TE C-2151087 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
DESCRIPTION
REVISION
2151087 -1
G
2151087 -2
2151087 -5
SMART APPLICATOR
MECHANICAL FEED
PNEUMATIC
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
SERVO
LATCH PLATE 12
G
NON-CRIMP HEIGHT ADJUST
2151087 -7
G
FINE CRIMP HEIGHT ADJUST
E
SERVO LATCH PLATE
SERVO
LATCH PLATE
2151087 -6
7- 2151087 -7
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
G
CONVERT TO
4
NONE
CRIMP TOOLING KIT
-
4
PNEUMATIC FEED
-
CRIMP
WIRE
INSUL
SIZE
2119950-1
1338685-1
2161326-1
-
2119951-1
-
2119949-1
5-18022-5
8- 2151087 -5
-
2119949-1
8- 2151087 -4
1338685-1
2119950-1
5-18022-5
1338685-1
-
5-18022-5
-
-
-
-
-
-
8- 2151087 -4
-
2161326-1
-
8- 2151087 -5
1338685-1
2119951-1
-
5-18022-5
-
-
-
-
-
-
2119641-1
2119799-1
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
6
-
-
-
-
-
TYPE
3.30 mm [.130]
APPLICATOR INSTRUCTIONS
408-10389
8
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
2.70-3.70 mm [.106-.146 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
114-5142
-
175152-4
C1__DWG_PN_1_1
-
-
INSULATION DIAMETER RANGE
-
1.70-3.30 mm [.067-.130 IN]
-
-
-
-
-
-
-
TE TERMINAL
175150-2
C1__DWG_PN_1_0
-
-
TERMINALS APPLIED
TE TERMINAL
175150-1
-
-
AMP UNIVERSAL POWER CONNECTOR TAB CONTACT
TERMINAL NAME:
C1__DWG_PN_2_0
C1__DWG_PN_2_1
TE TERMINAL
175152-1
-
TE TERMINAL
175152-2
C1__DWG_PN_3_0
C1__DWG_PN_3_1
-
C1__DWG_PN_4_0
-
C1__DWG_PN_4_1
6
C1__DWG_PN_1_2
-
WIRE
SIZE
16 AWG OR 1.27mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.25+/-0.05 [.049+/-.002]
0.50mm2+0.75mm2 13 1.25+/-0.05 [.049+/-.002]
18 AWG OR 0.89mm2
1.25+/-0.05 [.049+/-.002]
20 AWG OR 0.50mm2
1.06+/-0.05 [.042+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
4.4
W1__DWG_CRIMP_HT_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
4.4
4.4
6.2
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
6
W1__FA_SETTING_3
W1__FA_SETTING_4
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
6
7
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
7
8
9
A
10
11
12
13
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
2151087
2151087
2151087
2151087
-4
-4
-5
-6
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
AMP 4805 REV 31MAR2000
-
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
& 62.
& 50.
11
1
1
& 252.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
COMBINED INSULATION DIAMETER 3.30mm MAX.
