COMPONENTS PRODUCT INFORMATION NEW High-current Busbar Connector DW07 Series CONNECTOR MB-0296-1 May 2015 Part Numbers DW07S01BAG1 DW07S01BAG2 DW07S01BAG3 DW07S01BAG4 RoHS Compliant Overview The DW07 Series connector is used to easily connect power busbars in high-current equipment. The DW07 Series is an innovative connector solution that uses no screws, providing substantial benefits over the conventional multiple-screw methods. The DW07 reduces the time needed for installation and maintenance. The elimination of screws also means the connector requires less operating space, allowing for higher density installation. And the ability to attach from the front side of equipment offers greater freedom of design. Features Floating Connection The DW07 Series compensates for mis-alignment between the rigid busbars being connected. Flexible Current Amount The amount of current that can be conducted is easily adjusted by changing the number of DW07 Series connectors attached to one line. Attachment Without Using Screws Connector attaches easily with one hand, clipping onto mating holes in the busbar. Clip-on Check JAE PMK Div. Proprietary. Copyright © 2015, Japan Aviation Electronics Industry, Ltd. 1/5 MB-0296-1 General Specifications Rated Current: Refer to Chart 1 Contact Resistance: 0.13mΩ max. (initial) 0.16mΩ max. (after test) Acceptable Tolerance: Refer to Figure 1 Durability: 100 times Operating Temperature: -25ºC to +105ºC (including conduction temperature rise) Applicable Busbar: JIS H 3140 Ag plating Chart 1: Rated Current Busbar Rated Current (A) Using 1 connector Using 2 connectors Using 3 connectors Using 4 connectors Size (mm) Thickness Width 30 K 65 K 30 K 65 K 30 K 65 K 30 K 65 K 3 15 130 194 4 15 144 215 3 25 164 246 205 305 80 5 15 161 239 4 25 188 280 224 332 100 6 15 168 252 3 38 208 308 266 396 292 436 125 5 25 210 315 268 400 3 50 222 330 294 437 325 481 340 506 150 4 38 228 341 290 430 320 474 6 25 228 338 270 400 4 50 259 386 338 502 381 567 400 599 200 5 38 250 372 326 483 357 530 5 50 277 414 361 537 400 595 425 632 250 6 38 261 388 336 498 373 555 325 6 50 274 413 358 572 438 651 461 685 * Rated Current = Current value (in A) that temperature rise will be 30 K or 65 K x safety ratio (80%) * Calculated based on the examination results of the connection of the above shown cable (2m) and busbar (10cm). * Rated current depends on the size of the busbar and the number of connectors used. Cable Size (mm2) 50 60 Example: Using 2 connectors Using 3 connectors Figure 1: Acceptable Tolerances Vertical: ±2.5mm Rotation: ±1.5deg JAE PMK Div. Proprietary. Copyright © 2015, Japan Aviation Electronics Industry, Ltd. 2/5 MB-0296-1 Materials and Finishes Contact Tensile coil spring Perspective View Cross-section View Component Material and Finish Contact Copper alloy / Ag plating Tensile coil spring Stainless steel Ordering Information DW07 S 01 B AG * Modification Code Plating Specification: Ag Connected to: Busbar No. of Contacts S: Socket Series JAE PMK Div. Proprietary. Copyright © 2015, Japan Aviation Electronics Industry, Ltd. 3/5 MB-0296-1 Technical Documents Part Number SJ Drawing DW07S01BAG1 SJ114199 DW07S01BAG2 SJ114200 DW07S01BAG3 SJ114201 DW07S01BAG4 SJ114202 Specifications Handling Instructions JAHL-30309 (Assembly work) JACS-30309 JAHL-30309-1 (For engineer) Product Drawings B t A Year Note 1: Lot No. will be shown as in the figure. Part Number A B DW07S01BAG1 (23.7) 23.4 DW07S01BAG2 (24.7) 24.4 DW07S01BAG3 (25.7) 25.4 DW07S01BAG4 (26.7) 26.4 JAE PMK Div. Proprietary. Copyright © 2015, Japan Aviation Electronics Industry, Ltd. 4/5 MB-0296-1 <<Applicable Busbar Size>> Thickness t Width w Applicable Busbar Thickness (t) Part Number t DW07S01BAG1 3mm DW07S01BAG2 4mm DW07S01BAG3 5mm DW07S01BAG4 6mm Applicable Busbar Width (w) Number of Atttached Connectors w Tolerance 1 connector 15mm ±1mm 2 connectors 25mm ±1mm 3 connectors 38mm ±1mm 4 connectors 50mm ±1mm Notice: 1. The values specified in this brochure are only for reference. The products and their specifications are subject to change without notice. Contact our sales staff for further information before considering or ordering any of our products. For purchase, a product specification must be agreed upon. 2. Users are requested to provide protection circuits and redundancy circuits to ensure safety of the equipment, and sufficiently review the suitability of JAE's products to the equipment. 3. The products presented in this brochure are designed for the uses recommended below. We strongly suggest you contact our sales staff when considering use of any of the products in any other way than the recommended applications or for a specific use that requires an extremely high reliability. (1) Applications that require consultation: (i) Please contact us if you are considering use involving a quality assurance program that you specify or that is peculiar to the industry, such as: Automotive electrical components, train control, telecommunications devices (mainline), traffic light control, electric power, combustion control, fire prevention or security systems, disaster prevention equipment, etc. (ii) We may separately give you our support with a quality assurance program that you specify, when you think of a use such as : Aviation or space equipment, submarine repeaters, nuclear power control systems, medical equipment for life support, etc. (2) Recommended applications include: Computers, office appliances, telecommunications devices (terminals, mobile units), measuring equipment, audiovisual equipment, home electric appliances, factory automation equipment, etc Product Marketing Division Aobadai Building, 3-1-19, Aobadai, Meguro-ku, Tokyo 153-8539 Phone: +81-3-3780-2882 FAX: +81-3-3780-2946 * The specifications in this brochure are subject to change without notice. Please contact JAE for information. JAE PMK Div. Proprietary. Copyright © 2015, Japan Aviation Electronics Industry, Ltd. 5/5