Type MLS 125 °C Flatpack, Ultra Long Life, Aluminum Electrolytic Now Available with High Vibration and High Reliability Options Encased in rugged stainless steel, the MLS is perfect for high reliability military systems and applications operating above 85 °C. For our highest performing 125 °C Flatpacks, choose type HVMLS available in a special stainless steel case for high vibration applications up to 50g. Specify type HRMLS for high reliability Flatpacks which are subjected to MIL level burn-in processes to ensure established reliability. s Highlights Specifications LS G se rie - Near-hermetic welded seal - Stainless-steel case - 100 years expected operating life - Withstands more than 80,000 feet altitude - Type HV up to 50g - Type HR, High Reliability –55 °C to +125 °C Rated Voltage Range 5.0 Vdc to 250 Vdc Capacitance Range 220 µF to 47,000 µF Capacitance Tolerance ±20% Leakage Current ≤ 0.002 CV µA, @ 25 °C and 5 mins. Ripple Current Multipliers Case Temperature ie w th e M Temperature Range 45 °C 55 °C 65 °C 75 °C 85 °C 95 °C 105 °C 115 °C 125 °C 1.41 0.87 1.22 re v 1.32 1.12 1.00 0.71 0.50 0.00 Ambient Temperature, No Heatsink 55 °C 65 °C 75 °C 85 °C 95 °C 105 °C 115 °C 125 °C 0.63 0.58 Frequency 0.54 0.49 0.44 gn s pl ea se 45 °C rn ew Endurance Life Test de si Low Temperature Characteristics Fo DC Life Test 50 Hz 0.38 60 Hz 120 Hz 360 Hz 0.31 1 kHz 0.00 5 kHz 10 kHz & up 5 to 40 V 0.95 0.96 1.00 1.03 1.04 1.04 1.04 60 to 250 V 0.80 0.84 1.00 1.18 1.25 1.30 1.30 Impedance ratio: Z–55 ⁰C ∕ Z+25 ⁰C ≤ 10 (5 - 20 Vdc) ≤ 2 (25 - 250 Vdc) 10,000 h @ full load at 85 °C ∆ Capacitance ±10% ESR 200% of limit DCL 100% of limit 2000 h at rated voltage &125 °C ∆ Capacitance ±10% ESR 200% of limit DCL 100% of limit Shelf Life Test 500 h at 125 °C Capacitance 100% of limit ESR 100% of limit DCL 100% of limit Vibration Standard MLS Flatpack: 10g 10 Hz to 2 kHz Sine Swept, 0.06” pp max and 10g. Type HVMLS Flatpack 1.5” and 2.0” case length, 50g Type HVMLS Flatpack 2.5” and 3.0” case length, 30g MIL-STD-202, Meth. 204, Sine Swept, IEC 60068-2-6 Mounting: Vibration capability is dependent upon mounting restraint. The optional welded mounting tabs, alone, are not capable of sustaining the high vibration levels. To achieve the high vibration levels as published on right, additional mounting restraint is required. 0.22 CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLS 125 °C Flatpack, Ultra Long Life, Aluminum Electrolytic Available with High Vibration and High Reliability Options Level The specimens, while deenergized or operating under the load conditions specified, shall be subjected to the vibration amplitude, frequency range, and duration specified for each case size. Amplitude The specimens shall be subjected to a simple harmonic motion having an amplitude of either 0.06-inch double amplitude (maximum total excursion) or peak level specified above (XXg peak), whichever is less. The tolerance on vibration amplitude shall be ±10 percent. Frequency Range The vibration frequency shall be varied logarithmically between the approximate limits of 10 to 2,000 Hz. Sweep Time and Duration The entire frequency range of 10 to 2,000 Hz and return to 10 Hz shall be traversed in 20 minutes. This cycle shall be performed 12 times in each of three mutually perpendicular directions (total of 36 times), so that the motion shall be applied for a total period of approximately 12 hours. Interruptions are permitted provided