TE C-2151169 This drawing is a controlled document for tyco electronics corporation Datasheet

7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
ATLANTIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
DESCRIPTION
REVISION
2151169 -1
C
2151169 -2
2151169 -5
NON-CRIMP HEIGHT ADJUST
2151169 -7
C
FINE CRIMP HEIGHT ADJUST
4
-
-
5-18022-5
5-18022-5
-
-
-
-
-
8- 2151169 -4
1338685-1
-
-
8- 2151169 -5
1338685-1
-
-
5-18022-5
-
2119950-1
-
8- 2151169 -4
-
2119949-1
PNEUMATIC FEED
8- 2151169 -5
1338685-1
2161326-1
MECHANICAL FEED
NONE
CRIMP TOOLING KIT
2161326-1
5-18022-5
-
2119951-1
SMART APPLICATOR
4
1338685-1
2119949-1
SERVO LATCH PLATE
SERVO
LATCH PLATE 12
C
A
MECHANICAL FEED
FINE CRIMP HEIGHT ADJUST
2119950-1
2119951-1
SMART APPLICATOR
SERVO
LATCH PLATE
2151169 -6
7- 2151169 -7
SERVO LATCH PLATE
PNEUMATIC
-
-
-
-
-
-
2119641-1
2119799-1
CRIMP
WIRE
INSUL
SIZE
1.78 mm [.070]
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-10389
-
-
1901094-3
2119653-1
1901094-3
-
2119653-1
2119641-1
-
-
-
2168400-6
-
2168400-6
-
(QUANTITY 2)
-
-
-
-
-
(QUANTITY 2)
-
-
-
-
2119799-1
-
2063440-1
-
-
-
-
6
-
-
-
-
-
-
6
TYPE
-
WIRE STRIP LENGTH
C
TERMINAL
APPLICATION
SPECIFICATION
n
(A)114-5159
(B)114-5197
-
-
TERMINAL
APPLICATION
SPECIFICATION
(B) 179963-1
TE TERMINAL
(A) 175266-2
C1__DWG_PN_1_0
C1__DWG_PN_1_1
(B) 179964-2
C1__DWG_PN_1_2
14
-
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE TERMINAL
(A) 175266-5
(A) 1456598-1
C1__DWG_PN_3_0
C1__DWG_PN_3_1
TE TERMINAL
(A) 175266-7
TE TERMINAL
175265-1
C1__DWG_PN_4_0
-
INSULATION DIAMETER RANGE
-
1.10-2.10 mm [.043-.083 IN]
-
-
-
-
-
-
-
C1__DWG_PN_4_1
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
TE TERMINAL
C1__DWG_PN_3_0
C1__DWG_PN_2_1
-
C1__DWG_PN_4_0
C1__DWG_PN_3_1
-
C1__DWG_PN_4_1
-
C1__DWG_PN_3_2
6
WIRE
SIZE
0.85mm2
0.50mm2
0.30mm2
1
2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.17+/-0.05 [.046+/-.002]
1.03+/-0.05 [.041+/-.002]
0.94+/-0.05 [.037+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
WIRE
SIZE
9
6.2
7.4
8.4
W1__FA_SETTING_1
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_2
1.05+/-0.05 [.041+/-.002]
4
6
7
8
9
10
11
A
12
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252.
MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
-
-
W1__FA_SETTING_3
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
GREASE BEARING SURFACES LIGHTLY
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
-
W1__FA_SETTING_2
W1__FA_SETTING_2
RECOMMENDED SPARE PARTS
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST":
8-
6
2151169
2151169
2151169
2151169
-4
-4
-5
-6
7
14 THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
REQUIREMENT.
THIS
A TE
ACCORDING TO
-
-
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
-
SPECIFIC
11
1
-
1
-
1
1
1
12
7
-
1
-
-77 -7
1
-
-6
1
-
-5
1
1
-2
-
2119957-2
8-21084-0
2119640-1
-1
PART NO
1
APPLICATOR SHIM PACK
O-RING, .676 ID, .070 DIA. MAT.
