HLG-40H 40W Single Output Switching Power Supply series Features : Universal AC input / Full range (up to 305VAC) Built-in active PFC function Protections: Short circuit / Over current / Over voltage / Over temperature Cooling by free air convection OCP point adjustable through output cable or internal potentiometer IP67 / IP65 design for indoor or outdoor installations Class 2 power unit Three in one dimming function (1~10Vdc or PWM signal or resistance) Suitable for LED lighting and moving sign applications Compliance to worldwide safety regulations for lighting Suitable for dry / damp / wet locations 5 years warranty (Note.10) F 110 HLG-40H-12 A M M SELV IP65 IP67 ( for 48V,54V only) ( except for 48V,54V ) Blank : IP67 rated. Cable for I/O connection. A : IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. B : IP67 rated. Constant current level adjustable through output cable with 1~10Vdc or 10V PWM signal or resistance D (option) : IP67 rated. Timer dimming function, contact MEAN WELL for details. SPECIFICATION MODEL DC VOLTAGE HLG-40H-12 HLG-40H-15 HLG-40H-20 HLG-40H-24 HLG-40H-30 HLG-40H-36 HLG-40H-42 HLG-40H-48 HLG-40H-54 12V 15V 20V 24V 30V 36V 42V 48V 54V 9 ~ 15V 12 ~ 20V 14.4 ~ 24V 21.6 ~ 36V 25.2 ~ 42V 28.8 ~ 48V 32.4 ~ 54V 1.12A 0.96A 0.84A 0.75A CONSTANT CURRENT REGION Note.4 7.2 ~12V RATED CURRENT 3.33A 2.67A 2A 1.67A 18 ~ 30V 1.34A RATED POWER 39.96W 40.05W 40W 40.08W 40.2W 40.32W 40.32W 40.32W 40.5W 150mVp-p 150mVp-p 200mVp-p 200mVp-p 200mVp-p 200mVp-p 300mVp-p 300mVp-p 17 ~ 22V 22 ~ 27V 27 ~ 33V 33 ~ 40V 40 ~ 46V 44 ~ 53V 49 ~ 58V RIPPLE & NOISE (max.) Note.2 150mVp-p VOLTAGE ADJ. RANGE Note.6 10.8 ~ 13.5V 13.5 ~ 17V OUTPUT Can be adjusted by internal potentiometer or through output cable CURRENT ADJ. RANGE 2 ~ 3.33A 1 ~ 1.67A 0.8 ~ 1.34A 0.67 ~ 1.12A 0.58 ~ 0.96A 0.5 ~ 0.84A 1.0% 1.0% 1.0% 1.0% 1.0% 1.0% LINE REGULATION 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 1.5% 1.0% 2.0% Note.8 1500ms, 80ms / 115VAC at full load 0.5% 0.5% 0.5% 0.5% 0.5% 0.5% 16ms/230VAC HOLD UP TIME (Typ.) VOLTAGE RANGE Note.5 90 ~ 305VAC 1000ms, 80ms / 230VAC at full load 16ms/115VAC at full load 127 ~ 431VDC 47 ~ 63Hz POWER FACTOR (Typ.) PF>0.98/115VAC, PF>0.95/230VAC, PF>0.92/277VAC at full load (Please refer to "Power Factor Characteristic" curve) EFFICIENCY (Typ.) 86.5% OVER CURRENT 88% 86.5% 0.43A / 115VAC 0.24A / 230VAC COLD START 70A/230VAC 88.5% 88% 0.23A / 277VAC 88.5% Note.4 SHORT CIRCUIT OVER VOLTAGE OVER TEMPERATURE WORKING TEMP. WORKING HUMIDITY ENVIRONMENT STORAGE TEMP., HUMIDITY TEMP. COEFFICIENT VIBRATION SAFETY STANDARDS Note.7 Protection type : Constant current limiting, recovers automatically after fault condition is removed Hiccup mode, recovers automatically after fault condition is removed 41 ~ 49V 15 ~ 21V 18 ~ 24V 23 ~ 30V 35 ~ 43V 48 ~ 58V 28 ~ 35V 59 ~ 68V -40 ~ +70 (Refer to "Derating Curve") 20 ~ 95% RH non-condensing -40 ~ +80 0.03%/ , 10 ~ 95% RH (0 ~ 60 ) 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes UL8750, CSA C22.2 No. 250.0-08 (except for 48V, 54V), EN61347-1, EN61347-2-13 independent, IP65 or IP67, J61347-1, J61347-2-13 approved ; design refer to UL60950-1, TUV EN60950-1, EN60335-1 I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25 / 70% RH Compliance to EN55015, EN61000-3-2 Class C ( 60% load) ; EN61000-3-3 ISOLATION RESISTANCE PACKING 54 ~ 63V 85 10 (RTH2) Protection type : Shut down o/p voltage, re-power on to recover EMC DIMENSION 89.5% Protection type : Shut down o/p voltage, re-power on to recover I/P-O/P:3.75KVAC