480W Constant Voltage + Constant Current LED Driver F 110 SELV IP65 IP67 ■ Features Constant Voltage + Constant Current mode output Metal housing with class I design Built-in active PFC function IP67 / IP65 design for indoor or outdoor installations Function options: output adjustable via potentiometer; 3 in 1 dimming (dim-to-off, isolated design) ; smart timer dimming; junction box HLG-480H series Type HL ■ Applications LED Harbour LED greenhouse lighting LED statium lighting LED mining lighting Type HL for use in ClassⅠ, Division 2 hazardous(Classified) location Typical lifetime > 62000 hours 7 years warranty (Note.9) ■ Description HLG-480H series is a 480W AC/DC LED driver featuring the dual mode constant voltage and constant current output. HLG-480H operates from 90～305VAC and offers models with different rated voltage ranging between 24V and 54V. Thanks to the high efficiency up to 95.5%, with the fanless design, the entire series is able to operate for -40℃ ~ +90℃ case temperature under free air convection. The design of metal housing and IP67/IP65 ingress protection level allows this series to fit both indoor and outdoor applications. HLG-480H is equipped with various function options, such as dimming methodologies, so as to provide the optimal design flexibility for LED lighting system. ■ Model Encoding HLG - 480H - 24 A Function options Rated output voltage (24V/30V/36V/42V/48V/54V) Rated wattage Series name Type Blank A B Dx D2 IP Level IP67 IP65 IP67 IP67 IP67 Function Io and Vo fixed Io and Vo adjustable through built-in potentiometer 3 in 1 dimming function (0~10VDC, 10V PWM signal and resistance) Built-in Smart timer dimming function by user request. Built-in Smart timer dimming and programmable function. Note In Stock In Stock In Stock Announce Q1'17 Announce Q1'17 File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series SPECIFICATION MODEL HLG-480H-24 HLG-480H-30 HLG-480H-36 HLG-480H-42 HLG-480H-48 HLG-480H-54 24V 30V 36V 42V 48V 54V CONSTANT CURRENT REGION Note.4 12 ~ 24V 15 ~ 30V 18 ~ 36V 21 ~ 42V 24 ~ 48V 27 ~ 54V RATED CURRENT 20A 16A 13.3A 11.4A 10A 8.9A RATED POWER 480W 480W 478.8W 478.8W 480W 480.6W 200mVp-p 250mVp-p 250mVp-p 250mVp-p 350mVp-p 35.7 ~ 44.1V 40.8 ~ 50.4V 45.9 ~ 56.7V DC VOLTAGE RIPPLE & NOISE (max.) Note.2 200mVp-p Adjustable for A-Type only (via built-in potentiometer) VOLTAGE ADJ. RANGE OUTPUT 20.4 ~ 25.2V CURRENT ADJ. RANGE 10 ~ 20A 8 ~ 16A 6.6 ~ 13.3A 5.7 ~ 11.4A 5 ~ 10A 4.4 ~ 8.9A ±1.0% ±1.0% ±1.0% ±1.0% ±1.0% LINE REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% LOAD REGULATION ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% ±0.5% 94.5% 95% 95% 95% 53 ~ 63V 60 ~ 70V Note.6 500ms, 80ms 115VAC/230VAC 16ms HOLD UP TIME (Typ.) FREQUENCY RANGE POWER FACTOR (Typ.) TOTAL HARMONIC DISTORTION EMC AC CURRENT (Typ.) INRUSH CURRENT(Typ.) 94.5% 95% 95.5% 95.5% 5A / 115VAC 2.45A / 230VAC 2A / 277VAC COLD START 35A(twidth=1800μs measured at 50% Ipeak) at 230VAC; Per NEMA 410 LEAKAGE CURRENT <0.75mA / 277VAC MAX. NO. of PSUs on 16A CIRCUIT BREAKER 2unit(circuit breaker of type B) / 3units(circuit breaker of type C) at 230VAC SHORT CIRCUIT 94.5% 95% 95% 95 ~ 108% Constant current limiting, recovers automatically after fault condition is removed Constant