PUSH ROD, AIR FEED
DESCRIPTION
1
2119957-2
1
8-21084-0_GATD
1
2119640-1
260
252
250
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
-
1
1
1
1
ITEM
NO
-
1
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
2
1
1
3
1
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
P
LTR
DESCRIPTION
DATE
DWN
APVD
C
ECR-16-009498
30JUN2016
MR
GB
C1
ECR-16-012647
05SEP2016
KH
JDG
-
-
1
1
1
mm
MATERIAL
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
-
1
-
1
1
2079988-1
2119641-1
2119798-1
1-22279-3
2119758-1
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-7
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-6
2119956-1
2119791-5
2119740-1
2168078-1
2119791-9
2119793-1
992763-5
2079383-4
5-18022-5
1338685-1
2168400-1
1-5018030-0
1901681-1
18023-9
2119652-1
2119653-1
2119656-9
2119370-1
2079383-7
2119645-1
2119957-1
2119644-1
2119085-1
2119092-1
1752356-1
2079383-5
2161328-1
1-1320908-0
2119959-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
8-1333203-5
2119757-3
238011-7
2-1803017-2
455888-4
3-456404-5
-
-
1
1
REF REF REF REF
-
-
-
1
-
-
1
-
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
-
1
-
1
1
2
-
-
-
1
1
-
1
1
1
-
-
4
1
1
-
1
4
1
-
1
1
4
1
1
1
-
1
3
1
-
4
1
3
1
-
1
1
3
-
2
1
1
1
1
2
1
-
1
1
2
-
1
1
-
1
1
1
1
2
-
1
1
-
-
-
1
1
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 4 of 4)
-
-77 -7
ATLANTIC VERSION
AMP 4805 REV 31MAR2000
-
-
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
WHEN ASSEMBLING -6 NON-CRIMP HEIGHT ADJUST APPLICATOR
USE SHIM PACK 2119957-2 TO ALIGN APPLICATOR'S MAXIMUM
WIRE CRIMP HEIGHT AT NORMAL TERMINATOR SHUT HEIGHT
-
-
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
-
7.2
W1__DWG_CRIMP_HT_2
-
CRIMP HEIGHT
9
REFERENCE SETTING
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
B
-
-
TERMINALS APPLIED
TERMINALS APPLIED
TE TERMINAL
(A) 175265-1
n
4.00-4.50 mm [.157-.177 IN]
1.10-2.10 mm [.043-.083 IN]
-
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
-
.040 II RECEPTACLE CONTACT
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
TE CRIMP SPECIFICATION
.040 II RECEPTACLE CONTACT
4.00-4.50 mm [.157-.177 IN]
-
TE TERMINAL
TERMINAL NAME:
-
F
F
8
TERMINAL DATA:
66
2063440-1
-
APPLICATOR DATA
REVISIONS
PART NUMBERS REQUIRED
PNEUMATIC FEED
MECHANICAL
FINE CRIMP HEIGHT ADJUST
C
CONVERT TO
1
DIST
A
2119599-1
APPLICATOR STYLE CONVERSION CHART
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
LOC
SET UP GAUGE
ALL RIGHTS RESERVED.
PART
NUMBER
D
6
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
BUSHING, LCH5-12, MISUMI
FEED CAM, AIR FEED
DETENT PIN
SPRING, COMPRESSION
RAM, AMP STYLE, SIDE FEED, NON-ADJ.
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
DEPRESSOR, WIRE
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, BHSC, RoHS (M4 X 8)
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
SHCS, LOW HEAD, RoHS, M4 X 12
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, AMP STYLE, SIDE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
FA HEAD, ATLANTIC STYLE
BOLT, ADJUSTMENT
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
DWN
05AUG2011
CHK
05AUG2011
APVD
05AUG2011
C.CHEN
S.XI
I.CRUZ
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
1
1-22279-3_SIMP
1
2119758
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-7
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-6
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119791-9
1
2119793
3
992763-5
1
2079383-4
1
5-18022-5
1
1338685-1
4
2168400-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2119653
1
2119656-9
1
2119370
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
2119085_PRE_REV_K
1
2119092-1
1
1752356-1
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
8-1333203-5
1
2119757-3
1
238011-7
1
2-1803017-2
1
455888-4
1
3-456404-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
2119798-1
249
248
247
246
245
244
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
137
136
135
133
117
82
71
70
67
66
65
63
62
60
59
56
54
52
51
49
48
47
46
44
41
40
39
38
37
35
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2119641-1
DESCRIPTION
PRODUCT SPEC
-
1
2079988_GATD
Ocean Side Feed
Applicator
-
DRAWING NO
2151169
SCALE
1:2
RESTRICTED TO
SHEET
1
OF
-
4
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
REV
C1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
6
5
4
3
2
20
LOC
REVISIONS
DIST
A
ALL RIGHTS RESERVED.