-
-
1
1
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
-
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
66
P
LTR
12
7
-
1
1
-77 -7
1
1
-
-6
1
1
-5
1
1
-2
1
2119791-6
2119957-2
8-21084-0
-1
PART NO
1
-
DESCRIPTION
DATE
DWN
APVD
F
ECR-16-012048
22AUG2016
MR
JDG
G
ECR-16-017368
08DEC2016
YY
JDG
2063440-1
F
F
1.78 mm [.070]
REVISIONS
PART NUMBERS REQUIRED
-
APPLICATOR DATA
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
G
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
DEPRESSOR, WIRE
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
DESCRIPTION
1
2119791-6
1
2119957-2
1
8-21084-0_GATD
286
260
252
1
-
1
1
1
1
ITEM
NO
-
1
1
1
1
1
1
1
1
1
1
1
REF
1
-
1
1
1
2
1
3
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-77 -7
-
-
-
1
-
-
1
-
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
1
-
1
1
2119640-1
1803259-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-5018030-0
1901681-1
1-1752354-5
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-6
2079383-5
2161328-1
1-1320908-2
2119959-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
4-1333203-7
1-2119757-2
238011-7
1803260-1
455888-8
3-456404-6
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
4
1
1
-
1
4
1
1
1
1
4
1
1
1
-
1
3
1
-
4
1
3
1
-
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
1
-
1
-
-
1
REF REF
1
-
-
1
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PUSH ROD, AIR FEED
BUSHING, FLANGED
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
K.HUANG
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
-
01SEP2011
APVD
S.XI
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
1
1-1752354-5
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-6
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
4-1333203-7
1
1-2119757-2
1
238011-7
1
1803260-1
1
455888-8
1
3-456404-6
ITEM
NO
Harrisburg, PA 17105-3608
PRODUCT SPEC
-
1
2119641-1
250
249
248
247
246
245
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
137
136
135
133
119
117
82
71
67
66
63
62
60
59
56
54
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
TE Connectivity
-
CHK
1
1803259
DESCRIPTION
01SEP2011
DWN
1
2119640-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151087
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
G
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
59
38
56
39
250
247
246
260
44
7 252
245
35
244
2
7
249
63
A
166
242
82
1
2
2
2
6
2
3
C
1
177
SERVO
LATCH PLATE
4
2 176
2
TERMINAL SUPPORT LOCATION
286
5
41
174
44
2
175
16.8
51
6
164
A
24
SERVO FEEDER
NOT INCLUDED
117 REF
10
50
2
67
11
A
50 REF
HOLDDOWN SET-UP
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
CAM POSITIONS
13
30mm STROKE
47
46
32
34
54
8
1
60
54
10
1
119
30 REF
29 REF
241
30mm STROKE
1
11
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
0.5
66
213
33
REF
245 REF
52
135
198
30mm STROKE
REF
0.5
34 REF
2
56
0.5
1
172
B
D
8
137
4
-
2
163
136
133
-
-
8
59
240
APVD
243
238
C
DWN
40
239
PNEUMATIC
DATE
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
01SEP2011
DWN
K.HUANG
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
TE Connectivity
-
CHK
-
01SEP2011
APVD
S.XI
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151087
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
G
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151087 -1
DESCRIPTION
G
2- 2151087 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
G
FINE CRIMP HEIGHT ADJUST
G
FINE CRIMP HEIGHT ADJUST
2- 2151087 -7
G
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
-
2119950-1
1338685-1
SMART APPLICATOR
2161326-1
-
MECHANICAL FEED
SERVO LATCH PLATE
SMART APPLICATOR
MECHANICAL FEED
4
PNEUMATIC FEED
-
-
CRIMP
WIRE
INSUL
SIZE
2119951-1
2119949-1
2119951-1
2161326-1
2119949-1
2119950-1
-
-
5-18022-5
2119641-2
2119799-1
3.30 mm [.130]
APPLICATOR INSTRUCTIONS
408-10389
8- 2151087 -4
-
-
8- 2151087 -5
1338685-1
5-18022-5
-
8- 2151087 -5
-
8- 2151087 -4
1338685-1
5-18022-5
1338685-1
5-18022-5
-
-
-
-
1901094-3
2119653-2
1901094-3
-
2119653-2
2119641-2
-
-
-
2168400-6
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
6
-
-
-
-
TYPE
-
8
-
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
2.70-3.70 mm [.106-.146 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
175150-1
175152-4
-
n
114-5142
-
-
INSULATION DIAMETER RANGE
-
1.70-3.30 mm [.067-.130 IN]
-
-
-
-
-
TE TERMINAL
C1__DWG_PN_1_0
175150-2
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
175152-1
C1__DWG_PN_3_1
-
7
TERMINALS APPLIED
TE TERMINAL
-
7
AMP UNIVERSAL POWER CONNECTOR TAB CONTACT
TERMINAL NAME:
TE TERMINAL
-
C1__DWG_PN_4_0
175152-2
-
C1__DWG_PN_4_1
-
C1__DWG_PN_1_2
-
WIRE
SIZE
16 AWG OR 1.27mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
1.25+/-0.05 [.049+/-.002]
0.50mm2+0.75mm2 12 1.25+/-0.05 [.049+/-.002]
18 AWG OR 0.89mm2
1.25+/-0.05 [.049+/-.002]
20 AWG OR 0.50mm2
1.06+/-0.05 [.042+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_WGAUGE_2
W1__DWG_CRIMP_HT_2
W1__DWG_WGAUGE_3
W1__DWG_CRIMP_HT_3
W1__DWG_WGAUGE_4
W1__DWG_CRIMP_HT_4
4.4
4.4
4.4
6.2
-
9
-
W1__FA_SETTING_1
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
6
W1__FA_SETTING_4
-
6
-
1
B
2
-
RECOMMENDED SPARE PARTS
-
GREASE BEARING SURFACES LIGHTLY
-
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
2151087 -4
2151087 -4
2151087 -5
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
11
12
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 50
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
COMBINED INSULATION DIAMETER 3.30mm MAX.
