low Energy Pulse Test (Ring Wave)
IEC 61000-4-12
Level 3 Criteria A1)
Common Mode2): 2kV
Differential Mode3): 1Kv
Harmonic Current Emission
IEC/EN 61000-3-2, Class A
Voltage Fluctuation and Flicker
IEC/EN 61000-3-3
1) Criteria A: Normal performance within the specification limits
2) Asymmetrical: Common mode (Line to earth)
3) Symmetrical: Differential mode (Line to line)
5
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Block Diagram
6
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Device Description
1)
2)
3)
4)
5)
Input terminal block connector
Output terminal block connector
DC Voltage adjustment potentiometer
DC OK control LED (Green)
Universal mounting rail system
Dimensions
L x W x D: 121 x 144 x 118.6 mm
7
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Engineering Data
De-rating
Note
1.
2.
3.
4.
Fig. 1
De-rating for Vertical Mounting Orientation
> 50°C de-rate power by 2.5% / °C,
> 70°C de-rate power by 5% / °C
5.
Power supply components may degrade, or
be damaged, when the power supply is
continuously used outside the shaded region,
refer to the graph shown in Fig. 1.
If the output capacity is not reduced when the
surrounding air temperature > 50°C, the
device may run into Over Temperature
Protection. When activated, the output
voltage will go into bouncing mode and will
recover
when
the
surrounding
air
temperature is lowered or the load is reduced
as far as necessary to keep the device in
working condition.
In order for the device to function in the
manner intended, it is also necessary to keep
a safety distance of 20mm with adjacent units
while the device is in operation.
Depending
on
the
surrounding
air
temperature and output load delivered by the
power supply, the device can be very hot!
If the device has to be mounted in any other
orientation, please do not hesitate to contact
[email protected] for more details.
Output De-rating VS. Input Voltage

8
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
No output power de-rating across the entire
input voltage range
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Assembly & Installation
The power supply unit (PSU) can be mounted on 35mm DIN rails in accordance with EN 60715. The device should be installed with
input terminal block at the bottom.
Each device is delivered ready to install.
Mounting
Dismounting
Fig. 2.1 Mounting
Fig. 2.2 Dismounting
Snap on the DIN rail as shown in Fig. 2.1:
1. Tilt the unit upwards and insert it onto the DIN rail.
2. Push downwards until stopped.
3. Press against the bottom front side for locking.
4. Shake the unit slightly to ensure that it is secured.
To uninstall, pull or slide down the latch with screw driver as
shown in Fig. 2.2. Then slide the power supply unit (PSU) in
the opposite direction, release the latch and pull out the power
supply unit (PSU) from the rail.
In accordance to EN 60950 / UL 50950, flexible cables require ferrules.
Use appropriate copper cables designed to sustain operating temperature of:
1. 60°C / 75°C for USA
2. At least 75°C for ambient not exceeding 60°C, and 90°C for ambient exceeding 60°C for Canada.
9
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Safety Instructions
■ Vertical Mounting
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ALWAYS switch mains of input power OFF before connecting and disconnecting the input voltage to the unit. If mains are not
turned OFF, there is risk of explosion / severe damage.
To guarantee sufficient convection cooling, keep a distance of 50mm above and below the device as well as a lateral
distance of 20mm to other units.
Note that the enclosure of the device can become very hot depending on the surrounding air temperature and load of the power
supply. Risk of burns!
Only plug in and unplug connectors when power is turned off!
DO NOT insert any objects into the unit.
Hazardous voltages may be present for up to 5 minutes after the input mains voltage is disconnected. Do not touch the unit during
this time.
The power supplies are built in units and must be installed in a cabinet or room (condensation free environment and indoor
location) that is relatively free of conductive contaminants.
CAUTION: “For use in a controlled environment”.
For DRP048V480W1BA:
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The power supplies unit must be installed in an IP54 enclosure or cabinet in the final installation. The enclosure or cabinet must
comply with EN 60079-0 or EN 60079-15.
Warning: Explosion Hazard – Substitution of components may impair suitability for Class I, Division 2.
Warning: Explosion Hazard – Do not disconnect equipment or adjust potentiometer unless the power has been switched off or the
area is known to be non-hazardous.