1
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
MECHANICAL
A
D
6
37
6
62
59
38
56
39
250
247
246
245
35
7
249
166
238
8
242
82
1
1
137
2
180
172
177
56
2 176
SERVO
LATCH PLATE
2
6
2
0.5
C
1
TERMINAL SUPPORT LOCATION
4
5
174
41
175
2
135
6
A
66
SERVO FEEDER
NOT INCLUDED
117 REF
2
180
67
11
213
164
33
24
10
A
19
30
20
29
21
B
9
1
ITEM 30 LOCATED AT
FRONT HOLES
12
CAM POSITIONS
13
30mm STROKE
30mm STROKE
46
32
34
54
8
1
60
54
10
30 REF
29 REF
241
1
11
11
1
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
248
48
4.0
65
51
47
REF
34 REF
3
198
30mm STROKE
REF
HOLDDOWN SET-UP
52
4
0.5
70
2
133
D
17.9
8
136
B
2
244
59
240
-
2
163
C
-
245
2
243
63
A
44
7 252
2
APVD
44
260
PNEUMATIC
DWN
-
40
239
DATE
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
49
40mm STROKE
MECHANICAL
POST FEED
AMP 4805 REV 31MAR2000
49
40mm STROKE
MECHANICAL
PRE FEED
49
40mm STROKE
AIR FEED
DIMENSIONS:
ATLANTIC VERSION
Shown on sheets 1 of 4
& 2 of 4
(Pacific version shown on sheets 3 of 4
mm
& 4 of 4)
MATERIAL
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05AUG2011
CHK
05AUG2011
APVD
05AUG2011
C.CHEN
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 3
Ocean Side Feed
Applicator
-
DRAWING NO
2151169
SCALE
1:2
RESTRICTED TO
SHEET
2
OF
& 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
-
4
REV
C1
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
20
RELEASED FOR PUBLICATION
BY TYCO ELECTRONICS CORPORATION.
PACIFIC VERSION
TERMINATOR
INTERFACE ADAPTER
5
4
3
2
20
SET UP GAUGE
2119599-1
ALL RIGHTS RESERVED.
PART
NUMBER
REVISION
2- 2151169 -1
DESCRIPTION
C
2- 2151169 -2
D
6
FEED TYPE
FINE CRIMP HEIGHT ADJUST
C
FINE CRIMP HEIGHT ADJUST
C
FINE CRIMP HEIGHT ADJUST
2- 2151169 -7
C
FINE CRIMP HEIGHT ADJUST
NONE
CRIMP TOOLING KIT
SERVO LATCH PLATE
MECHANICAL FEED
1338685-1
2161326-1
-
8- 2151169 -4
5-18022-5
1338685-1
-
-
8- 2151169 -5
1338685-1
2119950-1
-
5-18022-5
-
2119949-1
PNEUMATIC FEED
8- 2151169 -4
-
2161326-1
MECHANICAL FEED
8- 2151169 -5
1338685-1
2119951-1
SMART APPLICATOR
5-18022-5
-
2119949-1
SERVO LATCH PLATE
-
2119950-1
2119951-1
SMART APPLICATOR
4
CRIMP
WIRE
INSUL
SIZE
1.78 mm [.070]
1.78 mm [.070]
APPLICATOR INSTRUCTIONS
408-10389
5-18022-5
-
-
-
-
-
2119641-2
2119799-1
-
-
1901094-3
-
2119653-2
-
1901094-3
-
-
2168400-6
-
2119653-2
2168400-6
-
2119641-2
-
-
-
(QUANTITY 2)
-
-
6
2063440-1
-
-
-
-
-
2119799-1
-
(QUANTITY 2)
-
-
-
-
6
TYPE
-
-
F
F
8
TE TERMINAL
TE CRIMP SPECIFICATION
.040 II RECEPTACLE CONTACT
TERMINAL NAME:
WIRE STRIP LENGTH
3.65-3.67 mm [.144-.144 IN]
C
TERMINAL
APPLICATION
SPECIFICATION
n
(A)114-5159
(B)114-5197
-
-
-
TE TERMINAL
(A) 175265-1
(B) 179963-1
TE TERMINAL
(A) 175266-2
(B) 179964-2
C1__DWG_PN_1_1
C1__DWG_PN_1_2
C1__DWG_PN_2_0
C1__DWG_PN_2_1
C1__DWG_PN_2_2
TE TERMINAL
C1__DWG_PN_3_0
(A) 175266-5
(A) 1456598-1
C1__DWG_PN_3_1
n
4.00-4.50 mm [.157-.177 IN]
TERMINAL
APPLICATION
SPECIFICATION
TERMINALS APPLIED
C1__DWG_PN_1_0
TE CRIMP SPECIFICATION
WIRE STRIP LENGTH
1.10-2.10 mm [.043-.083 IN]
7
-
-
13
-
-
1.10-2.10 mm [.043-.083 IN]
-
-
-
-
-
7
TERMINALS APPLIED
TE TERMINAL
TE TERMINAL
175265-1
C1__DWG_PN_4_0
(A) 175266-7
C1__DWG_PN_4_1
C1__DWG_PN_3_2
TE TERMINAL
C1__DWG_PN_1_0
C1__DWG_PN_1_1
C1__DWG_PN_2_0
TE TERMINAL
C1__DWG_PN_2_1
C1__DWG_PN_3_0
-
INSULATION DIAMETER RANGE
-
-
.040 II RECEPTACLE CONTACT
TERMINAL NAME:
INSULATION DIAMETER RANGE
-
TE TERMINAL
TERMINAL DATA:
TE TERMINAL
-
C1__DWG_PN_4_0
C1__DWG_PN_3_1
-
-
C1__DWG_PN_4_1
-
WIRE
SIZE
0.85mm2
0.50mm2
0.30mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_1
W1__DWG_WGAUGE_2
W1__DWG_WGAUGE_3
1.17+/-0.05 [.046+/-.002]
1.03+/-0.05 [.041+/-.002]
0.94+/-0.05 [.037+/-.002]
CRIMP HEIGHT
REFERENCE SETTING
W1__DWG_CRIMP_HT_1
W1__DWG_CRIMP_HT_2
W1__DWG_CRIMP_HT_3
6.2
7.4
8.4
9
WIRE
SIZE
W1__FA_SETTING_1
W1__FA_SETTING_2
0.75mm2
CRIMP HEIGHT
mm [INCH]
W1__DWG_WGAUGE_2
1.05+/-0.05 [.041+/-.002]
-
CRIMP HEIGHT
9
REFERENCE SETTING
W1__DWG_CRIMP_HT_2
7.2
-
W1__FA_SETTING_2
-
W1__FA_SETTING_3
6
1
B
2
APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT
ASSEMBLY. SEE BELOW FOR PART NUMBER:
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST":
8-
5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE
APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS.
6
7
GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152.
8
MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY
ACTUATE THE COUNTER.
9
A
APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.
APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.
FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37.
-
13
2151169 -4
2151169 -4
2151169 -5
THIS CRIMP PARAMETER IS PROVIDED TO MEET A CUSTOM AND UNIQUE CUSTOMER
IT HAS BEEN EVALUATED AND IS CONDITIONALLY SPECIFIED BY TE CONNECTIVITY.
CUSTOMIZED CRIMP PARAMETER IS NOT LISTED AS AN APPROVED APPLICATION WITHIN
CONNECTIVITY APPLICATION SPECIFICATION; HOWEVER, IT HAS BEEN VALIDATED
TE CONNECTIVITY SPECIFICATIONS 109-18079(TEST GROUP 1) AND 114-18022.
-
REQUIREMENT.
