Wall JR12S15-660 10 watt dc/dc power converter Datasheet

DATASHEET
Rev. D
JR SERIES
2:1 Wide Input Voltage Ranges
Standard 2.0” x 1.0” x 0.4” Package
Single and Dual Outputs
10 Watt DC/DC Power Converters
FEATURES
 10 Watts Maximum Output Power
 Single and Dual Outputs
 Standard 2.0” x 1.0” x 0.4” Package
 2:1 Wide Input Voltage Ranges
 High Efficiency up to 87%
 No Minimum Load Requirement
 1600VDC I/O Isolation
 Positive or Negative Remote ON/OFF Control Option
APPLICATIONS
 Fixed Switching Frequency: 300KHz




Wireless Networks
Telecom / Datacom
Measurement Equipment
Industry Control Systems
 Semiconductor Equipment
 Over Voltage, Over Load, and Short Circuit Protected
 Extended Operating Temperature Range Available
 Six-Sided Continuous Shielding
 CE Mark Meets 2006/95/EC, 93/68/EEC, and 2004/108/EC
OPTIONS
 Positive Remote ON/OFF (Suffix “P”)
 Negative Remote ON/OFF (Suffix “R”)
 Extended Operating Temperature Range (Suffix “-I”)
 Heatsink (Suffix “HS”)
 UL60950-1, EN60950-1, and IEC60950-1 Safety Approvals
 Compliant to RoHS EU Directive 2002/95/EC
 UL94V-0 Compliant
DESCRIPTION
The JR series of DC/DC power converters provides 10 watts of output power in a 2.0 x 1.0 x 0.4 inch industry standard
package and footprint. This series has single and dual output models with 2:1 wide input voltage ranges of 9-18VDC, 1836VDC, and 36-75VDC. Some features include high efficiency up to 87%, 1600VDC I/O isolation, and six-sided
shielding. All models are also protected against over voltage, over load, and short circuit conditions. This series is RoHS
and UL94V-0 compliant and has UL60950-1, EN60950-1, and IEC60950-1 safety approvals.
04/20/2012
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 1 of 5
JR Series
Single & Dual Outputs
2:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. D
SPECIFICATIONS: JR SERIES
All specifications are based on 25°C, Nominal Input Voltage, and Maximum Output Current unless otherwise noted.
We reserve the right to change specifications based on technological advances.
SPECIFICATION
TEST CONDITIONS
Min
Nom
Max
4.5
9
18
36
5
12
24
48
9
18
36
75
15
36
50
100
Unit
INPUT SPECIFICATIONS
Input Voltage Range (See Note 1)
Input Surge Voltage (100ms max)
5 VDC nominal input models (minimum order quantities apply)
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
5 VDC nominal input models
12VDC nominal input models
24VDC nominal input models
48VDC nominal input models
Input Reflected Ripple Current
Input Filter
OUTPUT SPECIFICATIONS
Output Voltage
Line Regulation
Low line to high line at full load
Load Regulation
No load to full load
Cross Regulation (Dual Output Models)
Voltage Accuracy
Output Power
Output Current
Minimum Load
Asymmetrical load 25% to 100% full load
Ripple & Noise (20MHz Bandwidth)
Nominal Vin and full load
Transient Response Recovery Time
Start-Up Time
Temperature Coefficient
PROTECTION
25% load step change
Nominal Vin and constant resistive load
Over Voltage Protection
Zener diode clamp