& 60.
11
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
1
1
1
1
-77 -27 -25 -22 -21
2119791-6
PART NO
DEPRESSOR, WIRE
DESCRIPTION
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
1
-
1
-
1
1
1
-
1
2119791-6
286
ITEM
NO
1
1
1
1
-
1
1
-
1
-
-
1
-
1
1
1
2
1
REF
1
1
-
1
1
1
1
-
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
2119782-1
2119640-1
1803259-1
1-22279-3
2119082-9
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
1-18028-2
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
1338685-1
1-5018030-0
1901681-1
1-1752354-5
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-6
2079383-5
2161328-1
1-1320908-2
2119959-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
4-1333203-7
1-2119757-2
238011-7
1803260-1
455888-8
3-456404-6
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
3
1
-
1
1
3
-
-
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
1
-
1
1
-
1
REF
1
-
-
1
-
-
-
1
1
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
DWN
APVD
-
-
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, FLANGED
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
WASHER, FLAT, REG M4
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
STANDOFF,HOLD-DOWN
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
PART NO
-77 -27 -25 -22 -21
-
K.HUANG
01SEP2011
APVD
S.XI
NAME
-
APPLICATION SPEC
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
1803259
1
1-22279-3_SIMP
1
2119082-9
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
1-18028-2
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
1
1-5018030-0
1
1901681-1
1
1-1752354-5
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-6
2
2079383-5
1
2161328
1
1-1320908-2
1
2119959-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
4-1333203-7
1
1-2119757-2
1
238011-7
1
1803260-1
1
455888-8
1
3-456404-6
251
250
249
246
244
243
242
241
240
239
238
213
198
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
119
117
82
71
67
66
63
62
59
56
52
51
50
49
48
41
40
39
38
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
PRODUCT SPEC
-
1
2119640-1
TE Connectivity
-
-
1
2119782
DESCRIPTION
01SEP2011
DWN
CHK
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
66
2063440-1
F
F
1.78 mm [.070]
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO LATCH PLATE
PNEUMATIC
2- 2151087 -5
E
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151087 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
Ocean Side Feed
Applicator
-
DRAWING NO
2151087
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
APVD
-
-
-
62
6
40
A
145
38
239
246
39
59
7
56
140
152
2
D
2
2
244
7 139
243
PNEUMATIC
250
2
8
249
A
166
242
2
6
63
238
0.5
REF
8
34
59
82
1
137
C
172
177
56
176
2
SERVO
LATCH PLATE
2
1
133
4
135
2
REF
TERMINAL SUPPORT LOCATION
2
3
C
1
4
286
5
174
41
52
240
0.5
163
136
140
REF
175
51
198
164
6
50
SERVO FEEDER
NOT INCLUDED
67
213
A
50
19
10
30
0.5
2
33
24
16.8
66
11
A
B
DWN
251
MECHANICAL
D
DATE
REF
HOLDDOWN SET-UP
20
117 REF
B
21
29
9
1
12
ITEM 30 LOCATED AT
FRONT HOLES
241
13
CAM POSITIONS
30mm STROKE
30
11
REF
REF
29
30mm STROKE
30mm STROKE
142
1
151
141
32
34
143
8
1
144
143
10
1
119
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
K.HUANG
DIMENSIONS:
mm
& 2 of 4)
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
TE Connectivity
-
CHK
MATERIAL
AMP 4805 REV 31MAR2000
01SEP2011
DWN
-
01SEP2011
APVD
S,XI
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151087
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
G
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