MP3399 The Future of Analog IC Technology 12-String, Cascading White LED Driver For Extending LED Channels DESCRIPTION FEATURES The MP3399 is a step-up controller with 12channel current sources designed for driving the WLED arrays for large size LCD panel backlighting applications. The MP3399 is flexible for extending LED channels with two or more MP3399s in parallel while operating from a single Inductor power source. • • The MP3399 uses current mode, fixed frequency architecture. The switching frequency is programmable by an external frequency setting resistor. It drives an external MOSFET to boost up the output voltage from a 5V to 28V input supply. The MP3399 regulates the current in each LED string to the programmed value set by an external current setting resistor. • • • • • • • The MP3399 applies 12 internal current sources for current balance. And the current matching can achieve 2.5% regulation accuracy between strings. Its low 600mV regulation voltage on LED current sources reduces power loss and improves efficiency. PWM dimming is implemented with external PWM input signal or DC input signal. The dimming PWM signal can be generated internally, and the dimming frequency is programmed by an external setting capacitor. MP3399 Rev. 1.0 3/27/2013 • • • 12 String, 60mA/String WLED Driver Cascading Capability with a single Power Source 5V to 28V Input Voltage Range Maximum 60mA for Each String 2.5% Current Matching Accuracy Between Strings Programmable Switching Frequency PWM or DC Input Burst PWM Dimming Open and Short LED Protection Programmable Over-voltage Protection Under Voltage Lockout Thermal Shutdown 28-pin TSSOP and 28-pin SOIC Package APPLICATIONS • • • Desktop LCD Flat Panel Displays Flat Panel Video Displays LCD TVs and Monitors All MPS parts are lead-free and adhere to the RoHS directive. For MPS green status, please visit MPS website under Quality Assurance. “MPS” and “The Future of Analog IC Technology” are Registered Trademarks of Monolithic Power Systems, Inc. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 1 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER TYPICAL APPLICATION M1 D1 L1 VOUT VIN 5V~28V CIN String1 String 12 String 13 String 24 COUT VFAULT CFAULT RF1 2 VIN VFAULT 27 RF2 VCC 3 CCOMP CVCC GATE VCC 26 M2 COMP 4 Enable 5 8 ROSC 1 10 COMP EN 6 DIMMING RSET 9 11 12 13 14 2 CVCC NC PGND OSC NC BOSC RBOSC 7 ISENSE OVP MP3399 LED1 GND LED2 DBRT LED3 ISET LED4 LED12 LED5 LED11 LED6 LED10 LED7 LED9 LED8 VIN VFAULT 24 28 RSENSE 25 23 22 21 20 19 18 17 16 15 27 VCC 3 GATE VCC 26 VOUT COMP 4 COMP ISENSE 24 RF3 5 EN NC 28 RF4 8 ROSC 1 10 NC BOSC RBOSC 7 6 RSET 9 11 12 13 14 MP3399 Rev. 1.0 3/27/2013 PGND OSC OVP MP3399 LED1 GND LED2 DBRT LED3 ISET LED4 LED12 LED5 LED11 LED6 LED10 LED7 LED9 LED8 25 23 22 21 20 19 18 17 16 15 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 2 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER ORDERING INFORMATION Part Number Package Top Marking Free Air Temperature (TA) MP3399EF* TSSOP28 3399EF -20°C to +85°C MP3399EY** SOIC28 3399EY -20°C to +85°C *For Tape & Reel, add suffix –Z (eg. MP3399EF–Z). For RoHS compliant packaging, add suffix –LF (eg. MP3399EF–LF–Z) **For Tape & Reel, add suffix –Z (eg. MP3399EY–Z). For RoHS compliant packaging, add suffix –LF (eg. MP3399EY–LF–Z) PACKAGE REFERENCE TOP VIEW TSSOP28 NC 1 28 NC VIN 2 27 VFAULT VCC 3 26 GATE COMP 4 25 PGND ISENSE EN 5 24 DBRT 6 23 OVP GND 7 22 LED1 OSC 8 21 LED2 ISET 9 20 LED3 BOSC 10 19 LED4 LED12 11 18 LED5 LED11 12 17 LED6 LED10 13 16 LED7 LED9 14 15 LED8 SOIC28 ABSOLUTE MAXIMUM RATINGS (1) Thermal Resistance VIN .................................................-0.3V to +30V VGATE ..............................................-0.5V to 6.8V VVCC ................................................-0.5V to 6.8V VLED1 to VLED12 ..................................-1V to +50V All Other Pins ...............................