Lumileds LAFL-M4X-1050 Functional solution for forward lighting system Datasheet

AUTOMOTIVE
LUXEON Altilon
Functional solution for forward
lighting systems
LUXEON Altilon delivers distinctive brilliant white light for your automotive
forward lighting designs. LUXEON Altilon is designed and tested to
withstand extreme temperatures and engineered to simplify optical
design and ease of manufacturing and assembly. With advanced
phosphor technology, LUXEON Altilon meets both SAE and ECE color
specifications and provides finer granularity than existing systems.
Features and Benefits
1A drive current enables high light output per package for reduced
LED count
150°C maximum case temperature, Tc, ensures application performance
at extreme conditions
Industry’s lowest thermal resistance enables smaller heatsinks for
smaller designs
1x2 and 1x4 configuration options with or without spade lugs for
design flexibility
AEC-Q101C qualified and PPAP documentation available
Primary ApplicationS
Adaptive Lighting
Daytime Running Lights
–– Front Position
Front Fog
Headlight
–– Cornering Light
–– High Beam
–– Low Beam
RoHS
COMPLIANT
DS66 LUXEON Altilon Product Datasheet ©2017 Lumileds Holding B.V. All rights reserved.
Table of Contents
General Product Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product Test Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Part Number Nomenclature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Environmental Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Performance Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Product Selection Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Optical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical and Thermal Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Typical Electrical Characteristics at Temperature Extremes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Absolute Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reliability Expectations and Thermal Design Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
JEDEC Moisture Sensitivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Characteristic Curves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Spectral Power Distribution Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Light Output Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Forward Current and Forward Voltage Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Color Shift Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Radiation Pattern Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Product Bin Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Laser Marking Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Luminous Flux Bins . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Color Bin Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Mechanical Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Packaging and Labeling Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
i
General Product Information
Product Test Conditions
LUXEON Altilon LEDs are tested and binned using a 20ms monopulse (MP) at 1000mA drive current, junction temperature,
Tj, of 25°C.
Figure 1. Case temperature location on sample board for LUXEON Altilon.
Part Number Nomenclature
Part numbers for LUXEON Altilon follow the convention below:
L A F L – M D E – F F F F
Where:
D
–
designates number of die (2=2 die and 4=4 die)
E
–
designates connector type (L=spade lugs and S=solder)
F F F F –
designates minimum luminous flux bin (see luminous flux bin definitions)
Therefore, a LUXEON Altilon with 4 die, solder connector and 500 minimum luminous flux will have the following part number:
L A F L – M 2 S – 0 5 0 0
Environmental Compliance
Lumileds LLC is committed to providing environmentally friendly products to the solid-state lighting market. LUXEON Altilon is
compliant to the European Union directives on the restriction of hazardous substances in electronic equipment, namely the
RoHS Directive 2011/65/EU and REACH Regulation (EC) 1907/2006. Lumileds LLC will not intentionally add the following restricted
materials to its products: lead, mercury, cadmium, hexavalent chromium, polybrominated biphenyls (PBB) or polybrominated
diphenyl ethers (PBDE).
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Performance Characteristics
Product Selection Guide
Table 1. Product selection for LUXEON Altilon at 1000mA, 20ms MP, Tc=25°C.
CONFIGURATION
MINIMUM LUMINOUS FLUX [1, 2] (lm)
1x2
500
LAFL-M2x-0500
925
LAFL-M4x-0925
1000
LAFL-M4x-1000
1050
LAFL-M4x-1050
1100
LAFL-M4x-1100
1150
LAFL-M4x-1150
1x4
Part Number
Notes for Table 1:
1. Lumileds maintains a tolerance of ±10% for luminous flux measurements.
2. Flux levels are tested via a pulsed measurement at a case temperature, Tc, of 25°C.
Optical Characteristics
Table 2. Typical optical characteristics for LUXEON Altilon at 1000mA, 20ms MP, Tc=25°C.
CORRELATED COLOR TEMPERATURE (K)
or
DOMINANT WAVELENGTH (nm)
MINIMUM
MAXIMUM
Total Included
Angle [2]
θ0.90V
LAFL-M2x-xxxx
5000K
6150K
142°
120°
LAFL-M4x-xxxx
5000K
6150K
142°
120°
Part Number
Viewing Angle [3]
2θ1/2
Notes for Table 2:
1. Spectral width at ½ of the peak intensity.
2. Total angle at which 90% of total luminous flux is captured.
3. Viewing angle is the off axis angle from lamp centerline where the luminous intensity is ½ of the peak value.
Electrical and Thermal Characteristics
Table 3a. Typical electrical and thermal characteristics for LUXEON Altilon at 1000mA, 20ms MP, Tc=25°C.
