HAE100W HAE100W SERIES HALF-BRICK DC-DC CONVERTER 4:1 ULTRA WIDE INPUT RANGE UP TO 100Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • 3000VAC REINFORCED INSULATION FOR 110VIN 2250VDC BASIC INSULATION FOR 24VIN AND 48VIN • UL60950-1, EN60950-1, IEC60950-1, & EN50155 SAFETY APPROVALS • CE MARKED • COMPLIANT TO RoHS II & REACH 3000VAC ISOLATION 2250VDC ISOLATION REMOTE CONTROL UVP • RAILWAY SYSTEM • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency VDC 9 ~ 36 9 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 8.5 ~ 36 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 16.5 ~ 75 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 A 25 20 8.4 6.7 4.2 3.6 2.1 25 20 8.4 6.7 4.2 3.6 2.1 25 20 8.4 6.7 4.2 3.6 2.1 mA 20 25 25 25 25 25 35 15 15 20 20 20 20 25 10 10 10 10 10 10 10 % 91 93 90 91 90 90 90 91 93 90 91 90 92 91 87 90 90 90 90 90 91 HAE100-24S3P3W HAE100-24S05W HAE100-24S12W HAE100-24S15W HAE100-24S24W HAE100-24S28W HAE100-24S48W HAE100-48S3P3W HAE100-48S05W HAE100-48S12W HAE100-48S15W HAE100-48S24W HAE100-48S28W HAE100-48S48W HAE100-110S3P3W HAE100-110S05W HAE100-110S12W HAE100-110S15W HAE100-110S24W HAE100-110S28W HAE100-110S48W Maximum Capacitor Load µF 75700 40000 7000 4460 1750 1280 430 75700 40000 7000 4460 1750 1280 430 75700 40000 7000 4460 1750 1280 430 PART NUMBER STRUCTURE HAE100 - 48 Series Name S 05 W - Input Output Output Voltage Quantity Voltage (VDC) (VDC) 24:8.5~36 S:Single 3P3:3.3 9~36 05:5 48:16.5~75 12:12 110:43~160 15:15 24:24 28:28 48:48 Input Range 4:1 P TH HS Ctrl and Pin Option Through Hole Type(1) Assembly Option :Negative logic, : Thread 0.200" pin length TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F (2) Terminal block type : T: Wall mounted (3) TF: Wall mounted with EMC filter TF1: Wall mounted with EMC filter (3) can be connected to PE (1) The module can’t equip Heat-sink with TH option. (2) Terminal block type only for 0.200" pin length. (3) EMI filter meet EN55011, EN55022 Class A. 1 www.PDUKE.com 2014/04/30 HAE100W INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) Power up Remote ON/OFF 24Vin(nom) 48Vin(nom) 110Vin(nom) Start up voltage Shutdown voltage Start up time Constant resistive load Input surge voltage 1 second, max. Input filter (1) Remote ON/OFF Referred to –Vin pin OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection 3.3 & 5Vout Others Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current Conditions Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 1µF/25V X7R MLCC & a 22µF/25V POS-CAP 3.3Vout, 5Vout With a 1µF/25V X7R MLCC & a 22µF/25V POS-CAP 12Vout, 15Vout With a 4.7µF/50V X7R MLCC 24Vout, 28Vout With a 2.2µF/100V X7R MLCC 48Vout 24Vin(nom) and 48Vin(nom) 110Vin(nom) Conditions 110Vin(nom) 1 minute (Basic insulation) Others 7.3 15.5 33.0 24Vin(nom) and 48Vin(nom) 110Vin(nom) HAE100-24S□□W HAE100-48S□□W HAE100-110S□□W (Pending) 24Vin(nom) and 48Vin(nom) 110Vin(nom) 24Vin(nom) and 48Vin(nom) MIL-HDBK-217F, Full load www.PDUKE.com VDC VDC ms 50 100 185 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 Typ. -1.0 -0.1 -0.1 -20 VDC mA mA Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % 75 100 200 300 115 120 Unit VDC 75 75 mVp-p ℃ +0.02 250 130 150 %/ µs % Max. Unit % 150 Continuous, automatics recovery Min. Input to Output Input (Output) to Case Input to Output Input (Output) to Case 500VDC Case material 2 36 36 75 160 9 18 43 8.1 16.3 36.0 200 1 minute (Reinforced insulation) Safety approvals Base material Potting material Weight MTBF Max. 24 24 48 110 -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode GENERAL SPECIFICATIONS Parameter Isolation resistance Isolation capacitance Switching frequency Typ. 9 8.5 16.5 43 Min. Short circuit protection Isolation voltage Min. 3000 1500 2250 1600 1 Typ. VAC