EMC IMMUNITY MTBF 89.5% 95 ~ 108% SAFETY & WITHSTAND VOLTAGE EMC EMISSION 88.5% <0.75mA / 277VAC LEAKAGE CURRENT NOTE 1.0% FREQUENCY RANGE AC CURRENT (Typ.) INRUSH CURRENT(Typ.) OTHERS 0.45 ~ 0.75A 2.0% SETUP, RISE TIME PROTECTION 1.2 ~ 2A 2.5% LOAD REGULATION INPUT 1.6 ~ 2.67A VOLTAGE TOLERANCE Note.3 I/P-FG:1.88KVAC O/P-FG:0.5KVAC Compliance to EN61000-4-2,3,4,5,6,8,11; EN61547, EN55024, light industry level (surge 4KV), criteria A 336.5Khrs min. MIL-HDBK-217F (25 ) 171*61.5*36.8mm (L*W*H) 0.73Kg; 20pcs/15.6Kg/0.8CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25 of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Constant current operation region is within 60% ~100% rated output voltage. This is the suitable operation region for LED related applications, but please reconfirm special electrical requirements for some specific system design. 5. Derating may be needed under low input voltages. Please check the static characteristics for more details. 6. Type A only. 7. Safety and EMC design refer to EN60598-1, CNS15233, GB7000.1, FCC part18. 8. Length of set up time is measured at cold first start. Turning ON/OFF the power supply may lead to increase of the set up time. 9. The power supply is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 10. Refer to warranty statement. HLG-40H 40W Single Output Switching Power Supply Mechanical Specification Case No.957B series Unit:mm Blank:(HLG-40H) 171 147.2 11.9 9.6 300 20 300 20 T case 73.6 +V(Red) -V(Black) 30.75 32 46.5 61.5 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) SJTW 18AWG 3C SVT 18AWG 2C 4.2 4PL 36.8 T case: Max. Case Temperature. IP67 rated. Cable for I/O connection. A Type:(HLG-40H-_A) 171 147.2 11.9 9.6 300 20 300 20 T case 30.75 32 46.5 61.5 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) SJTW 18AWG 3C 73.6 Io ADJ +V(Red) -V(Black) SVT 18AWG 2C Vo ADJ 4.2 4PL 36.8 T case: Max. Case Temperature. IP65 rated. Output voltage and constant current level can be adjusted through internal potentiometer. (Can access by removing the rubber stopper on the case.) B Type:(HLG-40H-_B) 171 147.2 11.9 9.6 300 20 SVT 18AWG 2C 73.6 UL 2517 18AWG 2C +V(Red) -V(Black) DIM+(Blue) DIM-(White) 4.2 4PL T case: Max. Case Temperature. 36.8 SJTW 18AWG 3C T case 30.75 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) 32 46.5 61.5 300 20 File Name:HLG-40H-SPEC 2012-03-01 HLG-40H 40W Single Output Switching Power Supply series D Type(option):(HLG-40H-_D) 171 147.2 11.9 9.6 300 20 300 20 T case 73.6 +V(Red) -V(Black) 30.75 32 46.5 61.5 AC/L(Brown) AC/N(Blue) FG (Green/Yellow) SJTW 18AWG 3C SVT 18AWG 2C 4.2 4PL 36.8 T case: Max. Case Temperature. IP67 rated. Timer dimming function, contact MEAN WELL for details. Block Diagram Fosc : 100KHz EMI FILTER & RECTIFIERS I/P RECTIFIERS & FILTER POWER SWITCHING PFC CIRCUIT +V -V DIM+ DIM(B Type) O.L.P. O.T.P. FG O.L.P. DETECTION CIRCUIT PWM & PFC CONTROL O.V.P. Derating Curve Static Characteristics 100 100 90 80 80 230VAC Input only 70 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 50 AMBIENT TEMPERATURE ( ) 60 70 (HORIZONTAL) 60 50 40 90 100 125 135 145 155 165 175 180 200 230 305 INPUT VOLTAGE (V) 60Hz File Name:HLG-40H-SPEC 2012-03-01 40W Single Output Switching Power Supply HLG-40H series Power Factor Characteristic Constant Current Mode 1 0 .9 9 0 .9 8 0 .9 7 0 .9 6 0 .9 5 PF 0 .9 4 0 .9 3 277VAC 0 .9 2 230VAC 0 .9 1 115VAC 0 .9 0 .8 9 0 .8 8 0 .8 7 0 .8 6 0 .8 5 50% 60% 70% 80% 90% 100% (40W) LOAD EFFICIENCY vs LOAD (48V Model) HLG-40H series possess superior working efficiency that up to 89.5% can be reached in field applications. 