SynQor IQ1B-QTC Quarter-brick dc-dc converter Datasheet

Technical
Specification
IQ1B-QTC Family
66-160 V
170 V
1.8-48 V
255 W
2250 V dc
Quarter-brick
Outputs
Max Power
Isolation
DC-DC Converter
Continuous Input Transient Input
The InQor® quarter-brick converter series is composed
of next-generation, board-mountable, isolated,
fixed switching frequency dc-dc converters that use
synchronous rectification to achieve extremely high
power conversion efficiency. Each module is supplied
completely encased to provide protection from the
harsh environments seen in many industrial and
transportation applications.
Operational Features
•
•
•
•
•
High efficiencies, 87-91% at full rated load current
Delivers full power with minimal derating - no heatsink required
Operating input voltage range: 66-160 V
Fixed frequency switching provides predictable EMI
No minimum load requirement
Mechanical Features
• Industry standard quarter-brick pin-out configuration
• Size: 1.54" x 2.39" x 0.50" (39.0 x 60.6 x 12.7mm)
• Total weight: 3.02 oz. (85.7 g)
•
•
•
•
•
Input under-voltage lockout
Output current limit and short circuit protection
Active back bias limit
Output over-voltage protection
Thermal shutdown
contents
Page No.
Control Features
• On/Off control referenced to input side
• Remote sense for the output voltage
• Output voltage trim range of -20%, +10%
Safety Features
• 2250 V, 30 MW input-to-output isolation
• UL/cUL 60950-1 recognized (US & Canada), basic
insulation rating
• TUV certified to EN60950-1
• Meets directives which facilitates CE Marking in user’s
end product
• Board and plastic components meet UL94V-0 standard
• RoHS compliant (see Page 26)
Product # IQ1BxxxQTCxx
Protection Features
Phone 1-888-567-9596
Mechanical Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IQ1B FAMILY Electrical Characteristics (all output voltages) . . . . . . . . . . . 3
IQ1B Family Standards and Qualifications (all output voltages) . . . . . . . . . 4
IQ1B Family Figures (all output voltages) . . . . . . . . . . . . . . . . . . . . . . . . 5
IQ1B033QTC30 Electrical Characteristics (3.3 Vout) . . . . . . . . . . . . . . . . . 6
IQ1B033QTC30 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
IQ1B050QTC25 Electrical Characteristics (5.0 Vout) . . . . . . . . . . . . . . . . . 8
IQ1B050QTC25 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
IQ1B070QTC20 Electrical Characteristics (7.0 Vout) . . . . . . . . . . . . . . . . 10
IQ1B070QTC20 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
IQ1B120QTC12 Electrical Characteristics (12.0 Vout) . . . . . . . . . . . . . . . 12
IQ1B120QTC12 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
IQ1B150QTC10 Electrical Characteristics (15.0 Vout) . . . . . . . . . . . . . . . 14
IQ1B150QTC10 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IQ1B240QTC06 Electrical Characteristics (24.0 Vout) . . . . . . . . . . . . . . . 16
IQ1B240QTC06 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
IQ1B300QTC05 Electrical Characteristics (30.0 Vout) . . . . . . . . . . . . . . . 18
IQ1B300QTC05 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
IQ1B480QTC03 Electrical Characteristics (48.0 Vout) . . . . . . . . . . . . . . . 20
IQ1B480QTC03 Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 1
Technical
Specification
IQ1B-QTC Family
Top View
0.600 (15.24)
Side View
1.536± 0.020 (39.01± 0.5)
0.500±0.025
(12.7±0.63)
Overall Height
0.450 (11.43)
0.300 (7.62)
0.253±0.020
(6.4± 0.5)
0.150 (3.81)
8
7
6
5
0.18±0.020
(4.57±0.25)
0.263± 0.020
(6.68± 0.5)
4
2.386
± 0.020
(60.6± 0.5)
2.00
(50.8)
1.86
(47.2)
M3
Threaded
Inserts
4 Places
See Notes
1
0.183±.020
(4.65)±0.5
2
3
0.300 (7.62)
0.600 (15.24)
1.030 (26.16)
0.468± 0.020
(11.89± 0.5)
nOTeS
PIn DeSIGnATIOnS
1) M3 screws used to bolt unit’s baseplate to other surfaces (such as a
heatsink) must not exceed 0.100" (2.54 mm) depth below the surface
of the baseplate.
2) Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
Pin
name
Function
1
Vin(+)
Positive input voltage
2
ON/OFF
3
Vin(–)
4
Vout(–)
5
SENSE(–)
6
TRIM
7
SENSE(+)
Positive remote sense3
8
Vout(+)
Positive output voltage
3) Baseplate flatness tolerance is 0.004" (.10mm) TIR for surface.
4) Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080” (2.03mm)
diameter standoff shoulders.
5) Pins 4 and 8 are 0.062” (1.57 mm) diameter with 0.100" (2.54 mm)
diameter standoff shoulders.
6) All Pins: Material - Copper Alloy- Finish (RoHS 6/6) - Matte Tin over
Nickel plate
7) Undimensioned components are shown for visual reference only.
8) Weight: 3.02 oz. (85.7 g) typical
9) All dimensions in inches (mm)
Tolerances: x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.020 in. (x.xx +/-0.25mm)
10) Workmanship: Meets or exceeds IPC-A-610C Class II
11) Recommended pin length is 0.03” (0.76mm) greater than the PCB
thickness.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
TTL input to turn converter on
and off, referenced to Vin(–), with
internal pull up.
Negative input voltage
Negative output voltage
Negative remote sense1
Output voltage trim2
Notes:
1)
SENSE(–) should be connected to Vout(–) either remotely or
at the converter.
2)
Leave TRIM pin open for nominal output voltage.
3)
SENSE(+) should be connected to Vout(+) either remotely or
at the converter.
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 2
Technical
Specification
IQ1B-QTC Family
IQ1B FAMILY Electrical Characteristics (all output voltages)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
Operating
Operating Transient Protection
Isolation Voltage
Input to Output
Input to Base-Plate
Output to Base-Plate
Operating Temperature
-40
Storage Temperature
-55
Voltage at ON/OFF input pin
-2
INPUT CHARACTERISTICS
Operating Input Voltage Range
66
Input Under-Voltage Lockout
Turn-On Voltage Threshold
60.8
Turn-Off Voltage Threshold
57.3
Lockout Voltage Hysteresis
Input Over-Voltage Shutdown
170
Recommended External Input Capacitance
Input Filter Component Values (L\C)
DYNAMIC CHARACTERISTICS
Turn-On Transient
Turn-On Time
Start-Up Inhibit Time
200
Output Voltage Overshoot
ISOLATION CHARACTERISTICS
Isolation Voltage (dielectric strength)
Isolation Resistance
Isolation Capacitance (input to output)
TEMPERATURE LIMITS FOR POWER DERATING CURVES
Semiconductor Junction Temperature
Board Temperature
Transformer Temperature
Maximum Baseplate Temperature, Tb
FEATURE CHARACTERISTICS
Switching Frequency
230
ON/OFF Control
Off-State Voltage
2.4
On-State Voltage
-2
ON/OFF Control
Pull-Up Voltage
Pull-Up Resistance
Over-Temperature Shutdown OTP Trip Point
Over-Temperature Shutdown Restart Hysteresis
RELIABILITY CHARACTERISTICS
Calculated MTBF (Telcordia) TR-NWT-000332
Calculated MTBF (MIL-217) MIL-HDBK-217F
Field Demonstrated MTBF
Max.
Units Notes & Conditions
170
160
170
V
V
V
2250
2250
2250
100
125
18
V dc
V dc
V dc
°C
°C
V
110
160
V
63.5
60
3.5
175
100
15\1.1
65.7
62.3
V
V
V
V
µF
µH\µF
Typical ESR 0.1-0.2 Ω
Internal values; see Figure E
ms
ms
%
Full load, Vout=90% nom.
