Token HI80P30A10GJ Thick film planar dividers, high voltage resistor Datasheet

Version:
August 31, 2017
(HI83) Thick Film
Planar Dividers, High
Voltage Resistors
Token Electronics Industry Co., Ltd.
Web: www.token.com.tw
mailto:[email protected]
Taiwan: No.137, Sec. 1, Zhongxing Rd., Wugu District,
New Taipei City, Taiwan, R.O.C. 24872
Tel: +886 2981 0109
Fax: +886 2988 7487
China:
12F, Zhong Xing Industry Bld., Chuang Ye Road,
Nan Shan District, Shen Zhen City,
Guang Dong, China 518054
Tel: +86 755 26055363; Fax: +86 755 26055365
 Product Introduction
Token electronic printing technology to achieve a superior
precision, thick film planar high voltage dividers.
Features :
 High precision, Non-Inductance design.
 High voltage, Wide range of resistance.
 Custom design services. RoHS compliant.
Applications :
 Pulse Modulator, Radar Pulse Forming Network.
 X-ray/Imaging Equipment, and EMI lightning
suppression.
 Capacitor Arc Suppression Circuit, High Voltage Buffer
Circuit.
 Impulse Voltage Generator. Electric Arc Furnace
Damping, Energy Research.
Through-hole (HI83) thick film planar divider, high voltage
resistor series is a new generation of Token Electronic
Technology Co., Ltd. Taking advantage of high-quality
ruthenium oxide resistance material to 96% alumina planar
ceramic matrix, dividers (HI83) features good thermal
conductivity, small size, and high reliability. Custom dividers
available with leadwire terminals or with leadless conductive
pads.
The planar thick film divider resistor (HI83) provides stable
performance over a wide range of resistance values with a voltage rating up to 35KV. The maximum
resistance ratio is 1000: 1 (ratio greater than 1000: 1, such as 2000: 1, 4000: 1, and 5000: 1 is available
on request) with a minimum resistance ratio of 40: 1.
Low temperature coefficient can be used for high stability circuit applications. Space-saving planar
packages provide an alternative to traditional high-voltage resistors. (HI83) is mainly used in precision
instruments, drive circuits, power supplies, transformers, high voltage power equipment, and any need
to operate in high voltage electrical appliances and other fields.
The main structure of the planar thick film voltage divider (HI83): The terminal connecting conductor
and the ruthenium oxide resistive material were printed on the surface of the 96% alumina substrate in
a non-inductive pattern. Then apply the screen printing protection, after connect the terminals.
Phosphor bronze solder is welded to the lead frame terminal and is immersed in SnAgCu to meet the
following IEC weldability requirements.
Thick film (HI83) voltage dividers are RoHS compliant and 100% lead free. For conventional
parameters, specifications outside the parameters, or technical requirements, please contact Token, or
link to Token official website "High Voltage Resistors" to get more information.
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]w
China Factory: +86 755 26055363
Page: 1/6
 General Specifications
Composition Structure (HI83)
Membrane Material
(a)
Ruthenium Paste
Base Material (b)
95% Aluminum
Oxide, Al2O3
Encapsulating
Material (c)
High Temperature
Silicone Resin
Dimension Specifications (Unit: mm) (HI83)
Part
Power
Max. Working
L ±0.5 mm W ±0.5 mm D ±0.5 mm
Number Rating (W) Voltage (KV)
1/4W
10
25
5
4
HI83-04
1/2W
15
35
5
5
HI83-02
1W
15
38
8
6
HI83-10
2W
20
45
10
6
HI83-20
3W
25
60
10
8
HI83-30
5W
30
80
20
10
HI83-50
I ±1 mm
T ±0.5 mm t ±0.05 mm
20
20
20
20
40
40
2
2
2
2
3.5
3.5
0.6
0.6
0.6
0.6
1
1
Divider Dimension Specifications (Unit: mm) - (HI83)
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 2/6
 Electrical Characteristics
Technical Characteristics - (HI83)
Part Number
HI83-04
HI83-02
Power rating at 70°C (W)
Limiting element voltage in air dc or ac pk (KV)
Resistance value (Ω)
Resistance tolerance (%)
Ratio tolerance (%)
TCR (20°C to 70°C) (ppm/°C)
Tracking TCR (20°C to 70°C) (ppm/°C)
Standard values
Ambient temperature range (°C)
Insulation resistance at 500V (Ω)
Dielectric strength of insulation (V)
1/4W
6KV
10K–1G
1/2W
10KV
50K–1G
HI83-10
HI83-20
HI83-30
HI83-50
1W
2W
3W
5W
15KV
15KV
20KV
25KV
100K–1G 100K–1G 100K–1G 100K–1G
1, 5
0.25, 0.5, 1
50, 100
25, 50
E24 preferred for (R1 + R2) and R2
-55 to +125
>10G
>1000
 Environmental Characteristics
Environmental characteristics - (HI83)
Test Items
Resistance Temp. Coeff.
Overload
Load Life
Condition
-55°C ~ 125°C
1.5 times of rated voltage, 15 min (do not exceed max. voltage)
96 hours at rated power
Spec.
±200 ~ ±300 ppm/°C
ΔR ≤ ±( 1%R + 0.05Ω )
ΔR ≤ ±( 1%R + 0.1%Ω )
Derating Curve
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 3/6
 Serpentine Pattern
Advance Technique of Non-Inductive & Serpentine Pattern (HI83)
Non-Inductive Performance:
 HI83 Non-Inductive Design which uses a serpentine resistive pattern
that offers for zigzagging lines to carry current in opposite directions,
thereby achieving maximum neutralization of flux fields over the
entire length of the resistor.
 This efficient non-inductive construction without derating of any
performance advantages is ideal for applications where high
frequency is required.
