104 PHL-ST Vishay BCcomponents Aluminum Capacitors Power High Ripple Current Long Life Screw Terminals FEATURES Polarized aluminum electrolytic capacitors, non-solid electrolyte Large types, cylindrical aluminum case, insulated with a blue sleeve RoHS COMPLIANT Also available in bolt version (104 PHL-STB) Pressure relief in the sealing Long useful life Compliant to RoHS Directive 2002/95/EC APPLICATIONS ST Telecom and industrial, high temperature systems STB Smoothing and filtering Fig.1 Component outlines 104 PHL-ST Standard and switched mode power supplies 102 PHR-ST 85 °C Energy storage in pulse systems MARKING The capacitors are marked with the following information: QUICK REFERENCE DATA DESCRIPTION Rated capacitance (in µF) VALUE Nominal case size (Ø D x L in mm) 35 x 60 to 90 x 220 Tolerance on rated capacitance, code letter in accordance with IEC 60062 (± 20 %) Rated capacitance range (E6 series), CR 150 µF to 33 000 µF Rated voltage (in V) Tolerance on CR Date code (YYMM) ± 20 % Name of manufacturer 200 V to 450 V Rated voltage range, UR Category temperature range Code for factory of origin - 40 °C to 105 °C Endurance test at 105 °C 2000 h Useful life at 105 °C 5000 h Shelf life at 0 V, 105 °C 1000 h Based on sectional specification '-' sign to identify the negative terminal, visible from the top and side of the capacitor Code number IEC 60384-4/EN130300 Climatic category IEC 60068 Climatic category in accordance with IEC 60068 “LL” for long life grade 40/105/56 SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) CR (µF) UR (V) 200 250 350 150 - - 220 - 330 - 470 680 1000 1500 Document Number: 28389 Revision: 03-Mar-11 400 450 - - 35 x 60 - - 35 x 60 35 x 80 - 35 x 60 35 x 80 35 x 105 - - 35 x 80 35 x 80 50 x 80 35 x 60 35 x 60 35 x 105 50 x 80 50 x 105 35 x 60 35 x 80 50 x 80 50 x 105 50 x 105 35 x 80 35 x 105 - - 65 x 105 35 x 80 - - - - 35 x 80 35 x 105 50 x 105 50 x 105 65 x 105 35 x 105 50 x 80 - 65 x 105 76 x 105 For technical questions, contact: [email protected] www.vishay.com 183 104 PHL-ST Aluminum Capacitors Power High Ripple Current Long Life Screw Terminals Vishay BCcomponents SELECTION CHART FOR CR, UR AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm) UR (V) CR (µF) 2200 200 250 35 x 105 50 x 80 350 400 450 65 x 105 65 x 105 76 x 105 50 x 80 35 x 105 - 76 x 105 76 x 146 3300 50 x 80 50 x 105 - 76 x 105 76 x 146 3300 50 x 105 65 x 105 - 76 x 146 - 50 x 105 65 x 105 - 76 x 146 76 x 220 65 x 105 76 x 105 76 x 146 - 90 x 146 65 x 105 76 x 105 76 x 146 76 x 220 90 x 220 76 x 105 76 x 146 - 90 x 146 - 76 x 105 76 x 146 76 x 220 90 x 220 - 76 x 146 - 90 x 146 - - 76 x 146 76 x 220 90 x 220 - - 4700 6800 10 000 15 000 22 000 33 000 - 90 x 146 - - - 76 x 220 90 x 220 - - - 90 x 146 - - - - 90 x 220 - - - - DIMENSIONS in millimeters AND AVAILABLE FORMS Lt Safety Vent L Thread M x S Mb lb d1 D P A D B H T Fig. 2A: Standard M5 disc: screw terminal (ST) and screw terminal bolt nut (STB) Lt Safety Vent L Thread M x S Mb lb d1 B P D D B H T Fig. 2B: High current M6 disc: screw terminal (ST) and screw terminal bolt nut (STB) Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5; 2.5 Nm for M6 For accessories refer to datasheet “Mounting Accessories”. The capacitors are delivered with screws and washers. www.vishay.com 184 For technical questions, contact: [email protected] Document Number: 28389 Revision: 03-Mar-11 104 PHL-ST Aluminum Capacitors Power High Ripple Current Long Life Screw Terminals Vishay BCcomponents Table 1 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES DESIGN DRAWING 35 x 60 2A 35 x 80 2A 35 x 105 2A 50 x 80 2A 50 x 105 2A 65 x 105 2A 65 x 105 HC 2B 76 x 105 2A 76 x 105 HC 2B 76 x 146 2A 76 x 146 HC 2B 76 x 220 2A 76 x 220 HC 2B 90 x 146 HC 2B 90 x 220 HC 2B Note • For bolt version holds: L = L standard - 0.5 mm Lt = Lt standard - 0.5 mm L±1 Lt ± 1 D ± 1 P ± 0.3 T ± 0.2 H ± 0.3 B ± 0.3 63.3 81.3 103.3 82.8 104.8 104.8 104.8 105.8 105.8 145.8 145.8 219.8 219.8 150.1 218.1 68.7 86.7 108.7 88.8 110.8 110.7 109.2 111.7 110.2 151.7 150.2 225.7 224.2 155.4 223.4 35.3 35.3 35.3 51.0 51.0 65.0 65.0 76.4 76.4 76.4 76.4 76.4 76.4 89.4 89.4 12.8 12.8 12.8 22.2 22.2 28.5 28.5 31.8 31.8 31.8 31.8 31.8 31.8 31.8 31.8 7.0 7.0 7.0 7.1 7.1 7.0 5.5 7.0 5.5 7.0 5.5 7.0 5.5 7.9 7.9 4.6 4.6 4.6 4.8 4.8 4.6 3.5 4.6 3.5 4.6 3.5 4.6 3.5 0.0 0.0 11.0 11.0 11.0 11.0 11.0 11.9 18.0 11.7 18.3 11.7 18.3 11.7 18.3 13.0 13.0 d1 ± 0.1 M S-0 Mb lb ± 0.1 7.9 7.9 7.9 7.9 7.9 7.9 13.0 7.9 13.0 7.9 13.0 7.9 13.0 13.0 13.0 M5 M5 M5 M5 M5 M5 M6 M5 M6 M5 M6 M5 M6 M6 M6 9.5 9.5 9.5 9.5 9.5 9.5 8.5 9.5 8.5 9.5 8.5 9.5 8.5 10.0 10.0 M8 M8 M8 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 12.0 12.0 12.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 16.0 MASS (g) 75 95 130 200 300 480 480 700 700 1000 1000 1500 1500 1300 2000 DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES PACKAGING QUANTITIES (UNITS PER BOX) 50 50 50 25 25 16 16 12 12 12 12 18 18 10 10 DESIGN 35 x 60 35 x 80 35 x 105 50 x 80 50 x 105 65 x 105 65 x 105 HC 76 x 105 76 x 105 HC 76 x 146 76 x 146 HC 76 x 220 76 x 220 HC 90 x 146 HC 90 x 220 HC CARDBOARD BOX DIMENSIONS L x W x H in mm 377 x 375 x 88 377 x 375 x 123 377 x 375 x 129 377 x 375 x 123 377 x 375 x 129 377 x 375 x 129 377 x 375 x 129 377 x 375 x 129 377 x 375 x 129 377 x 375 x 168 377 x 375 x 168 520 x 270 x 280 520 x 270 x 280 520 x 270 x 190 520 x 270 x 280 Note • For bolt version holds: H of cardbox box: + 10 mm ORDERING EXAMPLE ELECTRICAL DATA SYMBOL DESCRIPTION