Hamamatsu L11403 Linear irradiation type uv-led unit Datasheet

N E W
LINEAR IRRADIATION TYPE UV-LED UNIT
Why Hamamatsu?
As a pioneer and leader in photonics technology, Hamamatsu has
stacked up many successes along the way. Hamamatsu now offers a new
twist with linear irradiation type UV-LED units in a “New Profile” UV light
source that incorporates all the technologies we have accumulated.
These UV-LED units work in new production processes impossible for
conventional lamp units up to now. The UV-LED units will soon find their
way into UV print devices and various types of industrial equipment.
SPECIFICATIONS
APPLICATIONS
● UV Ink Drying
UV inkjet printers
UV seal & label printing
UV offset equipment
● UV Coating Agent Drying
Printed circuit board protective films
IC cards & IC tag coatings
Blu-ray & DVD media coatings
Furniture & building materials (walls, floors, etc.) /
woodworking applications
● UV Tape Peeling
● UV Gluing
Manufacture of digital home electronics
products
L11403-1104
L11403-2104
L11403-1112
L11403-2112
Unit
Parameter
Illumination Area 1
105 × 10
305 × 10
mm
UV Irradiation Intensity 2
1000
1200
1000
1200
mW/cm2
Peak Wavelength
nm
365 ± 5
385 ± 5
365 ± 5
385 ± 5
Class
—
4 (JIS C 6802: 2005)
LED Service Life 3
h
20 000
Input Voltage (DC)
V
36 ± 2
Power Consumption (Max.)
W
180
450
Cooling Method
—
Forced-air cooling by fan motor
Operating Ambient Temperature
°C
+5 to +40
Storage Ambient Temperature
°C
-10 to +50
Operating Ambient Humidity
%
20 to 80 (No condensation)
Storage Ambient Humidity
%
Below 80 (No condensation)
External Control
Lighting control, Irradiation power adjustment, Various alarm signal outputs
—
IEC 61326-1 Group 1 Class A
—
Applicable Standard
IEC 61010-1
—
NOTE: 1 Area subject to at least 80% irradiation intensity at distance of 2 mm
● Fluorescence Excitation /
Scratch & Flaw Inspection Lighting
2 5 minutes after lamp ON at distance of 2 mm within irradiation area
3 Average time until irradiation intensity reaches 70% of initial value
* Feel free to consult us about any custom specifications you might need.
Needs NO duct installation & NO chiller equipment!
Air cooling eliminates need for
bulky chiller equipment. Also
minimal heat emissions means
that no exhaust ducts are needed. This not only cuts the initial
equipment investment cost but
also helps save space!
Huge cuts in maintenance costs!
ice life
Long sewrver
Low po umption
cons in
op
Drastic drent costs!
em
replac
.. .. .. .
Our new UV-LED units ease the service chore of frequent lamp replacement
which is a big problem in conventional
UV lamps. LED units also have a service life far greater than conventional
lamps. The LED units not only have low
power consumption which cuts electrical bills but need very little service work
such as lamp replacement, and so give
huge savings in maintenance costs.
Greater freedom in component layout and no worries about space.
Environmental impact reduction
Using UV-LED allowed us to cuts space requirements by some 90%
compared to conventional UV
lamps.
These UV-LED units cut power consumption to about 1/30th* that of
conventional UV lamps. So switching over to the LC-L5 reduces the
CO2 in the air by 20,000 kg over a one-year period. That gives the
same effect as planting about 1800 buna (beech) trees.
Cuts unit size some
90%
UV lamp types
▼
Low power consumption
about 1/30th*
that of ordinary
UV lamps
130
320
65
Unit: mm
■Estimate conditions
Light source type
quantity operating time operating time per day
Metal halide lamp (4 kW) 4 units
260 days
ON for 9 h
LC-L5 (0.4 kW)
4 units
260 days
ON for 3 h/Standby for 6 h
* Value allowing for duty cycle (LC-L5) for operating time per day
This change also drastically cuts the
weight, so equipment can be placed
as needed with no worries about installation space.