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Functions
■ Graph illustrating the Start-up Time, Rise Time, and Hold-up Time
Start-up Time
The time required for the output voltage to reach 90% of its set value, after the input voltage is applied.
Rise Time
The time required for the output voltage to change from 10% to 90% of its set value.
Hold-up Time
Hold up time is the time when the AC input collapses and output voltage retains regulation for a certain period of time. The time
required for the output to reach 90% of its set value, after the input voltage is removed.
Inrush Current
Dynamic Response
Inrush current is the peak, instantaneous, input current measured
and, occurs when the input voltage is first applied. For AC input
voltages, the maximum peak value of inrush current will occur
during the first half cycle of the applied AC voltage. This peak
value decreases exponentially during subsequent cycles of AC
voltage.
The power supply output voltage will remains within ±2% of its
steady state value, when subjected to a dynamic load from 10 to
90% of its rated current.
11
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Power Boost
Power Boost is the reserve power available
constantly that allows reliable startup to support
sudden and short spike of loads with high inrush
current typically during turn on to remove the
need of more expensive higher rated power
supply unit. After the output has reached its
steady state set value, the power supply can
support surge loads with a higher short-term
power demand up to 150% of maximum rated
load (IO Max), for a maximum duration of 5
seconds. The Power Boost is also available to
repeatedly basis with according to the condition of
an average (R.M.S) output power shall not
exceed continuous operating condition or refer to
duty cycle calculation below.
𝐷𝑢𝑡𝑦 𝑐𝑦𝑐𝑙𝑒 (%) =
𝑇𝑃
𝑇𝑜𝑡𝑎𝑙 𝑇𝑖𝑚𝑒
𝐴𝑣𝑒𝑟𝑎𝑔𝑒 𝑂𝑢𝑡𝑝𝑢𝑡 𝑃𝑜𝑤𝑒𝑟 (𝑃𝐴𝑣𝑔 ) =
OR
𝑁𝑜𝑛-𝑃𝑒𝑎𝑘 𝑃𝑜𝑤𝑒𝑟 =

(𝑃𝑜𝑤𝑒𝑟 𝐵𝑜𝑜𝑠𝑡 × 𝑇𝑃 ) + (𝑁𝑜𝑛-𝑃𝑒𝑎𝑘 𝑃𝑜𝑤𝑒𝑟 × 𝑇𝑁 )
𝑇𝑜𝑡𝑎𝑙 𝑇𝑖𝑚𝑒
�𝑃𝐴𝑣𝑔 × 𝑇𝑜𝑡𝑎𝑙 𝑇𝑖𝑚𝑒� − (𝑃𝑜𝑤𝑒𝑟 𝐵𝑜𝑜𝑠𝑡 × 𝑇𝑃 )
𝑇𝑁
An example of Power Boost and Average Output Power
Power Boost
Peak Power
(WP)
Power Boost
Duration (TP)
Duty Cycle
Non-Peak
Power (WN)
Non-Peak Power
Duration (TN)
Total Time
(T)
150%
720
5 sec
10%
453W
45 sec
50 sec
150%
720
5 sec
35%
351W
9.3 sec
14.3 sec
120%
576
10 sec
20%
456W
40 sec
50 sec
120%
576
10 sec
35%
428W
18.5 sec
28.5 sec
It is not recommended to prolong the duration of Power Boost to be longer than the specified duty cycle calculation, this may cause
damage to the PSU.
12
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Overload & Overcurrent Protections
Overvoltage Protection
The power supply’s Overload (OLP) and Overcurrent (OCP)
Protections will be activated when output current exceeds 150%
of IO (Max load). In such occurrence, the VO will start to droop and
once the power supply has reached its maximum power limit, the
protection is activated and the power supply will go into “Hiccup
mode” (Auto-Recovery). The power supply will recover once the
fault condition of the OLP and OCP is removed and IO is back
within the specifications.
The power supply’s overvoltage circuit will be activated when its
internal feedback circuit fails. The output voltage shall not exceed
its specifications defined on Page 3 under “Protections”.
Over Temperature Protection
It is not recommended to prolong the duration of IO when it is
<150% but >100%, since it may cause damage to the PSU.