PART NUMBER
FORWARD VOLTAGE [1] (Vf)
MINIMUM
MAXIMUM
DYNAMIC
RESISTANCE [2]
(Ω) RD
THERMAL RESISTANCE—
JUNCTION TO CASE (°C/W)
RθJ-C el [4]
RθJ-C real [5]
TYPICAL
MAXIMUM
TYPICAL
MAXIMUM
LAFL-M2x-xxxx
5.6
7.5
0.53
2.1
2.5
3.0
3.6
LAFL-M4x-xxxx
11.2
15.0
1.07
1.4
1.8
2.0
2.6
Notes for Table 3a:
1. Lumileds maintains a tolerance of ±0.06V on forward voltage measurements.
2. Dynamic resistance is the inverse of the slope in linear forward voltage model for LEDs.
3. Measured between 80°C and 90°C at binning current, If.
4. Electrical thermal resistance.
5. Thermal resistance with wall plug efficiency included. Reference JESD51-51, JESD51-14, 4.1.3.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Typical Electrical Characteristics at Temperature Extremes
Table 3b. Typical electrical and thermal characteristics for LUXEON Altilon at 1000mA, 20ms MP, Tc=25°C.
FORM
FACTOR
TYPICAL CONDITION 1000mA DC OPERATION
CASE TEMPERATURE, Tc=-40°C
FORWARD VOLTAGE [1] (Vf)
TYPICAL CONDITION 1000mA DC OPERATION
CASE TEMPERATURE, Tc=130°C
FORWARD VOLTAGE [1] (Vf)
MINIMUM
TYPICAL
MAXIMUM
MINIMUM
TYPICAL
MAXIMUM
1x2
5.6
6.8
7.9
5.0
5.9
7.3
1x4
11.2
13.2
15.8
10.0
11.8
14.5
Notes for Table 3b:
1. Lumileds tests forward voltage values via a pulsed measurement at junction temperature of 25°C. Typical product performance at maximum and minimum allowable case temperature to
allow for electronic driver design. Values provided are guard banded to ensure that minimum and maximum values are not exceeded under stated use conditions.
Absolute Ratings
Table 4. Absolute ratings for LUXEON Altilon.
Parameter
Performance
Minimum DC Forward Current
[1]
Maximum DC Forward Current
[1]
100mA
1100mA
Maximum Transient Peak Current
1500mA for ≤10ms
Maximum Forward Voltage at 1000mA and -40°C [2]
15.8V (1x4)
7.9V (1x2)
Maximum Forward Voltage at 1000mA and 130°C [3]
10.0V (1x4)
5.0V (1x2)
Maximum AC Ripple
≤50mA rms at ≥10kHz
ESD Sensitivity [4]
8kV HBM, 2kV CDM, 400V MM
Storage Temperature
-40°C to 130°C
Minimum Operating Case Temperature
Maximum Case Temperature (1000mA)
[5]
Maximum Allowable Solder Pad Temperature
-40°C
130°C
270°C/30 seconds maximum
Notes for Table 4:
1. Although no damage to the device will occur, driving these high power LEDs at drive currents below 350mA or above 1000mA may result in unpredictable performance. Please consult your
Lumileds sales representative for further information.
2. Product forward voltage at 1000mA operation, case temperature -40°C after 1,000 hours of operation at related conditions.
3. Product forward voltage at 1000mA operation, case temperature 130°C after 1,000 hours of operation at related conditions.
4. Measured using human body model, contact discharge method and machine model per AEC-Q101C.
5. Maximum case temperature for short term operation only. See section on reliability expectation and thermal design requirements for recommendations on maximum case temperature to
ensure life of vehicle performance.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Reliability Expectations and Thermal Design Requirements
Table 5. Reliability expectations and thermal design requirements for LUXEON Altilon.
OPERATING CONDITIONS
B50L80
B3L80
1000mA, Tc=130°C
15,000 Hours
5,000 Hours
1000mA, Tc=110°C
40,000 Hours
15,000 Hours
700mA, Tc=110°C
75,000 Hours
25,000 Hours
500mA, Tc=110°C
120,000 Hours
35,000 Hours
Notes for Table 5:
1. As measured at the position indicated in Figure 1.
2. Lumen maintenance is a projected average value based on constant current operation while respecting the specified maximum case temperature. Observation of design limits included in this
datasheet is required in order to achieve this projected lumen maintenance.