-0.3V to +6.3V (2) Continuous Power Dissipation (TA = +25°C) TSSOP28…………………………………...3.9 W SOIC28………………………………………2.1W Junction Temperature ...............................150°C Lead Temperature ....................................260°C Storage Temperature............... -65°C to +150°C TSSOP28 ................................32 ....... 6 .... °C/W Recommended Operating Conditions (3) Supply Voltage VIN ..............................5V to 28V LED Current (Backlight) .............10mA to 60mA Maximum Junction Temp. (TJ) ................+125°C MP3399 Rev. 1.0 3/27/2013 (4) θJA θJC SOIC28 ..................................60 ...... 30 ... °C/W Notes: 1) Exceeding these ratings may damage the device. 2) The maximum allowable power dissipation is a function of the maximum junction temperature TJ (MAX), the junction-toambient thermal resistance θJA, and the ambient temperature TA. The maximum allowable continuous power dissipation at any ambient temperature is calculated by PD (MAX) = (TJ (MAX)-TA)/θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal shutdown circuitry protects the device from permanent damage. 3) The device is not guaranteed to function outside of its operation conditions. 4) Measured on JESD51-7, 4-layer PCB. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 3 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER ELECTRICAL CHARACTERISTICS VIN =12V, VEN = 5V, TA = +25°C, unless otherwise noted. Parameters Symbol Condition Min Operating Input Voltage VIN Supply Current (Quiescent) IQ VIN=12V, VEN=5V, no load with switching Supply Current (Shutdown) IST VEN=0V, VIN=12V LDO Output Voltage VCC Input UVLO Threshold VIN_UVLO 4.5 VEN=5V, 0<IVCC<10mA Rising Edge 7V<VIN<28V, VEN_HIGH VEN Rising EN Low Voltage VEN_LOW VEN Falling OSC Voltage Maximum Duty Cycle 28 V mA 2 μA 5.5 6 6.5 V 3.4 3.9 4.3 V 1.8 TON_MIN V 4 Ω VCC=6V,IGATE=10mA 2 Ω 6 V ROSC= 115kΩ 510 570 630 kHz ROSC= 374kΩ 150 170 190 kHz 1.18 1.23 1.28 V PWM Mode, when no pulse skipping happens DMAX ISENSE Limit V 0.6 VGATE fSW mV VCC=6V,VGATE=6V VOSC Minimum On Time Units 200 EN High Voltage Switching Frequency Max 4 Input UVLO Hysteresis STEP-UP CONVERTER Gate Driver Impedance (Sourcing) Gate Driver Impedance (Sinking) GATE Voltage Typ 100 ns 90 Max Duty Cycle 175 % 220 265 mV COMP Source Current Limit ICOMP SOLI 65 μA COMP Sink Current Limit ICOMP SILI 15 μA PWM DIMMING DBRT Leakage Current IDBRT_LK BOSC Frequency FBOSC BOSC Output Current -5 CBOSC=2.2nF 5 μA 1.2 1.6 2 kHz IBOSC 6.37 7.5 8.63 uA VISET 1.20 1.22 1.245 V 29.6 30.5 31.4 mA 2.5 % LED CURRENT REGULATION ISET Voltage LEDX Average Current Current Matching MP3399 Rev. 1.0 3/27/2013 (5) ILED RISET=40kΩ ILED=30.5mA www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 4 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER ELECTRICAL CHARACTERISTICS (continued) VIN =12V, VEN = 5V, TA = +25°C, unless otherwise noted. Parameters Symbol LEDX Regulation Voltage Condition VLEDX ILED=30.5mA OVP Over Voltage Threshold VOVP_OV Rising Edge OVP UVLO threshold VOVP_UV Step-up Converter Fails LEDX UVLO Threshold Min Typ Max 600 Units mV PROTECTION 1.17 1.23 1.3 V 50 70 90 mV VLEDX_UV 156 196 236 mV LEDX Over Voltage Threshold VLEDX_OV 5.8 6.3 6.8 V Thermal Shutdown Threshold TST VFAULT Pull Down Current VFAULT Blocking-Off Voltage (with Respect to VIN) IFAULT VFAULT 150 VIN =12V, VIN-VFAULT ℃ 40 55 70 μA 5.3 5.8 6.3 V Notes: 5) Matching is defined as the difference of the maximum to minimum current divided by 2 times average currents. MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 5 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER PIN FUNCTIONS Pin # Name Description 1 NC No Connect. 2 VIN Supply Input. VIN supplies the power to the chip, as well as the step-up converter switch. Drive VIN with a 5V to 28V power source. Must be locally bypassed. 3 VCC The Internal 6V Linear Regulator Output. VCC provides power supply for the internal MOSFET switch gate driver and the internal control circuitry. Bypass VCC to GND with a ceramic capacitor. 