2.2kg
UV lamp types
Cuts CO2 emission quantity by
about 20,000 kg per year
Yields same effect
as planting about 1800
buna trees
15kg
* Compared with other irradiation units
CO2 emissions were calculated as equivalent to 0.555 kg/kWh (Value based on Section 3 of
enforcement order for act on promoting global warming prevention measures)
Calculated at 11 kg which is the amount of CO2 absorbed by one buna tree over a one-year period
(Estimate by Forestry and Forest Product Research Institute: independent institution)
LINEAR IRRADIATION TYPE UV-LED UNIT
Stable output accuracy
Long service life and huge cut in running costs.
Advance heat-dissipation technology is yet another in a long string of
UV-LED successes from Hamamatsu. This technology delivers stable irradiation that suppresses heat drift to an absolute minimum by a cooling
technique that ensures both ample light intensity and long service life.
A great feature of LED type UV lamps is their super long service life
compared to ordinary UV lamps. These UV lamps only need to turn
on momentarily unlike other lamps which are ON most of the time.
This smaller ON time makes a huge difference in actual service life!
●Drift Characteristics
●Service Life Characteristics
120
TLSZB0026EA
100
TLSZB0027EA
RELATIVE LIGHT OUTPUT (%)
RELATIVE LIGHT OUTPUT (%)
90
100
80
60
40
20
LC-L5
80
UV LAMP TYPE
70
60
50
40
30
20
10
0
0
5
10
15
20
25
0
30
5000
0
10000
15000
20000
OPERATING TIME (h)
OPERATING TIME (min)
Uniform UV irradiation over a wide range
Our uniquely designed optical systems are what make super-uniform UV irradiation possible over a wide range with minimal variations in light intensity (these can replace UV ovens). Uniform UV irradiation supports quality control by minimizing uneven drying of printed items and warping
from adhesive hardening.
●Irradiated area
Z: Distance from beam exit point
2 mm
5 mm
Y
10 mm
X
X direction
TLSZB0030EA
120
RELATIVE LIGHT OUTPUT (%)
Z
RELATIVE LIGHT OUTPUT (%)
120
Z=2 mm
100
80
60
40
20
0
-200
-160
-120
-80
-40
0
40
80
120
160
Z=10 mm
Y direction
TLSZB0031EA
100
80
60
40
20
0
-40
200
Z=5 mm
DISTANCE FROM IRRADIATED CENTER (mm)
-30
-20
-10
0
10
20
30
40
DISTANCE FROM IRRADIATED CENTER (mm)
●Irradiation intensity distribution (typical example)
DISTANCE FROM
CENTER (mm)
●L11403-2104
DISTANCE FROM
CENTER (mm)
●L11403-2112
7.5
4.5
1.5
-1.5
-4.5
-7.5
7.5
4.5
1.5
-1.5
-4.5
-7.5
-60 -50 -40 -30 -20 -10
0
10
20
30
40
50
1000 - 1200 mW/cm2
800 - 1000 mW/cm2
600 - 800 mW/cm2 * Light intensity at
400 - 600 mW/cm2 distance 2 mm
200 - 400 mW/cm2 from beam exit
0 - 200 mW/cm2 point (at 385 nm)
60
DISTANCE FROM CENTER (mm)
-150 -140 -130 -120 -110 -100 -90 -80 -70 -60 -50 -40 -30 -20 -10
0
10
20
30
40
DISTANCE FROM CENTER (mm)
TLSZB0029EA
50
60
70
80
90 100 110 120 130 140 150
TLSZB0028EA
LINEAR IRRADIATION TYPE UV-LED UNIT
DIMENSIONAL OUTLINES (Unit: mm)
●L11403-1104/-2104
●L11403-1112/-2112
EXTERNAL CONTROL TERMINAL
Molex Inc.