Over Load Protection
Short Circuit Protection
GENERAL SPECIFICATIONS
Efficiency
Switching Frequency
% of full load at nominal input
Isolation Voltage
Isolation Resistance
Isolation Capacitance
REMOTE ON/OFF (See Note 7)
DC/DC ON
Positive Logic (Suffix P)
DC/DC OFF
DC/DC ON
Negative Logic (Suffix R)
DC/DC OFF
Input Current of Remote Control Pin
Remote Off State Input Current
ENVIRONMENTAL SPECIFICATIONS
Operating Ambient Temperature
30
±0.2
±0.5
±1
±5
±1
Single Output Models
Dual Output Models
%
%
10
%
%
W
See Table
0
Single Output Models
Dual Output Models
%
50
75
250
20
Power Up
mVp-p
±0.02
Nominal Vin and full load
Full load to minimum load
Input to Output
Input to Case
Output to Case
3.3V output models
5V output models
12V output models
15V output models
3.9
6.2
15
18
150
hiccup, automatic recovery
1 minute
-0.5
With derating
Without derating
300
330
Open or 3.5V < Vr < 12V
Short or 0V < Vr < 1.2V
Short or 0V < Vr < 1.2V
Open or 3.5V < Vr < 12V
+1.0
20
+85
+85
+100
+105
-55
12
10
5
BELLCORE TR-NWT-000332
MIL-HDBK-217F
ESD
EN61000-4-2
Radiated Immunity
Fast Transient (See Note 11)
Surge (See Note 11)
Conducted Immunity
EN61000-4-3
EN61000-4-4
EN61000-4-5
EN61000-4-6
KHz
VDC
-25
-40
Natural convection
Natural convection with heatsink
EN55022
%
See Table
270
1600
1600
1600
1
Nominal Vin
Nominal Vin
Standard
“I” Version (suffix –I)
µs
ms
%/°C
VDC
300
PHYSICAL SPECIFICATIONS
Weight
Case Material
Base Material
Potting Material
Dimensions (L x W x H)
SAFETY & EMC CHARACTERISTICS
Safety Approvals
EMI (See Note 10)
04/20/2012
mAp-p
See Table
Relative Humidity (non-condensing)
Thermal Shock
Vibration
MTBF (See Note 2)
VDC
Pi type
Maximum Case Temperature
Storage Temperature
Thermal Impedance (See Note 9)
VDC
95
MIL-STD-810F
MIL-STD-810F
1,976,000 hours
1,416,000 hours
GΩ
pF
mA
mA
°C
°C
°C
°C/Watt
% RH
0.95oz (27g)
Nickel-coated copper
Non-conductive black plastic
Epoxy (UL94V-0)
2.00 x 1.00 x 0.40 inches (50.8 x 25.4 x 10.2 mm)
UL60950-1, EN60950-1, IEC60950-1
Class A
Air
Contact
±8KV
±6KV
10 V/m
±2KV
±1KV
10 Vrms
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Perf. Criteria B
Perf. Criteria A
Perf. Criteria B
Perf. Criteria B
Perf. Criteria A
Page 2 of 5
JR Series
Single & Dual Outputs
2:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. D
MODEL SELECTION TABLES
SINGLE OUTPUT MODELS
Model (1)
Number
JR5S5-2000
JR5S12-830
JR5S15-660
JR12S33-2000
JR12S5-2000
JR12S12-830
JR12S15-660
JR24S33-2000
JR24S5-2000
JR24S12-830
JR24S15-660
JR48S33-2000
JR48S5-2000
JR48S12-830
JR48S15-660
Input Voltage
Range
5 VDC
(4.5 – 9 VDC)
12 VDC
(9 – 18 VDC)
24 VDC
(18 – 36 VDC)
48 VDC
(36 – 75 VDC)
Output
Voltage
5 VDC
12 VDC
15VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
3.3 VDC
5 VDC
12 VDC
15 VDC
Output Current
Min. Load Full Load
0mA
2000mA
0mA
830mA
0mA
670mA
0mA
2000mA
0mA
2000mA
0mA
830mA
0mA
670mA
0mA
2000mA
0mA
2000mA
0mA
830mA
0mA
670mA
0mA
2000mA
0mA
2000mA
0mA
830mA
0mA
670mA
Output
Voltage
±5 VDC
±12 VDC
