DATASHEET Rev. D JR SERIES 2:1 Wide Input Voltage Ranges Standard 2.0” x 1.0” x 0.4” Package Single and Dual Outputs 10 Watt DC/DC Power Converters FEATURES 10 Watts Maximum Output Power Single and Dual Outputs Standard 2.0” x 1.0” x 0.4” Package 2:1 Wide Input Voltage Ranges High Efficiency up to 87% No Minimum Load Requirement 1600VDC I/O Isolation Positive or Negative Remote ON/OFF Control Option APPLICATIONS Fixed Switching Frequency: 300KHz Wireless Networks Telecom / Datacom Measurement Equipment Industry Control Systems Semiconductor Equipment Over Voltage, Over Load, and Short Circuit Protected Extended Operating Temperature Range Available Six-Sided Continuous Shielding CE Mark Meets 2006/95/EC, 93/68/EEC, and 2004/108/EC OPTIONS Positive Remote ON/OFF (Suffix “P”) Negative Remote ON/OFF (Suffix “R”) Extended Operating Temperature Range (Suffix “-I”) Heatsink (Suffix “HS”) UL60950-1, EN60950-1, and IEC60950-1 Safety Approvals Compliant to RoHS EU Directive 2002/95/EC UL94V-0 Compliant DESCRIPTION The JR series of DC/DC power converters provides 10 watts of output power in a 2.0 x 1.0 x 0.4 inch industry standard package and footprint. This series has single and dual output models with 2:1 wide input voltage ranges of 9-18VDC, 1836VDC, and 36-75VDC. Some features include high efficiency up to 87%, 1600VDC I/O isolation, and six-sided shielding. All models are also protected against over voltage, over load, and short circuit conditions. This series is RoHS and UL94V-0 compliant and has UL60950-1, EN60950-1, and IEC60950-1 safety approvals. 04/20/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 1 of 5 JR Series Single & Dual Outputs 2:1 Input Voltage Ranges 10 Watt DC/DC Power Converters Rev. D SPECIFICATIONS: JR SERIES All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted. We reserve the right to change specifications based on technological advances. SPECIFICATION TEST CONDITIONS Min Nom Max 4.5 9 18 36 5 12 24 48 9 18 36 75 15 36 50 100 Unit INPUT SPECIFICATIONS Input Voltage Range (See Note 1) Input Surge Voltage (100ms max) 5 VDC nominal input models (minimum order quantities apply) 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models 5 VDC nominal input models 12VDC nominal input models 24VDC nominal input models 48VDC nominal input models Input Reflected Ripple Current Input Filter OUTPUT SPECIFICATIONS Output Voltage Line Regulation Low line to high line at full load Load Regulation No load to full load Cross Regulation (Dual Output Models) Voltage Accuracy Output Power Output Current Minimum Load Asymmetrical load 25% to 100% full load Ripple & Noise (20MHz Bandwidth) Nominal Vin and full load Transient Response Recovery Time Start-Up Time Temperature Coefficient PROTECTION 25% load step change Nominal Vin and constant resistive load Over Voltage Protection Zener diode clamp Over Load Protection Short Circuit Protection GENERAL SPECIFICATIONS Efficiency Switching Frequency % of full load at nominal input Isolation Voltage Isolation Resistance Isolation Capacitance REMOTE ON/OFF (See Note 7) DC/DC ON Positive Logic (Suffix P) DC/DC OFF DC/DC ON Negative Logic (Suffix R) DC/DC OFF Input Current of Remote Control Pin Remote Off State Input Current ENVIRONMENTAL SPECIFICATIONS Operating Ambient Temperature 30 ±0.2 ±0.5 ±1 ±5 ±1 Single Output Models Dual Output Models % % 10 % % W See Table 0 Single Output Models Dual Output Models % 50 75 250 20 Power Up mVp-p ±0.02 Nominal Vin and full load Full load to minimum load Input to Output Input to Case Output to Case 3.3V output models 5V output models 12V output models 15V output models 3.9 6.2 15 18 150 hiccup, automatic recovery 1 minute -0.5 With derating Without derating 300 330 Open or 3.5V < Vr < 12V Short or 