TE C-2266716 Should be contacted for the latest revision. Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
A
A
FINE CRIMP HEIGHT ADJUST
3.94 mm [.155]
APPLICATOR INSTRUCTIONS
408-10389
C
286866-1
286866-2
286866-3
12048074
15326225
15366078
n
13
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE SEAL
C1__DWG_PN_3_0
2113677-1
2113677-2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1572277-1
C1__DWG_PN_3_3
1572277-2
1642371-1
C1__DWG_PN_3_4
C1__DWG_PN_3_5
C1__DWG_PN_3_6
C1__DWG_PN_3_7
C1__DWG_PN_3_8
0.75mm2
C1__DWG_PN_3_9
C1__DWG_PN_3_10
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_2
1338685-1
-
2119653-1
5-18022-5
-
2119641-1
-
-
-
-
2168400-6
-
2119799-1
-
(QUANTITY 2)
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
1.45+/-0.05 [.057+/-.002]
1.35+/-0.05 [.053+/-.002]
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
C1__DWG_PN_4_0
12129926
10720769
6
-
-
TE TERMINAL
286866-1
CABLE DIAMETER
286866-2
286866-3
C1__DWG_PN_4_2
15
-
DELPHI TERMINAL
12048074
C2__DWG_PN_1_0
C2__DWG_PN_1_1
15326225
C2__DWG_PN_1_2
-
-
-
-
C2__DWG_PN_3_0
C2__DWG_PN_3_1
12048086
C2__DWG_PN_3_5
15324973
15324976
C2__DWG_PN_3_6
C2__DWG_PN_3_7
2025294-1
1557393-1
15324973
15324976
C2__DWG_PN_3_8
C2__DWG_PN_3_9
1949554-1
C1__DWG_PN_4_9
12048087
15324974
C2__DWG_PN_3_4
286867-2
286867-5
C1__DWG_PN_4_8
10720769
C2__DWG_PN_3_3
1642371-1
C1__DWG_PN_4_7
DELPHI SEAL
12129926
C2__DWG_PN_3_2
1572277-1
1572277-2
C2__DWG_PN_2_3
C1__DWG_PN_4_6
15324976
15393249
-
13
2113677-2
C2__DWG_PN_2_2
15366078
C2__DWG_PN_1_3
C2__DWG_PN_2_1
C1__DWG_PN_4_5
15324973
-
INSULATION DIAMETER RANGE
TE SEAL
2113677-1
C2__DWG_PN_2_0
C1__DWG_PN_4_4
15324973
15324976
DELPHI CRIMP SPECIFICATION
-
13
C1__DWG_PN_4_3
15324974
12048086
7.5
n
-
TERMINALS APPLIED
C1__DWG_PN_4_1
12048087
6.5
TAXI TERM F M/P 150
TERMINAL
APPLICATION
SPECIFICATION
DELPHI SEAL
CRIMP HEIGHT
REFERENCE SETTING
DELPHI TERMINAL
4.60-4.60 mm [.181-.181 IN]
-
1557393-1
1949554-1
1.00mm2
1901094-3
5-18022-5
-
WIRE STRIP LENGTH
-
-
2025294-1
W1__DWG_WGAUGE_1
2119653-1
8- 2266716 -4
1338685-1
-
TERMINAL NAME:
INSULATION DIAMETER RANGE
286867-2
286867-5
WIRE
SIZE
-
2168400-6
-
13
DELPHI TERMINAL
C1__DWG_PN_1_3
-
-
-
-
12048074 VERSION II REV 03
C1__DWG_PN_1_2
-
-
DELPHI CRIMP SPECIFICATION
15393249
C2__DWG_PN_3_10
-
CABLE DIAMETER
C2__DWG_PN_4_0
C1__DWG_PN_4_0
-
C2__DWG_PN_4_1
C1__DWG_PN_4_1
6
C2__DWG_PN_4_2
C1__DWG_PN_4_2
C2__DWG_PN_4_3
C1__DWG_PN_4_3
-
-
C2__DWG_PN_4_4
C1__DWG_PN_4_4
14
C2__DWG_PN_4_5
C1__DWG_PN_4_5
C2__DWG_PN_4_6
C1__DWG_PN_4_6
-
C2__DWG_PN_4_7
C1__DWG_PN_4_7
-
C2__DWG_PN_4_8
C1__DWG_PN_4_8
-
C2__DWG_PN_4_9
C1__DWG_PN_4_9
-
C2__DWG_PN_4_10
C1__DWG_PN_4_10
-
C1__DWG_PN_4_10
WIRE
SIZE
9
W1__FA_SETTING_1
0.85mm2
0.50mm2
W1__FA_SETTING_2
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
W2__DWG_WGAUGE_2
-
9
CRIMP HEIGHT
REFERENCE SETTING
1.27+/-0.05 [.050+/-.002]
8.3
W2__DWG_CRIMP_HT_1
1.11+/-0.05 [.044+/-.002]
-
W2__FA_SETTING_1
9.9
W2__DWG_CRIMP_HT_2
-
-
W2__FA_SETTING_2
-
B
1
RECOMMENDED SPARE PARTS
2
GREASE BEARING SURFACES LIGHTLY
15
