HIGH POWER RELAY 1 POLE—30 A (FOR AUTOMOTIVE APPLICATIONS) FRL-274 SERIES ■ FEATURES ● ● ● ● ● Maximum switching current 30 A Three types of contact gaps (0.4 mm, 1.0 mm, 1.4 mm) Various contact materials Immersion cleanable type available Tube carrier package ■ ORDERING INFORMATION [Example] FRL-274 N (a) (b) D (c) 012 / 01 (d) (e) C (f ) S - 01A - *** (g) (h) (i) (-S) (j) (a) Series Name FRL-274: FRL-274 Series (b) Enclosure Nil N : Flux free type : Plastic sealed type (c) Coil Type D H : Standard (nominal power 1.7 to 2.1 W) : Low power (nominal power 0.6 W) (d) Nominal Voltage (Example) 009 : 9 VDC 012 : 12 VDC 024 : 24 VDC (e) Contact Gap 01 51 61 : Standard gap (0.4 mm gap) : 1.0 mm gap : 1.4 mm gap (f) Contact Arrangement A C : 1 form A (SPST-NO) : 1 form C (SPDT) (g) Contact Material S Y D : Silver copper : Silver-tin oxide : Special silver alloy (h) Cover Terminal A 01A (i) Custom Designation To be assigned custom specification (j) Package Nil -S : w/cover, standard terminal width : w/cover, wide terminal width : Standard tray : Carrier tube 1 FRL-274 SERIES ■ SPECIFICATIONS Specifications Item S Contact Material Contact Y Contact Material D Contact Material Arrangement 1 form A (SPST-NO), 1 form C (SPDT) Material Silver copper Voltage Drop (resistance) Maximum 300 mV initial (at 5 Amps, 12 VDC) Maximum 500 mV after durability test (at 5 Amps, 12 VDC) Silver-tin oxide N.O. 12 VDC 15 A, 24 VDC 10 A N.C. 12 VDC 10 A, 24 VDC 7 A Special silver alloy 12 VDC 30 A Rating Coil Insulation Time Value Life Other Gap 01: 0.4 mm gap (standard gap type) 51: 1.0 mm gap 61: 1.4 mm gap Maximum Carrying Current 30 A continous ,40 A/10 minutes (at 25°C 100% rated coil voltage) Max. Switching Frequency Mechanical: 18,000 operations/hour Electrical: 1,800 operations/hour Minimum Switching Load (*1) (reference) 0.6 W minimum (0.1 A minimum) Nominal Power (rated Voltage at 20°C) Standard type (D): approximately 1.7 W Low power type (H): approximately 0.6 W 1.4 mm gap type: approximately 2.1 W Coil Temperature Rise Standard type (D): approximately 75 °C Low power type (H): approximately 35 °C 1.4 mm gap type: approximately 85 °C (rated voltage at 20°C) Operating Temperature –40°C to +85°C (no frost) (refer to the CHARACTERISTIC DATA) Storage Temperature –40°C to +100°C (no frost) Resistance Minimum 100 MΩ (at 500 VDC) Dielectric Strength AC 500 V 1 minimum Operate (at nominal voltage) Maximum 10 ms Release (at nominal voltage) Standard gap type: maximum 5 ms 1.0 mm gap type: maximum 8 ms 1.4 mm gap type: maximum 10 ms Mechanical 10 × 106 operations minimum Electrical 250 × 103 operations minimum Vibration Resistance 10 to 55 Hz (double amplitude of 1.5 mm) Shock Resistance Misoperation 100 m/s2 (11 ±1 ms) Endurance 1,000 m/s2 (11 ±1 ms) Weight 0.6 W minimum (50 mA minimum) 0.6 W minimum (0.3 A minimum) Approximately 20 g *1 Values when switching a resistive load at normal room temperature and humidity, and in a clean environment. The minimum applicable load varies with the switching frequency and operating environment. 2 FRL-274 SERIES Contact material Features of contact material Symbol Feature Silver copper S Excellent welding and locking proof against DC load Silver tin oxide Y High durability, long life wiper or lamps Special silver alloy D Durable against high in-rush, for head light or heavy load (30 A) ■ COIL DATA CHART 20°C 80°C Must release voltage 1.7 W 3.3 VDC 4.1 VDC 0.3 VDC 21Ω 1.7 W 4.2 VDC 5.2 VDC 0.3 VDC FRL-274■ ■ D012/01 ■ ■ -■ ■ ■A 85Ω 1.7 W 6.5 VDC 8.0 VDC 0.6 VDC 1 mm FRL-274■ ■ D012/51 ■ ■ -■ ■ ■A 85Ω 1.7 W 8.4 VDC 10.4 VDC 0.6 VDC 1 mm FRL-274■ ■ D024/51 ■ ■ -■ ■ ■A 340Ω 1.7 W 16.8 VDC 21.0 VDC 1.6 VDC 1.4 mm FRL-274■ ■ D024/61 ■ ■ -■ ■ ■A 275Ω 2.1 W 16.8 VDC 21.0 VDC 1.6 VDC 4 VDC FRL-274■ ■ H004/01 ■ ■ -■ ■ ■A 27Ω 0.6 W 3.0 VDC 3.7 VDC 0.2 VDC 6 VDC FRL-274■ ■ H006/01 ■ ■ -■ ■ ■A 60Ω 0.6 