MSKW2000 Series 5W 2:1 Wide Input Range SMD, Single & Dual Output DC/DC Converters Key Features y y y y y y y y y y 1500 VDC Low Profile SMD Remote on/off I/O Isolation Efficiency up to 85% High Power Density 2:1 Input Range I / O Isolation 1500VDC Remote on/off Control SMT Technology Industry Standard Pinout Short Circuit Protection EMI Complies With EN55022 Class A MTBF > 1,000,000 Hours EMI 2:1 EN55022 Wide Range Minmax's MSKW2000-Series are in “ gull-wing” SMT package. The series consists of 21 models with input voltage ranges of 9-18VDC, 18-36VDC and 36-75VDC which provide precisely regulated output voltages of 3.3V, 5V, 12V, 15V, {5V, {12V and {15VDC. The -40] to +71] operating temperature range makes it ideal for data communication equipments, mobile battery driven equipments, distributed power systems, telecommunication equipments, mixed analog/digital subsystems, process/machine control equipments, computer peripheral systems and industrial robot systems. The modules have a maximum power rating of 5W and a typical full-load efficiency of 85%, continuous short circuit,Remote on/off EN55022 Class A conducted noise compliance minimize design-in time, cost and eliminate the need for external filtering. Absolute Maximum Ratings Parameter Environmental Specifications Min. Max. Unit 12VDC Input Models Input Surge Voltage 24VDC Input Models ( 1000 mS ) 48VDC Input Models Lead Temperature (1.5mm from case for 10 Sec.) -0.7 -0.7 -0.7 --- 25 50 100 260 VDC VDC VDC ] Operating Temperature Operating Temperature Storage Temperature Humidity Internal Power Dissipation --- 2,500 mW Cooling Conducted EMI Exceeding the absolute maximum ratings of the unit could cause damage. These are not continuous operating ratings. 1 MINMAX Parameter Conditions Min. Max. Unit Ambient Case -40 -40 -40 --- +71 +90 +125 95 ] ] ] % Free-Air Convection EN55022 Class A Leadfree Reflow Solder Process as per IPC/JEDEC J-STD-020C peak temp. 245C/10 sec. REV:5 2008/10 MSKW2000 Series Model Selection Guide Model Number MSKW2021 MSKW2022 MSKW2023 MSKW2024 MSKW2025 MSKW2026 MSKW2027 MSKW2031 MSKW2032 MSKW2033 MSKW2034 MSKW2035 MSKW2036 MSKW2037 MSKW2041 MSKW2042 MSKW2043 MSKW2044 MSKW2045 MSKW2046 MSKW2047 Input Voltage Output Voltage VDC VDC 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15 3.3 5 12 15 {5 {12 {15 12 ( 9 ~ 18 ) 24 ( 18 ~ 36 ) 48 ( 36 ~ 75 ) Output Current Max. mA 1200 1000 417 333 {500 {208 {167 1200 1000 417 333 {500 {208 {167 1200 1000 417 333 {500 {208 {167 Min. mA 120 100 41.7 33.3 {50 {20.8 {16.7 120 100 41.7 33.3 {50 {20.8 {16.7 120 100 41.7 33.3 {50 {20.8 {16.7 Input Current @Max. Load mA (Typ.) 434 521 502 502 521 501 503 212 254 245 245 254 245 246 106 127 123 122 127 122 123 Reflected Ripple Current @No Load mA (Typ.) mA (Typ.) 45 25 15 15 6 10 Efficiency @Max. Load % (Typ.) 76 80 83 83 80 83 83 78 82 85 85 82 85 85 78 82 85 85 82 85 85 Capacitive Load Models by Vout Maximum Capacitive Load 3.3V 5V 12V 15V {5V # {12V # {15V # Unit 680 680 680 680 100 100 100 uF # For each output Input Fuse Selection Guide 12V Input Models 24V Input Models 48V Input Models 1500mA Slow - Blow Type 700mA Slow - Blow Type 350mA Slow - Blow Type Input Specifications Parameter Start Voltage Under Voltage Shutdown Model Min. Typ. Max. 12V Input Models 7.5 8 9 24V Input Models 14 16 18 48V Input Models 30 33 36 12V Input Models 6.5 7 8 24V Input Models 13 15 17 48V Input Models 28 31 34 --- --- 1 A --- 1000 3000 mW Reverse Polarity Input Current Short Circuit Input Power All Models Input Filter REV:5 2008/10 Unit VDC Pi Filter MINMAX 2 MSKW2000 Series Output Specifications Parameter Conditions Min. Typ. Max. Unit --- {0.5 {1.0 % Dual Output, Balance Loads --- {0.5 {2.0 % Line Regulation Vin=Min. to Max. --- {0.1 {0.3 % Load Regulation Io=20% to 100% --- {0.3 {1.0 % --- 50 85 mV P-P Output Voltage Accuracy Output Voltage Balance