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
2266716
2266716
2266716
2266716
-4
-4
-5
-6
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE
CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED
APPLICATION WITHIN THE TERMINAL MANUFACTURER’S SPECIFICATIONS.
6
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER’S APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM
7
8
9
10
11
A
12
-
FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC
APPLICATION AND OBTAIN APPROVAL FROM TERMINAL MANUFACTURER FOR THIS CUSTOM
REQUIREMENT.
-
13
14
1
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
& 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
1
1
1
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
1
-
-
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6)
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF
-
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
A
66
P
LTR
-
1
-77 -7
1
-
-6
1
-5
1
-2
1
2119957-2
8-21084-0
-1
PART NO
-
DESCRIPTION
DATE
DWN
APVD
RELEASED
04MAY2015
KH
TE
ECR-16-008113
23JUN2016
RS
LZ
2063440-1
-
12048074 VERSION I REV 01
C1__DWG_PN_1_1
-
8- 2266716 -4
1901094-3
8- 2266716 -5
-
-
-
2119799-1
F
O
TERMINALS APPLIED
TE TERMINAL
-
2119641-1
5-18022-5
-
2119950-1
5-18022-5
8- 2266716 -5
1338685-1
2119949-1
PNEUMATIC FEED
TERMINAL DATA:
REVISIONS
DIST
A1
-
4.60-4.60 mm [.181-.181 IN]
C1__DWG_PN_1_0
-
2161326-1
MECHANICAL FEED
-
1
A
TYPE
WIRE STRIP LENGTH
TERMINAL
APPLICATION
SPECIFICATION
2161326-1
-
2119951-1
SMART APPLICATOR
NONE
1338685-1
2119949-1
SERVO LATCH PLATE
4
LOC
SET UP GAUGE
2119599-1
-
TAXI TERM F M/P 150
TERMINAL NAME:
4
CRIMP TOOLING KIT
DELPHI TERMINAL
TERMINAL DATA:
MECHANICAL FEED
PNEUMATIC
2119950-1
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE 12
2266716 -7
A
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
NON-CRIMP HEIGHT ADJUST
1.80 mm [.071]
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
SERVO
LATCH PLATE
A
7- 2266716 -7
CONVERT TO
MECHANICAL
FINE CRIMP HEIGHT ADJUST
2266716 -6
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
2266716 -5
WIRE
INSUL
DESCRIPTION
A
2266716 -2
CRIMP
4
20
REVISION
2266716 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
260
252
ITEM
NO
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
2
1
3
1
1
4
2
1
1
1
-
-
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
-
-
1
-
-
ATLANTIC VERSION
mm
MATERIAL
-
-1
PART NO
-
2
1
1
-
-
-
1
-
-
1
-
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
1
-
1
1
2119640-1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-3
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
2079383-4
5-18022-5
985575-3
1338685-1
2168400-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
1-2119644-2
2119085-1
2119092-1
3-1752356-4
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1633928-9
2-2119781-4
2-238011-1
3-1633965-7
1-455888-0
8-1633664-7
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
-
4
2
1
1
1
4
2
1
1
1
4
1
1
1
-
2
1
1
1
4
3
1
-
-
1
3
1
1
2
1
3
-
1
2
1
1
1
1
2
-
1
1
-
-
-
1
1
2
-
-
1
-
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
4.35 .