-40 °C to +125 °C; Figure F
Maximum Output Capacitance
9
230
0
250
Continuous
Continuous
100 ms
Basic insulation
Baseplate temperature
170V transient for 100ms
See Absolute Maximum Ratings
30
1000
250
MΩ
pF
See Note 1
125
125
125
100
°C
°C
°C
°C
Package rated to 150 °C
UL rated max operating temp 130 °C
See Common Figure 3 for derating curve
270
kHz
Regulation and Isolation stages
1.8
0.8
V
Application notes Figures A & B
5
50
125
10
2.5
2
V
kΩ
°C
°C
Average PCB Temperature
106 Hrs. 80% load, 200LFM, 40 °C Ta
106 Hrs. 80% load, 200LFM, 40 °C Ta
106 Hrs. See our website for details
Note 1: Higher values of isolation capacitance can be added external to the module.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 3
Technical
Specification
IQ1B-QTC Family
IQ1B Family Standards and Qualifications (all output voltages)
TA = 25 °C, airflow rate = 300 LFM, VIN = 110 VDC unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
STANDARDS COMPLIANCE
Parameter
STANDARDS COMPLIANCE
UL/cUL 60950-1 EN60950-1 Needle Flame Test (IEC 695-2-2)
IEC 61000-4-2
Notes & Conditions
File # E194341, Basic insulation
Certified by TUV
Test on entire assembly; board & plastic components UL94V-0 compliant
ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance)
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
QUALIFICATION TESTING
Parameter
QUALIFICATION TESTING
Life Test
Vibration
Mechanical Shock
Temperature Cycling
Power/Thermal Cycling
Design Marginality
Humidity
Solderability
Product # IQ1BxxxQTCxx
# Units
32
5
5
10
5
5
5
15 pins
Phone 1-888-567-9596
Test Conditions
95% rated Vin and load, units at derating point, 1000 hours
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
100g minimum, 2 drops in x and y axis, 1 drop in z axis
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Toperating = min to max, Vin = min to max, full load, 100 cycles
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day
MIL-STD-883, method 2003
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 4
Technical
Specification
IQ1B-QTC Family
IQ1B Family Figures (all output voltages)
120
Nominal Vout
Typical Current Limit Inception Point
Output Voltage (%)
100
80
Typical Output Voltage at Shutdown
60
40
Vin, Min.
Vin, Typ.
20
Vin, Max.
0
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150
Load Current (% )
Common Figure 1: Typical startup waveform. Input voltage preapplied, ON/OFF Pin on Ch 2.
Common Figure 2: Output voltage vs. load current showing typical
current limit curves and converter shutdown points.
100,000.0
1.8 V
3.3 V
5V
7V
12 V
Trim Resistance (kOhms)
Trim Resistance (kOhms)
100,000.0
10,000.0
1,000.0
100.0
10.0
15 V
24 V
30 V
48 V
10,000.0
1,000.0
100.0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Increase in Vout (%)
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Increase in Vout (%)
Common Figure 3: Trim graph for trim-up 1.8 to 12 V outputs.
Common Figure 4: Trim graph for trim-up 15 to 48 V outputs.
10,000.0
Trim Resistance (kOhms)
All voltages
1,000.0
100.0
10.0
0
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
Decrease in Vout (%)
Common Figure 5: Trim graph for trim down.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
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Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 5
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
3.3 V
30 A
IQ1B033QTC30
IQ1B033QTC30 Electrical Characteristics (3.3 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
2.2
50
4
5
A
mA
mA
V
mA
A
3.3
3.333
V
±0.1
±0.1
±0.3
±0.3
50
3.383
%
%
mV
V
160
30
30
39
50
10,000
mV
mV
A
A
V
A
mA
µF
10
10
127
1500
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range; % of nominal Vout
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
40
2.5
0.08
70
3.267
-50
3.218
70
15
0
33
0
36
1.4
1.78
15
100
100
-20
117
Units Notes & Conditions
122
90
90
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 6
Input:
Output:
Current:
Part No.:
100
16
95
14
90
12
Power Dissipation (W)
Efficiency (%)
Technical Specification
85
80
75
70
66 Vin
110 Vin
150 Vin
65
10
8
6
4
66 Vin
110 Vin
2
150 Vin
60
0
0
3
6
9
12
15
18
21
24
27
30
0
3
6
9
Load Current (A)
35
30
30
25
25
Iout (A)
Iout (A)
15
18
21
24
27
30
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
35
20
15
400 LFM (2.0 m/s)
20
15
400 LFM (2.0 m/s)
10
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
5
12
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
10
66-160 V
3.3 V
30 A
IQ1B033QTC30
200 LFM (1.0 m/s)
5
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.2 A/µs). Load cap: 1 µF ceramic and 15 µF tantalum
capacitors. Ch 1: Vout (200 mV/div), Ch 2: Iout (10 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(200 mV/div), Ch 2: Vin (50 V/div).