4 COMP Step-up Converter Compensation Pin. This pin is used to compensate the regulation control loop. Connect a ceramic capacitor from COMP to GND. 5 EN 6 DBRT 7 GND Analog Ground. 8 OSC Switching Frequency Set. Connect a resistor between OSC and GND to set the step-up converter switching frequency. The voltage at this pin is regulated to 1.23V. The clock frequency is proportional to the current sourced from this pin. ISET LED Current Set. Tie a current setting resistor from this pin to ground to program the current in each LED string. The MP3399 regulates the voltage across the current setting resistor. The regulation voltage is 1.22V. The proportion of the current through the ISET resistor and the LED current is 1:1000. 10 BOSC Dimming Repetition Set. This is the timing pin for the oscillator to set the dimming frequency. To use DC input PWM dimming mode, connect a capacitor from this pin to GND to set the internal dimming frequency. A saw-tooth waveform is generated on this pin. To use external PWM dimming mode, connect a resistor from this pin to GND, and apply the PWM signal on DBRT pin. 11 LED12 LED String 12 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 12 cathode to this pin. 12 LED11 LED String 11 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 11 cathode to this pin. 13 LED10 LED String 10 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 10 cathode to this pin. 14 LED9 LED String 9 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 9 cathode to this pin. 15 LED8 LED String 8 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 8 cathode to this pin. 9 MP3399 Rev. 1.0 3/27/2013 Enable Control Input. Do not let this pin float. It is recommended TO locally filter WITH a 0.1 μF ceramic capacitor. Brightness Control Input. To use external PWM dimming mode, apply a PWM signal on this pin for brightness control. To use DC input PWM dimming mode, apply a DC voltage range from 0.2V to 1.2V on this pin linearly to set the internal dimming duty cycle from 0% to 100%. The MP3399 has positive dimming polarity on DBRT. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 6 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER PIN FUNCTIONS (continued) Pin # Name Description 16 LED7 LED String 7 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 7 cathode to this pin. 17 LED6 LED String 6 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 6 cathode to this pin. 18 LED5 LED String 5 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 5 cathode to this pin. 19 LED4 LED String 4 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 4 cathode to this pin. 20 LED3 LED String 3 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 3 cathode to this pin. 21 LED2 LED String 2 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 2 cathode to this pin. 22 LED1 LED String 1 Current Input. This pin is the open-drain output of an internal dimming control switch. Connect the LED String 1 cathode to this pin. 23 OVP Over-voltage Protection Input. Connect a resistor divider from output to this pin to program the OVP threshold. When this pin voltage reaches 1.23V, the MP3399 triggers OV Protection mode. 24 ISENSE Current Sense Input. During normal operation, this pin senses the voltage across the external inductor current sensing resistor for peak current mode control and also to limit the inductor current during every switching cycle. If this pin is not used in extending application with other master MP3399, tie this pin to GND, do not let this pin floating. 25 PGND Step-up Converter Power Ground. 26 GATE Step-up Converter Power Switch Gate Output. This pin drives the external power N-MOS device. 27 VFAULT Fault Disconnection Switch Gate Output. When the system starts up normally, this pin smoothly turns on the external PMOS. When the MP3399 is disabled, the external PMOS is turned off to disconnect the input and output. A ceramic cap is recommended to add from this pin to GND to control the PMOS turn on speed so as to control the inrush current at system start up. 28 NC MP3399 Rev. 1.0 3/27/2013 No Connect. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 7 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER TYPICAL PERFORMANCE CHARACTERISTICS VIN =12V, 12 LEDs in series, 24 strings parallel, 20mA/string, unless otherwise noted. MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 8 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER FUNCTION DIAGRAM Figure 1—MP3399 Function Block Diagram MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 9 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER OPERATION The MP3399 employs a programmable constant frequency, peak current mode step-up converter and 12-channels regulated current sources to regulate the array of 12 strings white LEDs. The operation of the MP3399 can be understood by referring to the block diagram of Figure 1. Internal 6V Regulator The MP3399 includes an internal linear regulator (VCC). When VIN is greater than 6.5V, this regulator offers a 6V power supply for the internal MOSFET switch gate driver and the internal control circuitry. The VCC voltage drops to 0V when the chip shuts down. In the application of VIN smaller than 6.5V, tie VCC and VIN together. The MP3399 features Under Voltage Lockout. The chip is disabled until VCC exceeds the UVLO threshold. And the hysteresis of UVLO is approximately 200mV. System Startup When the MP3399 is enabled, the chip checks the topology connection first. The VFAULT pin drives the external Fault Disconnection PMOS to turn on slowly. Then the chip monitors the OVP pin to see if the Schottky diode is not connected or the boost output is short to GND. If the OVP voltage is lower than 70mV, the chip will be disabled and the external PMOS is turned off together. The MP3399 will also check other safety limits, including UVLO and OTP after the OVP test is passed. If they are all in function, it then starts boosting the step-up converter with an internal soft-start. It is recommended on the start up sequence that the enable signal comes after input voltage and PWM dimming signal established. Step-up Converter The converter operation frequency is programmable (from 150kHz to 500kHz) with a external set resistor on OSC pin, which is helpful for optimizing the external components sizes and improving the efficiency. At the beginning of each cycle, the external MOSFET is turned with the internal clock. To prevent sub-harmonic oscillations at duty cycles MP3399 Rev. 1.0 3/27/2013 greater than 50 percent, a stabilizing ramp is added to the output of the current sense amplifier and the result is fed into the PWM comparator. When this result voltage reaches the output voltage of the error amplifier (VCOMP) the external MOSFET is turned off. The voltage at the output of the internal error amplifier is an amplified signal of the difference between the 600mV reference voltage and the feedback voltage. The converter automatically chooses the lowest active LEDX pin voltage for providing enough bus voltage to power all the LED arrays. If the feedback voltage drops below the 600mV reference, the output of the error amplifier increases. It results in more current flowing through the power FET, thus increasing the power delivered to the output. In this way it forms a close loop to make the output voltage in regulation. At light-load or Vout near to Vin operation, the converter runs into the pulse-skipping mode, the FET is turned on for a minimum on-time of approximately 100ns, and then the converter discharges the power to the output in the remain period. The external MOSFET will keep off until the output voltage needs to be boosted again. Dimming Control The MP3399 provides two PWM dimming methods: external PWM signal or DC input PWM Dimming mode (see Figure 2). Both methods results in PWM chopping of the current in