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
10MAR2015
CHK
10MAR2015
APVD
10MAR2015
K.HUANG
L.ZHANG
U.GUO
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
2119641-1
1
2119798-1
1
1-22279-3_SIMP
1
2119758
1
2119082-3
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
985575-3
1
1338685-1
4
2168400-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
2119085
1
2119092-1
1
3-1752356-4
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1633928-9
..
1
ITEM_7
..
1
ITEM_6
1
2-2119781-4
1
2-238011-1
1
3-1633965-7
1
1-455888-0
1
8-1633664-7
250
249
248
247
246
245
244
243
242
241
240
239
238
213
198
172
166
164
163
137
136
135
133
117
82
71
67
66
63
62
60
59
57
56
54
53
52
51
50
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2079988_GATD
TE Connectivity
APPLICATION SPEC
-
1
2119640-1
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean Side Feed
Applicator
-
DRAWING NO
2266716
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
6
6
A
D
5
247
246
260
PNEUMATIC
250
7
249
53
A
44
7 252
2
63
238
245
35
2
166
8
242
2
57 REF
2
2
6
1
0.5
34 REF
2
51
C
3
TERMINAL SUPPORT LOCATION
1
4
SERVO
LATCH PLATE
28
5
41
135
198
66
A
2
164
33
24
SERVO FEEDER
NOT INCLUDED
B
3.0
1
56
4
REF
52
172
133
14
SHEAR DEPRESSOR DETAIL
8
136
240
D
243
82
137
REF
2.3 REF
244
59
C
-
2
50
163
-
62
39
56
APVD
37
38
59
DWN
-
40
239
DATE
67
11
14
213
A
19
10
30
117 REF
57
B
20
21
29
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
241
CAM POSITIONS
13
47
1
11
11
30mm STROKE
30mm STROKE
30mm STROKE
30 REF
29 REF
46
32
34
54
8
1
60
54
10
20
1
248
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
10MAR2015
CHK
10MAR2015
APVD
10MAR2015
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2266716
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
A1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
FINE CRIMP HEIGHT ADJUST
FINE CRIMP HEIGHT ADJUST
NONE
A
CRIMP TOOLING KIT
286866-3
1338685-1
2119950-1
-
-
-
8- 2266716 -4
5-18022-5
-
-
-
5-18022-5
2119653-2
5-18022-5
2119641-2
-
-
-
1901094-3
8- 2266716 -4
-
-
-
2119653-2
8- 2266716 -5
1338685-1
-
1901094-3
-
-
-
2168400-6
2168400-6
-
2119799-1
-
-
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
-
2063440-1
-
6
-
-
-
-
-
-
-
n
-
-
12048074
15326225
15366078
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
C1__DWG_PN_2_3
TE SEAL
C1__DWG_PN_3_0
2113677-1
2113677-2
C1__DWG_PN_3_1
C1__DWG_PN_3_2
1572277-1
C1__DWG_PN_3_3
1572277-2
1642371-1
C1__DWG_PN_3_4
C1__DWG_PN_3_5
286867-2
C1__DWG_PN_3_6
286867-5
2025294-1
C1__DWG_PN_3_7
C1__DWG_PN_3_8
1557393-1
1949554-1
C1__DWG_PN_3_9
C1__DWG_PN_3_10
DELPHI SEAL
12129926
10720769
12048087
15324974
12048086
15324973
15324976
