Process Sealed Ultra-Miniature Toggles Series G Distinctive Characteristics Ultra-miniature size allows high density mounting, and extremely light weight of 0.25 gram makes these switches ideal for handheld equipment. Totally sealed body construction prevents contact contamination and allows time- and money-saving automated soldering and cleaning. Molded-in, epoxy sealed terminals lock out flux, solvents, and other contaminants. Award-winning STC contact mechanism with benefits unavailable in conventional mechanisms: smooth, positive detent actuation, increased contact stability, and unparalleled logic-level reliability. (Additional STC details in Terms & Acronyms; see Supplement section.) .100” x .100” (2.54mm x 2.54mm) terminal spacing conforms to standard PC board grid spacing. Round terminals facilitate easier through-hole mounting on PC boards. Matching indicators available and shown at the end of Section M. G Series illuminated toggles also appear in the Illuminated Other Section M. Actual Size NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 02-08 Process Sealed Ultra-Miniature Toggles Series G General Specifications Electrical Capacity (Resistive Load) Logic Level: Other Ratings Contact Resistance: Insulation Resistance: Dielectric Strength: Mechanical Life: Electrical Life: Nominal Operating Force: Angle of Throw: Materials & Finishes Actuator: Case: Sealing Rings: Movable Contacts: Stationary Contacts: Base: Terminals: Support Bracket: Environmental Data Operating Temperature Range: Humidity: Vibration: Shock: PCB Processing Soldering: Cleaning: Standards & Certifications UL Recognition or CSA Certification: 0.4VA maximum @ 28V AC/DC maximum (Applicable Range 0.1mA ~ 0.1A @ 20mV ~ 28V) Note: Find additional explanation of operating range in Supplement section. 80 milliohms maximum 500 megohms minimum @ 500V DC 500V AC minimum for 1 minute minimum 100,000 operations minimum for On-None-On & On-Off-On 50,000 operations minimum for other circuits 100,000 operations minimum for On-None-On & On-Off-On 50,000 operations minimum for other circuits 0.93N for momentary & 1.20N for maintained 28° Glass fiber reinforced polyamide Glass fiber reinforced polyamide Nitrile butadiene rubber Phosphor bronze with gold plating Phosphor bronze with gold plating Glass fiber reinforced polyamide Phosphor bronze with gold plating Phosphor bronze with tin plating –25°C through +85°C (–13°F through +185°F) 90 ~ 95% humidity for 96 hours @ 40°C (104°F) 10 ~ 55Hz with peak-to-peak amplitude of 1.5mm traversing the frequency range & returning in 1 minute; 3 right angled directions for 2 hours 50G (490m/s2) acceleration (tested in 6 right angled directions, with 5 shocks in each direction) Wave Soldering Rcommended: See Profile A in Supplement section. Manual Soldering: See Profile A in Supplement section. Automated cleaning. See Cleaning specifications in Supplement section. The G Series toggles have not been tested for UL recognition or CSA certification. These switches are designed for use in a low-voltage, low-current, logic-level circuit. When used as intended in a logic-level circuit, the results do not produce hazardous energy. NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 02-08 Series G Process Sealed Ultra-Miniature Toggles TYPICAL SWITCH ORDERING EXAMPLE 1 G 3 POLES A CIRCUITS H PC TERMINALS ACTUATOR 1 SPDT 2 ON NONE ON 2 DPDT 3 ON OFF ON 5 ON NONE (ON) 8 (ON) OFF (ON) 9 ON OFF (ON) .150” (3.8mm) Column Toggle A P Straight H Right Angle V Vertical ( ) = Momentary DESCRIPTION FOR TYPICAL ORDERING EXAMPLE G13AH SPDT ON-OFF-ON Circuit .150” (3.8mm) Column Toggle Right Angle PC Terminals POLES & CIRCUITS Toggle Position ( ) = Momentary Up Center Connected Terminals Down Throw & Schematics Up Center Down Note: Pole Model SP G12 G13 G15 G18 G19 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) 5-6 OPEN 5-4 SPDT DP G22 G23 G25 G28 G29 ON ON ON (ON) ON NONE OFF NONE OFF OFF ON ON (ON) (ON) (ON) 5-6 2-3 OPEN 5-4 2-1 DPDT Slot Slot Terminal numbers are not actually on the switch. 5 (COM) 6 4 5 4 (COM) 6 2 1 3 ACTUATOR A 28ϒ .150” (3.8mm) Column Toggle (3.8) .150 (1.7) Dia .067 (4.0) Dia .157 NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 02-08 Process Sealed Ultra-Miniature Toggles Series G PC TERMINALS P H Straight (2.54) Typ .100 (0.4) Dia Typ .016 (7.0) .276 V Right Angle Vertical (0.5) Typ .020 (0.4) Dia Typ .016 (2.54) Typ .100 (2.54) Typ .100 (2.6) .102 (2.54) Typ .100 (0.5) Typ .020 (4.5) .177 (2.54) Typ .100 (7.0) .276 (4.5) .177 (2.54) Typ .100 (0.4) Dia Typ .016 (4.5) .177 (7.0) .276 TYPICAL SWITCH DIMENSIONS Straight PC Single & Double Pole (2.54) .100 4 (1.7) Dia .067 (4.0) Dia .157 6 1 28ϒ Slot (4.5) .177 (3.8) .150 (1.6) .063 (7.0) .276 (2.54) Typ .100 5 (0.4) Dia Typ .016 2 4 5 3 6 (2.54) Typ .100 (2.6) .102 (7.0) .276 (2.54) .100 (0.6) Dia Typ .024 (2.54) .100 4 1 5 2 6 3 (2.54) Typ .100 (0.6) Dia Typ .024 On single pole models, locations 1 & 3 are for support pins. G19AP Right Angle PC Single & Double Pole 28ϒ Slot (2.54) Typ .100 4 (1.7) Dia .067 (4.0) Dia .157 3 2 (0.4) .016 1 5 6 (0.6) Dia Typ .024 (5.08) .200 (4.9) .193 (2.6) .102 (0.4) Dia Typ .016 (5.08) .200 (7.8) .307 (3.8) .150 (5.08) .200 (1.6) .063 (10.22) .402 6 5 4 (0.5) .020 (2.54) .100 (0.4) Dia Typ .016 (2.54) Typ .100 (2.54) Typ .100 1 2 3 4 5 6 (0.6) Dia Typ .024 (2.54) .100 (5.08) .200 (7.0) .276 G19AH Vertical PC Single & Double Pole (2.54) .100 4 (1.7) Dia .067 (0.4) .016 (4.0) Dia .157 (2.54) Typ .100 5 6 1 28ϒ 2 4 5 3 6 (7.4) .292 (0.6) Dia Typ .024 (5.08) .200 (2.6) .102 Slot (0.4) Dia Typ .016 (2.54) .100 (5.3) .209 (1.6) .063 (3.8) .150 (1.0) .039 (5.08) .200 (12.76) .502 (0.5) Typ .020 (2.54) Typ .100 CL (0.4) Dia Typ .016 (2.54) .100 (4.5) .177 (2.54) .100 4 1 5 2 6 3 (0.6) Dia Typ .024 (2.54) Typ .100 (5.08) .200 G22AV NKK Switches • email: [email protected] • Phone (480) 991-0942 • Fax (480) 998-1435 • www.nkkswitches.com 02-08