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 7
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
5.0V
25 A
IQ1B050QTC25
IQ1B050QTC25 Electrical Characteristics (5.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
2.8
40
4.0
5
A
mA
mA
V
mA
A
5
5.05
V
±0.1
±0.1
±0.3
±0.3
75
5.125
%
%
mV
V
180
30
25
32.5
mV
mV
A
A
V
A
mA
µF
30
2.5
0.14
70
4.95
-75
4.875
80
15
0
27.5
0
30.0
2.7
0.62
15
50
8,000
190
100
-20
117
Units Notes & Conditions
122
900
90
90
10
10
127
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 8
Input:
Output:
Current:
Part No.:
100
16
95
14
90
12
Power Dissipation (W)
Efficiency (%)
Technical Specification
85
80
75
70
66 Vin
110 Vin
150 Vin
65
10
8
6
4
66 Vin
110 Vin
2
150 Vin
60
0
0
2
4
6
8
10
12
14
16
18
20
22
24
0
2
4
6
8
Load Current (A)
10
12
14
16
18
20
22
24
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
30
30
25
25
20
20
Iout (A)
Iout (A)
66-160 V
5.0V
25 A
IQ1B050QTC25
15
10
15
10
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
5
300 LFM (1.5 m/s)
5
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic and 15 µF tantalum
capacitors. Ch 1: Vout (500 mV/div), Ch 2: Iout (5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(200 mV/div), Ch 2: Vin (50 V/div).
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 9
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
7.0 V
20 A
IQ1B070QTC20
IQ1B070QTC20 Electrical Characteristics (7.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
3.1
100
4
TBD
A
mA
mA
V
mA
A
7
7.07
V
±0.1
±0.1
±0.3
±0.3
105
7.175
%
%
mV
V
130
30
60
26.0
mV
mV
A
A
V
A
mA
µF
80
1.8
0.15
170
6.93
-105
6.825
65
15
0
22.0
0
24.0
2.9
0.87
15
50
4,000
300
100
-20
117.0
Units Notes & Conditions
122.0
700
10
10
127.0
91
91
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 10
Input:
Output:
Current:
Part No.:
100
18
95
15
Power Dissipation (W)
Efficiency (%)
Technical Specification
90
85
80
66 Vin
110 Vin
160Vin
75
12
9
6
66 Vin
110 Vin
3
160Vin
0
70
0
2
4
6
8
10
12
14
16
18
0
20
2
4
6
Load Current (A)
8
10
12
14
16
18
20
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
25
25
20
20
15
15
Iout (A)
Iout (A)
66-160 V
7.0 V
20 A
IQ1B070QTC20
10
10
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
5
300 LFM (1.5 m/s)
5
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic and 15 µF tantalum
capacitors. Ch 1: Vout (500 mV/div), Ch 2: Iout (10 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(200 mV/div), Ch 2: Vin (50 V/div).
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 11
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
12 V
12 A
IQ1B120QTC12
IQ1B120QTC12 Electrical Characteristics (12.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
3.1
50
4.0
5
A
mA
mA
V
mA
A
12
12.12
V
±0.1
±0.1
±0.3
±0.3
180
12.3
%
%
mV
V
130
30
12
15.6
mV
mV
A
A
V
A
mA
µF
43
2.4
0.18
100
11.88
-180
11.7
65
15
0
13.2
0
14.4
4.9
0.95
15
50
1,500
180
100
-20
117
Units Notes & Conditions
122
433
91
91
10
10
127
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 12
Input:
Output:
Current:
Part No.:
100
18
95
15
Power Dissipation (W)
Efficiency (%)
Technical Specification
90
85
80
66 Vin
110 Vin
160Vin
75
12
9
6
66 Vin
110 Vin
3
160Vin
0
70
0
1
2
4
5
6
7
8
10
11
0
12
1
2
4
Load Current (A)
14
12
12
10
10
Iout (A)
Iout (A)
6
7
8
10
11
12
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
14
8
6
400 LFM (2.0 m/s)
8
6
400 LFM (2.0 m/s)
4
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
2
5
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
4
66-160 V
12 V
12 A
IQ1B120QTC12
200 LFM (1.0 m/s)
2
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic and 15 µF tantalum
capacitors. Ch 1: Vout (500 mV/div), Ch 2: Iout (5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(200 mV/div), Ch 2: Vin (50 V/div).
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 13
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
15 V
10 A
IQ1B150QTC10
IQ1B150QTC10 Electrical Characteristics (15.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
3.3
50
4.0
5
A
mA
mA
V
mA
A
15
15.15
V
±0.1
±0.1
±0.3
±0.3
225
15.375
%
%
mV
V
130
40
10
13.0
mV
mV
A
A
V
A
mA
µF
40
2.4
0.25
110
14.85
-225
14.625
65
20
0
11.0
0
12.0
6.3
0.97
15
50
1,000
600
100
-20
117
Units Notes & Conditions
122
325
91
92
10
10
127
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 14
Input:
Output:
Current:
Part No.:
100
18
95
15
Power Dissipation (W)
Efficiency (%)
Technical Specification
90
85
80
66 Vin
110 Vin
160Vin
75
12
9
6
66 Vin
110 Vin
3
160Vin
0
70
0
1
2
3
4
5
6
7
8
9
0
10
1
2
3
Load Current (A)
4
5
6
7
8
9
10
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
12
12
10
10
8
8
Iout (A)
Iout (A)
66-160 V
15 V
10 A
IQ1B150QTC10
6
4
6
4
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
2
300 LFM (1.5 m/s)
2
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic and 15 µF tantalum
capacitors. Ch 1: Vout (200 mV/div), Ch 2: Iout (5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(500 mV/div), Ch 2: Vin (50 V/div).