15324973
15324976
15393249
n
4.60-4.60 mm [.181-.181 IN]
12
-
TAXI TERM F M/P 150
WIRE STRIP LENGTH
INSULATION DIAMETER RANGE
-
DELPHI TERMINAL
TERMINAL NAME:
TERMINAL
APPLICATION
SPECIFICATION
C1__DWG_PN_4_0
DELPHI CRIMP SPECIFICATION
-
-
INSULATION DIAMETER RANGE
12
-
14
-
-
-
-
-
-
-
TERMINALS APPLIED
12
DELPHI TERMINAL
C1__DWG_PN_1_3
2119949-1
PNEUMATIC FEED
TERMINAL DATA:
TE TERMINAL
286866-1
CABLE DIAMETER
C1__DWG_PN_4_0
C1__DWG_PN_4_1
C1__DWG_PN_4_1
286866-2
C1__DWG_PN_4_2
C1__DWG_PN_4_2
286866-3
C1__DWG_PN_4_3
C1__DWG_PN_4_3
C2__DWG_PN_1_1
15326225
C2__DWG_PN_1_2
15366078
C2__DWG_PN_1_3
-
12
DELPHI TERMINAL
12048074
C2__DWG_PN_1_0
C1__DWG_PN_4_4
C1__DWG_PN_4_4
C2__DWG_PN_2_0
C2__DWG_PN_2_1
C2__DWG_PN_2_2
C2__DWG_PN_2_3
TE SEAL
2113677-1
C2__DWG_PN_3_0
C2__DWG_PN_3_1
2113677-2
C2__DWG_PN_3_2
1572277-1
1572277-2
C2__DWG_PN_3_3
C2__DWG_PN_3_4
1642371-1
C1__DWG_PN_4_5
C1__DWG_PN_4_5
C2__DWG_PN_3_5
286867-2
286867-5
C1__DWG_PN_4_6
C1__DWG_PN_4_6
C1__DWG_PN_4_7
C1__DWG_PN_4_7
C2__DWG_PN_3_6
C2__DWG_PN_3_7
2025294-1
1557393-1
C1__DWG_PN_4_8
C1__DWG_PN_4_8
C1__DWG_PN_4_9
C1__DWG_PN_4_9
C2__DWG_PN_3_8
C2__DWG_PN_3_9
1949554-1
C1__DWG_PN_4_10
C1__DWG_PN_4_10
C2__DWG_PN_3_10
DELPHI SEAL
12129926
10720769
-
CABLE DIAMETER
C2__DWG_PN_4_0
-
C2__DWG_PN_4_1
C2__DWG_PN_4_0
C1__DWG_PN_4_0
C2__DWG_PN_4_2
-
C2__DWG_PN_4_1
C1__DWG_PN_4_1
12048087
15324974
C2__DWG_PN_4_3
-
C2__DWG_PN_4_2
C1__DWG_PN_4_2
C2__DWG_PN_4_4
-
C2__DWG_PN_4_3
C1__DWG_PN_4_3
12048086
C2__DWG_PN_4_5
-
C2__DWG_PN_4_4
C1__DWG_PN_4_4
15324973
15324976
C2__DWG_PN_4_6
-
C2__DWG_PN_4_5
C1__DWG_PN_4_5
C2__DWG_PN_4_7
C2__DWG_PN_4_6
C1__DWG_PN_4_6
15324973
15324976
-
C2__DWG_PN_4_8
C2__DWG_PN_4_7
C1__DWG_PN_4_7
-
C2__DWG_PN_4_9
C2__DWG_PN_4_8
C1__DWG_PN_4_8
15393249
-
6
C2__DWG_PN_4_10
C2__DWG_PN_4_9
C1__DWG_PN_4_9
-
C2__DWG_PN_4_10
C1__DWG_PN_4_10
WIRE
SIZE
1.00mm2
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
1.45+/-0.05 [.057+/-.002]
1.35+/-0.05 [.053+/-.002]
9
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
6.5
7.5
WIRE
SIZE
W1__FA_SETTING_1
0.85mm2
0.50mm2
W1__FA_SETTING_2
W2__DWG_WGAUGE_2
1.27+/-0.05 [.050+/-.002]
1.11+/-0.05 [.044+/-.002]
W2__DWG_CRIMP_HT_1
W2__DWG_CRIMP_HT_2
8.3
-
13
CRIMP HEIGHT
9
REFERENCE SETTING
CRIMP HEIGHT
mm [INCH]
W2__DWG_WGAUGE_1
-
W2__FA_SETTING_1
9.9
-
W2__FA_SETTING_2
-
1
B
2
14
RECOMMENDED SPARE PARTS
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
-
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
REQUIREMENT. IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE
CONNECTIVITY. THIS CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED
APPLICATION WITHIN THE TERMINAL MANUFACTURER’S SPECIFICATIONS.
