KILOVAC FM200 (“FLATMAN”) Series 1-, 2- or 3-pole Contactor With Contacts Rated 200 Amps, 480Vac (50/60 Hz. ) or 48Vdc Product Facts Multi-pole configurations Normally open, normally closed and mixed contact arrangements Optional quick connect tabs for sensing Small, lightweight & costeffective – designed to be the smallest, lowest cost contactor in the industry with its current rating Standard models available with 12VDC, 24VDC and 115 VAC coils. Consult factory for 240VAC coil models. 1 Form A auxiliary contacts For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. File E208033 Product Specifications Parameter Value for FM200 Series Coil Operating Voltage (valid over temperature range) Contact Arrangement Units 1, 2 or 3 poles Coil Designator Units A B C D Contact Form (per pole) Form X or Y (NO-DM or NC-DB) Nominal Voltage V 12 (DC) 24 (DC) 115 (AC) 24 (DC) Voltage Range V 9.6-13.2 19.2-26.4 92-126.5 19.2-26.4 Hold Voltage V ≥0.5Vnom ≥0.5Vnom ≥0.5Vnom ≥0.5Vnom Dropout Voltage V ≤0.1Vnom ≤0.1Vnom ≤0.1Vnom ≤0.2Vnom Rated Operating Voltage V 480Vrms (L-L) or 48VDC Max. Contact Voltage (transient) V 750Vrms or 60VDC Continuous (Carry) Current Arms or ADC 200/pole (Form X) 150/pole (Form Y) Power Switching Form X (0.7-1.0 PF) Cycles 2,000 @ 300Arms 10,000@ 200Arms 20,000 @ 100Arms 5,000 @ 200A/48VDC 2 million @ 50A/28VDC Power Switching Form Y (0.7-1.0 PF) Cycles 2,000 @ 225Arms 10,000@ 150Arms 20,000 @ 75Arms 5,000 @ 150A/48VDC 2 million @ 35A/28VDC Mechanical Life Cycles >2 million Contact Voltage Drop mV Coil Resistance Data for Pole Configurations (@25°C) Arms or ADC 1 @ 30VDC, 3 @ 125VAC Dielectric Withstanding Voltage Vrms Insulation Resistance @ 500VDC 2,200 @ sea level Megohms 100 G 10 Shock, 11ms 1/2 sine, peak Vibration, sine, 10-2000Hz. G 5 Operating Temperature °C -20 to +60 Storage Temperature °C Ambient Humidity B* C* D* X = 36 XX = 18 XXX = 12 XY = 13.2 XYX = 9.6 X = 36 XX = 18 XXX = 12 XY = 13.2 XYX = 9.6 X = 36 XX = 18 XXX = 12 XY = 13.2 XYX = 9.6 Y = 20.8 YY = 10.4 YYY = 6.9 YXY = 8.1 Coil Designator A B** Current/Power X = 0.37 ADC / 4.84W XX = 0.73ADC / 9.68W XXX = 1.1ADC / 14.5W XY = 1.0ADC / 13.2W XYX = 1.38ADC / 18.2W X = 0.33ADC / 3.9W XX = 0.65ADC / 7.6W XXX = 0.97ADC / 11.3W XY = 0.98ADC / 12.7W XYX = 1.31ADC / 16.5W Coil Designator Current/Power -40 to +85 %RH A Ohms Coil Current/Power Data for Pole Configurations (@25°C, Vcoil=1.1Vnom) 1 Form A (SPST-NO) Auxiliary Contact Rating Units Resistance ±10% *Coil resistance not measurable at terminals due to converter/economizer circuit. 75 for Form X or Form Y Auxiliary Contact Arrangement Coil Designator 0 to 95 Weight oz. / kg 17.6 - 49.4 / 0.5 -1.4 See Outline Dimensions for model-specific weight information. C D*** Pick-Up I / Duration X = 0.067 Arms / 6.8VA Y = 0.13ADC / 3.4W XX = 0.115Arms / 11.6VA YY = 0.23ADC / 6.1W XXX = 0.146Arms / 14.8VA YYY = 0.34ADC / 9.0W XY = 0.074Arms / 7.5VA YXY = 0.28ADC / 7.4W XYX = 0.161Arms / 16.3VA **Average coil current. 