7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. ATLANTIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 2011 REVISION 2266275 -1 DESCRIPTION B 2266275 -2 2266275 -5 SMART APPLICATOR MECHANICAL FEED PNEUMATIC SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED FINE CRIMP HEIGHT ADJUST SERVO LATCH PLATE 12 B NON-CRIMP HEIGHT ADJUST 2266275 -7 B FINE CRIMP HEIGHT ADJUST A SERVO LATCH PLATE SERVO LATCH PLATE 2266275 -6 7- 2266275 -7 PNEUMATIC FEED MECHANICAL FINE CRIMP HEIGHT ADJUST B CONVERT TO 4 NONE CRIMP TOOLING KIT - 4 PNEUMATIC FEED - 2119950-1 1338685-1 2161326-1 - 2119951-1 - 2119949-1 5-18022-5 8- 2266275 -5 - 2119949-1 8- 2266275 -4 1338685-1 2119950-1 5-18022-5 1338685-1 - - 8- 2266275 -4 - 2161326-1 - 8- 2266275 -5 1338685-1 2119951-1 - 5-18022-5 5-18022-5 - - - - - - - - - 2119641-1 1901094-3 - 2119653-1 1901094-3 - 2119653-1 2119641-1 - 2119799-1 CRIMP WIRE INSUL SIZE 2-1752354-1 - 2-1752354-1 - 2168400-6 2168400-6 - 2119799-1 - - - 7 - (QUANTITY 2) - 2063440-1 - - - - - - - - - - - - - (QUANTITY 2) 6 - TYPE F O 1.40 mm [.055] 3.18 mm [.125] APPLICATOR INSTRUCTIONS 408-10389 6 - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 3.20-3.80 mm [.126-.150 IN] C - - AMP MCP 1.5K SINGLE WIRE SEALING TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-18386 - - INSULATION DIAMETER RANGE 13 15 - - - - - - - TERMINALS APPLIED TE TERMINAL 1564324-1 1564324-3 TE TERMINAL 1564324-2 C1__DWG_PN_1_0 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_1_2 TE SEAL 964971-1 C1__DWG_PN_3_1 1718705-1 - 13 TE SEAL 1394133-1 C1__DWG_PN_3_0 C1__DWG_PN_4_0 C1__DWG_PN_4_1 - CABLE DIAMETER 1.2-1.6mm - C1__DWG_PN_4_0 0.9-1.2mm C1__DWG_PN_3_2 - C1__DWG_PN_4_1 - C1__DWG_PN_4_2 - WIRE SIZE 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.93+/-0.03 [.037+/-.001] 0.86+/-0.03 [.034+/-.001] CRIMP HEIGHT REFERENCE SETTING - W1__FA_SETTING_1 9.3 W1__DWG_CRIMP_HT_2 6 9 8.6 W1__DWG_CRIMP_HT_1 14 W1__FA_SETTING_2 - - 1 2 GREASE BEARING SURFACES LIGHTLY 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. 4 B APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- - *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. RECOMMENDED SPARE PARTS 2266275 2266275 2266275 2266275 - -4 -4 -5 -6 6 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 12 A 13 14 15 16 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 37. GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 7 & 180. 1 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. MAX VALUE FOR CRIMPING TERMINAL WITHOUT SEAL ONLY. FOR SEAL APPLICATIONS USE INSULATION n 0.9-1.6mm [.035-.063 IN] THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER TERMINATING UNIT AMP 4805 REV 31MAR2000 Pro/ENGINEER DRAWING - - CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. - - MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. - - & 252. WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT 66 P LTR 1 - - - -77 -7 1 - - - 2119957-2 -6 -5 -2 -1 PART NO DESCRIPTION DATE DWN APVD