-
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT WILL PERFORM SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN THE MANUFACTURER’S APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR
PARTICULAR PURPOSE. AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER PERFORM
GREASE BEARING SURFACES LIGHTLY
2266716 -4
2266716 -4
2266716 -5
-
FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE SPECIFIC
APPLICATION AND OBTAIN APPROVAL FROM TERMINAL MANUFACTURER FOR THIS CUSTOM
REQUIREMENT.
-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
8
9
10
A
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
APPLY #1-23419-5 LOC-TITE TO THREADS.
AMP 4805 REV 31MAR2000
-
1
& 152.
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
1
1
1
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
-
11
13
-
1
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139
REVISIONS
DIST
A
66
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
DWN
APVD
-
-
-
2063440-1
-
12048074 VERSION II REV 03
C1__DWG_PN_1_2
-
2119799-1
F
O
TERMINALS APPLIED
C
-
8- 2266716 -5
2119641-2
-
12048074 VERSION I REV 01
C1__DWG_PN_1_1
1338685-1
5-18022-5
-
DELPHI CRIMP SPECIFICATION
LOC
1
-
TYPE
4.60-4.60 mm [.181-.181 IN]
286866-1
286866-2
SET UP GAUGE
2119599-1
-
TAXI TERM F M/P 150
C1__DWG_PN_1_0
-
2161326-1
MECHANICAL FEED
-
2161326-1
-
2119951-1
SMART APPLICATOR
4
1338685-1
2119949-1
SERVO LATCH PLATE
A
WIRE STRIP LENGTH
TE TERMINAL
MECHANICAL FEED
PNEUMATIC
2119950-1
2119951-1
SMART APPLICATOR
2- 2266716 -7
DELPHI TERMINAL
TERMINAL
APPLICATION
SPECIFICATION
SERVO LATCH PLATE
FINE CRIMP HEIGHT ADJUST
APPLICATOR INSTRUCTIONS
408-10389
TERMINAL NAME:
MECHANICAL
A
3.94 mm [.155]
2
PART NUMBERS REQUIRED
PNEUMATIC FEED
2- 2266716 -5
1.80 mm [.071]
TERMINAL DATA:
CONVERT TO
SERVO
LATCH PLATE
SIZE
3
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
A
7- 2266716 -7
WIRE
INSUL
DESCRIPTION
A
2- 2266716 -2
CRIMP
4
20
REVISION
2- 2266716 -1
APPLICATOR DATA
5
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
1
1
1
1
-
1
1
-
1
-
-
1
-
1
1
-
2
1
REF
-
-
-
1
-
-
1
-
1
1
1
-
-
-
-
-
1
-
-
-
1
1
2
-
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
1
1
2119782-1
2119640-1
2079988-1
1-22279-3
2119082-3
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-5
2119956-1
2119740-1
2168078-1
2119793-1
992763-5
5-18022-5
985575-3
1338685-1
1-2168083-0
5018030-1
811242-5
690753-2
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
1-2119644-2
3-1752356-4
2079383-5
2161328-1
1-1320908-0
2119959-1
455888-3
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
318707-1
5-1633928-9
2-2119781-4
2-238011-1
3-1633965-7
1-455888-0
8-1633664-7
1
-
1
1
REF REF REF
-
-
1
1
1
-
1
-
1
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
-
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
-
1
1
1
1
-
1
1
1
-
-
1
1
1
-
2
1
1
1
1
2
1
1
1
1
2
1
