Thermal Cutoffs (TCO) Thermal Cutoffs (TCO)/ Thermal-links EYP Series: Series: Series: Series: Series: Series: N F E H MP MU ■ Features ● Small and Insulation Type TCO is compact and insulated, featuring quick temperature response, and mountable in a small space without insulation or protection. ● High Reliability TCO opens reliably when the equipment becomes abnormal, and is not resettable. ● Solid Structure Unique formed lead provides reliable TCO connection and provides easy assembly handling. (Axial lead type only) ● Thin Type Thick is less than 0.8 mm (MP series), available for spot welding (MP and MU series) ● Halogen-free (Thin type MP and MU series) The thin type fuses with a part number listed in this catalog contain no halogen other than any that may exist as an impurity. ● RoHS compliant ■ Approved Safety Standards ● ● ● ● ● ● ■ Recommended Applications PS E (Japan) : Approved by JET UL, C-UL (U.S.A.) : E60271 CSA (Canada) : 1 (LR67163) VDE (Germany) : 481106-1171- BEAB (U.K.) : C CCC (China) : 20020102050042 See Ratings in details. ● Transformers, Solenoids, Ventilation fans, Electric fans, Small electric motors, Driers, Gas home appliances, Fluorescent lights, Electric shavers, Adaptors, Heating devices, ICs, Batteries, etc. The TCO can also be used for overheating protection. ■ Construction ● Axial lead type (N, F and E series) ● Radial lead type (H series) Fusible alloy (Pb·Cd free) Sealant (Epoxy resin) Insulating case (Ceramic) Fusible alloy (Pb·Cd free) Insulating Special resin case(Ceramic) (Flux) Special resin (Flux) Special formed lead wire (Tin plating copper) Lead wire (Tin plating copper) Sealant (Epoxy resin) ● Thin type (MP and MU series) ✽ Thin type is not to be soldered. Special resin (Flux) Insulating film Fusible alloy (Pb·Cd free) Terminal (Ni or Ni plating) Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. – 381 – 00 Sep. 2010 Thermal Cutoffs (TCO) ■ Ratings ● N series Part No. EYP2BN082 EYP2BN099 EYP2BN109 EYP2BN110 EYP2BN127 EYP2BN134 EYP2BN143 Functioning Electrical Rating Holding Type No. of Maximum Maximum Rated Approved Functioning Temp. ✽2 Operating Temp. : Th ✽4 Temp. (°C) (°C) Standards Temp. : Tf✽1 Temp. ✽3 Limit : Tm ✽5 AC/ Volt. Amp. (°C) (°C) (°C) DC (V) (A) N082 N099 N109 N110 N127 N134 N143 86 102 114 115 134 139 145 82±2 98 +4 –3 110±3 110 +3 –2 129±4 135±3 141±2 AC 250 2 60 60 AC 125 3 52 56 200 Approved Safety Standards PS E UL CSA VDE BEAB CCC — — — DC 50 4 45 50 — AC 250 2 65 75 AC 125 3 60 70 — — DC 50 4 55 65 — — AC 250 2 80 90 AC 125 3 76 86 — — DC 50 5 65 74 — — AC 250 2 80 90 AC 125 3 76 86 — — DC 50 5 65 74 — — AC 250 2 90 100 AC 125 3 75 90 — — DC 50 4 65 80 — — AC 250 2 100 110 AC 125 3 85 100 — — DC 50 6 60 70 — — AC 250 2 110 120 AC 125 3 105 115 — — DC 50 6 80 90 — — 200 200 200 200 200 200 Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271, CSA:1687496(LR67163), VDE:481106-1171-0001, BEAB:C1144, CCC:2002010205004249 ● F series Part No. EYP1BF101 EYP1BF115 EYP1BF134 EYP1BF138 EYP1BF145 Functioning Electrical Rating Holding Maximum Maximum Type No. of Rated Operating Temp. : Th ✽4 Temp. Approved Functioning Temp. ✽2 (°C) (°C) Temp. ✽3 Limit : Tm ✽5 Standards Temp. : Tf✽1 AC/ Volt. Amp. (°C) (°C) (°C) DC (V) (A) F101 F115 F134 F138 F145 102 115 134 139 145 98±3 110 +3 –2 129 +4 –3 135±3 141±2 AC 250 1 65 75 AC 125 2 60 70 200 Approved Safety Standards PS E UL CSA VDE BEAB CCC C-UL — — — DC 50 3.5 55 65 — AC 250 1 80 90 AC 125 2 76 90 — — DC 50 4 70 80 — — AC 250 1 90 105 AC 125 2 85 100 — — DC 50 4 65 80 — — AC 250 1 100 110 AC 125 2 90 105 — — DC 50 5 65 70 — — AC 250 1 110 125 AC 125 2 110 125 — — DC 50 5 80 95 — — 200 200 200 200 Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709436(LR67163), VDE:481106-1171-0003, BEAB:C1133, CCC:2002010205004248 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. – 382 – 00 Sep. 2010 Thermal Cutoffs (TCO) ● E series Part No. EYP05BE101 EYP05BE115 EYP05BE134 EYP05BE138 EYP05BE145 Functioning Electrical Rating Holding Type No. of Maximum Maximum Rated Approved Functioning Temp. ✽2 Operating Temp. : Th ✽4 Temp. ✽1 ✽3 (°C) (°C) Standards Temp. : Tf Temp. Limit : Tm ✽5 AC/ Volt. Amp. (°C) (°C) (°C) DC (V) (A) E101 E115 E134 E138 E145 102 115 134 139 145 98±3 110±2 129 +4 –3 135±3 141±2 AC 250 0.5 65 75 AC 125 1.5 60 70 200 Approved Safety Standards PS E UL CSA VDE BEAB CCC C-UL — — — DC 50 3 55 65 — AC 250 0.5 80 95 AC 125 1.5 76 93 — — — 200 DC 50 3 70 84 — AC 250 0.5 90 105 AC 125 1.5 85 100 — — — 200 DC 50 70 85 — AC 250 0.5 100 115 AC 125 1.5 95 110 — — — 3 200 DC 50 65 80 — AC 250 0.5 110 125 AC 125 1.5 105 125 — — DC 50 80 95 — — 4 5 200 Note: (1) For long lead types add the letter “L” at the end op the part number. (2) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709439(LR67163), VDE:481106-1171-0002, BEAB:C1139, CCC:2002010205004246 ● H series Part No. EYP2BH101 EYP2BH115 EYP2BH134 EYP2BH138 EYP2BH145 Functioning Electrical Rating Holding Maximum Maximum Type No. of Rated Operating Temp. : Th ✽4 Temp. Approved Functioning Temp. ✽2 ✽1 ✽3 (°C) (°C) Temp. Limit : Tm ✽5 Standards Temp. : Tf AC/ Volt. Amp. (°C) (°C) (°C) DC (V) (A) H101 H115 H134 H138 H145 102 115 134 139 145 98±3 110±2 129 +4 –3 135±3 141±2 AC 250 2 65 75 AC 125 3 60 70 200 Approved Safety Standards PS E UL CSA VDE BEAB CCC C-UL — — — DC 50 3.5 55 65 — AC 250 2 80 90 AC 125 3 76 86 — — — 200 DC 50 3.5 74 84 — AC 250 2 90 95 AC 125 3 70 85 — — — 200 DC 50 65 80 — AC 250 2 100 105 AC 125 3 80 95 — — — 3.5 200 DC 50 75 90 — AC 250 2 110 125 AC 125 3 100 115 — — DC 50 85 100 — — 3.5 4.5 200 Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL/C-UL:E60271, CSA:1709435(LR67163), VDE:481106-1171-0004, BEAB:C1140, CCC:2002010205004245 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. – 383 – 00 Sep. 2010 Thermal Cutoffs (TCO) ● MP series Part No. Rated Functioning Temp. : Tf✽1 (°C) Functioning Temp. ✽2 (°C) AC/ DC Volt. (V) Amp. (A) Maximum Operating Temp. ✽3 (°C) Electrical Rating Holding Temp. : Th ✽4 (°C) Maximum Temp. Limit : Tm ✽5 (°C) Approved Safety Standards UL EYP2MP092AFT 92 88 DC 32 2 55 60 135 EYP2MP098AFT 98 94+3 –2.5 DC 32 2 60 65 135 Holding Temp. : Th ✽4 (°C) Maximum Temp. Limit : Tm ✽5 (°C) 55 +3 –4 Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271 ● MU series Part No. EYP4MU092GFD Rated Functioning Temp. : Tf✽1 (°C) Functioning Temp. ✽2 (°C) 92 89+3 –4 AC/ DC Volt. (V) Amp. (A) Maximum Operating Temp. ✽3 (°C) DC 32 4 55 Electrical Rating 135 Approved Safety Standards UL Note: (1) The information of the Approved Safety Standards is furnished as of Jun. 2010. Approved Safety Standards File No. UL:E60271 ✽1 ✽2 ✽3 ✽4 ✽5 Rated Functioning Temperature (Tf) The temperature at which a TCO changes its state of conductivity to open circuit with loading detection current only. PS Tolerance; ; ±7 °C E UL,CSA,VDE, BEAB, CCC; –100 °C Functioning Temperature (Fusing-off temperature) The functioning temperature at which a TCO changes its state of conductivity to open circuit in the ambient air oven which increases temperature by 1 °C per minute and with loading the detective current 0.1 A or less. Maximum Operating Temperature. The maximum temperature at which a TCO can be maintained while conducting rated current for 1000 h. For details please refer to specification. Holding Temperature (Th) The maximum temperature at which a TCO can be maintained while conducting rated current for 168 h which will not cause a change in state of conductivity to open circuit. Maximum Temperature Limit (Tm) The maximum temperature at which a TCO can maintains its mechanical and electrical properties with out closing again for 10 minutes after a TCO has changed its state of conductivity. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. Sep. 2010 Thermal Cutoffs (TCO) ■ Dimensions in mm (not to scale) ● Radial lead type B L l φD1 l L φd C A φd φD ● Axial lead type Dimensions (mm) φD1 Dimensions (mm) L φD N Series 9.0±1.0 2.5±0.2 F Series 6.0±1.0 1.85+0.20 –0.15 2.2 max. 38±3 (✽68±3) 0.53±0.02 E Series 5.0±0.5 1.5±0.1 1.8 max. 38±3 (✽68±3) 0.53±0.02 3 max. k φd 38±3 (✽78±3) 0.60±0.05 H Series A B 5.0±0.5 4.0±0.5 C 2.2±0.3 L φd 55±3 0.53±0.02 (✽) For long lead types add the letter “L” at the end op the part number. ● Thin type EYP2MPAFT EYP4MUGFD A A E G D B N (H) (G) C J D E B (H) C J Dimensions (mm) A B C D E G (H) J EYP2MPAFT 24.5±0.5 2.7±0.2 0.64±0.15 4.2±0.5 2.3±0.2 7.9±0.5 (12.4) 0.10±0.02 N – EYP4MUGFD 26.5±0.5 4.5±0.4 1.00±0.15 10.5±0.5 3.0±0.2 (8.0) (8.0) 0.15±0.02 1.8±0.5 ■ Marking The following items are indicated on TCO. • N, F, E, H Series : Type No., Date Code, Trade Mark, <PS>E Mark, JET, Rated Functioning Temperature, Rated Current • MP, MU Series : Type No., Date Code, Trade Mark ■ Packaging Methods Part No. Standard Quantity Style Mass (Weight) [mg/pc.] EYP2BN 2000 pcs./Box 340 EYP2BNL 2000 pcs./Box 510 EYP1BF 3000 pcs./Box 220 EYP1BFL 4000 pcs./Box 330 EYP05BE 4000 pcs./Box EYP05BEL 5000 pcs./Box 320 EYP2BH 1500 pcs./Box 350 EYP2MPAFT 2000 pcs./Box 54 EYP4MUGFD 1000 pcs./Box 130 Bulk 210 Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. – 385 – 00 Sep. 2010 Thermal Cutoffs (TCO) Safety Precautions (Handling Precautions) The following are precautions for individual products. Please also refer to the common precautions shown on page 4 of this catalog. ● Design Applications 1. Use the TCO within their specified temperature and electrical ratings. 1) Use the TCO under the maximum operating temperature specified in the individual specification. Using the TCO under a higher temperature than the maximum operating temperature may cause premature opening or opening delay. • When the TCO is continuously used at the temperature close to the functioning temperature, the TCO may operate while being used. • When the TCO is continuously used at the temperature higher than the maximum operation temperature, the TCO may be degraded and may not operate normally at the specified temperature. 2) The holding temperature is defined as the highest temperature at which the TCO is activated continuously at the rated current for 168 hours. The TCO can not be used over 168 hours exceeding the holding temperature. 3) Equipment should be designed so that its over shoot does not exceed the maximum temperature limit after the TCO operates. 4) If the TCO is activated by voltage higher than the rated voltage or current higher than the rated current, the TCO produces excessive heat, resulting in premature opening. The arc generated at this condition of operation will result in an abnormality of appearance (crack on body) and insufficient insulation. • When TCO is operated in an abnormal mode while the rated voltage and/or the rated current being exceeded, it may not cut off the circuit . 5) Thermal element may be transformed and TCO may open when it is used in the environment from which an excessive temperature change (such as outdoor) is repeated. Investigate the environment where TCO is used. 6) Where transient overload is expected to be applied, repeat the tests under the worst conditions. 