Serpentine Pattern Screen Printing Design:
 Type High Voltage HI83 Precision Resistors combine Token's Non-Inductive serpentine pattern, high
thru-put screen printed silicone coating.
 The alignment of the gap in the serpentine resistor pattern with the gap in the coating pattern provides a
complete encapsulation of the resistor element.
 The cap and lead assemblies are pressed onto the resistor core, finishing the resistor and providing rugged
terminal attachment.
 Application Notes
High Voltage Divider Application Notes (HI83)
 Due to the high voltage that may occur between the terminals and any adjacent metal parts,
the voltage divider should be installed at a sufficient distance from other conductors.
 For some ultra-high voltage applications, it is necessary to immerse the component in oil or SF6 gas
or place it in a void-free silicone compound to reduce surface tracking or corona.
The printed protection is right for these applications.
 The planar voltage divider consists of high value R1 and low value R2.
The voltage division ratio of the divider is specified by Ratio R2: (R1 + R2).
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 4/6
 Order Codes
Order Codes (HI83)
Example:
HI83-20 for a voltage ratio of 1:1000, with R1 = 99.9 megohms and R2 = 100 kilohms (total R1 + R2 =
100 megohms) at 50ppm/°C absolute and 25ppm/°C tracking TCR, 1% absolute and 0.5% ratio
tolerance.
HI83
20
C2C3
100M
100K
FD
Part
Number
Size
TCR (ppm/°C)
R1 + R2 (Ω)
R2 (Ω)
Resistance Tolerance
(%)
HI83
04 1/4W
C1C2
02 1/2W
10
1W
C1C3
20 20W
30 30W
50
C2C3
100ppm absolute and
100M
50ppm tracking
99MΩ +
1MΩ
100ppm absolute and
100M
25ppm tracking
99.9MΩ +
100KΩ
50ppm absolute and
25ppm tracking
148.5MΩ +
1.5MΩ
150M
1M
1MΩ
100K
100KΩ
1M5
1.5MΩ
JF
5% absolute and
1% ratio
FD
1% absolute and
0.5% ratio
FC
1% absolute and
0.25% ratio
5W
Order Codes (HI80P) High-Power High Voltage Resistor
HI80P
20
a
1G
F
Part Number
Rated Power (W)
Type
Resistance Value (Ω)
Resistance Tolerance (%)
HI80P
20
20W
a
10
10Ω
D
±0.5%
30
30W
b
1K1
1.1KΩ
F
±1%
150
150W
c
110K
110KΩ
J
±5%
300
300W
1M1
1.1MΩ
K
±10%
110M
110MΩ
10G
10GΩ
Order Codes (HI80T) Ultra-Precision High Voltage Resistor
HI80T
32
500M
B
Part Number
Rated Power (W)
Resistance Value (Ω)
Resistance Tolerance (%)
20
0.8W
10
10Ω
B
±0.1%
32
1.2W
1K1
1.1KΩ
D
±0.5%
52
2W
110K
110KΩ
F
±1%
154
6W
1M1
1.1MΩ
500M
500MΩ
HI80T
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 5/6
 General Information
Cost Effective Complete Selection of High Voltage Components
Token high voltage series can be specified for use in industrial and general purpose high voltage systems,
as well as a complete selection of high resistance, Hi-Meg, high-voltage, high frequency, and bulk
ceramic resistors for higher average power dissipation. These High Resistance, High Frequency, High
Resistance resistors combine the proven performance of Token resistance system with new cost efficient
design elements and high voltage applications.
Detailed specifications, both mechanical and electrical, please contact our sales representative for more
information.
High Voltage Applications
Resistors produced from Serpentine Pattern Screen Printing Design or bulk ceramic materials have
displayed several key advantages in demanding high-voltage situations, including both continuous-wave
and pulse applications. These include radar and broadcast transmitters, x-ray systems, defibrillators,
lasers, and high-voltage semiconductor process equipment applications, where resistors must handle
peak voltage anywhere from 8KV to 75KV.
Typical applications include current limit in capacitor charge/discharge, crowbar, and tube-arc circuits.
In these uses, bulk ceramic resistors provide low inductance, high average power per unit size, stability
at high voltage, and durability at extreme peak-power levels. Film resistors typically cannot withstand
high-voltage pulse applications.
RF/Digital Loads and High-Frequency Applications
Token Non-Inductive Voltage Resistors are used extensively for high-frequency RF loads in broadcast
and communication equipment because of their non-inductive characteristics. They provide excellent
non-inductive power-handling capacity at frequencies up to the gigahertz range, with no sacrifice in
power dissipation.
Film resistors may provide the needed non-inductive characteristics required by such RF applications,
but they have size limitations and present reliability problems due to potential film burnout. This is
especially true in advanced digital applications such as digital radio and TV transmitters involving
pulses at high frequencies.
Application Notes
 Due to the high voltage which can appear between the end cap and any adjacent metal part, resistors
should be mounted at an adequate distance from other conductors.
 An appropriate number of resistors may be screwed together as a stick to provide an assembly which
will be capable to withstanding any desired voltage, providing no individual resistor is subject to a
greater stress or power dissipation than is recommended in its data sheet, and that appropriate
anticorona devices are fitted.
 The axial termination should not be bent closer than twice the diameter of the terminal wire from the
body of the resistor.
When resistors are required to be potted, the preferred encapsulant is a silicone compound.
Oil Immersion
For some high voltage applications it is required to immerse the components in oil or gas to reduce the
effects of corona and surface tracking. A special lacquer protected version of the resistor is available,
suitable for immersion in transformer oil or SF6.
http://www.token.com.tw
Taiwan Factory: +886 2 29810109
[email protected]
China Factory: +86 755 26055363
Page: 6/6
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