current limiting, recovers automatically after fault condition is removed 27 ~ 33V 33 ~ 40V 40 ~ 50V 46 ~ 55V Shut down output voltage, re-power on to recovery OVER TEMPERATURE Shut down output voltage, re-power on to recovery WORKING TEMP. Tcase= -40 ~ +90℃ (Please refer to "OUTPUT LOAD vs TEMPERATURE" section) MAX. CASE TEMP. Tcase= +90℃ WORKING HUMIDITY STORAGE TEMP., HUMIDITY 20 ~ 95% RH non-condensing TEMP. COEFFICIENT ±0.02%/℃ (0 ~ 60℃) VIBRATION SAFETY STANDARDS 10 ~ 500Hz, 5G 12min./1cycle, period for 72min. each along X, Y, Z axes UL8750(type”HL”), CSA C22.2 No. 250.13-12; ENEC EN61347-1, EN61347-2-13 independent, EN62384; GB19510.14,GB19510.1; IP65 or IP67 approved WITHSTAND VOLTAGE I/P-O/P:3.75KVAC ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH Compliance to EN55015,EN61000-3-2 Class C (@ load≧50%) ; EN61000-3-3; GB17743, GB17625.1 EMC EMISSION DIMENSION PACKING NOTE (Please refer to " TOTAL HARMONIC DISTORTION (THD) " section) 277VAC EMC IMMUNITY MTBF OTHERS (Please refer to "POWER FACTOR (PF) CHARACTERISTIC" section) THD< 20% (@ load≧40% / 115VAC,230VAC,277VAC) 94% OVER VOLTAGE SAFETY & 47 ~ 63Hz PF≧0.98/115VAC, PF≧0.97/230VAC, PF≧0.95/277VAC @ full load 230VAC EFFICIENCY (Typ.) OVER CURRENT ENVIRONMENT 115VAC/230VAC 90 ~ 305VAC 127 ~ 431VDC Note.5 (Please refer to "STATIC CHARACTERISTIC" section) VOLTAGE RANGE PROTECTION 30.6 ~ 37.8V VOLTAGE TOLERANCE Note.3 ±1.0% SETUP, RISE TIME INPUT 25.5 ~ 31.5V Adjustable for A-Type only (via built-in potentiometer) -40 ~ +80℃, 10 ~ 95% RH non-condensing I/P-FG:2KVAC O/P-FG:1.5KVAC Compliance to EN61000-4-2,3,4,5,6,8,11, EN61547, light industry level (surge immunity Line-Earth 4KV, Line-Line 2KV) 345.5K hrs min. Telcordia SR-332(Bellcore) ; 95.3K hrs min. MIL-HDBK-217F (25℃) 262*125*43.8mm (L*W*H) 2.8Kg;4pcs/12.2Kg/0.58CUFT 1. All parameters NOT specially mentioned are measured at 230VAC input, rated current and 25℃ of ambient temperature. 2. Ripple & noise are measured at 20MHz of bandwidth by using a 12" twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor. 3. Tolerance : includes set up tolerance, line regulation and load regulation. 4. Please refer to "DRIVING METHODS OF LED MODULE". 5. De-rating may be needed under low input voltages. Please refer to STATIC CHARACTERISTIC sections for details. 6. Length of set up time is measured at first cold start. Turning ON/OFF the driver may lead to increase of the set up time. 7. The driver is considered as a component that will be operated in combination with final equipment. Since EMC performance will be affected by the complete installation, the final equipment manufacturers must re-qualify EMC Directive on the complete installation again. 8. To fulfill requirements of the latest ErP regulation for lighting fixtures, this LED driver can only be used behind a switch without permanently connected to the mains. 