55959-2030
EXTERNAL CONTROL TERMINAL
Molex Inc. 55959-2030
COOLING FAN
61
COOLING FAN
AIR INTAKE PORT
70.5
4-M3 DEPTH 5
4-M3 DEPTH 5
52
69.5
55
150
4-M3 DEPTH 5
130
34.5
POWER INPUT CONNECTOR
J.S.T. Mfg. Co. Ltd. S05B-F32SK-GGXR
POWER INPUT CONNECTOR
J.S.T. Mfg. Co. Ltd.
S03B-F32SK-GGXR
130
AIR INTAKE PORT
7
320
AIR INTAKE PORT
65
BEAM APERTURE 12 × 308
32
32
BEAM APERTURE
12 × 112
306
AIR INTAKE PORT
110
55
14.5
7
10
90
90
90
25
7
25
83
125
4-M4 DEPTH 5
10
110
10
8-M4 DEPTH 5
Weight: Approx. 2.2 kg
Weight: Approx. 0.9 kg
TLSZA0012EA
TLSZA0013EA
SETUP EXAMPLE
OPTIONS (Sold separately)
LIGHT SOURCE L11403 SERIES
POWER CABLE
This cable connects the light source and power supply.
A11617-330: When L11403-1104/-2104 light source is used
A11617-530: When L11403-1112/-2112 light source is used
POWER SUPPLY C11615
Supplies power to drive the light source
Input Voltage (AC) 100 V to 240 V
Output Voltage (DC) 36 V
Power Consumption (Max.) 600 W
EXTERNAL CONTROL CABLE A11618-030
This cable connects to the control box to control
the lamp ON/OFF and adjust the light intensity.
CONTROL BOX C11616
This controls the lamp ON/OFF and adjusts the light intensity.
UV POWER METER
Measures the irradiation intensity from the light source.
C6080-365: When L11403-1104/-1112 light source (output at 365 nm) is used
C6080-385: When L11403-2104/-2112 light source (output at 385 nm) is used
TLSZC0008EA
Subject to local technical requirements and regulations, availability of products included in this promotional material may vary. Please consult with our sales office.
Information furnished by HAMAMATSU is believed to be reliable. However, no responsibility is assumed for possible inaccuracies or omissions. Specifications are
subject to change without notice. No patent rights are granted to any of the circuits described herein. ©2010 Hamamatsu Photonics K.K.
WEB SITE www.hamamatsu.com
HAMAMATSU PHOTONICS K.K., Electron Tube Division
314-5, Shimokanzo, Iwata City, Shizuoka Pref., 438-0193, Japan, Telephone: (81)539/62-5248, Fax: (81)539/62-2205
U.S.A.: Hamamatsu Corporation: 360 Foothill Road, P. O. Box 6910, Bridgewater. N.J. 08807-0910, U.S.A., Telephone: (1)908-231-0960, Fax: (1)908-231-1218 E-mail: [email protected]
Germany: Hamamatsu Photonics Deutschland GmbH: Arzbergerstr. 10, D-82211 Herrsching am Ammersee, Germany, Telephone: (49)8152-375-0, Fax: (49)8152-2658 E-mail: [email protected]
France: Hamamatsu Photonics France S.A.R.L.: 19, Rue du Saule Trapu, Parc du Moulin de Massy, 91882 Massy Cedex, France, Telephone: (33)1 69 53 71 00, Fax: (33)1 69 53 71 10 E-mail: [email protected]
United Kingdom: Hamamatsu Photonics UK Limited: 2 Howard Court, 10 Tewin Road Welwyn Garden City Hertfordshire AL7 1BW, United Kingdom, Telephone: 44-(0)1707-294888, Fax: 44(0)1707-325777 E-mail: [email protected]
North Europe: Hamamatsu Photonics Norden AB: Smidesvägen 12, SE-171-41 SOLNA, Sweden, Telephone: (46)8-509-031-00, Fax: (46)8-509-031-01 E-mail: [email protected]
TLSZ1007E01
Italy: Hamamatsu Photonics Italia: S.R.L.: Strada della Moia, 1/E, 20020 Arese, (Milano), Italy, Telephone: (39)02-935 81 733, Fax: (39)02-935 81 741 E-mail: [email protected]
OCT. 2010 IP
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