7) The TCO cannot be used as a current sensitive fuse. 2. To fully use the function of the TCO, a suitable TCO for each equipment application must be selected. 1) Tests should be repeated for the finished equipment to confirm that the TCO does operate as expected. 2) To improve thermal response of the TCO, put the main body of the TCO and the lead wires(terminals) as close to the heat source as possible and the place where the TCO is evenly heated. If the temperatures transferred to the main body and to the lead wires(terminals) are largely different from each other, improper operation can be expected, causing arcing and deterioration of insulation. 3. Avoid application of excessive vibration and mechanical stress to the TCO. Otherwise, failure of the fusible alloy or lead wires, or damage to the main body may result. 4. The following 1) and 2) are precautions for thin type TCO (MP and MU series) 1) TCO body and terminals must be properly fixed when the TCO is mounted in the equipment. It may cause breaking of thermal element and/or terminals, or damages of the TCO body, or other failure when the body or terminals is not properly connected. Avoid a transport under the condition with a connection only a single side of terminal and the equipment as it might cause breaking of thermal element and/or terminals, or damages of the TCO body, or other failure due to the vibration or mechanical stress on the transportation. 2) When TCO is mounted in the equipment, terminals must be aligned with the body. If TCO body and terminals are mutually mounted askew, it might cause breaking of thermal element and/or terminals. Also after assembling TCO in the equipment, avoid pulling, bending, pushing stress and twisting stress in the TCO body and terminals in order not to cause breaking of thermal element and/or terminals, or damages of the TCO body. 5. When sealing the TCO with resin, select a resin that does not corrode the seals or the lead wires(terminals). When sealing the overall TCO with resin, determine the fixing conditions by repeating the test using your final product to check whether or not the resin properties (e.g. expansion, contraction, and curing temperature) affect the TCO and whether or not the TCO can operate normally. 6. When immersing equipment with a TCO in varnish or solvent and then drying it, repeat the test to check whether or not the varnish or solvent used dissolved the coating of the TCO or caused damage, such as cracks, before performing the treatment again. 7. Do not use under the following environments. 1) In liquids such as water, oil, chemical and organic solvents 2) In direct sunlight, outdoors or in dusty atmospheres 3) In places where water condensation occurs ✽ Use in the following environments may affect the performance of the TCO; Verify performance and reliability before production use. (1) In places full of corrosive gases such as sea breeze, Cl2, H2S, NH3, SO2 and NO2 (2) In environments with high static electricity and/or strong electromagnetic waves. 8. Do not use the TCO in aerospace equipment, atomic energy equipment, military weap ons, life saving equipment, etc. ● Instruction 1. Forming and Cutting 1) Lead wires(terminals) are to be bent or cut at least 3 mm away from the TCO seals to avoid damaging the TCO . (axial / radial type) or body (thin type). The TCO seals (axial / radial type) shall not be grasped with any tools or holders. Terminals of thin type TCO are to be grasped before they are bent . (See Fig.1) 2) The lead wires and terminals shall not be nicked, fractured or burned. The body and/or seals must not be damaged, burned or overheated. 