the LEDs for all 12 channels to provide LED control. DPWM Comparator Ex-PWM Input DPWM Output - DBRT + DPWM Oscillator C BOSC BOSC Figure 2—PWM Dimming Method www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 10 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER When bias the BOSC pin to a DC level by a resistor, applying an external PWM signal to the DBRT pin to achieve the PWM dimming. A DC analog signal can be directly applied to the DBRT pin to modulate the LED current. And the DC signal is then converted to a DPWM dimming signal at the setting oscillation frequency. The brightness of the LED array is proportional to the duty cycle of the DPWM signal. The DPWM signal frequency is set by the cap at the BOSC pin. Open String Protection The open string protection is achieved through the over voltage protection. If one or more strings are open, the respective LEDX pins are pulled to ground and the IC keeps charging the output voltage until it reach OVP threshold. Then the part will mark off the open strings whose LEDX pin voltage is less than 180mV. Once the markoff operation completes, the remaining LED strings will force the output voltage back into tight regulation. The string with the highest voltage drop is the ruling string during output regulation. MP3399 Rev. 1.0 3/27/2013 The MP3399 always tries to light at least one string and if all strings in use are open, the MP3399 shuts down the step-up converter. The part will maintain mark-off information until the part shuts down. Short String Protection The MP3399 monitors the LEDX pin voltage to judge if the short string occurs. If one or more strings are short, the respective LEDX pins will be pulled up to the boost output and tolerate high voltage stress. If the LEDX pin voltage is higher than 6.5V, the short string condition is detected on the respective string. When the short string fault (LEDX over-voltage fault) continues for greater than 2048 switching clocks, the string is marked off and disabled. Once a string is marked off, its current regulation is forced to disconnect from the output voltage loop regulation. The marked-off LED strings will be shut off totally until the part restarts. If all strings in use are short, the MP3399 will shut down the step-up converter. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 11 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER APPLICATION INFORMATION Selecting the Switching Frequency The switching frequency of the step-up converter is programmable from 150kHz to 500kHz. A oscillator resistor on OSC pin sets the internal oscillator frequency for the step-up converter according to the equation: fSW = 67850 / ROSC(kΩ) For ROSC=191kΩ, the switching frequency is set to 355 kHz. Setting the LED Current The LED string currents are identical and set through the current setting resistor on the ISET pin. ILED = 1000 x 1.22V / RSET For RSET=60.4kΩ, the LED current is set to 20mA. The ISET pin can not be open. Selecting the Input Capacitor The input capacitor reduces the surge current drawn from the input supply and the switching noise from the device. The input capacitor impedance at the switching frequency should be less than the input source impedance to prevent high frequency switching current from passing through the input. Ceramic capacitors with X5R or X7R dielectrics are highly recommended because of their low ESR and small temperature coefficients. For most applications, a 4.7μF ceramic capacitor paralleled a 220uF electrolytic capacitor is sufficient. Selecting the Inductor and Current Sensing Resistor The inductor is required to force the higher output voltage while being driven by the input voltage. A larger value inductor results in less ripple current, resulting in lower peak inductor current and reducing stress on the internal N-Channel MOSFET. However, the larger value inductor has a larger physical size, higher series resistance, and lower saturation