±15VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
±5 VDC
±12 VDC
±15 VDC
Output Current
Min. Load Full Load
0mA
±1000mA
0mA
±416mA
0mA
±333mA
0mA
±1000mA
0mA
±416mA
0mA
±333mA
0mA
±1000mA
0mA
±416mA
0mA
±333mA
0mA
±1000mA
0mA
±416mA
0mA
±333mA
Input Current
Output (5)
(4)
(3)
Ripple
& Noise
No Load
Full Load
2500mA
50mVp-p
2350mA
50mVp-p
2348mA
50mVp-p
17mA
724mA
50mVp-p
21mA
1082mA
50mVp-p
38mA
1037mA
50mVp-p
36mA
1046mA
50mVp-p
15mA
362mA
50mVp-p
22mA
534mA
50mVp-p
18mA
519mA
50mVp-p
36mA
523mA
50mVp-p
11mA
181mA
50mVp-p
14mA
260mA
50mVp-p
14mA
253mA
50mVp-p
10mA
252mA
50mVp-p
Output
Power
10W
10W
10W
6.6W
10W
10W
10W
6.6W
10W
10W
10W
6.6W
10W
10W
10W
Efficiency (5)
Output
Power
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
10W
Efficiency (5)
79%
82%
82%
80%
81%
84%
84%
80%
82%
84%
84%
80%
84%
86%
87%
Maximum (6)
Capacitive Load
7900μF
2200μF
1470μF
6800µF
4700µF
690µF
470µF
6800µF
4700µF
690µF
470µF
6800µF
4700µF
690µF
470µF
DUAL OUTPUT MODELS
Model (1)
Number
JR5D5-1000
JR5D12-420
JR5D15-330
JR12D5-1000
JR12D12-420
JR12D15-330
JR24D5-1000
JR24D12-420
JR24D15-330
JR48D5-1000
JR48D12-420
JR48D15-330
Input Voltage
Range
5 VDC
(4.5 – 9 VDC)
12 VDC
(9 – 18 VDC)
24 VDC
(18 – 36 VDC)
48 VDC
(36 – 75 VDC)
Input Current
Output (5)
(4)
(3) Ripple & Noise
No Load
Full Load
2461mA
75mVp-p
2503mA
75mVp-p
2393mA
75mVp-p
39mA
1042mA
75mVp-p
47mA
1053mA
75mVp-p
45mA
1041mA
75mVp-p
28mA
527mA
75mVp-p
24mA
513mA
75mVp-p
31mA
520mA
75mVp-p
16mA
260mA
75mVp-p
19mA
254mA
75mVp-p
16mA
256mA
75mVp-p
80%
80%
81%
84%
83%
84%
83%
85%
84%
84%
86%
85%
Maximum (6)
Capacitive Load
±5060μF
±1034μF
±660μF
±680µF
±330µF
±110µF
±680µF
±330µF
±110µF
±680µF
±330µF
±110µF
NOTES
1. Models with a 4.5~9VDC input voltage range require a minimum order.
2. BELLCORE TR-NWT-000332. Case 1: 50% Stress, Temperature at 40°C.
MIL-HDBK-217F Notice2 @Ta=25°C, Full load (Ground, Benign, controlled environment).
3. Maximum value at nominal input voltage and full load.
4. Typical value at nominal input voltage and no load.
5. Typical value at nominal input voltage and full load.
6. Test by minimum Vin and constant resistive load.
7. The on/off control pin is referenced to –Vin.
To order positive logic remote on/off, add the suffix “P” to the model number (Ex: JR24S15-660P).
To order negative logic remote on/off, add the suffix “R” to the model number (Ex: JR24S15-660R).
8. “I” type models are more efficient; therefore, they can be operated over a more extensive temperature range than the standard version.
To order extended operating temperature range, add the suffix “-I” to the model number (Ex: JR24S15-660-I).
9. Heatsink is optional and P/N: 7G-0020C-F.
10. The JR series can meet EN55022 Class A with external capacitors in parallel connected to the input pins.
Recommended: 12Vin: 4.7µF/25V 1210 MLCC
24Vin: 2.2µF/50V 1812 MLCC
48Vin: 1.5µF/100V 1812 MLCC
11. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The filter capacitor suggested is Nippon
chemi-con KY series, 220μF /100V, ESR 48mΩ.