B ECR-15-000397 09JAN2015 MR JT B1 ECR-16-014254 08OCT2016 KH JDG 2063440-1 - APPLICATOR DATA REVISIONS PART NUMBERS REQUIRED - 1 DIST A 2119599-1 APPLICATOR STYLE CONVERSION CHART FEED TYPE FINE CRIMP HEIGHT ADJUST B LOC SET UP GAUGE ALL RIGHTS RESERVED. PART NUMBER D 6 APPLICATOR SHIM PACK DESCRIPTION 1 2119957-2 260 1 1 ITEM NO 1 1 1 1 1 1 1 1 1 1 1 1 1 REF - 1 1 1 1 1 2 1 3 1 - 1 4 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 - 1 - - 1 - - mm MATERIAL - -1 PART NO 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 1 - - - 1 1 - - - 1 1 2 - 1 1 1 2 1 1 1 1 - 1 1 1 1 - 1 1 1 1 - 1 - 1 1 1 - 1 1 - - 1 - 8-21084-0 2119640-1 2079988-1 2119641-1 2119798-1 1-22279-3 2119758-1 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 2-1752354-1 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-5 2119740-1 2168078-1 2119793-1 992763-5 2079383-4 5-18022-5 985575-3 1338685-1 2168400-1 1-5018030-0 1901681-1 18023-9 2119652-1 2119653-1 2-2119656-1 2119370-1 2079383-7 2119645-1 2119957-1 2119644-1 2119085-1 2119092-1 1-1752356-7 2079383-5 2161328-1 1-1320908-0 2119959-2 1-455888-0 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1633128-3 2119781-1 238011-2 1633996-4 456402-1 1 - 1 1 REF REF REF REF - - - 1 - - 1 - 1 1 1 1 1 1 -6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 - 1 - 1 1 2 - - - 1 1 - 1 1 1 - - 4 1 1 - 1 4 1 - 1 1 4 1 1 1 - 1 1 1 1 4 3 1 - - 1 3 1 1 2 1 3 - 1 2 1 1 1 1 2 - 1 1 - - 1 1 1 2 - 1 1 - 1 - 1 1 - 1 REF REF 1 - - 1 1 - - 1 1 - 1 REF REF 1 - 1 1 -5 -2 THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: & 4 of 4) - -77 -7 ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 1 1 TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH DWN 25AUG2011 CHK 25AUG2011 APVD 25AUG2011 B. WEAVER C. MOYER T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 1 2079988_GATD 1 2119641-1 1 2119798-1 1 1-22279-3_SIMP 1 2119758 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 2-1752354-1 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 2079383-4 1 5-18022-5 1 985575-3 1 1338685-1 4 2168400-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2119653 1 2-2119656-1 1 2119370 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 2119085_PRE_REV_K 1 2119092-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 1-455888-0 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1633128-3 1 2119781-1 1 238011-2 1 1633996-4 1 456402-1 252 250 249 248 247 246 245 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 137 136 135 133 119 117 82 71 70 67 66 63 62 60 59 57 56 54 52 51 49 48 47 46 44 41 40 39 38 37 35 34 33 32 30 29 28 24 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119640-1 TE Connectivity APPLICATION SPEC - 1 8-21084-0_GATD DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES O-RING, .676 ID, .070 DIA. MAT. PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI FEED CAM, AIR FEED DETENT PIN SPRING, COMPRESSION RAM, AMP STYLE, SIDE FEED, NON-ADJ. CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, BHSC, RoHS (M4 X 8) SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED SHCS, LOW HEAD, RoHS, M4 X 12 NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, AMP STYLE, SIDE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION FA HEAD, ATLANTIC STYLE BOLT, ADJUSTMENT SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL CRIMPER, WIRE PREMIUM Ocean Side Feed Applicator - DRAWING NO 2266275 SCALE 1:2 RESTRICTED TO SHEET 1 OF - 4 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. 6 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE MECHANICAL A D 6 37 6 62 59 38 56 39 246 260 PNEUMATIC 250 7 252 245 2 7 249 63 A 44 35 APVD - - REF 5 247 DWN - 40 239 DATE D 2 2 0.6 REF 2 57 REF 2 SHEAR DEPRESSOR DETAIL 244 243 166 8 242 238 6 2 163 8 59 82 1 136 1 REF 0.8 0.5 34 REF 70 137 C 3 172 SERVO LATCH PLATE 4 2 176 2 133 4 TERMINAL SUPPORT LOCATION 28 5 41 174 44 135 2 175 17.9 51 6 164 A 180 2 67 11 57 SERVO FEEDER NOT INCLUDED 14 180 REF A 24 0.5 66 213 33 REF 245 REF 52 198 B 1 177 56 240 C HOLDDOWN SET-UP 10 B 30 117 REF 9 29 1 12 241 13 ITEM 30 LOCATED AT FRONT HOLES 1 11 30 REF 29 REF CAM POSITIONS 30mm STROKE 30mm STROKE 30mm STROKE 47 46 32 34 54 8 1 60 54 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 248 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. 49 40mm STROKE MECHANICAL POST FEED AMP 4805 REV 31MAR2000 49 40mm STROKE MECHANICAL PRE FEED 49 40mm STROKE AIR FEED DIMENSIONS: ATLANTIC VERSION Shown on sheets 1 of 4 & 2 of 4 (Pacific version shown on sheets 3 of 4 mm & 4 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 25AUG2011 CHK 25AUG2011 APVD 25AUG2011 B. WEAVER C. MOYER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 3 Ocean Side Feed Applicator - DRAWING NO 2266275 SCALE 1:2 RESTRICTED TO SHEET 2 OF & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION - 4 REV B1 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT 2011 RELEASED FOR PUBLICATION BY TYCO ELECTRONICS CORPORATION. PACIFIC VERSION TERMINATOR INTERFACE ADAPTER 5 4 3 2 2011 SET UP GAUGE 2119599-1 ALL RIGHTS RESERVED. PART NUMBER REVISION 2- 2266275 -1 DESCRIPTION B 2- 2266275 -2 D 6 FEED TYPE FINE CRIMP HEIGHT ADJUST B FINE CRIMP HEIGHT ADJUST PNEUMATIC FEED SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED PNEUMATIC 2- 2266275 -5 B FINE CRIMP HEIGHT ADJUST 2- 2266275 -7 B FINE CRIMP HEIGHT ADJUST NONE A CONVERT TO MECHANICAL SERVO LATCH PLATE 7- 2266275 -7 APPLICATOR STYLE CONVERSION CHART CRIMP TOOLING KIT - SERVO LATCH PLATE SMART APPLICATOR MECHANICAL FEED 4 PNEUMATIC FEED - - CRIMP WIRE INSUL SIZE 2119950-1 1338685-1 2161326-1 - 2119951-1 2119949-1 2119951-1 2161326-1 2119949-1 2119950-1 - - - 1338685-1 - 1338685-1 1338685-1 - - 5-18022-5 8- 2266275 -5 8- 2266275 -4 5-18022-5 8- 2266275 -5 8- 2266275 -4 5-18022-5 5-18022-5 - 2119641-2 1901094-3 - 2119653-2 1901094-3 - 2119653-2 2119641-2 - 2119799-1 2-1752354-1 - 2-1752354-1 - 2168400-6 2168400-6 - 2119799-1 - - - - - (QUANTITY 2) - - - - - 2063440-1 - - - 6 - - - TYPE - 6 - - TE TERMINAL TERMINAL DATA: TE CRIMP SPECIFICATION WIRE STRIP LENGTH 3.20-3.80 mm [.126-.150 IN] C - - AMP MCP 1.5K SINGLE WIRE SEALING TERMINAL NAME: TERMINAL APPLICATION SPECIFICATION n 114-18386 - - - - - - - - TE TERMINAL 1564324-1 1564324-3 C1__DWG_PN_4_0 TE TERMINAL 1564324-2 C1__DWG_PN_1_1 C1__DWG_PN_2_0 C1__DWG_PN_2_1 C1__DWG_PN_1_2 - TERMINALS APPLIED C1__DWG_PN_1_0 - 7 INSULATION DIAMETER RANGE 12 14 TE SEAL C1__DWG_PN_3_0 964971-1 1718705-1 C1__DWG_PN_3_1 TE SEAL - 12 C1__DWG_PN_4_1 1394133-1 C1__DWG_PN_4_1 C1__DWG_PN_4_2 - 7 CABLE DIAMETER C1__DWG_PN_4_0 - 1.2-1.6mm - 0.9-1.2mm C1__DWG_PN_3_2 - WIRE SIZE 0.35mm2 0.22mm2 CRIMP HEIGHT mm [INCH] W1__DWG_WGAUGE_1 W1__DWG_WGAUGE_2 0.93+/-0.03 [.037+/-.001] 0.86+/-0.03 [.034+/-.001] CRIMP HEIGHT REFERENCE SETTING W1__DWG_CRIMP_HT_1 W1__DWG_CRIMP_HT_2 - 9 8.6 9.3 - W1__FA_SETTING_1 - W1__FA_SETTING_2 - 1 RECOMMENDED SPARE PARTS 2 GREASE BEARING SURFACES LIGHTLY *WARNING ON INSTALLATION, SET WIRE DISC, ITEM 40 TO LARGEST WIRE SIZE SETTING. USE OF SETTINGS BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING WILL CAUSE DAMAGE TO CRIMP TOOLING. 3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION SHEET SUPPLIED WITH THE APPLICATOR. B 4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT ASSEMBLY. SEE BELOW FOR PART NUMBER: MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 6 - 13 - - 2266275 -4 2266275 -4 2266275 -5 - 5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. 6 7 8 9 10 11 A 12 13 14 15 - APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEMS 62 APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEMS 242. GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 - & 180. - & 152. - MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY ACTUATE THE COUNTER. - - 1 - 1 1 1 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. 1 1 1 1 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. 1 1 - 1 LTR DESCRIPTION DATE SEE SHEET 1 - - 1 - 1 1 1 2 1 REF 1 1 - 1 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - - 1 1 - - 1 1 1 1 1 - - - - - 1 - - - 1 1 2 - 1 1 1 - 1 1 1 1 1 1 1 1 - 1 1 1 - 1 1 2119782-1 2119640-1 2079988-1 1-22279-3 2119082-9 2079764-1 2119083-1 7-18023-7 2168400-6 2119580-1 2063440-1 2119740-2 1901094-3 2-1752354-1 993111-1 8-22280-7 1752353-2 1901680-2 21045-3 994969-1 994970-2 240638-1 8-21084-1 2119641-2 2119798-2 2079383-8 2168400-5 2119653-2 2-2119656-2 2119650-1 2119092-2 3-23627-7 2119799-1 SEE NOTE 4 1633743-1 1-18028-2 2119944-1 455888-5 2119956-1 2119791-5 2119740-1 2168078-1 2119793-1 992763-5 5-18022-5 985575-3 1338685-1 1-5018030-0 1901681-1 18023-9 2119652-1 2079383-7 2119645-1 2119957-1 2119644-1 1-1752356-7 2079383-5 2161328-1 1-1320908-0 2119959-2 1-455888-0 1320928-2 2119806-1 3-22280-3 1-356885-4 2119805-1 318707-1 2-1633128-3 2119781-1 238011-2 1633996-4 456402-1 1 - 1 1 REF REF REF - - 1 1 1 - 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 2 - 1 1 1 1 - 1 1 1 - - 1 1 1 - 1 1 1 1 1 1 - 1 