92 90 EFFICIENCY (%) 88 86 84 82 277VAC 80 230VAC 78 115VAC 76 74 72 70 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD DRIVING METHODS OF LED MODULE There are two major kinds of LED drive method "direct drive" and "with LED driver". A typical LED power supply may either work in "constant voltage mode (CV) or constant current mode (CC)" to drive the LEDs. Mean Well's LED power supply with CV+ CC characteristic can be operated at both CV mode (with LED driver, at area (A) and CC mode (direct drive, at area (B). (B) Constant Current area Vo(%) 100 (A) Constant Voltage area 60 (max.) (C) Hiccup Protection 50 95 Io (%) Typical LED power supply I-V curve File Name:HLG-40H-SPEC 2012-03-01 HLG-40H 40W Single Output Switching Power Supply series DIMMING OPERATION +V(Red) -V(Black) AC/L(Brown) AC/N(Blue) FG (Green/Yellow) HLG-40H DIM+(Blue) DIM-(White) Built-in 3 in 1 dimming function, IP67 rated. Output constant current level can be adjusted through output cable by connecting a resistance or 1 ~ 10Vdc or 10V PWM signal between DIM+ and DIM-. Please DO NOT connect "DIM-" to "-V". Reference resistance value for output current adjustment (Typical) OPEN 60K 10K 30K 40K 50K 70K 80K 90K Single driver 100K 20K Resistance Multiple drivers value (N=driver quantity for synchronized 10K /N 20K /N 30K /N 40K /N 50K /N 60K /N 70K /N 80K /N 90K /N 100K /N ----- dimming operation) Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% 1 ~ 10V dimming function for output current adjustment (Typical) Dimming value 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% 10V PWM signal for output current adjustment (Typical): Frequency range :100Hz ~ 3KHz Duty value 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% OPEN Percentage of rated current 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% 95%~105% Using the built-in dimming function on B-type model can't turn the lighting fixture totally dark. Please refer to the connection method below to achieve 0% brightness of the lighting fixture connecting to the LED power supply unit. Dimming connection diagram for turning the lighting fixture ON/OFF : N FG L Switch Relay Adjuster 0~100K Ohms resistance 1~10V DC Voltage 10V PWM Signal Green/ Yellow Brown Blue AC/L HLG-40H B Type AC/N DIM+ DIMV(-) V(+) Blue White Black Red LED Lighting Fixture Using a switch and relay can turn ON/OFF the lighting fixture. 1.Output constant current level can be adjusted through output cable by connecting a resistance or 1~10Vdc or 10V PWM signal between DIM+ and DIM-. 2.The LED lighting fixture can be turned ON/OFF by the switch. File Name:HLG-40H-SPEC 2012-03-01 HLG-40H 40W Single Output Switching Power Supply series WATERPROOF CONNECTION Waterproof connector Waterproof connector can be assembled on the output cable of HLG-40H to operate in dry/wet/damp or outdoor environment. AC source HLG-40H I/P Size O/P Pin Configuration (Female) M12 Order No. Suitable Current 4-PIN 5A/PIN M12-04 10A max. 5-PIN 5A/PIN M12-05 10A max. Size Pin Configuration (Female) M15 2-PIN 12A/PIN M15-02 12A max. Order No. Suitable Current LED Lamp Cable Joiner CJ04-1 suitable for 14AWG~16AWG CJ04-2 suitable for 18AWG~22AWG 20 25 66 26 Up to four wires can be connected through this cable joiner by soldering or clamping by tools. LED Lamp HLG-40H O/P Wires CJ04 cable joiner can be purchased independently for user's own assembly. MEAN WELL order No. : CJ04-1, CJ04-2. File Name:HLG-40H-SPEC 2012-03-01