CR rated capacitance at 100 Hz, tolerance ± 20 % IR rated RMS ripple current at 100 Hz, 105 °C IL5 max. leakage current after 5 min at UR ESR max. equivalent series resistance at 100 Hz Z impedance at 20 kHz Electrolytic capacitor 104 PHL-ST series 4700 µF/250 V; ± 20 % Nominal case size: Ø 65 mm x 105 mm; ST version Ordering code: MAL2 104 13472 E3 Former 12NC: 2222 104 13472 Note • Unless otherwise specified, all electrical values in table 2 apply at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %. Document Number: 28389 Revision: 03-Mar-11 For technical questions, contact: [email protected] www.vishay.com 185 104 PHL-ST Aluminum Capacitors Power High Ripple Current Long Life Screw Terminals Vishay BCcomponents Table 2 ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 200 250 350 CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 105 °C (A) IL5 5 min (mA) ESR max. 100 Hz (m) Z max. 20 kHz (m) 680 1000 1000 1500 1500 2200 2200 3300 3300 4700 4700 6800 6800 10 000 10 000 15 000 22 000 22 000 33 000 680 1000 1000 1500 1500 2200 2200 3300 3300 4700 4700 6800 6800 10 000 15 000 15 000 22 000 330 470 680 1000 1500 2200 3300 3300 4700 4700 6800 10 000 10 000 15 000 35 x 60 35 x 60 35 x 80 35 x 80 35 x 105 35 x 105 50 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 76 x 105 76 x 105 76 x 146 76 x 146 76 x 220 90 x 146 90 x 220 35 x 60 35 x 80 35 x 105 35 x 105 50 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 76 x 105 76 x 105 76 x 146 76 x 146 76 x 220 90 x 146 90 x 220 35 x 60 35 x 80 35 x 105 50 x 80 50 x 105 65 x 105 65 x 105 76 x 105 76 x 105 76 x 146 76 x 146 76 x 220 90 x 146 90 x 220 2.9 3.3 3.7 4.1 4.6 5.0 6.7 8.2 8.2 9.9 11.6 13.7 15.2 16.4 16.9 19.9 24.6 28.5 34.8 2.9 3.7 4.0 4.5 5.9 6.6 7.3 8.9 10.4 11.4 12.7 15.0 15.4 18.2 22.7 25.8 30.4 2.1 2.6 3.2 4.7 5.9 8.4 10.1 11.2 12.6 13.7 15.4 18.5 20.5 25.6 0.28 0.40 0.40 0.60 0.60 0.88 0.88 1.32 1.32 1.88 1.88 2.72 2.72 4.0 4.0 6.0 8.8 8.8 13.2 0.34 0.50 0.50 0.75 0.75 1.10 1.10 1.65 1.65 2.35 2.35 3.40 3.40 5.0 7.5 7.5 11.0 0.26 0.33 0.48 0.70 1.05 1.54 2.31 2.31 3.29 3.29 4.76 7.0 7.0 10.5 197 148 137 102 95 74 63 42 44 31 31 22 22 17 17 12 9 8 5 176 123 116 86 76 58 54 36 36 28 28 20 20 14 10 9 7 396 280 197 132 90 61 42 42 32 30 22 20 19 13 117 94 83 66 59 49 39 26 28 19 19 14 14 12 12 9 7 6 5 99 70 63 51 41 34 30 20 20 17 17 12 12 9 7 6 5 243 172 122 82 57 38 26 26 21 19 15 18 17 12 www.vishay.com 186 STANDARD HIGH POST M5 DISC ST ORDERING CODE MAL2104....... 12681E3 12102E3 22102E3 12152E3 22152E3 12222E3 22222E3 12332E3 22332E3 12472E3 22472E3 12682E3 22682E3 12103E3 22103E3 12153E3 12223E3 13681E3 13102E3 23102E3 13152E3 23152E3 13222E3 23222E3 13332E3 23332E3 13472E3 23472E3 13682E3 23682E3 13103E3 13153E3 15331E3 15471E3 15681E3 15102E3 15152E3 15222E3 15332E3 25332E3 15472E3 25472E3 15682E3 15103E3 - ST BOLT NUT ORDERING CODE MAL2104....... 