3 1 1 - 1 3 - 1 2 1 3 - 1 2 1 3 1 1 2 1 1 1 - 2 1 1 1 1 - 1 1 1 1 - 1 1 - 1 REF 1 - - 1 - - - 1 1 - 1 REF - 1 1 - - 1 1 - - 1 1 1 - 1 1 1 1 4 - 1 1 1 4 - 1 1 1 4 - - 1 1 4 1 1 1 1 - 1 1 1 1 1 1 DWN APVD - - THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. DIMENSIONS: PACIFIC VERSION Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 mm & 2 of 4) MATERIAL - TOLERANCES UNLESS OTHERWISE SPECIFIED: - FINISH DWN 25AUG2011 CHK 25AUG2011 APVD 25AUG2011 B. WEAVER C. MOYER T. ELBIN - WEIGHT NAME SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 1 2079988_GATD 1 1-22279-3_SIMP 1 2119082-9 1 2079764 1 2119083 1 7-18023-7 2 2168400-6 1 2119580-1 1 2063440-1 1 2119740-2 .. 1 1901094-3 1 2-1752354-1 1 993111-1 1 8-22280-7_SIMP 1 1752353-2 1 1901680-2 2 21045-3 1 994969-1_GATD 1 COUNTER_994970 1 240638 1 8-21084-1_GATD 1 2119641-2 1 2119798-2 1 2079383-8 4 2168400-5 1 2119653-2 1 2-2119656-2 1 2119650 1 2119092-2 1 3-23627-7 1 2119799 1 1901689_EMPTY_OCEAN_SF .. 1 1633743-1 1 1-18028-2 1 2119944-1 1 455888-5 1 2119956-1 1 2119791-5 1 2119740-1 2 2168078-1 1 2119793 3 992763-5 1 5-18022-5 1 985575-3 1 1338685-1 1 1-5018030-0 1 1901681-1 3 18023-9 1 2119652 1 2079383-7 1 2119645 1 2119957-1 1 2119644-1 1 1-1752356-7 2 2079383-5 1 2161328 1 1-1320908-0 1 2119959-2 1 1-455888-0 1 1320928-2 1 2119806 1 SIMP_3-22280-3 1 1-356885-4 1 2119805-1 1 318707-1 1 2-1633128-3 1 2119781-1 1 238011-2 1 1633996-4 1 456402-1 251 250 249 246 244 243 242 241 240 239 238 213 198 180 177 176 175 174 172 166 164 163 152 151 145 144 143 142 141 140 139 137 136 135 133 119 117 82 71 70 67 66 63 62 59 57 56 52 51 49 48 41 40 39 38 34 33 32 30 29 28 24 13 12 11 10 9 8 5 4 3 1 ITEM NO Harrisburg, PA 17105-3608 - 1 2119640-1 TE Connectivity APPLICATION SPEC - 1 2119782 DESCRIPTION PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES FINE ADJUST HEAD ASM, PACIFIC STYLE PUSH ROD, AIR FEED BUSHING, LCH5-12, MISUMI SPRING, COMPRESSION CAM, SNAIL, INSULATION ADJUSTMENT WASHER, WAVE SPRING, CREST-TO-CREST RETAINER, INSULATION DIAL SCR, SKT HD CAP M3 X 4.0 SHCS, LOW HEAD, RoHS, M5 X 16 MECHANICAL FEED ASSEMBLY AIR FEED MODULE TAG,IDENTIFICATION SPACER, FEEDER STANDOFF,HOLD-DOWN PIN, SLOTTED SPRING 3.0 X 20.0 SPRING, COMPRESSION GUIDE PIN,HOLDDOWN GUIDE PIN,HOLDDOWN RING, RETAIN, EXTERN, 3/16 CRESCENT MAGNET, RARE EARTH HIGH ENERGY COUNTER, MAGNETIC SPRING, FEED FINGER O-RING, .801 ID, .070 DIA. MAT. FEED CAM, AIR FEED DETENT PIN SCR, BHSC, RoHS (M4 X 16) SHCS, LOW HEAD, RoHS, M4 X 20 FEED CAM, POST FEED APPLICATOR BASIC ASSEMBLY, SF RAM, ASIAN STYLE, SIDE FEED BOLT, ADJUSTMENT PIN, RETAIN, GRVD, 3/16 X .854 HOLDER,FEED FINGER, AF MEMORY CHIP, PROGRAMMED SERVO FEED LATCH ASM WASHER, FLAT, REG M4 FEED FINGER ASSEMBLY,SF SPACER, CRIMPER DOCUMENTATION PACKAGE DEPRESSOR, WIRE TAG,IDENTIFICATION SCREW, DRIVE, RH, RoHS, 2 x .188 LIMITER, ADJUSTMENT BOLT SCR, SET, SOC, CONE POINT, M3 x 4.0 SCR, HEX HD CAP, M4 X 6.0 SCR, FLT SKT HD CAP M3 X 10.0 PAWL, FEED NUT, HEX, REG, RoHS, M3.5 