CAUTION: This power module is not internally fused. An input line fuse must always be used.
04/20/2012
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 3 of 5
JR Series
Single & Dual Outputs
2:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. D
CHARACTERISTICS
JR48S5-2000 Derating Curve with Heatsink
100
100
80
80
“I” Version
120
60
40
“I” Version
JR48S5-2000 Derating Curve
120
60
40
20
20
77.2
0
-40
-20
0
20
40
60
80
100
0
-40
120
JR48S5-2000 Efficiency vs Input Voltage
81
-20
0
20
40
60
80
100
120
JR48S5-2000 Efficiency vs Output Load
90
90
85
85
80
80
75
75
70
70
65
65
60
60
36
40
44
48
52
56
60
64
68
72
75
10
20
30
40
50
60
70
80
90
100
EMI FILTER
Recommended Filter for EN55022 Class B Compliance
Recommended EN55022 Class B Filter Circuit Layout
C3
L1
+INPUT
C1
+Vin
C2
+Vout
DC/DC
CONVERTER
-Vin
-INPUT
LOAD
-Vout
C4
The components used in the figure above are as follows:
Model
C1
C2
C3
C4
L1
12VDC
nominal input
3.3µF/50V
1812 MLCC
N/A
1000P/2KV
MLCC
1000P/2KV
MLCC
325µH
Common Choke
PMT-050
24VDC
nominal input
2.2µF/50V
1812 MLCC
N/A
1000P/2KV
MLCC
1000P/2KV
MLCC
325µH
Common Choke
PMT-050
48VDC
nominal input
2.2µF/100V
1812 MLCC
2.2µF/100V
1812 MLCC
1000P/2KV
MLCC
1000P/2KV
MLCC
325µH
Common Choke
PMT-050
04/20/2012
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 4 of 5
JR Series
Single & Dual Outputs
2:1 Input Voltage Ranges
10 Watt DC/DC Power Converters
Rev. D
MECHANICAL DRAWING
1.00 (25.4)
0.50 (12.7)
0.400 (10.16) 0.400 (10.16)
0.40 (10.2)
Unit: inches (mm)
DIA 0.04 (1.0)
PIN CONNECTIONS
3
4
5
2
1
2.00 (50.8)
0.800 (20.32)
BOTTOM
VIEW
Pin
Single
Dual
1
+Input
+Input
2
-Input
-Input
3
+Output
+Output
4
No Pin
Common
5
-Output
-Output
6
CTRL (optional)
CTRL (optional)
6
Tolerance: X.XX±0.02 (X.X±0.5)
X.XXX±0.01 (X.XX±0.25)
0.60 (15.2)
Pin Pitch Tolerance: ±0.01 (±0.25)
0.22
(5.6)
0.100 (2.54)
0.200
(5.08)
COMPANY INFORMATION
Wall Industries, Inc. has created custom and modified units for over 50 years. Our in-house research and development engineers
will provide a solution that exceeds your performance requirements on-time and on budget. Our ISO9001-2008 certification is just
one example of our commitment to producing a high quality, well-documented product for our customers.
Our past projects demonstrate our commitment to you, our customer. Wall Industries, Inc. has a reputation for working closely with
its customers to ensure each solution meets or exceeds form, fit and function requirements. We will continue to provide ongoing
support for your project above and beyond the design and production phases. Give us a call today to discuss your future projects.
Contact Wall Industries for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
04/20/2012
(603)778-2300
(888)587-9255
(603)778-9797
[email protected]
www.wallindustries.com
5 Watson Brook Rd.
Exeter, NH 03833
Wall Industries, Inc. 5 Watson Brook Road Exeter, NH 03833
603-778-2300 www.wallindustries.com Fax 603-778-9797
Page 5 of 5
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