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 15
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
24 V
6A
IQ1B240QTC06
IQ1B240QTC06 Electrical Characteristics (24.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
3.2
50
4.0
5
A
mA
mA
V
mA
A
24
24.24
V
±0.1
±0.1
±0.3
±0.3
360
24.60
%
%
mV
V
400
100
60
78.0
15,000
mV
mV
A
A
V
A
mA
µF
10
10
127.0
10
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
40
2.5
0.35
100
23.76
-360
23.40
200
50
0
66.0
72.0
0.9
1.1
0.093
75
500
-20
117.0
Units Notes & Conditions
122.0
89
91
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 16
Input:
Output:
Current:
Part No.:
Technical Specification
100
21
95
18
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66 Vin
110 Vin
150 Vin
65
15
12
9
6
66 Vin
110 Vin
3
60
150 Vin
0
0
1
2
3
4
5
6
0
1
2
Load Current (A)
7
6
6
5
5
Iout (A)
Iout (A)
4
5
6
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
7
4
3
400 LFM (2.0 m/s)
4
3
400 LFM (2.0 m/s)
2
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
1
3
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
2
66-160 V
24 V
6A
IQ1B240QTC06
200 LFM (1.0 m/s)
1
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max); dI/dt = 0.08 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout
(2 V/div), Ch 2: Iout (2.5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(500 mV/div), Ch 2: Vin (50 V/div).
Product # IQ1BxxxQTCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 17
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
30 V
5A
IQ1B300QTC05
IQ1B300QTC05 Electrical Characteristics (30.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
3.4
50
4
5
A
mA
mA
V
mA
A
30
30.3
V
±0.1
±0.1
±0.3
±0.3
450
30.75
%
%
mV
V
360
80
5
6.5
mV
mV
A
A
V
A
mA
µF
40
2.5
0.45
100
29.7
-450
29.25
180
40
0
5.5
0
6.0
12.9
0.16
15
50
250
1850
50
-20
117
Units Notes & Conditions
122
156
88
91
10
10
127
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
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Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 18
Input:
Output:
Current:
Part No.:
Technical Specification
24
100
95
20
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66 Vin
110 Vin
150 Vin
65
16
12
8
66 Vin
110 Vin
4
150 Vin
60
0
0
1
2
3
4
5
0
1
2
Load Current (A)
3
4
5
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
6
6
5
5
4
4
Iout (A)
Iout (A)
66-160 V
30 V
5A
IQ1B300QTC05
3
2
3
2
400 LFM (2.0 m/s)
400 LFM (2.0 m/s)
300 LFM (1.5 m/s)
1
300 LFM (1.5 m/s)
1
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%-50%
of Iout(max); dI/dt = 0.05 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout
(5 V/div), Ch 2: Iout (1 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(500 mV/div), Ch 2: Vin (50 V/div).
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Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 19
Input:
Output:
Current:
Part No.:
Technical Specification
66-160 V
48 V
3A
IQ1B480QTC03
IQ1B480QTC03 Electrical Characteristics (48.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 110 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
Load Current Scale Factor
EFFICIENCY
100% Load
50% Load
Typ.
Max.
3.3
50
4
5
A
mA
mA
V
mA
A
48
48.48
V
±0.1
±0.1
±0.3
±0.3
720
49.20
%
%
mV
V
960
260
3
3.90
mV
mV
A
A
V
A
mA
µF
40
2.5
0.45
100
47.52
-720
46.80
480
130
0
3.30
0
3.60
21
0.16
15
50
100
2300
100
-20
117
Units Notes & Conditions
122
93
87
90
10
10
127
Vin min; trim up; in current limit
See Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
mV
µs
%
%
%
%
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5
Across Pins 8&4
Over full temp range
See Output Load Current app. note on our web
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor
applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ1BxxxQTCxx
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Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 20
Input:
Output:
Current:
Part No.:
Technical Specification
24
100
95
20
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
66 Vin
110 Vin
150 Vin
65
16
12
8
66 Vin
110 Vin
4
150 Vin
60
0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
0.0
0.5
1.0
Load Current (A)
2.0
2.5
3.0
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
4
4
3
3
Iout (A)
Iout (A)
1.5
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
2
2
400 LFM (2.0 m/s)
1
66-160 V
48 V
3A
IQ1B480QTC03
400 LFM (2.0 m/s)
1
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
0
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 4: Encased converter (with 1/4” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from pin 3 to pin 1 (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.02 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1:
Vout (5 V/div), Ch 2: Iout (1 A/div).