THIS
A TE
ACCORDING TO
-
TE CONNECTIVITY
EXPRESSLY DISCLAIMS ANY AND ALL WARRANTIES THAT THE PRODUCT PERFORM
WILL
SIMILARLY TO
VALIDATED AND APPROVED APPLICATIONS, AS STATED WITHIN
CONNECTIVITY
TE
APPLICATION
SPECIFICATIONS, INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES
OF MERCHANTABILITY OR
AS SUCH, IT IS HIGHLY RECOMMENDED THAT THE CUSTOMER
FITNESS FOR PARTICULAR PURPOSE.
PERFORM FURTHER DETAILED EVALUATION TO ASSESS PRODUCT PERFORMANCE IN THE
APPLICATION.
-
SPECIFIC
11
SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET
FOR ADDITIONAL INFORMATION.
11
TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL
INFORMATION.
1
1
1
-
1
-
1
-77 -7
1
1
1
1
2119782-1
-6
-5
-2
-1
PART NO
FINE ADJUST HEAD ASM, PACIFIC STYLE
DESCRIPTION
1
2119782
251
ITEM
NO
1
1
1
1
1
1
1
1
1
1
1
1
1
1
REF
1
1
1
1
4
1
1
1
1
1
1
1
1
2
1
1
3
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
-
-
1
P
LTR
DESCRIPTION
DATE
SEE SHEET 1
-
-
1
1
1
1
mm
MATERIAL
-
-1
PART NO
1
2
1
1
1
1
-
1
1
1
1
-
1
1
1
1
1
1
1
1
-
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
-
-
-
1
1
-
-
-
1
1
2
-
1
1
1
2
1
1
1
1
1
1
1
1
-
1
1
2119640-1
2079988-1
1-22279-3
2119082-8
2079764-1
2119083-1
7-18023-7
2168400-6
2119580-1
2063440-1
2119740-2
1901094-3
1-1752354-7
993111-1
8-22280-7
1752353-2
1901680-2
21045-3
994969-1
994970-2
240638-1
8-21084-1
2119641-2
2119798-2
2079383-8
2168400-5
2119653-2
1-2119656-0
2119650-1
2119092-2
3-23627-7
2119799-1
SEE NOTE 4
1633743-1
2119944-1
455888-6
2119956-1
2119791-5
2119740-1
2168078-1
2119791-9
2119793-1
992763-5
5-18022-5
1338685-1
1-5018030-0
1901681-1
18023-9
2119652-1
2079383-7
2119645-1
2119957-1
2119644-1
1752356-1
2079383-5
2161328-1
1-1320908-0
2119959-1
1320928-2
2168083-2
1-18028-2
2119533-1
2119806-1
3-22280-3
1-356885-4
2119805-1
1803095-3
8-1333203-5
2119757-3
238011-7
2-1803017-2
455888-4
3-456404-5
-
-
1
1
REF REF REF REF
-
-
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-6
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
-
1
1
1
1
-
-
1
1
-
-
1
1
1
1
1
1
1
-
3
1
-
-
1
3
-
1
1
1
3
1
2
1
1
-
1
2
1
-
1
1
2
-
1
1
-
-
1
1
1
1
-
1
1
2
-
-
1
-
-
-
REF REF
1
-
-
1
1
-
1
REF REF
1
1
1
-
1
1
1
-
-
1
1
1
-
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
4
1
1
1
1
-
1
1
-5
-2
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
DIMENSIONS:
& 2 of 4)
-
-77 -7
PACIFIC VERSION
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
AMP 4805 REV 31MAR2000
1
1
CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
10
-
GREASE BEARING SURFACES LIGHTLY
3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION
SHEET SUPPLIED WITH THE APPLICATOR.
4
-
*WARNING
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO
LARGEST WIRE SIZE SETTING. USE OF SETTINGS
BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
WILL CAUSE DAMAGE TO CRIMP TOOLING.