1
1
-
2
3
1
1
-
1
3
-
1
2
1
3
-
1
2
1
3
1
1
2
1
1
1
-
2
-
1
1
1
-
-
1
1
-
-
REF
1
-
-
1
-
-
1
REF
-
1
1
-
-
1
1
-
-
1
1
1
-
1
1
1
1
4
-
1
1
1
4
-
1
1
1
4
-
-
1
1
4
1
1
1
1
-
1
1
1
1
1
1
PART NO
-77 -27 -25 -22 -21
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
mm
& 2 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
DWN
10MAR2015
CHK
10MAR2015
APVD
10MAR2015
K.HUANG
L.ZHANG
U.GUO
-
WEIGHT
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2079988_GATD
1
1-22279-3_SIMP
1
2119082-3
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-5
1
2119956-1
1
2119740-1
2
2168078-1
1
2119793
3
992763-5
1
5-18022-5
1
985575-3
1
1338685-1
2
1-2168083-0
1
5018030-1
1
811242-5
1
690753-2
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
1-2119644-2
1
3-1752356-4
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
455888-3
1
1320928-2
1
2168083-2
2
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
318707-1
1
5-1633928-9
..
1
ITEM_7
..
1
ITEM_6
1
2-2119781-4
1
2-238011-1
1
3-1633965-7
1
1-455888-0
1
8-1633664-7
251
250
249
246
244
243
242
241
240
239
238
213
198
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
82
71
67
66
63
62
59
57
56
53
52
51
50
49
48
41
40
39
38
34
33
32
30
29
28
24
21
20
19
13
12
11
10
9
8
7
6
5
4
3
2
1
ITEM
NO
Harrisburg, PA 17105-3608
-
1
2119640-1
TE Connectivity
APPLICATION SPEC
-
1
2119782
DESCRIPTION
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
FINE ADJUST HEAD ASM, PACIFIC STYLE
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
SCR, FLT SKT HD CAP M3 X 10.0
PAWL, FEED
SCR, SKT HD CAP, RoHS, M4 X 10
NUT, HEX, REG, RoHS, M3
BUMPER, HOLD DOWN
SPACER, TONKER
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
SPACER, CRIMPER
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION O PREMIUM
SPACER, CRIMPER
CRIMPER, WIRE
Ocean Side Feed
Applicator
-
DRAWING NO
2266716
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
-
40
145
38
239
246
39
59
140
152
7
56
REF
5
2
2
D
2.3 REF
2
57
244
7 139
REF
13
SHEAR DEPRESSOR DETAIL
243
PNEUMATIC
250
53
2
249
A
8
63
166
242
2
6
3.0
238
0.5
REF
8
50
163
34
59
82
136
137
C
1
52
172
1
REF
TERMINAL SUPPORT LOCATION
C
2
51
3
56
1
4
SERVO
LATCH PLATE
28
5
41
240
133
4
135
198
164
66
2
11
A
67
33
SERVO FEEDER
NOT INCLUDED
13
19
20
10
30
57
213
A
24
B
21
117 REF
9
29
1
12
ITEM 30 LOCATED AT
FRONT HOLES
241
13
CAM POSITIONS
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
30
11
REF
REF
29
30mm STROKE
30mm STROKE
142
1
141
151
32
34
143
8
1
144
143
10
1
20
11
48
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
10MAR2015
CHK
10MAR2015
APVD
10MAR2015
K.HUANG
L.ZHANG
U.GUO
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
DWN
-
APPLICATION SPEC
-
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2266716
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
A1
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