W 4.2 VDC 5.2 VDC 0.3 VDC FRL-274■ ■ H009/01 ■ ■ -■ ■ ■A 135Ω 0.6 W 6.3 VDC 7.8 VDC 0.5 VDC 10 VDC FRL-274■ ■ H010/01 ■ ■ -■ ■ ■A 165Ω 0.6 W 7.0 VDC 8.7 VDC 0.6 VDC 12 VDC FRL-274■ ■ H012/01 ■ ■ -■ ■ ■A 240Ω 0.6 W 8.4 VDC 10.4 VDC 0.8 VDC Nominal voltage Type 6 VDC Standard 12 VDC Contact gap Part number Coil resistance (±10%) (at 20°C) Nominal power 0.4 mm (Standard) FRL-274■ ■ D006/01 ■ ■ -■ ■ ■A 21Ω 1 mm FRL-274■ ■ D006/51 ■ ■ -■ ■ ■A 0.4 mm (Standard) 24 VDC Low Power 0.4 mm (Standard) 9 VDC Must operate voltage Thermal resistance 44°C/W 58°C/W ■ CHARACTERISTIC DATA Contact switching current(A) 1. MAXIMUM BREAK CAPACITY 60 50 45 40 35 30 25 20 (4) (1) 1 2 (2) Æ Test circuit B Æ Test circuit A (3) Relay Relay 3 15 10 : Locked motor load 1 0.4 mm gap 2 1.0 mm gap A 3 1.4 mm gap : Load (1) 0.4 mm gap (2) 1.0 mm gap A (3) 1.4 mm gap (4) 1.0 mm gap B 5 10 15 20 Load 25 30 35 40 Locked motor or resistive load Load Resistive load 50 Voltage between contacts (VDC) 3 FRL-274 SERIES 2. OPERATING COIL VOLTAGE (EXAMPLE) [Low power (H type)] [Standard (D type)] 120 % of the rated coil voltage Ratio of operating voltage to rated coil voltage(%) 130 110 Contact carry 15 A 100 Continuous carry range 90 Pick-up voltage of 51,56 type 80 70 60 ltage up vo Pick- 50 Pick-up voltage of 01 type (0.4 mm gap) –10 160 150 140 130 120 110 100 90 80 70 C on ta ct rry 15 A Continuous carrying range Operating temperature range(˚C) e oltag -up v Pick 60 0 10 20 30 40 50 60 70 80 ca –10 0 10 20 30 40 50 60 70 80 Operating temperature range (˚C) 3. LIFE TEST (EXAMPLE) Test Item Test circuit N.O DC 14 V-65 W × 2 N.C. DC 14 V-60 W × 2 Halogen lamp load 500,000 operations minimum (contact material: special silver alloy) N.C. N.O. 65 W X 2 60 W X 2 14 V RL-1 DC 14 V-30 A Motor lock 100,000 operations minimum (contact material: silver copper) N.O. N.C. M 14 V N.O. N.C. RL-2 DC 30 V-1.6 A Motor free 200,000 operations minimum (contact material: silver copper) 30 V Motor N.C. N.O. 4 FRL-274 SERIES ■ REFERENCE DATA Distribution of Operate & Release Voltage Distribution of Operate & Release Time FRL-274 n = 100 Operate Release Distribution of Contact Resistance FRL-274 n = 100 FRL-274 n = 100 Distribution Operate Release Nominal Voltage Multiplying Factor (%) Times (ms) Contact Resistance (mΩ) ■ DIMENSIONS ● Dimensions ● PC board mounting hole layout (BOTTOM VIEW) 1 1 4 3 2 1 1 2.6 10.8 3 2 +0.1 2.2 —0.05 1 1 15.55 15.55 3 2 + 5.6 5 4 1 2—ø1.4 0.1 —0.05 9.35 + 0.1 —0.05 1 2.6 10.8 Note : Tolerance ± 0.1 mm • 1 from A 1 5.6 0.1 —0.05 3—ø1.8 ● Schematics (BOTTOM VIEW) 5 4 3 2 9.35 1 + 14.7 (3.2) (3.2) 19.2+0.5 3.5 (19.7+0.5) (3.0) ( ): N type • 1 from C (3.85) 14.7 5 4 4—ø1.4 •Wide terminal width +0.1 1.5 —0.05 (3.85) 11.8 14.2 •Standard terminal width 21.3+0.5 11.8 14.2 23.7+0.5 1 1 ● Tube carrier 541Max. 28 Max. 23.3 Max. 20pcs/tube Unit: mm 5 FRL-274 SERIES Fujitsu Components International Headquarter Offices Japan Fujitsu Component Limited Gotanda-Chuo Building 3-5, Higashigotanda 2-chome, Shinagawa-ku Tokyo 141, Japan Tel: (81-3) 5449-7010 Fax: (81-3) 5449-2626 Email: [email protected] Web: www.fcl.fujitsu.com Europe Fujitsu Components Europe B.V. Diamantlaan 25 2132 WV Hoofddorp Netherlands Tel: (31-23) 5560910 Fax: (31-23) 5560950 Email: [email protected] Web: www.fceu.fujitsu.com North and South America Fujitsu Components America, Inc. 250 E. Caribbean Drive Sunnyvale, CA 94089 U.S.A. Tel: (1-408) 745-4900 Fax: (1-408) 745-4970 Email: [email protected] Web: www.fcai.fujitsu.com Asia Pacific Fujitsu Components Asia Ltd. 102E Pasir Panjang Road #04-01 Citilink Warehouse Complex Singapore 118529 Tel: (65) 6375-8560 Fax: (65) 6273-3021 Email: [email protected] www.fcal.fujitsu.com © 2003 Fujitsu Components America, Inc. All company and product names are trademarks or registered trademarks of their respective owners. Rev. 02/18/2003 6