Figure 6: Output voltage response to step-change in input voltage
(1000 V/ms). Load cap: 100 µF, electrolytic output capacitance. Ch 1: Vout
(500 mV/div), Ch 2: Vin (50 V/div).
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02/06/09
Page 21
Technical
Specification
IQ1B-QTC Family
BASIC OPERATION AND FEATURES
CONTROL FEATURES
This converter series uses a two-stage power conversion
topology. The first stage is a buck-converter that keeps the
output voltage constant over variations in line, load, and
temperature. The second stage uses a transformer to provide
the functions of input/output isolation and voltage step-up or
step-down to achieve the output voltage required.
ReMOTe On/OFF (Pin 2): The ON/OFF input, Pin 2, permits
the user to control when the converter is on or off. This input
is referenced to the return terminal of the input bus, Vin(-).
The ON/OFF signal is active low (meaning that a low turns the
converter on). Figure A details four possible circuits for driving
the ON/OFF pin. Figure B is a detailed look of the internal ON/
OFF circuitry.
Both the first stage and the second stage switch at a fixed
frequency for predictable EMI performance. Rectification of the
transformer’s output is accomplished with synchronous rectifiers.
These devices, which are MOSFETs with a very low on-state
resistance, dissipate far less energy than Schottky diodes. This is
the primary reason that the converter has such high efficiency,
even at very low output voltages and very high output currents.
These converters are offered totally encased to withstand harsh
environments and thermally demanding applications. Dissipation
throughout the converter is so low that it does not require a
heatsink for operation in many applications; however, adding
a heatsink provides improved thermal derating performance in
extreme situations.
This series of converters uses the industry standard footprint
and pin-out configuration.
ReMOTe SenSe(+) (Pins 7 and 5): The SENSE(+) inputs
correct for voltage drops along the conductors that connect the
converter’s output pins to the load.
Pin 7 should be connected to Vout(+) and Pin 5 should be
connected to Vout(-) at the point on the board where regulation
is desired. A remote connection at the load can adjust for a
voltage drop only as large as that specified in this datasheet,
that is
[Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] <
Sense Range % x Vout
Pins 7 and 5 must be connected for proper regulation of
the output voltage. If these connections are not made, the
converter will deliver an output voltage that is slightly higher
than its specified value.
Note: the output over-voltage protection circuit senses the
voltage across the output (pins 8 and 4) to determine when
it should trigger, not the voltage across the converter’s sense
leads (pins 7 and 5). Therefore, the resistive drop on the board
should be small enough so that output OVP does not trigger,
even during load transients.
ON/OFF
ON/OFF
Vin(_)
Vin(_)
Remote Enable Circuit
5V
Negative Logic
(Permanently Enabled)
50k
5V
ON/OFF
ON/OFF
TTL
TTL/
CMOS
ON/OFF
Vin(_)
Vin(_)
Open Collector Enable Circuit
100pF
Vin(_)
Direct Logic Drive
Figure A: Various circuits for driving the ON/OFF pin.
Product # IQ1BxxxQTCxx
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Figure B: Internal ON/OFF pin circuitry
Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 22
Technical
Specification
IQ1B-QTC Family
OUTPUT VOLTAGe TRIM (Pin 6): The TRIM input permits the
user to adjust the output voltage across the sense leads up or
down according to the trim range specifications.
To decrease the output voltage, the user should connect a
resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired
decrease of the nominal output voltage, the value of the resistor
should be
Rtrim-down =
- 10.22
(511
∆% )
(kW)
where
∆% =
Vnominal – Vdesired
Vnominal
x 100%
To increase the output voltage, the user should connect a
resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired
increase of the nominal output voltage, the value of the resistor
should be
Rtrim-up =
where
(
5.11VOUT x (100+∆%)
1.225∆%
_ 511 _ 10.22
∆%
)
(kW)
Vout = Nominal Output Voltage
Graphs on Page 3 show the relationship between the trim
resistor value and Rtrim-up and Rtrim-down, showing the total
range the output voltage can be trimmed up or down.