52681E3 52102E3 62102E3 52152E3 62152E3 52222E3 62222E3 52332E3 62332E3 52472E3 62472E3 52682E3 62682E3 52103E3 62103E3 52153E3 52223E3 53681E3 53102E3 63102E3 53152E3 63152E3 53222E3 63222E3 53332E3 63332E3 53472E3 63472E3 53682E3 63682E3 53103E3 53153E3 55331E3 55471E3 55681E3 55102E3 55152E3 55222E3 55332E3 65332E3 55472E3 65472E3 55682E3 55103E3 - For technical questions, contact: [email protected] HIGH CURRENT M6 DISC ST ORDERING CODE MAL2104....... 42472E3 32682E3 42682E3 32103E3 42103E3 32153E3 32223E3 42223E3 42333E3 43332E3 33472E3 43472E3 33682E3 43682E3 33103E3 33153E3 43153E3 43223E3 35222E3 35332E3 45332E3 35472E3 45472E3 35682E3 35103E3 45103E3 45153E3 ST BOLT NUT ORDERING CODE MAL2104....... 82472E3 72682E3 82682E3 72103E3 82103E3 72153E3 72223E3 82223E3 82333E3 83332E3 73472E3 83472E3 73682E3 83682E3 73103E3 73153E3 83153E3 83223E3 75222E3 75332E3 85332E3 75472E3 85472E3 75682E3 75103E3 85103E3 85153E3 Document Number: 28389 Revision: 03-Mar-11 104 PHL-ST Aluminum Capacitors Power High Ripple Current Long Life Screw Terminals Vishay BCcomponents ELECTRICAL DATA AND ORDERING INFORMATION UR (V) 400 450 CR 100 Hz (µF) NOMINAL CASE SIZE ØDxL (mm) IR 100 Hz 105 °C (A) IL5 5 min (mA) ESR max. 100 Hz (m) Z max. 20 kHz (m) 220 330 470 680 1000 1500 1500 2200 2200 3300 3300 4700 6800 6800 10 000 150 220 330 470 680 1000 1000 1500 1500 2200 2200 3300 4700 4700 6800 35 x 60 35 x 80 35 x 80 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 76 x 105 76 x 105 76 x 146 76 x 146 76 x 220 90 x 146 90 x 220 35 x 60 35 x 80 35 x 105 50 x 80 50 x 105 50 x 105 65 x 105 65 x 105 76 x 105 76 x 105 76 x 146 76 x 146 76 x 220 90 x 146 90 x 220 1.8 2.3 2.6 4.1 5.1 6.0 6.9 8.4 9.4 11.3 11.6 13.8 16.5 17.7 22.1 1.5 1.9 2.4 3.3 4.3 5.1 5.9 7.3 8.1 9.7 10.0 12.1 14.1 15.3 18.9 0.18 0.27 0.38 0.55 0.80 1.20 1.20 1.76 1.76 2.64 2.64 3.76 5.4 5.4 8.0 0.14 0.20 0.30 0.43 0.62 0.90 0.90 1.35 1.35 1.98 1.98 2.97 4.2 4.2 6.1 519 349 254 170 117 83 83 56 56 38 38 27 25 25 17 735 503 339 253 165 117 116 77 77 53 53 36 33 31 22 290 196 148 96 67 49 49 33 33 23 23 17 20 20 14 404 278 189 148 92 67 66 44 44 31 31 21 25 24 17 STANDARD HIGH POST M5 DISC ST ORDERING CODE MAL2104....... 16221E3 16331E3 16471E3 26681E3 16102E3 16152E3 26152E3 16222E3 26222E3 16332E3 26332E3 16472E3 16682E3 17151E3 17221E3 17331E3 17471E3 17681E3 17102E3 27102E3 17152E3 27152E3 17222E3 27222E3 17332E3 17472E3 - ST BOLT NUT ORDERING CODE MAL2104....... 56221E3 56331E3 56471E3 66681E3 56102E3 56152E3 66152E3 56222E3 66222E3 56332E3 66332E3 56472E3 56682E3 57151E3 57221E3 57331E3 57471E3 57681E3 57102E3 67102E3 57152E3 67152E3 57222E3 67222E3 57332E3 57472E3 - HIGH CURRENT M6 DISC ST ORDERING CODE MAL2104....... 