0V < Vr < 1.2V Short or 0V < Vr < 1.2V Open or 3.5V < Vr < 12V +1.0 20 +85 +85 +100 +105 -55 12 10 5 BELLCORE TR-NWT-000332 MIL-HDBK-217F ESD EN61000-4-2 Radiated Immunity Fast Transient (See Note 11) Surge (See Note 11) Conducted Immunity EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 KHz VDC -25 -40 Natural convection Natural convection with heatsink EN55022 % See Table 270 1600 1600 1600 1 Nominal Vin Nominal Vin Standard “I” Version (suffix –I) µs ms %/°C VDC 300 PHYSICAL SPECIFICATIONS Weight Case Material Base Material Potting Material Dimensions (L x W x H) SAFETY & EMC CHARACTERISTICS Safety Approvals EMI (See Note 10) 04/20/2012 mAp-p See Table Relative Humidity (non-condensing) Thermal Shock Vibration MTBF (See Note 2) VDC Pi type Maximum Case Temperature Storage Temperature Thermal Impedance (See Note 9) VDC 95 MIL-STD-810F MIL-STD-810F 1,976,000 hours 1,416,000 hours GΩ pF mA mA °C °C °C °C/Watt % RH 0.95oz (27g) Nickel-coated copper Non-conductive black plastic Epoxy (UL94V-0) 2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm) UL60950-1, EN60950-1, IEC60950-1 Class A Air Contact ±8KV ±6KV 10 V/m ±2KV ±1KV 10 Vrms Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Perf. Criteria B Perf. Criteria A Perf. Criteria B Perf. Criteria B Perf. Criteria A Page 2 of 5 JR Series Single & Dual Outputs 2:1 Input Voltage Ranges 10 Watt DC/DC Power Converters Rev. D MODEL SELECTION TABLES SINGLE OUTPUT MODELS Model (1) Number JR5S5-2000 JR5S12-830 JR5S15-660 JR12S33-2000 JR12S5-2000 JR12S12-830 JR12S15-660 JR24S33-2000 JR24S5-2000 JR24S12-830 JR24S15-660 JR48S33-2000 JR48S5-2000 JR48S12-830 JR48S15-660 Input Voltage Range 5 VDC (4.5 – 9 VDC) 12 VDC (9 – 18 VDC) 24 VDC (18 – 36 VDC) 48 VDC (36 – 75 VDC) Output Voltage 5 VDC 12 VDC 15VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC 3.3 VDC 5 VDC 12 VDC 15 VDC Output Current Min. Load Full Load 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 2000mA 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 2000mA 0mA 2000mA 0mA 830mA 0mA 670mA 0mA 2000mA 0mA 2000mA 0mA 830mA 0mA 670mA Output Voltage ±5 VDC ±12 VDC ±15VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC ±5 VDC ±12 VDC ±15 VDC Output Current Min. Load Full Load 0mA ±1000mA 0mA ±416mA 0mA ±333mA 0mA ±1000mA 0mA ±416mA 0mA ±333mA 0mA ±1000mA 0mA ±416mA 0mA ±333mA 0mA ±1000mA 0mA ±416mA 0mA ±333mA Input Current Output (5) (4) (3) Ripple & Noise No Load Full Load 2500mA 50mVp-p 2350mA 50mVp-p 2348mA 50mVp-p 17mA 724mA 50mVp-p 21mA 1082mA 50mVp-p 38mA 1037mA 50mVp-p 36mA 1046mA 50mVp-p 15mA 362mA 50mVp-p 22mA 534mA 50mVp-p 18mA 519mA 50mVp-p 36mA 523mA 50mVp-p 11mA 181mA 50mVp-p 14mA 260mA 50mVp-p 14mA 253mA 50mVp-p 10mA 252mA 50mVp-p Output Power 10W 10W 10W 6.6W 10W 10W 10W 6.6W 10W 10W 10W 6.6W 10W 10W 10W Efficiency (5) Output Power 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W 10W Efficiency (5) 79% 82% 82% 80% 81% 84% 84% 80% 82% 84% 84% 80% 84% 86% 87% Maximum (6) Capacitive Load 7900μF 2200μF 1470μF 6800µF 4700µF 690µF 470µF 6800µF 4700µF 690µF 470µF 6800µF 4700µF 690µF 470µF DUAL OUTPUT MODELS Model (1) Number JR5D5-1000 JR5D12-420 JR5D15-330 JR12D5-1000 JR12D12-420 JR12D15-330 JR24D5-1000 JR24D12-420 JR24D15-330 JR48D5-1000 JR48D12-420 JR48D15-330 Input Voltage Range 5 VDC (4.5 – 9 VDC) 12 VDC (9 – 18 VDC) 24 VDC (18 – 36 VDC) 48 VDC (36 – 75 VDC) Input Current Output (5) (4) (3) Ripple & Noise No Load Full Load 2461mA 75mVp-p 2503mA 75mVp-p 2393mA 75mVp-p 39mA 1042mA 75mVp-p 47mA 1053mA 75mVp-p 45mA 1041mA 75mVp-p 28mA 527mA 75mVp-p 24mA 513mA 75mVp-p 31mA 520mA 75mVp-p 16mA 260mA 75mVp-p 19mA 254mA 75mVp-p 16mA 256mA 75mVp-p 80% 80% 81% 84% 83% 84% 83% 85% 84% 84% 86% 85% Maximum (6) Capacitive Load ±5060μF ±1034μF ±660μF ±680µF ±330µF ±110µF ±680µF ±330µF ±110µF ±680µF ±330µF ±110µF NOTES 1. Models with a 4.5~9VDC input voltage range require a minimum order. 2. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40°C. MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment). 3. Maximum value at nominal input voltage and full load. 4. Typical value at nominal input voltage and no load. 5. Typical value at nominal input voltage and full load. 6. Test by minimum Vin and constant resistive load. 7. The on/off control pin is referenced to –Vin. To order positive logic remote on/off, add the suffix “P” to the model number (Ex: JR24S15-660P). To order negative logic remote on/off, add the suffix “R” to the model number (Ex: JR24S15-660R). 8. “I” type models are more efficient; therefore, they can be operated over a more extensive temperature range than the standard version. To order extended operating temperature range, add the suffix “-I” to the model number (Ex: JR24S15-660-I). 9. Heatsink is optional and P/N: 7G-0020C-F. 10. The JR series can meet EN55022 Class A with external capacitors in parallel connected to the input pins. Recommended: 12Vin: 4.7µF/25V 1210 MLCC 24Vin: 2.2µF/50V 1812 MLCC 48Vin: 1.5µF/100V 1812 MLCC 11. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is Nippon chemi-con KY series, 220μF /100V, ESR 48mΩ. CAUTION: This power module is not internally fused. An input line fuse must always be used. 04/20/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 3 of 5 JR Series Single & Dual Outputs 2:1 Input Voltage Ranges 10 Watt DC/DC Power Converters Rev. D CHARACTERISTICS JR48S5-2000 Derating Curve with Heatsink 100 100 80 80 “I” Version 120 60 40 “I” Version JR48S5-2000 Derating Curve 120 60 40 20 20 77.2 0 -40 -20 0 20 40 60 80 100 0 -40 120 JR48S5-2000 Efficiency vs Input Voltage 81 -20 0 20 40 60 80 100 120 JR48S5-2000 Efficiency vs Output Load 90 90 85 85 80 80 75 75 70 70 65 65 60 60 36 40 44 48 52 56 60 64 68 72 75 10 20 30 40 50 60 70 80 90 100 EMI FILTER Recommended Filter for EN55022 Class B Compliance Recommended EN55022 Class B Filter Circuit Layout C3 L1 +INPUT C1 +Vin C2 +Vout DC/DC CONVERTER -Vin -INPUT LOAD -Vout C4 The components used in the figure above are as follows: Model C1 C2 C3 C4 L1 12VDC nominal input 3.3µF/50V 1812 MLCC N/A 1000P/2KV MLCC 1000P/2KV MLCC 325µH Common Choke PMT-050 24VDC nominal input 2.2µF/50V 1812 MLCC N/A 1000P/2KV MLCC 1000P/2KV MLCC 325µH Common Choke PMT-050 48VDC nominal input 2.2µF/100V 1812 MLCC 2.2µF/100V 1812 MLCC 1000P/2KV MLCC 1000P/2KV MLCC 325µH Common Choke PMT-050 04/20/2012 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 4 of 5 JR Series Single & Dual Outputs 2:1 Input Voltage Ranges 10 Watt DC/DC Power Converters Rev. D MECHANICAL DRAWING 1.00 (25.4) 0.50 (12.7) 0.400 (10.16) 0.400 (10.16) 0.40 (10.2) Unit: inches (mm) DIA 0.04 (1.0) PIN CONNECTIONS 3 4 5 2 1 2.00 (50.8) 0.800 (20.32) BOTTOM VIEW Pin Single Dual 1 +Input +Input 2 -Input -Input 3 +Output +Output 4 No Pin Common 5 -Output -Output 6 CTRL (optional) CTRL (optional) 6 Tolerance: X.XX±0.02 (X.X±0.5) X.XXX±0.01 (X.XX±0.25) 0.60 (15.2) Pin Pitch Tolerance: ±0.01 (±0.25) 0.22 (5.6) 0.100 (2.54) 0.200 (5.08) COMPANY INFORMATION Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just one example of our commitment to producing a high quality, well-documented product for our customers. Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects. Contact Wall Industries for further information: Phone: Toll Free: Fax: E-mail: Web: Address: 04/20/2012 (603)778-2300 (888)587-9255 (603)778-9797 [email protected] www.wallindustries.com 5 Watson Brook Rd. Exeter, NH 03833 Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833 603-778-2300 www.wallindustries.com Fax 603-778-9797 Page 5 of 5