Note: the TRIM feature does not affect the voltage at which the
output over-voltage protection circuit is triggered. Trimming the
output voltage too high may cause the over-voltage protection
circuit to engage, particularly during transients.
It is not necessary for the user to add capacitance at the Trim
pin. The node is internally bypassed to eliminate noise.
Total DC Variation of VOUT: For the converter to meet its full
specifications, the maximum variation of the dc value of VOUT, due
to both trimming and remote load voltage drops, should not be
greater than that specified for the output voltage trim range.
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PROTECTION FEATURES
Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping avoid an
input system instability problem, described in more detail in the
application note titled “0” on our website. The lockout circuitry
is a comparator with dc hysteresis. When the input voltage is
rising, it must exceed the typical Turn-On Voltage Threshold
value (listed on the specifications page) before the converter
will turn on. Once the converter is on, the input voltage must fall
below the typical Turn-Off Voltage Threshold value before the
converter will turn off.
Output Current Limit: The maximum current limit remains
constant as the output voltage drops. However, once the
impedance of the load across the output is small enough to make
the output voltage drop below the specified Output DC CurrentLimit Shutdown Voltage, the converter turns off.
The converter then enters a “hiccup mode” where it repeatedly
turns on and off at a 5 Hz (nominal) frequency with a 5% duty
cycle until the short circuit condition is removed. This prevents
excessive heating of the converter or the load board.
Output Over-Voltage Limit: If the voltage across the output
pins exceeds the Output Over-Voltage Protection threshold, the
converter will immediately stop switching. This prevents damage
to the load circuit due to 1) excessive series resistance in output
current path from converter output pins to sense point, 2) a
release of a short-circuit condition, or 3) a release of a current
limit condition. Load capacitance determines exactly how high
the output voltage will rise in response to these conditions. After
200 ms the converter will automatically restart.
Over-Temperature Shutdown: A temperature sensor on
the converter senses the average temperature of the module.
The thermal shutdown circuit is designed to turn the converter
off when the temperature at the sensed location reaches the
Over-Temperature Shutdown value. It will allow the converter
to turn on again when the temperature of the sensed location
falls by the amount of the Over-Temperature Shutdown Restart
Hysteresis value.
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Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 23
Technical
Specification
IQ1B-QTC Family
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur because
any dc-dc converter appears incrementally as a negative
resistance load. A detailed application note titled “Input
System Instability” is available on the SynQor website which
provides an understanding of why this instability arises, and
shows the preferred solution for correcting it.
Application Circuits: Figure D provides a typical circuit
diagram which details the input filtering and voltage trimming.
Input Filtering and external Capacitance: Figure E provides
a diagram showing the internal input filter components. This filter
dramatically reduces input terminal ripple current, which otherwise
could exceed the rating of an external electrolytic input capacitor.
The recommended external input capacitance is specified in the
Input Characteristics section on the Electrical Characteristics
page. More detailed information is available in the application
note titled “EMI Characteristics” on the SynQor website.
Startup Inhibit Period: The Startup Inhibit Period ensures that
the converter will remain off for approximately 200 ms when it is
shut down for any reason. When an output short is present, this
generates a 5 Hz “hiccup mode,” which prevents the converter
from overheating. In all, there are seven ways that the converter
can be shut down, initiating a Startup Inhibit Period:
• Input Under-Voltage Lockout
• Output Over-Voltage Protection
• Over Temperature Shutdown
• Current Limit
• Short Circuit Protection
• Turned off by the ON/OFF input
Figure F shows three turn-on scenarios, where a Startup Inhibit
Period is initiated at t0, t1, and t2:
Vin(+)
Vin
External
Input
Filter
Vout(+)
Vsense(+)
Electrolytic
Capacitor
ON/OFF
Trim
Vsense(_)
Vin(_)
Rtrim-up
or
Rtrim-down
Cload
Iload
Vout(_)
Figure D: Typical application circuit (negative logic unit, permanently enabled).
L
Vin(+)
C
Vin(_)
Figure E: Internal Input Filter Diagram (component values listed on the specifications page).
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02/06/09
Page 24
Technical
Specification
IQ1B-QTC Family
Before time t0, when the input voltage is below the UVL threshold,
the unit is disabled by the Input Under-Voltage Lockout feature.