3. Lifetime shown is an estimation of expected lifetimes (Bxx, Lyy) computed as 90% lower confidence limit of the LUXEON Altilon product as a function of drive current and case temperature.
The lifetime estimates in the above table reflect statistical figures based on calculations of technical data and are subject to change.
JEDEC Moisture Sensitivity
Table 6. Moisture sensitivity levels for LUXEON Altilon.
level
1
Floor Life
STANDARD SOAK REQUIREMENTS
TIme
Conditions
Time
Conditions
Unlimited
≤30°C / 85% RH
168 Hours +5 / -0
85°C / 85% RH
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Characteristic Curves
Spectral Power Distribution Characteristics
Figure 2. Typical normalized power vs. wavelength for LUXEON Altilon at 1000mA, 20ms MP, Tc=25°C.
Light Output Characteristics
Figure 3a. Typical normalized light output vs. case temperature for LUXEON Altilon at 1000mA, 20ms MP.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Figure 3b. Typical normalized light output vs. forward current for LUXEON Altilon at Tc=25°C.
Forward Current and Forward Voltage Characteristics
Figure 4a. Typical forward current vs. forward voltage for LUXEON Altilon 1x2 at Tc=25°C.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Figure 4b. Typical forward current vs. forward voltage for LUXEON Altilon 1x4 at Tc=25°C.
Figure 4c. Typical forward voltage vs. case temperature for LUXEON Altilon at Tc=25°C.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Color Shift Characteristics
Figure 5a. Typical color shift in CIE 1931 x and y coordinates for LUXEON Altilon at 20ms MP, 1000mA.
Figure 5b. Typical color shift in CIE 1931 x and y coordinates over angle for LUXEON Altilon 1x2 at 20ms MP, 1000mA.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Figure 5c. Typical color shift in CIE 1931 x and y coordinates over angle for LUXEON Altilon 1x4 at 20ms MP, 1000mA.
Radiation Pattern Characteristics
Figure 6. Typical radiation pattern for LUXEON Altilon at 20ms MP, 1000mA, Tc=25°C.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Product Bin Definitions
Laser Marking Definitions
Table 7. Laser marking definitions for LUXEON Altilon.
LASER MARKING DEFINITIONS
Tile ID + bin code + unit location at tile
123456-000119999
Tile ID (YYMMDD – Serial Running Number)
123456-000
Bin code (presented as PNP bin with lookup table)
11
Unit location at tile
9999
Table 8. Bin codes for LUXEON Altilon 1x2 and 1x4.
PNP BIN (1x2)
CAT CODE
PNP BIN (1x4)
CAT CODE
1
HB1A
51
MB1A
2
JB1A
52
NB1A
3
KB1A
53
PB1A
4
LB1A
54
QB1A
5
HB3A
55
MB3A
6
JB3A
56
NB3A
7
KB3A
57
PB3A
8
LB3A
58
QB3A
9
HA1A
59
MA1A
10
JA1A
60
NA1A
11
KA1A
61
PA1A
12
LA1A
62
QA1A
13
HA3A
63
MA3A
14
JA3A
64
NA3A
15
KA3A
65
PA3A
16
LA3A
66
QA3A
17
RA1A
67
SA1A
18
RA3A
68
SA3A
19
RB1A
69
SB1A
20
RB3A
70
SB3A
71
WA1A
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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WA3A
73
WB1A
74
WB3A
75
XA1A
76
XA3A
77
XB1A
78
XB3A
79
YA1A
80
YA3A
81
YB1A
82
YB3A
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Luminous Flux Bins
Table 9 lists the standard luminous flux bins for LUXEON Altilon emitters. Although several bins are outlined, product availability
in a particular bin varies by production run and by product performance. Not all bins are available in all colors.
Table 9. Luminous flux bin definitions for LUXEON Altilon at 1000mA, 20ms MP, Tc=25°C.
Bin
Luminous Flux (lm) [1]
Minimum
Maximum
H
350
425
J
425
465
R
465
500
K
500
600
L
600
700
M
700
850
N
850
925
S
925
1000
P
1000
1050
W
1050
1100
X
1100
1150
Y
1150
1200
Q
1200
1400
Notes for Table 9:
1. Lumileds maintains a tolerance of ±10% on luminous flux measurements.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Color Bin Definitions
0.375
0.365
0.355
y
0.345
0.335
0.325
0.315
0.305
0.295
0.305
0.310
0.315
0.320
0.325
0.330
0.335
x
0.340
0.345
0.350
0.355
Figure 7. Color bin structure in CIE 1931 color space for LUXEON Altilon.