the requirements for rate of change and test duration are met. High Reliability Test/Burn-in Established Reliability capacitors shall be subjected to a minimum of 100 percent of the dc rated voltage at 85 ºC for 48 hours minimum but not to exceed 96 hours. During this test, capacitors shall be adequately protected against temporary voltage surges of 10 percent or more of the test voltage. After burn-in, the capacitors shall be returned to room ambient conditions and the dc leakage, capacitance, and ESR shall be measured with respect to specified limits. re vi e w th e M LS G se rie s Vibration Test Thermal Resistance Large Sides Heatsinked ea se one pl ESL gn s Weight si Terminals de Case Material both Case Length 1.5" 2.0" 3.0" Insulation ºC/W ºC/W ºC/W None 4.3 3.1 2.0 Polyester 4.7 3.4 2.2 None 2.8 2.0 1.3 Polyester 3.0 2.2 1.4 ≤30 nH measured 1/4” from case at 1 MHz Case EK 43 g typical Case EA 76 g typical Case EB 92 g typical 18 AWG copper wire with 60/40 tin-lead electroplate, 20 amps max Stainless Steel The ripple current capability is set by the maximum permissible internal core temperature, 125 ºC. Air Cooled The ripple currents in the ratings tables are for 85 ºC case temperatures. For air temperatures without a heatsink use the multipliers Ambient Temperature, No Heatsink. rn ew Ripple Current Capability Fo Heatsink Cooled Example Temperature rise from the internal hottest spot, the core, to ambient air is ∆T = I2(ESR)(θcc + θca) where θcc is the thermal resistance from core to case and θca from case to ambient. To calculate maximum ripple capability with the MLS attached to a heatsink use the maximum core temperature and the values for θcc. As an illustration, suppose you operate an insulated MLS332M060EB1C in 65 ºC air and attach it to a commercial heatsink with a free-air thermal resistance of 2.7 ºC/W. Use a good thermal grease between the MLS and the heatsink, and the total thermal resistance is 2.7 +1.8 or 4.5 ºC/W. The power which would heat the core to 125 °C is (125 - 65)/4.5 or 13.3 W. For an ESR of 31 mΩ, 13.3 W equates to a ripple current of 20.7 A, however, the wire leads are rated for only 20 A. CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLS 125 °C Flatpack, Ultra Long Life, Aluminum Electrolytic Available with High Vibration and High Reliability Options Part Numbering System 821 M Optional Optional Type Capacitance 200 Tolerance Rated Voltage High High MLS 821=820 µF M=±20% Vdc Vibration Reliability 102 = 1000 µF Examples: L +0.375 Standard MLS: MLS821M200EB0C 0.156 ±0.01 SLOT ±0.03 High Reliability: HRMLS821M200EB0C 0.040 DIA, 18 AWG LEADS (TYP) 0.188 ±0.01 High Vibration: HVMLS821M200EB0C High Reliability, High Vibration: HVHRMLS821M200EB0C 0.156 Dia EB 0 A Case Code Insulation Mounting Style EK, L=1.5 in. EA, L=2.0 in EB, L=3.0 in. * other sizes available 0 = bare can 1 = polyester 0.188 ±0.01 0.156 Dia ±0.01 • ±0.01 1.75 ±0.01 • Standard Type MLS 1.5 MIN L ±0.02 0.375 ±0.01 .030 .036 0.50 MAX Style A: Mounting Tabs w L +.375 ±0.03 .156 0.01 1.750 0.01 ea se 1.00 0.01 0.01 L ±0.02 L ±0.02 1.5 MIN 0.50 MAX 1.5 MIN L ±.02 0.040 DIA, 18 AWG LEADS (TYP) 1.00±.01 1.75±.01 1.5 MIN pl .375 • Style C: No Tabs re vi e .188±.01 0.50 MAX 0.50 MAX de si gn s .036 .030 ew .188±.010 Style D: Hook Leads L +.375 ±.03 .156 Dia 0.01 .036 .030 .156 ±0.01 SLOT 1.75±.01 1.00±.01 rn Fo .375±.010 L ±0.02 1.75 ±0.01 th .030 .036 1.00 ±0.01 Type HV, Rilled Construction M 0.375 ±0.01 • Note: The polyester tape wrap may add up to 0.020 inches to the thickness and width +of the capacitor. + (TYP) e Outline Drawings 1.00 ±0.01 L +0.375 ±0.03 A = mounting tabs C = two leads/no tabs D = hook leads/tabs * other mounting 0.156 tab ±0.01 SLOT options available 0.040 DIA, 18 AWG L s MLS se rie HR LS G HV 0.040 DIA, 18 AWG LEADS (TYP) .175 ±0.01 DIA 0.50 MAX .26±.01 Case Length Weight Code L (in) (g) EK 1.5 43 EA 2.0 76 EB 3.0 92 Mounting tabs are welded to the case. CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLS 125 °C Flatpack, Ultra Long Life, Aluminum Electrolytic Available with High Vibration and High Reliability Options Ratings Length Cap 20 kHz (inches) (µF) 125 °C: 5 Vdc, 105 °C: 7.5 Vdc, 25 °C Surge: 10 Vdc 76 66 11.6 12.5 1.5 28,000 MLS283M5R0EA0c 50 44 14.3 15.4 2.0 MLS473M5R0EB0C 30 26 18.5 19.9 3.0 47,000 MLS173M7R5EK0C 77 67 11.5 12.4 1.5 26,000 MLS263M7R5EA0c 51 45 14.1 15.1 2.0 43,000 MLS433M7R5EB0C 31 27 18.2 19.5 3.0 2,100 MLS212M060EA0C 72 52 11.9 14.1 2.0 3,300 MLS332M060EB0C 44 31 15.3 18.2 3.0 1,100 MLS112M075EK0C 112 78 9.6 11.5 1.5 1,600 MLS162M075EA0C 76 54 11.6 13.8 2.0 2,700 MLS272M075EB0C 46 33 14.9 17.6 3.0 125 °C: 100 Vdc, 105 °C: 150 V, 25 °C Surge: 180 Vdc 500 MLS501M100EK0C 355 248 5.4 6.4 1.5 770 MLS771M100EA0C 238 166 6.6 7.8 2.0 1,300 MLS132M100EB0C 143 100 8.5 10.1 3.0 125 °C: 10 Vdc, 105 °C: 16 V, 25 °C Surge: 20 Vdc MLS133M010EK0C 81 69 11.3 12.2 1.5 MLS233M010EA0C 51 45 14.0 15.0 2.0 MLS383M010EB0C 31 27 18.2 19.5 3.0 38,000 125 °C: 150 Vdc, 105 °C: 200 V, 25 °C Surge: 250 Vdc 400 MLS401M150EK0C 388 253 5.1 6.4 1.5 600 MLS601M150EA0C 261 168 6.3 7.8 2.0 1,000 th 13,000 23,000 MLS102M150EB0C 158 100 8.1 10.1 3.0 125 °C: 20 Vdc, 105 °C: 30 V, 25 °C Surge: 40 Vdc] MLS682M020EK0C 84 69 11.0 12.2 10,000 MLS103M020EA0C 56 46 13.6 15.0 2.0 17,000 MLS173M020EB0C 33 27 17.6 19.5 3.0 125 °C: 40 Vdc, 105 °C: 50 V, 25 °C Surge: 63 Vdc MLS442M040EK0C 97 70 10.3 12.1 6,600 MLS662M040EA0C 62 46 12.9 15.0 MLS113M040EB0C 36 27 16.9 19.5 11,000 125 °C: 200 Vdc, 105 °C: 250 Vdc, 25 °C Surge: 300 Vdc 1.5 106 77 11.5 285 172 6.0 7.7 2.0 MLS821M200EB0C 172 103 7.7 10.0 3.0 258 4.9 6.2 1.5 125 °C: 250 Vdc, 105 °C: 250 Vdc, 25 °C Surge: 300 Vdc 3.0 1.5 220 MLS221M250EK0C 597 393 4.1 5.1 1.5 330 MLS331M250EA0C 399 262 5.0 6.3 2.0 560 MLS561M250EB0C 240 157 6.5 8.1 3.0 Type MLS Operating Life in Kilohours vs Ripple Current (90% V) Fo rn ew Expected Operating Life, kh de si 1000 gn s Typical Performance Curves 9.8 MLS491M200EA0C 820 MLS331M200EK0C pl MLS152M060EK0C 490 2.0 125 °C: 60 Vdc, 105 °C: 80 V, 25 °C Surge: 100 Vdc 1,500 426 330 ea se 4,400 1.5 re vi e 6,800 45 ⁰C 55 ⁰C 100 65 ⁰C 75 ⁰C 85 ⁰C 10 1 0 Length 125 °C: 75 Vdc, 105 °C: 100 V, 25 °C Surge: 125 Vdc 125 °C: 7.5 Vdc, 105 °C: 10 V, 25 °C Surge: 13 Vdc 17,000 Case @ 85°C s MLS193M5R0EK0C 25 °C (mΩ) Catalog Part Number 120 Hz 20 kHz 120 Hz 20 kHz (inches) se rie 19,000 Ripple (A) LS G Case @ 85°C ESR max M 25 °C (mΩ) 120 Hz 20 kHz 120 Hz e Catalog Part Number Ripple (A) w Cap (µF) ESR max 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3 1.4 1.5 Rated Ripple-Current Multiple CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 Type MLS 125 °C Flatpack, Ultra Long Life, Aluminum Electrolytic Available with High Vibration and High Reliability Options Typical Performance Curves MLS ESR vs Temperature and Frequency, 1100 µF, 75 V MLS Capacitance vs Temperature & Frequency, 1100 µF 75 V 1102 µF 25 ºC 0 ºC • –20 ºC 970 µF –40 ºC 0.8 881µF –55 ºC 0.6 0.4 15.3 10 0.47 Ω –55 ºC s 1 65 ºC se rie 125 ºC –40 ºC 1 –20 ºC • LS G Ratio to 25 ºC, 120 Hz Value 1.12 Ratio ESR to 25 ºC, 120 Hz Value 1.2 100 0.033 Ω 0.2 0.028 Ω 0 ºC 25 ºC 65 ºC | 500000 125 ºC 0 1000 10000 Frequency (Hz) 100000 0.1 1000000 10 100 1000 10000 Frequency (Hz) M 100 100000 th e 10 Capacitance vs Temperature & Frequency, 820 µF, 200 V 85 ºC 65 ºC re vi e 100 ºC 1 45 ºC 25 ºC 0.8 0.6 ea se Ratio to 25 ºC, 120 Hz Value 125 ºC w 1.2 0.4 –20 ºC –40 ºC pl 0.2 0 ºC s 0 100 1000 Frequency (Hz) 10000 100000 MLS103M150EB0D Life Test at 125 °C, 150 V 1000 100 90 Capacitance 800 80 ESR 70 600 60 50 400 ESR (mΩ) Capacitance (µF) Fo rn ew de si gn 10 40 30 200 20 10 0 0 0 2000 4000 6000 Test Hours 8000 10000 12000 13000 CDM Cornell Dubilier • 140 Technology Place • Liberty, SC 29657 • Phone: (864)843-2277 • Fax: (864)843-3800 1000000 Fo rn ew de si gn s pl ea se re vi e w th e M LS G se rie s Notice and Disclaimer: All product drawings, descriptions, specifications, statements, information and data (collectively, the “Information”) in this datasheet or other publication are subject to change. The customer is responsible for checking, confirming and verifying the extent to which the Information contained in this datasheet or other publication is applicable to an order at the time the order is placed. All Information given herein is believed to be accurate and reliable, but it is presented without any guarantee, warranty, representation or responsibility of any kind, expressed or implied. Statements of suitability for certain applications are based on the knowledge that the Cornell Dubilier company providing such statements (“Cornell Dubilier”) has of operating conditions that such Cornell Dubilier company regards as typical for such applications, but are not intended to constitute any guarantee, warranty or representation regarding any such matter – and Cornell Dubilier specifically and expressly disclaims any guarantee, warranty or representation concerning the suitability for a specific customer application, use, storage, transportation, or operating environment. The Information is intended for use only by customers who have the requisite experience and capability to determine the correct products for their application. Any technical advice inferred from this Information or otherwise provided by Cornell Dubilier with reference to the use of any Cornell Dubilier products is given gratis (unless otherwise specified by Cornell Dubilier), and Cornell Dubilier assumes no obligation or liability for the advice given or results obtained. Although Cornell Dubilier strives to apply the most stringent quality and safety standards regarding the design and manufacturing of its products, in light of the current state of the art, isolated component failures may still occur. Accordingly, customer applications which require a high degree of reliability or safety should employ suitable designs or other safeguards (such as installation of protective circuitry or redundancies or other appropriate protective measures) in order to ensure that the failure of an electrical component does not result in a risk of personal injury or property damage. Although all product-related warnings, cautions and notes must be observed, the customer should not assume that all safety measures are indicated in such warnings, cautions and notes, or that other safety measures may not be required.