RECOMMENDED SPARE PARTS
66
DWN
APVD
-
-
-
2063440-1
-
TERMINAL DATA:
A
-
-
APPLICATOR DATA
REVISIONS
DIST
PART NUMBERS REQUIRED
PNEUMATIC FEED
PNEUMATIC
2- 2151169 -5
A
CONVERT TO
MECHANICAL
SERVO
LATCH PLATE
7- 2151169 -7
APPLICATOR STYLE CONVERSION CHART
LOC
1
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05AUG2011
CHK
05AUG2011
APVD
05AUG2011
C.CHEN
S.XI
I.CRUZ
PUSH ROD, AIR FEED
BUSHING, LCH5-12, MISUMI
SPRING, COMPRESSION
CAM, SNAIL, INSULATION ADJUSTMENT
WASHER, WAVE SPRING, CREST-TO-CREST
RETAINER, INSULATION DIAL
SCR, SKT HD CAP M3 X 4.0
SHCS, LOW HEAD, RoHS, M5 X 16
MECHANICAL FEED ASSEMBLY
AIR FEED MODULE
TAG,IDENTIFICATION
SPACER, FEEDER
STANDOFF,HOLD-DOWN
PIN, SLOTTED SPRING 3.0 X 20.0
SPRING, COMPRESSION
GUIDE PIN,HOLDDOWN
GUIDE PIN,HOLDDOWN
RING, RETAIN, EXTERN, 3/16 CRESCENT
MAGNET, RARE EARTH HIGH ENERGY
COUNTER, MAGNETIC
SPRING, FEED FINGER
O-RING, .801 ID, .070 DIA. MAT.
FEED CAM, AIR FEED
DETENT PIN
SCR, BHSC, RoHS (M4 X 16)
SHCS, LOW HEAD, RoHS, M4 X 20
FEED CAM, POST FEED
APPLICATOR BASIC ASSEMBLY, SF
RAM, ASIAN STYLE, SIDE FEED
BOLT, ADJUSTMENT
PIN, RETAIN, GRVD, 3/16 X .854
HOLDER,FEED FINGER, AF
MEMORY CHIP, PROGRAMMED
SERVO FEED LATCH ASM
FEED FINGER ASSEMBLY,SF
SPACER, CRIMPER
DOCUMENTATION PACKAGE
DEPRESSOR, WIRE
TAG,IDENTIFICATION
SCREW, DRIVE, RH, RoHS, 2 x .188
DEPRESSOR, WIRE
LIMITER, ADJUSTMENT BOLT
SCR, SET, SOC, CONE POINT, M3 x 4.0
SCR, HEX HD CAP, M4 X 6.0
PAWL, FEED
NUT, HEX, REG, RoHS, M3.5
HOLDDOWN, TERMINAL
SCR, SKT HD CAP M4 X 6.0
FEED CAM, PRE FEED
SCR, BHSC, RoHS (M8 X 25)
DISC, NUMBERED FA WIRE ADJUSTMENT
APPLICATOR SHIM PACK
RAM WASHER, PRECISION
SUPPORT, TERMINAL
SCR, BHSC, RoHS (M4 X 20)
HEX HEAD, FLANGED, M5 x 8mm LONG
SPACER, STRIP GUIDE
ASSEMBLY, STRIP GUIDE
STRIP GUIDE
SCR, SKT HD CAP, RoHS, M4 X 8.0
WASHER, FLAT, REG M4
STRIPPER, SIDE FEED
INSERT, SHEAR
SPRING, COMPRESSION
STOP, SHEAR
SHEAR HOLDER, FRONT
FLOATING SHEAR, FRONT
ANVIL, COMBINATION
DEPRESSOR, SHEAR
BLOCK, CRIMPER SPACER
CRIMPER, INSULATION F
SPACER, CRIMPER
CRIMPER, WIRE PREMIUM
NAME
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
1
2119082-8
1
2079764
1
2119083
1
7-18023-7
2
2168400-6
1
2119580-1
1
2063440-1
1
2119740-2
..
1
1901094-3
1
1-1752354-7
1
993111-1
1
8-22280-7_SIMP
1
1752353-2
1
1901680-2
2
21045-3
1
994969-1_GATD
1
COUNTER_994970
1
240638
1
8-21084-1_GATD
1
2119641-2
1
2119798-2
1
2079383-8
4
2168400-5
1
2119653-2
1
1-2119656-0
1
2119650
1
2119092-2
1
3-23627-7
1
2119799
1
1901689_EMPTY_OCEAN_SF
..