Table 10. Color bin definitions for LUXEON Altilon.
BIN
A1
A3
x
y
0.3175
0.3204
0.3148
0.3455
0.3200
0.3488
0.3200
0.3230
BIN
B1
x
y
0.3200
0.3230
0.3200
0.3488
0.3290
0.3546
0.3290
0.3308
0.3350
0.3360
0.3290
0.3308
0.3375
0.3600
0.3290
0.3546
0.3469
0.3660
0.3375
0.3600
0.3444
0.3442
0.3350
0.3360
B3
Notes for Table 10:
1. Lumileds maintains a tester tolerance of ±0.005 on x and y color coordinates.
2. CIE 1931 x and y coordinate frame.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Mechanical Dimensions
Figure 8. Mechanical dimensions for LUXEON Altilon.
Notes for Figure 8:
1. Drawings are not to scale.
2. All dimensions are in millimeters.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Packaging and Labeling Information
LUXEON Altilon LEDs are packaged in tubes then in a carton box. Each tube contains a specified number of LEDs. The LEDs in
each tube come from a single category code, ensuring they are all well-matched for light output, color, and forward voltage. Each
tube contains a rubber stopper at one end. The tube label has both alphanumeric and bar code information. The carton boxes
have printed information providing part numbers with CAT codes that indicate luminous flux, color and forward voltage bins.
Table 11. Number of LEDs per tube and per box for LUXEON Altilon.
PART NUMBER
TOTAL UNITS PER TUBE
TOTAL TUBES PER BOX
TOTAL UNITS PER BOX
LAFL-M2x-xxxx
42
15
630
LAFL-M4x-xxxx
42
15
630
Tube
Figure 9. Tube dimensions for LUXEON Altilon.
Notes for Figure 9:
1. Drawings are not to scale.
2. All dimensions are in millimeters.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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Labels
Figure 10. Example of a tube label for LUXEON Altilon.
Notes for Figure 10 – Tube Label descriptions for customer use:
Field labels not described are for Lumileds internal use only.
1. Total number of LED emitters in a Tube.
2. Unique product lot identification number. This number is required for traceability purposes.
3. Product bin 4-digit alphanumeric CAT code.
4. Lumileds part number.
Figure 11. Example of box label for LUXEON Altilon.
Notes for Figure 11 – Box Label descriptions for customer use:
Field labels not described are for Lumileds internal use only.
1. Lumileds part number.
2. Total number of LED emitters in a Box.
3. LED test date in YYWW format.
4. Customer part number for custom requests only.
5. Unique product lot identification number. This number is required for traceability purposes.
6. Product bin 4-digit alphanumeric CAT code.
DS66 LUXEON Altilon Product Datasheet 20170806 ©2017 Lumileds Holding B.V. All rights reserved.
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About Lumileds
Companies developing automotive, mobile, IoT and illumination lighting applications need a partner who can collaborate with
them to push the boundaries of light. With over 100 years of inventions and industry firsts, Lumileds is a global lighting solutions
company that helps customers around the world deliver differentiated solutions to gain and maintain a competitive edge. As the
inventor of Xenon technology, a pioneer in halogen lighting and the leader in high performance LEDs, Lumileds builds innovation,
quality and reliability into its technology, products and every customer engagement. Together with its customers, Lumileds is
making the world safer, better and more beautiful—with light.
To learn more about our lighting solutions, visit lumileds.com.
©2017 Lumileds Holding B.V. All rights reserved.
LUXEON is a registered trademark of the Lumileds
Holding B.V. in the United States and other countries.
lumileds.com
DS66 LUXEON Altilon
Product Datasheet 20170806
Neither Lumileds Holding B.V. nor its affiliates shall be liable for any kind of loss of data or any other damages,
direct, indirect or consequential, resulting from the use of the provided information and data. Although Lumileds
Holding B.V. and/or its affiliates have attempted to provide the most accurate information and data, the materials
and services information and data are provided “as is,” and neither Lumileds Holding B.V. nor its affiliates
warrants or guarantees the contents and correctness of the provided information and data. Lumileds Holding
B.V. and its affiliates reserve the right to make changes without notice. You as user agree to this disclaimer and
user agreement with the download or use of the provided materials, information and data. A listing of Lumileds
product/patent coverage may be accessed at lumileds.com/patents.