VDC GΩ 2500 pF 225 250 275 kHz 270 300 330 kHz UL60950-1 EN60950-1 IEC60950-1 EN50155 Metal Aluminum base-plate with plastic case FR4 PCB Silicone (UL94 V-0) 105g (3.70oz) 4.087×105 hrs 2014/04/30 HAE100W ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Min. Base-plate Typ. -40 Max. Unit ℃ ℃ ℃ +105 +115 Terminal block type Others Vertical direction by natural convection (20LFM) Module without assembly option Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (2) -40 -55 +105 +125 ℃/W 6.7 5.4 4.7 Thermal shock Shock Vibration Relative humidity MIL-STD-810F EN61373, MIL-STD-810F EN61373, MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (3) EN55011, EN55022 ESD Radiated immunity Fast transient (4) Surge (4) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Air ±8kV and Contact ±6kV 20V/m ±2kV EN55024 ±2kV and EN50155 ±2kV 10Vr.m.s Note: 1. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The HAE100-24SW and HAE100-48SW recommended Nippon Chemi-con KY series, 100µF/100V. The HAE100-110SW recommended Ruby-con BXF series, 68µF/200V. 2. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The iron base-plate dimension is 19” X 3.5” X 0.063” (The height is EIA standard 2U). (3) The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 3. The standard modules meet EN55011, EN55022 Class A or Class B with external components. 4. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The HAE100-24SW and HAE100-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. The HAE100-110SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KXJ series, 150µF/200V) to connect in parallel. 5. CASE GROUNDING Connecting four screw bolts to shield plane will help to reduce the EMI. 6. For further information, please contact with P-DUKE. CAUSTION: This power module is not internally fused. An input line fuse must always be used. ： 120 120 100 100 100 DC/DC module only Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) Natural convection (20LFM) Terminal block Natural convection (20LFM) 80 60 40 20 80 60 20 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) 100 120 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 HAE100-48S05W Derating Curve (Note 2) With 0.24” Height Heat-sink 96 96 90 90 84 78 72 60 16.5 24 30 42 48 54 60 INPUT VOLTAGE(V) 66 72 75 HAE100-48S05W Efficiency vs. Input Voltage -40 -20 0 20 40 60 AMBIENT TEMPERATURE,TA( ℃) 80 100 120 HAE100-48S05W Derating Curve (Note 2) With 0.45” Height Heat-sink 78 72 Vin= 16.5V Vin= 24V Vin= 48V Vin= 75V 60 36 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 84 66 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 60 0 -40 EFFICIENCY(%) EFFICIENCY(%) ℃ -20 80 20 HAE100-48S05W Derating Curve (Note 2) 66 3 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 0 -40 OUTPUT POWER(%) 120 OUTPUT POWER(%) OUTPUT POWER(%) CHARACTERISTIC CURVE 10 20 30 40 50 60 70 % of FULL LOAD 80 90 100 HAE100-48S05W Efficiency vs. Output Load www.PDUKE.com 2014/04/30 HAE100W MECHANICAL DRAWING HAE100-24S □□W, HAE100-48S□□W 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.0kgf-cm(0.49N-m) HAE100-110S PIN CONNECTION PIN DEFINE 1 -Vin 2 Case 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. □□W (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 3.5kgf-cm(0.34N-m) 100 RD = − 2 k Ω ∆% HEAT-SINK TYPE OPTION Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Wall mounted with EMC Filter, Suffix: -TF -T Wall mounted with EMC Filter, Suffix: -TF1 (Can be connected to PE ) Terminal Block Type Weight 235g (8.29oz) -TF Dimensions Through hole (W×L) 3.35 x 2.40 x 1.27 inch (85.0 x 61.0 x 32.3 mm) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- 0.17 inch ( 4.3mm) 280g (9.88oz) ψ -TF1 287g (10.12oz) ψ For further information, please contact with P-DUKE. 4 www.PDUKE.com 2014/04/30