Ripple & Noise (20MHz) Ripple & Noise (20MHz) --- --- 100 mV P-P Ripple & Noise (20MHz) --- --- 15 mV rms. Over Power Protection 115 140 165 % Transient Recovery Time --- 250 500 uS --- {2 {6 % --- {0.01 {0.02 %/] Transient Response Deviation Over Line, Load & Temp 25% Load Step Change Temperature Coefficient Continuous Output Short Circuit General Specifications Parameter Conditions Min. Typ. Max. Unit Isolation Voltage Rated 60 Seconds 1500 --- --- VDC Isolation Voltage Test Flash Tested for 1 Second 1650 --- --- VDC Isolation Resistance 500VDC 1000 --- --- M[ Isolation Capacitance 100KHz,1V --- 650 750 pF 200 260 350 KHz 1000 --- --- K Hours Max. Unit Switching Frequency MTBF MIL-HDBK-217F @ 25], Ground Benign Moisture Sensitivity Level (MSL) TEMPERATURE IPC/JEDEC J-STD-20 LEVEL 2 Remote On/Off Control Parameter Conditions Supply On Min. Typ. 2.5 to 5.5 VDC or Open Circuit Supply off -0.7 --- 0.8 VDC Device Standby Input Current --- --- 10 mA Control Input Current ( on ) Vin=Min. to Max. --- --- -200 uA Control Input Current ( off ) Vin=Min. to Max. --- --- -300 uA Control Common Referenced to Negative Input Notes: 1. Specifications typical at Ta=+25], resistive load, nominal input voltage, rated output current unless otherwise noted. 2.Transient recovery time is measured to within 1% error band for a step change in output load of 75% to 100%. 3. Ripple & Noise measurement bandwidth is 0-20 MHz. 4. These power converters require a minimum output loading to maintain specified regulation. 5. Operation under no-load conditions will not damage these modules; however, they may not meet all specifications listed. 6. All DC/DC converters should be externally fused at the front end for protection 7. Other input and output voltage may be available, please contact factory. 8. Specifications subject to change without notice. 9. It is not recommended to use water-washing processon SMT units. 3 MINMAX REV:5 2008/10 MSKW2000 Series Block Diagram Single Output +Vin Dual Output +Vo LC Filter +Vin +Vo LC Filter Com. -Vo -Vo -Vin -Vin PFM On/OFF Isolation Ref.Amp On/OFF PFM Isolation Ref.Amp Input Voltage Transient Rating 150 140 130 48VDC Input Models 120 110 Vin ( VDC ) 100 90 80 70 24VDC Input Models 60 50 40 12VDC Input Models 30 20 10 0 10uS REV:5 2008/10 100uS 1mS MINMAX 10mS 100mS 4 90 90 80 80 70 70 Efficiency (%) Efficiency (%) MSKW2000 Series 60 50 60 50 40 40 30 30 20 20 Low Low High Nom Nom Input Voltage (V) Efficiency vs Input Voltage ( Dual Output ) 90 90 80 80 70 70 Efficiency (%) Efficiency (%) Efficiency vs Input Voltage ( Dual Output ) 60 50 60 50 40 40 30 30 20 20 10 20 60 40 High Input Voltage (V) 80 100 10 20 40 60 80 100 Load Current(%) Load Current(%) Efficiency vs Output Load ( Single Output ) Efficiency vs Output Load ( Dual Output ) 100 100LFM 400LFM Natural convection 200LFM Output Power (%) 80 60 40 20 0 ~ -40 50 60 70 90 80 Ambient Temperature 100 110 ] Derating Curve 5 MINMAX REV:5 2008/10 MSKW2000 Series Test Configurations Maximum Capacitive Load Input Reflected-Ripple Current Test Setup Input reflected-ripple current is measured with a inductor Lin (4.7uH) and Cin (220uF, ESR < 1.0[ at 100 KHz) to simulate source impedance. Capacitor Cin, offsets possible battery impedance. Current ripple is measured at the input terminals of the module, measurement bandwidth is 0-500 KHz. To Oscilloscope + + +Vin Lin Cin Battery +Out DC / DC Converter Current Probe -Vin Overcurrent Protection Load To provide protection in a fault (output overload) condition, the unit is equipped with internal current limiting circuitry and can endure current limiting for an unlimited duration. At the point of current-limit inception, the unit shifts from voltage control to current control. The unit operates normally once the output current is brought back into its specified range. -Out Peak-to-Peak Output Noise