3) It is recommended that experimental assembly trials, should be done so that it can be verified that manufacturing procedures will not exceed the maximum tested "pull" and "push" forces of 20 N (MP series:5 N, MU series:10 N) and 5 N respectively on the lead wires (terminals), or induce excessive twisting or the like. 4) Do not repeat bending terminals of thin type TCO. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. – 386 – 00 Sep. 2010 Thermal Cutoffs (TCO) Bending > 3 mm Cutting grasped > 3 mm > 3 mm > 3 mm grasped > 3 mm > 3 mm Fig-1 2. Soldering, Welding, Calking 1) Lead wires are to be soldered with the standard conditions shown in Table 1. Excessive soldering heat and soldering time may cause damage to a TCO. If higher temperature, longer time or shorter lead length exist rather than the conditions of Table 1 ,it is recommended to run tests for finding the soldering conditions that do not damage the TCO. Also, use of tools such as pliers are recommended to dissipate the soldering heat by grasping lead wires between the TCO body and soldering point. 2) Avoid preheating and gradual cooling as much as possible. However if preheating and gradual cooling is done, set the process conditions after confirming that the TCO is not affected by these procedures. 3) Do not use reflow soldering. 4) Thin type (MP and MU series) is not to be soldered. 5) If water or solvent is used for cleaning flux after soldering, check and confirm the reliability of the agent. 6) Lead wires are to be clamped at least 3 mm away from the seals. Improper connections may cause damage to the seals or other parts and may result in nuisance tripping of the devices due to the generation of excessive heat at a faulty high resistance junction. 7) Set the conditions for welding and calking only after checking contact resistance and connection strength. 8) When resoldering or rewelding, cool the TCO under room conditions. 9) When the TCO is heated by soldering or welding, be careful not to pull, push or twist the TCO lead wires. Table-1 Soldering Conditions Temperature of Soldering: 300 °C Lead Length (k) Time: 3 s ● Soldering point Type No. 30 mm F101 25 mm N082, N099 20 mm N109, N110 15 mm N127, N134, N143 F115, F134, F138, F145 E101 H101 E115, E134, E138 H115, H134, H138 E145 H145 l l 3. The use of sufficiently flexible, appropriate free length and proper size wire should be used for splice connection. Connection including connectors used for splicing shall be of the low resistance type, and they shall be made mechanically secure. 4. Where the lead wires of the TCO is tied with string, put them at least 10 mm apart from the seals of the main body of the TCO. 5. Quality control notes. 1) Measurement of resistance between lead wires (terminals) and checking of the internal status with X-rays are effective means to confirm the status of the TCO on delivery and after mounting in the equipment. 6. Storage method 1) Store the TCO in packing cases or in polyethylene bags within the temperature range -10 °C to +40 °C and RH of 30 % to 75 %. Store them at a location where no rapid changes of temperature or humidity or no direct sunlight is applied. The location must also be free from vibration and shock . 2) Avoid storage in places containing corrosive gases such as sea breeze, Cl2, H2S, NH3, SO2 and NO2. 3) The period of guarantee for performance such as solderability is for one year after our delivery; and this condition applies only in the case where the storage method specified in above has been followed. 7. Do not repair a TCO. Replace it with a new part. Design and specifications are each subject to change without notice. Ask factory for the current technical specifications before purchase and/or use. Should a safety concern arise regarding this product, please be sure to contact us immediately. – 387 – 00 Sep. 2010