current. Choose an inductor that does not saturate under the worst-case load conditions. A good rule for determining the inductance is to allow the peakto-peak ripple current to be approximately 30% to 40% of the maximum input current. Calculate the required inductance value by the equation: V × (VOUT − VIN ) L = IN VOUT × fSW × ΔI MP3399 Rev. 1.0 3/27/2013 IIN(MAX) = VOUT × ILOAD(MAX) VIN × η ΔI = (30%~40%) × IIN(MAX) Where VIN is the minimum input voltage, fSW is the switching frequency, ILOAD(MAX) is the maximum load current, ∆I is the peak-to-peak inductor ripple current and η is the efficiency. The switch current is usually used for the peak current mode control. In order to avoid hitting the current limit, the voltage across the sensing resistor RSENSE should be less than 80% of the worst case current limit voltage, 220mV. RSENSE = 0.8 × 0.22V IL(PEAK ) Where IL(PEAK) is the peak value of the inductor current. Selecting the Power MOSFET The MP3399 is capable of driving a wide variety of N-Channel power MOSFETS. The critical parameters of selection of a MOSFET are: 1. Maximum drain to source voltage, VDS(MAX) 2. Maximum current, ID(MAX) 3. On-resistance, RDS(ON) 4. Gate source charge QGS and gate drain charge QGD 5. Total gate charge, QG Ideally, the off-state voltage across the MOSFET is equal to the output voltage. Considering the voltage spike when it turns off, VDS(MAX) should be greater than 1.5 times of the output voltage. The maximum current through the power MOSFET happens when the input voltage is minimum and the output power is maximum. The maximum RMS current through the MOSFET is given by IRMS(MAX) = IIN(MAX) × DMAX Where: DMAX ≈ VOUT − VIN(MIN) VOUT The current rating of the MOSFET should be greater than 1.5 times IRMS www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 12 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER The on resistance of the MOSFET determines the conduction loss, which is given by: Pcond = IRMS 2 × R DS (on) × k Where k is the temperature coefficient of the MOSFET. The switching loss is related to QGD and QGS1 which determine the commutation time. QGS1 is the charge between the threshold voltage and the plateau voltage when a driver charges the gate, which can be read in the chart of VGS vs. QG of the MOSFET datasheet. QGD is the charge during the plateau voltage. These two parameters are needed to estimate the turn on and turn off loss. PSW = Q GS1 × R G × VDS × IIN × f SW + VDR − VTH Q GD × R G × VDS × IIN × f SW VDR − VPLT Where VTH is the threshold voltage, VPLT is the plateau voltage, RG is the gate resistance, VDS is the drain-source voltage. Please note that the switching loss is the most difficult part in the loss estimation. The formula above provides a simple physical expression. If more accurate estimation is required, the expressions will be much more complex. Setting the Over Voltage Protection The open string protection is achieved through the over voltage protection (OVP). In some cases, an LED string failure results in the feedback voltage always zero. The part then keeps boosting the output voltage higher and higher. If the output voltage reaches the programmed OVP threshold, the protection will be triggered. To make sure the chip functions properly, the OVP setting resistor divider must be set with a proper value. The recommended OVP point is about 1.2 times higher than the output voltage for normal operation. VOVP=1.23V*(R1+R2)/R2 Selecting Dimming Control Mode The MP3399 provides 2 different dimming methods 1. Direct PWM Dimming An external PWM dimming signal is employed to achieve PWM dimming control. Connect a 100kΩ resistor from BOSC pin to GND and apply the 100Hz to 2kHz PWM dimming signal to DBRT pin. The minimum recommended amplitude of the PWM signal is 1.2V (See Figure 3). For extended knowledge of the power loss estimation, readers should refer to the book “Power MOSFET Theory and Applications” written by Duncan