1
1633743-1
1
2119944-1
1
455888-6
1
2119956-1
1
2119791-5
1
2119740-1
2
2168078-1
1
2119791-9
1
2119793
3
992763-5
1
5-18022-5
1
1338685-1
1
1-5018030-0
1
1901681-1
3
18023-9
1
2119652
1
2079383-7
1
2119645
1
2119957-1
1
2119644-1
1
1752356-1
2
2079383-5
1
2161328
1
1-1320908-0
1
2119959-1
1
1320928-2
1
2168083-2
1
1-18028-2
1
2119533
1
2119806
1
SIMP_3-22280-3
1
1-356885-4
1
2119805-1
1
1803095-3
1
8-1333203-5
1
2119757-3
1
238011-7
1
2-1803017-2
1
455888-4
1
3-456404-5
ITEM
NO
Harrisburg, PA 17105-3608
-
WEIGHT
1
1-22279-3_SIMP
250
249
246
244
243
242
241
240
239
238
213
198
180
177
176
175
174
172
166
164
163
152
151
145
144
143
142
141
140
139
137
136
135
133
117
82
71
70
67
66
65
63
62
59
56
52
51
49
48
41
40
39
38
34
33
32
30
29
24
21
20
19
13
12
11
10
9
8
5
4
3
2
1
TE Connectivity
APPLICATION SPEC
-
1
2079988_GATD
DESCRIPTION
PRODUCT SPEC
-
1
2119640-1
Ocean Side Feed
Applicator
-
DRAWING NO
2151169
SCALE
1:2
RESTRICTED TO
SHEET
3
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C1
D
C
B
A
7
8
THIS DRAWING IS UNPUBLISHED.
C
COPYRIGHT
RELEASED FOR PUBLICATION
5
4
3
2
20
LOC
A
ALL RIGHTS RESERVED.
BY TYCO ELECTRONICS CORPORATION.
20
6
1
REVISIONS
DIST
66
P
LTR
DESCRIPTION
SEE SHEET 1
-
FEED TYPE
-
-
40
145
38
239
246
39
59
7
56
140
152
-
140
2
D
2
2
17.9
180
243
250
2
8
249
166
242
HOLDDOWN SET-UP
2
6
59
C
82
137
177
172
176
2
56
2
SERVO
LATCH PLATE
1
1
2
2
133
4
4.0
REF
8
0.5
34
70
3
174
REF
C
1
4
TERMINAL SUPPORT LOCATION
65
5
52
41
175
135
198
51
66
6 180
A
164
33
SERVO FEEDER
NOT INCLUDED
2
67
11
213
A
24
19
10
30
20
B
21
117 REF
29
9
1
12
ITEM 30 LOCATED AT
FRONT HOLES
241
CAM POSITIONS
30
13
1
11
REF
REF
29
30mm STROKE
30mm STROKE
142
REF
163
136
240
0.5
63
238
A
REF
244
7 139
PNEUMATIC
30mm STROKE
APVD
62
6
A
B
DWN
251
MECHANICAL
D
DATE
141
151
32
34
143
8
1
144
143
10
1
11
FEED TRACK POSITION
GUIDE BY
INSULATION BARREL
48
A
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION
SHOULD BE CONTACTED FOR THE LATEST REVISION.
PACIFIC VERSION
49
MECHANICAL
POST FEED
49
MECHANICAL
PRE FEED
49
AIR FEED
Shown on sheets 3 of 4
& 4 of 4
(Atlantic version shown on sheets 1 of 4
DIMENSIONS:
mm
& 2 of 4)
MATERIAL
AMP 4805 REV 31MAR2000
-
TOLERANCES UNLESS
OTHERWISE SPECIFIED:
-
0 PLC
1 PLC
2 PLC
3 PLC
4 PLC
ANGLES
FINISH
-
DWN
05AUG2011
CHK
05AUG2011
APVD
05AUG2011
C.CHEN
S.XI
I.CRUZ
TE Connectivity
Harrisburg, PA 17105-3608
NAME
PRODUCT SPEC
-
APPLICATION SPEC
-
-
WEIGHT
SIZE
-
A1
CAGE CODE
00779
Customer Accessible Production Drawing
SHEETS 1
Ocean Side Feed
Applicator
-
DRAWING NO
2151169
SCALE
1:2
RESTRICTED TO
SHEET
4
OF
-
4
& 2 ARE NOT REQUIRED FOR PACIFIC VERSION
REV
C1
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