As mentioned above, the power supply also has Over
Temperature Protection (OTP). In the event of a higher operating
temperature at 100% load, the power supply will run into OTP
when the operating temperature is beyond what is recommended
in the de-rating graph. When activated, the output voltage will go
into bouncing mode until the temperature drops to its normal
operating temperature as recommended in the de-rating graph.
Short Circuit Protection
The power supply’s output OLP/OCP function also provides
protection against short circuits. When a short circuit is applied,
the output current will operate in “Hiccup mode”, as shown in the
illustration in the OLP/OCP section on this page. The power
supply will return to normal operation after the short circuit is
removed.
13
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Operating Mode
Fig. 3
Redundancy / Parallel Operation Connection Diagram

Redundancy Operation
In order to ensure proper redundancy operation for the power supply unit (PSU), ensure that the output voltage difference between the
two units is kept at 0.90~1.00V for 48V supplies. Follow simple steps given below to verify:
Step 1.
Measure output voltage of PSU 1 and PSU 2. If PSU 1 is the master unit, then VO of PSU 1 must be higher than PSU 2.
In order to set the output voltage, connect the power supply to 50% load and set the PSU 1 and PSU 2 output voltage.
Step 2.
Connect the right DRR module, 20A as per the system requirement to the power supply units PSU 1 and PSU 2 at Vin 1 & Vin 2
respectively.
Step 3.
Connect the system load from Vout. Please note that output voltage Vout from DRR module will be = VO (output voltage of power
supply) – Vdrop* (in DRR module).

Parallel Operation
These DRR modules can also be used for Parallel function in order to increase the output power by N+1 (e.g. 2.5A + 2.5A = 5A or 2.5A
+ 2.5A + 2.5A = 7.5A) or current sharing, and thus increasing the power supply and system reliability. Though the DRP048V480W1B□
is not designed for current sharing, a good current sharing between two power supplies can be achieved by following simple steps as
below (Refer to Fig. 3 for the Connection Diagram).
Step 1.
Set output load condition for both supplies at 50% and measure
the output voltages.
Step 2.
Adjust output voltages to the same level or within ±25mV
difference.
Step 3.
Connect PSU 1 and PSU 2 with the DRR-20A module and
measure at Vin 1 & Vin 2 to verify the voltage difference. Ensure
the voltages are within ±25mV.
Step 4.
Output voltage from DRR module Vout will be = VO (output
voltage of power supply) – Vdrop* (in DRR module).
*Vdrop will vary from 0.60V to 0.90V (Typical 0.65V) depending on the load current and surrounding air temperature.
14
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
TECHNICAL DATASHEET
CliQ II DIN Rail Power Supply
48V 480W 1 Phase / DRP048V480W1B□
Others
Delta RoHS Compliant
Restriction of the usage of hazardous substances
The European directive 2011/65/EU limits the maximum impurity level of homogeneous materials such as lead,
mercury, cadmium, chrome, polybrominated flame retardants PBB and PBDE for the use in electrical and
electronic equipment. RoHS is the abbreviation for “Restriction of the use of certain hazardous substances in
electrical and electronic equipment”.
This product conforms to this standard.
Conformal Coating
The Protective Coating Technology
Delta Electronics Group has designed the perfect dipping technique which penetrates everywhere including
under device, and prevents leakage. The conformal coating dipping can be applied to PCBs or circuit board.
The coating preserves the performance of precision electronic primarily by preventing ionizable contaminants
such as salt from reaching circuit nodes, where the material slumps around sharp edges. This can be a problem
especially in highly conversing atmosphere.
PFC – Norm EN 61000-3-2
Line Current Harmonic content
Typically, the input current waveform is not sinusodial due to the periodical peak charging of the input capacitor.
In industrial environment, complying with EN 61000-3-2 is only necessary under special conditions. Complying
to this standard can have some technical drawbacks, such as lower efficiency as well as some commercial
aspects such as higher purchasing costs. Frequently, the user does not profit from fulfilling this standard,
therefore, it is important to know whether it is mandatory to meet this standard for a specific application.
15
All parameters are specified at 25°C ambient unless otherwise noted.
www.DeltaPSU.com (September 2013, Rev. 01)
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Authorized Distributor
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