9. This series meets the typical life expectancy of >62,000 hours of operation when Tcase, particularly tc point (or TMP, per DLC), is about 75℃ or less. 10. Please refer to the warranty statement on MEAN WELL's website at http://www.meanwell.com File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series BLOCK DIAGRAM PFC fosc : 45KHz PWM fosc : 55KHz EMI FILTER & RECTIFIERS I/P POWER SWITCHING PFC CIRCUIT RECTIFIERS & FILTER Vo+ VoDIM+ DIM(B Type) O.L.P. FG O.L.P. PFC CONTROL PWM CONTROL DETECTION CIRCUIT O.V.P. O.T.P. DRIVING METHODS OF LED MODULE ※ This series is able to work in either Constant Current mode (a direct drive way) or Constant Voltage mode (usually through additional DC/DC driver) to drive the LEDs. In the constant current region, the highest voltage at the output of the driver depends on the configuration of the end systems. Vo(%) 100 (B) Constant Current area (A) Constant Voltage area Should there be any compatibility issues, please contact MEAN WELL. 50 50 100 Io (%) Typical output current normalized by rated current (%) File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series DIMMING OPERATION For 24V,30V,36V,42V Vo+(Brown) Vo-(Blue) Vo+(Brown) Vo-(Blue) DIM+(Gray) DIM-(Black) FG (Green/Yellow) AC/L(Brown) AC/N(Blue) * DIM+ for B-Type PROG+ for D2-Type * *DIM- for B-Type PROG- for D2-Type For 48V,54V FG (Green/Yellow) AC/L(Brown) AC/N(Blue) Vo+(Brown) Vo-(Blue) DIM+(Gray) DIM-(Black) * DIM+ for B-Type PROG+ for D2-Type * *DIM- for B-Type PROG- for D2-Type ※ 3 in 1 dimming function (for B-Type) Output constant current level can be adjusted by applying one of the three methodologies between DIM+ and DIM-: 0 ~ 10VDC, or 10V PWM signal or resistance. Direct connecting to LEDs is suggested. It is not suitable to be used with additional drivers. Dimming source current from power supply: 1 0 0μA (typ.) 100% ◎ Applying additive 0 ~ 10VDC 90% Vo- + + - - DIM+ + Additive Voltage DIM“DO NOT connect "DIM- to Vo-" Output current (%) 80% Vo+ 70% 60% 50% 40% 30% 20% 10% 0% 0V 1V 2V 3V 4V 5V 6V 7V 8V 9V 10V Dimming input: Additive voltage File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver ◎ Applying additive 10V PWM signal (frequency range 100Hz ~ 3KHz): HLG-480H series 100% 90% Vo- 80% + + - - DIM+ Additive PWM signal Output current (%) Vo+ 70% 60% 50% 40% 30% DIM- 20% 10% “DO NOT connect "DIM- to Vo+" 0% 0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% Duty cycle of additive 10V PWM signal dimming input ◎ Applying additive resistance: 100% 90% Vo- + + - - DIM+ Additive Resistance DIM“DO NOT connect "DIM- to Vo-" 80% Output current (%) Vo+ 70% 60% 50% 40% 30% 20% 10% 0% Short 10K/N 20K/N 30K/N 40K/N 50K/N 60K/N 70K/N 80K/N 90K/N 100K/N (N=driver quantity for synchronized dimming operation ) Dimming input: Additive resistance Note : 1. Min. dimming level is about 6% and the output current is not defined when 0%< I out<6%. 2. The output current could drop down to 0% when dimming input is about 0kΩ or 0Vdc, or 10V PWM signal with 0% duty cycle. File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series ※ Smart timer dimming function (for Dxx-Type by User definition) MEAN WELL Smart timer dimming primarily provides the adaptive proportion dimming profile for the output constant current level to perform up to 14 consecutive hours. 