A. Grant and John Gowar. The total gate charge, QG, is used to calculate the gate drive loss. The expression is PDR = Q G × VDR × f SW Where VDR is the drive voltage. Selecting the Output Capacitor The output capacitor keeps the output voltage ripple small and ensures feedback loop stability. The output capacitor impedance should be low at the switching frequency. Ceramic capacitors with X7R dielectrics are recommended for their low ESR characteristics. For most applications, a 4.7μF ceramic capacitor paralleled 10uF electrolytic capacitor will be sufficient. MP3399 Rev. 1.0 3/27/2013 Figure 3—Direct PWM Dimming 2. DC Input PWM Dimming To apply DC input PWM dimming, apply an analog signal (range from 0 V to 1.2V) to the DBRT pin to modulate the LED current directly. If the PWM is applied with a zero DC voltage, the PWM duty cycle will be 0%. If the DBRT pin is applied with a DC voltage>1.2V, the output will be 100% (See Figure 4). The capacitor on BOSC pin set the frequency of internal triangle waveform according to the equation,: FUNITE = 3.5uF / CUNITE The dimming frequency is recommended set from 100Hz to 2kHz. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 13 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER Layout Considerations Careful attention must be paid to the PCB board layout and components placement. Proper layout of the high frequency switching path is critical to prevent noise and electromagnetic interference problems. The loop of external MOSFET (M2), output diode (D1), and output capacitor (C5) is flowing with high frequency pulse current. It must be as small as possible (See Figure 5). Figure 4—DC input PWM Dimming Extending LED Channels applications The MP3399 is flexible for extending LED channels with two or more MP3399s in parallel. For the connection of two MP3399s extending 24 strings LEDs, please see the typical application diagram in page 2. Tie the VCC pins of the master IC and the slave IC together to provide the power of the slave IC internal logic circuitry. Also tie the COMP pins of the slave IC and the master IC together to regulate the voltage of all 24 strings LEDs. The MOS driving signals of the slave IC are not used, the boost converter can be only driven by the master IC. Do not let the Isense pin of the slave IC floating, tie it to GND. The EN and Dimming signals should be applied to both ICs. It is recommended to use external PWM dimming mode to achieve the accurate dimming synchronization of both parts. Figure 5—Layout Consideration The IC exposed pad is internally connected to GND pin, and all logic signals are refer to the GND. The PGND should be externally connected to GND and is recommended to keep away from the logic signals. External MOSFET for Short Protection When output voltage is higher than rating of LED1-12 pins, external MOSFET is needed for each LED channel to avoid destroying LED1 -12 pins. (See Figure 8 for 4 channels application) The rating of MOSFET must be higher than 1.2* VOUT t and more than 1.2* ILED. MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 14 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER TYPICAL APPLICATION CIRCUIT 8V-28V VIN L1 M1 C3 F1 D1 AM4499P C13 B180 C16 LED+ C1 C2 C10 NC R26 NC C17 NC 5.6nF R20 R11 GND GND C12 10 0 LED1 R51 LED2 C15 499k GND NC GND GND LED5 GND 2 VIN LED6 GND U1 R54 VFAULT 27 10k LED7 R22 LED8 0 3 VCC GATE R53 26 10k C9 4 R1 C4 2k EN GND R4 220nF ISENSE 0 5 8 EN NC OSC PGND C14 100pF 28 LED9 LED10 LED11 24 R15 C18 20k COMP LED3 LED4 M2 AM4490N R24 R25 0.05 NC GND LED12 25 R13 GND 340k 1 NC OVP 23 R27 0 GND GND R8 C6 100k NC 10 7 R2 DIMMING 14S 12P 20mA BOSC LED1 22 R28 0 MP3399 GND LED2 DBRT LED3 ISET LED4 LED12 LED5 LED11 LED6 LED10 LED7 LED9 LED8 21 R29 0 2k GND NET00016 6 R16 R5 20k 20 R30 0 9 19 60.4k R31 0 GND 11 18 R32 0 GND 12 17 R33 0 13 16 R34 0 14 15 R35 0 R36 0 R37 0 R38 0 Figure 6—Drive 14 LEDs in Series, 12 Strings 20mA/string MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 