46152E3 36222E3 46222E3 36332E3 46332E3 36472E3 36682E3 46682E3 46103E3 47102E3 37152E3 47152E3 37222E3 47222E3 37332E3 37472E3 47472E3 47682E3 ST BOLT NUT ORDERING CODE MAL2104....... 86152E3 76222E3 86222E3 76332E3 86332E3 76472E3 76682E3 86682E3 86103E3 87102E3 77152E3 87152E3 77222E3 87222E3 77332E3 77472E3 87472E3 87682E3 ADDITIONAL ELECTRICAL DATA PARAMETER Voltage Surge voltage CONDITIONS 250 V versions 350 V versions Us = 1.15 x UR Us = 1.1 x UR Urev 1 V After 1 min at UR After 5 min at UR IL1 0.006 CR x UR + 4 µA IL5 0.002 CR x UR + 4 µA Case Ø D = 35 mm Case Ø D = 50 mm Case Ø D = 65 mm Case Ø D = 76 mm Case Ø D = 90 mm typ. 13 nH typ. 16 nH Reverse voltage Current Leakage current VALUE Inductance Equivalent series inductance (ESL) typ. 19 nH (1) typ. 20 nH (1) typ. 21 nH (1) Note (1) Low ESL designs available on request Document Number: 28389 Revision: 03-Mar-11 For technical questions, contact: [email protected] www.vishay.com 187 104 PHL-ST Vishay BCcomponents Aluminum Capacitors Power High Ripple Current Long Life Screw Terminals RIPPLE CURRENT AND USEFUL LIFE IA = actual ripple current at 100 Hz IR = actual ripple current at 100 Hz and 105 °C With an absolute maximum of 50 A at 105 °C (1) Useful life at 105 °C and IR applied: 5000 h Fig. 3 Multiplier of useful life as a function of ambient temperature and ripple current load Table 3 MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY www.vishay.com 188 FREQUENCY (Hz) IR MULTIPLIER 50 0.90 100 1.00 200 1.20 400 1.30 1000 1.40 10 000 1.50 For technical questions, contact: [email protected] Document Number: 28389 Revision: 03-Mar-11 104 PHL-ST Aluminum Capacitors Power High Ripple Current Long Life Screw Terminals Vishay BCcomponents Table 4 TEST PROCEDURES AND REQUIREMENTS TEST NAME OF TEST Endurance REFERENCE PROCEDURE (quick reference) IEC 60384-4/ EN130300 subclause 4.13 Tamb = 105 °C; UR applied; 2000 h CECC 30301 subclause 4.13 Tamb = 105 °C; UR and IR applied; 5000 h REQUIREMENTS C/C: ± 10 % ESR 1.3 x spec. limit Z 2 x spec. limit IL5 spec. limit Useful life C/C: ± 30 % ESR 3 x spec. limit Z 3 x spec. limit IL5 spec. limit no short or open circuit, no visible damage total failure percentage 3 % Shelf life (storage at high temperature) IEC 60384-4/ EN130300 subclause 4.17 Document Number: 28389 Revision: 03-Mar-11 Tamb = 105 °C; no voltage applied; 1000 h C/C: ± 10 % after test: UR to be applied for 30 min, 24 h to 48 h before measurement IL5 2 x spec. limit ESR 1.2 x spec. limit For technical questions, contact: [email protected] www.vishay.com 189 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, “Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1