When the input voltage rises above the UVL threshold, the
Input Under-Voltage Lockout is released, and a Startup Inhibit
Period is initiated. At the end of this delay, the ON/OFF pin is
evaluated, and since it is active, the unit turns on.
At time t1, the unit is disabled by the ON/OFF pin, and it cannot
be enabled again until the Startup Inhibit Period has elapsed.
When the ON/OFF pin goes high after t2, the Startup Inhibit
Period has elapsed, and the output turns on within the typical
Turn-On Time.
Thermal Considerations: The maximum operating baseplate temperature, TB, is 100 ºC. As long as the user’s thermal
system keeps TB < 100 ºC, the converter can deliver its full
rated power.
maximum power the converter can dissipate for a given thermal
condition if its base-plate is to be no higher than 100 ºC.
max
Pdiss =
100 ºC - TA
RTHBA
This value of power dissipation can then be used in conjunction
with the data shown in Figure 2 to determine the maximum load
current (and power) that the converter can deliver in the given
thermal condition.
For convenience, Figures 3 and 4 provide Power derating curves
for an encased converter without a heatsink and with a typical
1/4" high heatsink.
A power derating curve can be calculated for any heatsink that is
attached to the base-plate of the converter. It is only necessary
to determine the thermal resistance, RTHBA, of the chosen heatsink
between the base-plate and the ambient air for a given airflow
rate. This information is usually available from the heatsink
vendor. The following formula can the be used to determine the
Vin
Under-Voltage
Lockout TurnOn Threshold
ON/OFF
(neg logic)
ON
OFF ON
Vout
OFF
ON
9ms (typical
turn on time)
200ms
(typical start-up
inhibit period)
t1
t0
200ms
200ms
t2
t
Figure F: Startup Inhibit Period (turn-on time not to scale)
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02/06/09
Page 25
Technical
Specification
IQ1B-QTC Family
PART NUMBERING SYSTEM
Ordering Information
The part numbering system for SynQor’s dc-dc converters
follows the format shown in the example below.
The tables below show the valid model numbers and ordering
options for converters in this product family. When ordering
SynQor converters, please ensure that you use the complete
15 character part number consisting of the 12 character base
part number and the additional 3 characters for options.
Add “-G” to the model number for 6/6 RoHS compliance.
IQ 1B 03 3 Q T C 3 0 N R S - G
6/6 RoHS
Options
(see
Ordering Information)
Model Number
Output Current
IQ1B033QTC30xyz
IQ1B050QTC25xyz
IQ1B070QTC20xyz
IQ1B120QTC12xyz
IQ1B150QTC10xyz
IQ1B240QTC06xyz
IQ1B300QTC05xyz
IQ1B480QTC03xyz
Thermal Design
Performance Level
Package Size
Output Voltage
Input Voltage
Continuous Input
Voltage
66 - 160 V
66 - 160 V
66 - 160 V
66 - 160 V
66 - 160 V
66 - 160 V
66 - 160 V
66 - 160 V
Output Voltage
3.3 V
5V
7V
12 V
15 V
24 V
30 V
48 V
Maximum
Output Current
30 A
25 A
20 A
12 A
10 A
6A
5A
3A
Product Family
The first 12 characters comprise the base part number and
the last 3 characters indicate available options. The “-G”
suffix indicates 6/6 RoHS compliance.
The following options must be included in place of the x y z
spaces in the model numbers listed above.
Options Description: x y z
Application Notes
A variety of application notes and technical white papers can
be downloaded in pdf format from our website.
RoHS Compliance: The EU led RoHS (Restriction of Hazardous
Substances) Directive bans the use of Lead, Cadmium, Hexavalent
Chromium, Mercury, Polybrominated Biphenyls (PBB), and
Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic
Equipment. This SynQor product is 6/6 RoHS compliant. For
more information please refer to SynQor’s RoHS addendum
available at our RoHS Compliance / Lead Free Initiative web
page or e-mail us at [email protected].
Enable
Logic
Pin Length
Feature Set
N - Negative
R - 0.180"
S - Standard
Not all combinations make valid part numbers, please contact
SynQor for availability. See the Product Summary web page for
more options.
PATENTS
SynQor holds the following patents, one or more of which
might apply to this product:
5,999,417
6,594,159
6,927,987
7,119,524
6,222,742
6,731,520
7,050,309
7,269,034
6,545,890
6,894,468
7,072,190
7,272,021
6,577,109
6,896,526
7,085,146
7,272,023
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # IQ1BxxxQTCxx
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
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Doc.# 005-IQ1BQTX Rev. D
02/06/09
Page 26