HOLDDOWN, TERMINAL SCR, SKT HD CAP M4 X 6.0 FEED CAM, PRE FEED SCR, BHSC, RoHS (M8 X 25) DISC, NUMBERED FA WIRE ADJUSTMENT APPLICATOR SHIM PACK RAM WASHER, PRECISION SUPPORT, TERMINAL SCR, BHSC, RoHS (M4 X 20) HEX HEAD, FLANGED, M5 x 8mm LONG SPACER, STRIP GUIDE ASSEMBLY, STRIP GUIDE SPACER, CRIMPER STRIP GUIDE INSERT, SHEAR SPRING, COMPRESSION STOP, SHEAR SHEAR HOLDER, FRONT FLOATING SHEAR, FRONT ANVIL, COMBINATION .055 DEPRESSOR, SHEAR BLOCK, CRIMPER SPACER CRIMPER, INSULATION SPECIAL CRIMPER, WIRE PREMIUM PART NO -77 -27 -25 -22 -21 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION. APPLY #1-23419-5 LOC-TITE TO THREADS. AMP 4805 REV 31MAR2000 - SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET FOR ADDITIONAL INFORMATION. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER TERMINATING UNIT. - 1 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. MAX VALUE FOR CRIMPING TERMINAL WITHOUT SEAL ONLY. FOR SEAL APPLICATIONS USE INSULATION n 0.9-1.6mm [.035-.063 IN] P (QUANTITY 2) - APPLICATOR INSTRUCTIONS 408-10389 66 2063440-1 - 3.18 mm [.125] A PART NUMBERS REQUIRED F O 1.40 mm [.055] REVISIONS DIST - - APPLICATOR DATA LOC 1 Ocean Side Feed Applicator - DRAWING NO 2266275 SCALE 1:2 RESTRICTED TO SHEET 3 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1 D C B A 7 8 THIS DRAWING IS UNPUBLISHED. C COPYRIGHT RELEASED FOR PUBLICATION 5 4 3 2 2011 LOC A ALL RIGHTS RESERVED. BY TYCO ELECTRONICS CORPORATION. 2011 6 1 REVISIONS DIST 66 P LTR DESCRIPTION SEE SHEET 1 - FEED TYPE 6 - - - 62 145 38 239 246 39 59 140 152 7 56 2 REF 5 2 D 0.6 REF 2 57 244 7 139 REF SHEAR DEPRESSOR DETAIL 243 PNEUMATIC 250 2 166 8 249 A 242 2 6 0.8 63 238 163 34 59 82 1 137 C 172 177 56 176 2 SERVO LATCH PLATE 2 1 133 4 135 2 C 3 1 4 28 174 5 41 140 REF 175 51 198 164 66 6 180 67 33 SERVO FEEDER NOT INCLUDED 17.9 0.5 13 213 A 24 57 2 11 A 180 REF HOLDDOWN SET-UP 10 30 117 REF 9 29 B 1 12 241 13 CAM POSITIONS 1 ITEM 30 LOCATED AT FRONT HOLES 11 30 REF REF 29 30mm STROKE 30mm STROKE 142 REF TERMINAL SUPPORT LOCATION 70 52 240 0.5 REF 8 136 30mm STROKE APVD 40 A B DWN 251 MECHANICAL D DATE 151 141 32 34 143 8 1 144 143 10 1 119 11 FEED TRACK POSITION GUIDE BY INSULATION BARREL 48 A A THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION SHOULD BE CONTACTED FOR THE LATEST REVISION. PACIFIC VERSION 49 MECHANICAL POST FEED 49 MECHANICAL PRE FEED 49 AIR FEED Shown on sheets 3 of 4 & 4 of 4 (Atlantic version shown on sheets 1 of 4 DIMENSIONS: mm & 2 of 4) MATERIAL AMP 4805 REV 31MAR2000 - TOLERANCES UNLESS OTHERWISE SPECIFIED: FINISH 25AUG2011 CHK 25AUG2011 APVD 25AUG2011 B. WEAVER C. MOYER T. ELBIN TE Connectivity Harrisburg, PA 17105-3608 NAME PRODUCT SPEC - 0 PLC 1 PLC 2 PLC 3 PLC 4 PLC ANGLES DWN - APPLICATION SPEC - - - WEIGHT SIZE - A1 CAGE CODE 00779 Customer Accessible Production Drawing SHEETS 1 Ocean Side Feed Applicator - DRAWING NO 2266275 SCALE 1:2 RESTRICTED TO SHEET 4 OF - 4 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION REV B1