15 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER 8V-28V F1 VIN C1 C2 L1 M1 C3 C17 C10 R26 NC NC GND 2 C9 NC GND VIN VFAULT VCC GND GATE LED7 R23 10k COMP ISENSE 24 5 EN NC 8 OSC PGND R24 28 C6 NC OVP LED12 NC 23 10 BOSC LED1 22 MP3399 7 R28 0 GND LED2 DBRT LED3 21 R2 R29 0 GND 6 20 R16 R5 R30 0 9 20k GND R27 0 GND NC LED10 LED11 R25 GND 1 GND R8 LED9 100pF 25 R13 100k LED8 C14 GND 0 220nF 340k 2k LED6 R53 R15 C4 C18 R4 LED5 1k 0 26 LED3 LED4 R52 R22 27 0.05 20k GND NC 4 LED2 C15 M2 AM4490N COMP 2k LED1 VCC 3 R1 R51 C12 VFAULT 10 U1 R54 DIMMING 12S 12/24 P 20mA 357k OVP1 R20 GND 10k EN C16 VCC 5.6nF 0 GND GND C13 B180 LED+ R11 GND D1 AM4499P VIN NC ISET LED4 LED12 LED5 LED11 LED6 19 60.4k GND R31 0 11 18 R32 0 GND 12 17 R33 0 13 LED10 LED7 LED9 LED8 16 R34 0 14 15 R35 0 R36 0 R37 0 R38 0 VCC VIN VFAULT R19 R12 2 R21 U2 NC 0 VIN NC VFAULT 27 LED13 3 COMP C7 NC GND R7 VCC GATE 26 LED14 R17 NC LED15 4 COMP ISENSE 24 LED16 LED17 0 5 8 EN NC OSC PGND 28 R14 1 GND 10 NC BOSC LED1 22 NC 7 GND GND LED21 R39 0 R40 0 LED2 LED22 LED23 LED24 21 R41 0 GND 6 DBRT LED3 ISET LED4 20 R18 R42 0 9 GND LED20 100pF 23 MP3399 C8 100k OVP LED19 C11 GND 340k R9 LED18 OVP1 25 19 60.4k R43 0 11 LED12 LED5 LED11 LED6 LED10 LED7 18 R44 0 12 17 R45 0 13 16 R46 0 14 LED9 LED8 15 R47 0 R48 0 R49 0 R50 0 Figure 7—Drive 12 LEDs in Series, 24 Strings 20mA/string MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 16 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER 8V-28V VIN L1 M1 C3 F1 D1 AM4499P C13 B180 18S 4P 60mA C16 LED+ C1 C2 C10 NC NC C17 R26 NC 5.6nF R20 R11 GND 10 0 GND C12 R51 C15 499k GND NC GND M2 AM4490N GND GND U1 R54 2 VIN VFAULT 27 10k R22 0 3 VCC GATE 4 R1 C4 10k GND 0 5 C18 8 20k COMP ISENSE 24 R15 EN NC OSC PGND 28 R25 0.05 NC GND LED1 25 LED2 R13 GND 340k 1 NC OVP LED3 23 LED4 R27 0 GND R8 10 BOSC C6 100k NC 7 R2 LED1 22 M3 R28 0 MP3399 GND LED2 DBRT LED3 ISET LED4 LED12 LED5 LED11 LED6 LED10 LED7 4 GND 21 NET00016 6 R16 R5 20k 20 R30 0 9 19 60.4k M4 R31 0 GND 11 4 GND 3 R29 0 2k 18 R32 0 GND 12 17 R33 0 13 3 DIMMING R24 1,2,5,6 R4 220nF 100pF M3-M6: AM3490N LED9 LED8 100V/1A TSOP6 16 M5 4 R34 0 14 1,2,5,6 2k EN C14 R53 26 C9 15 3 R35 0 1,2,5,6 GND M6 4 R37 0 3 R38 0 1,2,5,6 R36 0 VIN R39 0 R40 NC GND Figure 8 – Drive 18LEDs in Series, 4 strings 60mA/string Note: For Vin>15V application, use R139 and R40(10kΩ) divider to make a 15V bias voltage for M3-M6. MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 17 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER PACKAGE INFORMATION PACKAGE OUTLINE DRAWING FOR 28-TSSOP w/ EXPOSED PADDLE 5.90 TYP 9.60 9.80 0.65 BSC 0.40 TYP 28 15 1.60 TYP 4.30 4.50 PIN 1 ID 3.20 TYP 6.20 6.60 5.80 TYP 14 1 TOP VIEW RECOMMENDED LAND PATTERN 0.80 1.05 1.20 MAX SEATING PLANE 0.19 0.30 0.65 BSC 0.00 0.15 0.09 0.20 SEE DETAIL "A" FRONT VIEW SIDE VIEW GAUGE PLANE 0.25 BSC 5.70 6.10 0o-8o 0.45 0.75 DETAIL “A” 2.60 3.10 BOTTOM VIEW MP3399 Rev. 1.0 3/27/2013 NOTE: 1) ALL DIMENSIONS ARE IN MILLIMETERS. 2) PACKAGE LENGTH DOES NOT INCLUDE MOLD FLASH, PROTRUSION OR GATE BURR. 3) PACKAGE WIDTH DOES NOT INCLUDE INTERLEAD FLASH OR PROTRUSION. 4) LEAD COPLANARITY (BOTTOM OF LEADS AFTER FORMING) SHALL BE 0.10 MILLIMETERS MAX. 5) DRAWING CONFORMS TO JEDEC MO-153, VARIATION AET. 6) DRAWING IS NOT TO SCALE. www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 18 MP3399-12-STRING, CASCADING WHITE LED DRIVER WITH STEP-UP CONTROLLER PACKAGE INFORMATION SOIC28 NOTICE: The information in this document is subject to change without notice. Users should warrant and guarantee that third party Intellectual Property rights are not infringed upon when integrating MPS products into any application. MPS will not assume any legal responsibility for any said applications. MP3399 Rev. 1.0 3/27/2013 www.MonolithicPower.com MPS Proprietary Information. Patent Protected. Unauthorized Photocopy and Duplication Prohibited. © 2013 MPS. All Rights Reserved. 19