1.28ADC / 75ms 2.4ADC / 75ms 3.0ADC / 75ms 3.0ADC / 75ms ***Economized. Available Pole Configurations and Applicable Coil Codes No. of NC Poles (across) No. of NO Poles (down) 0 0 1 2 3 Y Coil D YY Coil D YYY Coil D YXY Coil D 1 X Coil A/B/C/E XY Coil A/B/C/E 2 XX Coil A/B/C/E XYX Coil A/B/C/E 3 XXX Coil A/B/C/E X = Form X (NO-DM) Y = Form Y (NC-DB) Operate/Release Time (25°C, 0.8Vnom ≤ V < Vnom) Typ. Coil Designator Units A B**** C**** Operate Time ms 25-50 30-50 50-150 D**** 20-30 Release Time ms 10-20 70-80 75-100 75-100 Bounce Time ms 2-5 2-5 2-5 2-5 ****Includes internal coil suppression. © 2003 and 2007 by Tyco Electronics Corporation. All Rights Reserved. FLATMAN, KILOVAC and TE Logo and Tyco Electronics are trademarks. 1 Catalog 1654769 Issued 11-07 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967 200 Amp, 480Vac or 48Vdc Contactor with 1, 2 or Poles KILOVAC FM200 Series (FLATMAN) (Continued) Part Numbering System Typical Part Number FM200 A B XYX Series: FM200 = Multipole, 200 Amp, 480VAC/48VDC Contactor Control Voltage: A = 12VDC Coil, No Suppression B = 24VDC Converter, with Suppression C = 115VAC Converter, with Suppression D = 24VDC Electronic Chopper, with Suppression E = 240VAC Converter, with Suppression - Consult Factory for Availability and Specifications Optional Termination: A = Optional Quick Connect Tabs B = No Optional Terminals Pole Configuration (All models have a 1 Form A (SPST-NO) auxiliary switch): X = 1 Form X (SPST-NO-DM), Available with control voltage codes A, B, C and E XX = 2 Form X (2PST-NO-DM), Available with control voltage codes A, B, C and E XXX = 3 Form X (3PST-NO-DM), Available with control voltage codes A, B, C and E Y = 1 Form Y (SPST-NC-DB), Available only with control voltage code D YY = 2 Form Y (DPST-NC-DB), Available only with control voltage code D YYY = 3 Form Y (3PST-NC-DB), Available only with control voltage code D XY = 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB), Available with control voltage codes A, B, C and E XYX = 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB) + 1 Form X (SPST-NO-DM), Available with control voltage codes A, B, C and E YXY = 1 Form Y (SPST-NC-DB) + 1 Form X (SPST-NO-DM) + 1 Form Y (SPST-NC-DB), Available only with control voltage code D Outline Dimensions 2.29 (58.2) 1.86 (47.2) OPTIONAL TAB TERMINALS .250 x .032 (6.35 x .813) .40 (10.2) C MAIN TERMINAL WIRE CONNECT VIA M8 BOLT W/LOCK/FLAT 13MM (0.5 IN) HEX HEAD 3.77 (95.8) 2.29 (58.2) 1.93 (49.0) 1.22 (31.0) 4.2 (106.7) DIM. NUMBER OF POLES 1 1.68 (42.7) 2 2.67 (67.7) 3 3.65 (92.7) B 2.14 (54.3) 3.12 (79.3) 4.11 (104.4) C 1.56 (39.6) 2.55 (64.6) 3.53 (89.7) WEIGHT 17.6 oz. (0.5 kg) 35.3 oz. (1.0 kg) 49.4 oz. (1.4 kg) A RIGHT ANGLE SCREW TERMINAL STRIP ACCEPTS #24 - #14 WIRE A 3.42 (86.9) 3.77 (95.8) 2.74 (69.6) 2.98 (75.7) .256 DIA. (6.5) B For factory-direct application assistance, dial 800-253-4560, ext. 2055, or 805-220-2055. 1654769 – 0M – KRG – PDF – 11-07 Printed in U.S.A. 2 www.tycoelectronics.com Dimensions are in inches and millimeters unless otherwise specified. Values in brackets are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA: 1-800-522-6752 Canada: 1-905-470-4425 Mexico: 01-800-733-8926 C. America: 52-55-5-729-0425 South America: 55-11-3611-1514 Hong Kong: 852-2735-1628 Japan: 81-44-844-8013 UK: 44-141-810-8967