Measurement Test Use a Cout 0.47uF ceramic capacitor. Scope measurement should be made by using a BNC socket, measurement bandwidth is 0-20 MHz. Position the load between 50 mm and 75 mm from the DC/DC Converter. +Vin +Out Single Output DC / DC Converter -Vin -Out +Vin +Out Dual Output DC / DC Converter Scope Resistive Load Capacitor mounted close to the power module helps ensure stability of the unit, it is recommended to use a good quality low Equivalent Series Resistance (ESR < 1.0[ at 100 KHz) capacitor of a 3.3uF for the 12V input devices and a 2.2uF for the 24V and 48V devices. Copper Strip Cout Scope Cout Scope Resistive Load Com. -Vin Input Source Impedance The power module should be connected to a low ac-impedance input source. Highly inductive source impedances can affect the stability of the power module. In applications where power is supplied over long lines and output loading is high, it may be necessary to use a capacitor at the input to ensure startup. Copper Strip Cout The MSKW2000 series has limitation of maximum connected capacitance at the output. The power module may be operated in current limiting mode during start-up, affecting the ramp-up and the startup time. For optimum performance we recommend 100uF maximum capacitive load for dual outputs and 680uF capacitive load for single outputs. The maximum capacitance can be found in the data sheet. + -Out DC Power Source - Design & Feature Considerations +Vin + +Out DC / DC Converter Load Cin -Vin -Out Input Source I Remote On/Off Positive logic remote on/off turns the module on during a logic high voltage on the remote on/off pin, and off during a logic low. To turn the power module on and off, the user must supply a switch to control the voltage between the on/off terminal and the -Vin terminal. The switch can be an open collector or equivalent. A logic low is -0.7V to 0.8V. A logic high is 2.5V to 5.5V. The maximum sink current of the switch at on/off terminal during a logic low is 300 uA. The maximum sink current of the switch at on/off terminal = 2.5 to 5.5V is 200uA or open. REV:5 2008/10 Output Ripple Reduction MINMAX 6 MSKW2000 Series A good quality low ESR capacitor placed as close as practicable across the load will give the best ripple and noise performance. To reduce output ripple, it is recommended to use 3.3uF capacitors at the output. + +Vin +Out Single Output DC / DC Converter DC Power Source Cout - -Vin -Out + +Vin +Out Dual Output Com. DC / DC Converter DC Power Source - -Vin Load Cout Load -Out Thermal Considerations Many conditions affect the thermal performance of the power module, such as orientation, airflow over the module and board spacing. To avoid exceeding the maximum temperature rating of the components inside the power module, the case temperature must be kept below 90° C. The derating curves are determined from measurements obtained in an experimental apparatus. Position of air velocity probe and thermocouple 15mm / 0.6in 7 50mm / 2in Air Flow DUT MINMAX REV:5 2008/10 MSKW2000 Series Mechanical Dimensions Connecting Pin Patterns Top View ( 2.54 mm / 0.1 inch grids ) 15.26 [0.601] 27.94mm 24 23 22 16 15 14 13 1 2 3 25.6 [1.01] Top 22.6 [0.89] 20.6 [0.81] 3.0mm 9 10 11 12 27.0mm 2.54 [0.100] 2.7 [0.11] 33.4 [1.31] 1.50 [0.059] 10.2 [0.40] SEATING PLANE 15.24mm 2.54mm 1.9mm 0 ~4 0.4 [0.01] Side 0.15 Tolerance Millimeters Inches Pin X.X{0.25 X.XX{0.13 {0.05 X.XX{0.01 X.XXX{0.005 {0.002 Pin Connections Physical Characteristics Pin Single Output Dual Output 1 Remote On/Off Remote On/Off 2 -Vin -Vin 3 -Vin -Vin 9 NC Common 10 NC NC 11 NC -Vout 12 NC NC 13 NC NC 14 +Vout +Vout 15 NC NC 16 -Vout Common 22 +Vin +Vin 23 +Vin +Vin 24 NC NC 33.4*20.6*10.2 mm Case Size : Case Material : Non-Conductive Black Plastic Weight : 14g Flammability : UL94V-0 1.31*0.81*0.40 inches NC: No Connection REV:5 2008/10 MINMAX 8