3 dimming profiles hereunder are defined accounting for the most frequently seen applications. If other options may be needed, please contact MEAN WELL for details. Ex : ◎ D01-Type: the profile recommended for residential lighting Dimming Level(%) Set up for D01-Type in Smart timer dimming software program: T1 T2 T3 T4 TIME** 06:00 07:00 11:00 --- LEVEL** 100% 70% 50% 70% Operating Time(HH:MM) **: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level. Example: If a residential lighting application adopts D01-Type, when turning on the power supply at 6:00pm, for instance: [1] The power supply will switch to the constant current level at 100% starting from 6:00pm. [2] The power supply will switch to the constant current level at 70% in turn, starting from 0:00am, which is 06:00 after the power supply turns on. [3] The power supply will switch to the constant current level at 50% in turn, starting from 1:00am, which is 07:00 after the power supply turns on. [4] The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on. The constant current level remains till 8:00am, which is 14:00 after the power supply turns on. Ex: ◎ D02-Type: the profile recommended for street lighting Dimming Level(%) Set up for D02-Type in Smart timer dimming software program: T1 T2 T3 T4 T5 TIME** 01:00 03:00 8:00 11:00 --- LEVEL** 50% 80% 100% 60% 80% Operating Time(HH:MM) **: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level. Example: If a street lighting application adopts D02-Type, when turning on the power supply at 5:00pm, for instance: [1] The power supply will switch to the constant current level at 50% starting from 5:00pm. [2] The power supply will switch to the constant current level at 80% in turn, starting from 6:00pm, which is 01:00 after the power supply turns on. [3] The power supply will switch to the constant current level at 100% in turn, starting from 8:00pm, which is 03:00 after the power supply turns on. [4] The power supply will switch to the constant current level at 60% in turn, starting from 1:00am, which is 08:00 after the power supply turns on. [5] The power supply will switch to the constant current level at 80% in turn, starting from 4:00am, which is 11:00 after the power supply turns on. The constant current level remains till 6:30am, which is 14:00 after the power supply turns on. File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series Ex: ◎ D03-Type: the profile recommended for tunnel lighting Dimming Level(%) Set up for D03-Type in Smart timer dimming software program: T1 T2 T3 TIME** 01:30 11:00 --- LEVEL** 70% 100% 70% Operating Time(HH:MM) **: TIME matches Operating Time in the diagram whereas LEVEL matches Dimming Level. Example: If a tunnel lighting application adopts D03-Type, when turning on the power supply at 4:30pm, for instance: [1] The power supply will switch to the constant current level at 70% starting from 4:30pm. [2] The power supply will switch to the constant current level at 100% in turn, starting from 6:00pm, which is 01:30 after the power supply turns on. [3] The power supply will switch to the constant current level at 70% in turn, starting from 5:00am, which is 11:00 after the power supply turns on. The constant current level remains till 6:30am, which is 14:00 after the power supply turns on. File Name:HLG-480H-SPEC 2016-12-01 HLG-480H 480W Constant Voltage + Constant Current LED Driver series OUTPUT LOAD vs TEMPERATURE Above 230VAC 100 100 80 80 1 10 VAC 60 LOAD (%) LOAD (%) 60 40 20 -40 -25 -10 0 15 30 50 60 65 70 40 20 (HORIZONTAL) -40 -25 0 20 45 55 65 75 90 (HORIZONTAL) Tcase (℃) AMBIENT TEMPERATURE,Ta (℃) POWER FACTOR(PF) CHARACTERISTIC STATIC CHARACTERISTICS ※Tcase at 75℃ 100 Constant Current Mode 90 80 60 PF LOAD (%) 70 50 40 90 110 125 135 145 155 165 175 180 200 230 305 1.05 1.00 0.95 0.90 0.85 0.80 0.75 0.70 0.65 0.60 0.55 277VAC 230VAC 115VAC 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% INPUT VOLTAGE (V) 60Hz (480W) LOAD EFFICIENCY vs LOAD TOTAL HARMONIC DISTORTION (THD) HLG-480H series possess superior working efficiency that up to 95.5% can be reached in field applications. ※ 42V Model, Tcase at 75℃ ※ 42V Model, Tcase at 75℃ 35 25 THD(%) 20 277VAC 15 230VAC 10 115VAC 5 0 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD EFFICIENCY (%) 30 98 96 94 92 90 88 86 84 82 80 277VAC 230VAC 115VAC 10% 20% 30% 40% 50% 60% 70% 80% 90% 100% LOAD File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series LIFE TIME 120 100 LIFETIME(Kh) 80 60 40 20 0 25 30 35 40 45 50 55 60 65 70 75 80 85 90 Tcase ( ℃ ) File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver MECHANICAL SPECIFICATION HLG-480H Case No. 251 series Unit:mm ※Blank-Type For 24V,30V,36V,42V 262 235.2 13.4 8.9 15 ψ4.5×4PL 78 125 300±20 113.8 15 58 300±20 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 2 SJOW 17AWG×3C / H05RN-F 3G 1.0mm tc 2 SJOW 17AWG×2C / H05RN-F 1.0mm 2 Vo+(Brown) Vo-(Blue) Vo+(Brown) Vo-(Blue) 2 Vo+(Brown) Vo-(Blue) : Max. Case Temperature 43.8 tc SJOW 17AWG×2C / H05RN-F 1.0mm For 48V,54V 262 235.2 13.4 8.9 tc 58 tc 113.8 300±20 SJOW 17AWG×2C / H05RN-F 1.0mm : Max. Case Temperature 43.8 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 2 SJOW 17AWG×3C / H05RN-F 3G 1.0mm 15 300±20 78 125 15 ψ4.5×4PL File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series ※A-Type For 24V,30V,36V,42V 262 235.2 13.4 8.9 15 ψ4.5×4PL 78 125 300±20 113.8 Vo Io ADJ. ADJ. 15 58 300±20 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 2 SJOW 17AWG×3C / H05RN-F 3G 1.0mm tc 2 SJOW 17AWG×2C / H05RN-F 1.0mm 2 Vo+(Brown) Vo-(Blue) Vo+(Brown) Vo-(Blue) 2 Vo+(Brown) Vo-(Blue) : Max. Case Temperature 43.8 tc SJOW 17AWG×2C / H05RN-F 1.0mm For 48V,54V 262 235.2 13.4 8.9 tc 58 tc 113.8 Vo Io ADJ. ADJ. 300±20 SJOW 17AWG×2C / H05RN-F 1.0mm : Max. Case Temperature 43.8 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 2 SJOW 17AWG×3C / H05RN-F 3G 1.0mm 15 300±20 78 125 15 ψ4.5×4PL File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series ※B/D2-Type For 24V,30V,36V,42V 262 235.2 13.4 8.9 15 ψ4.5×4PL 78 125 300±20 113.8 SJOW 17AWG×2C / H05RN-F 1.0mm 2 SJOW 17AWG×2C / H05RN-F 1.0mm 2 15 58 300±20 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 2 SJOW 17AWG×3C / H05RN-F 3G 1.0mm tc SJOW 17AWG×2C / H05RN-F 1.0mm 2 Vo+(Brown) Vo-(Blue) Vo+(Brown) Vo-(Blue) DIM+(Gray) DIM-(Black) 330±20 : Max. Case Temperature 43.8 tc For 48V,54V 262 235.2 13.4 8.9 58 113.8 300±20 SJOW 17AWG×2C / H05RN-F 1.0mm 2 SJOW 17AWG×2C / H05RN-F 1.0mm 2 Vo+(Brown) Vo-(Blue) DIM+(Gray) DIM-(Black) 330±20 tc : Max. Case Temperature 43.8 FG (Green/Yellow) AC/L(Brown) AC/N(Blue) 2 SJOW 17AWG×3C / H05RN-F 3G 1.0mm tc 15 300±20 78 125 15 ψ4.5×4PL File Name:HLG-480H-SPEC 2016-12-01 480W Constant Voltage + Constant Current LED Driver HLG-480H series ※ Junction Box Option 235.2 76 10 5 8.5 6 397.2 Vo+ Vo- 8.5 125 32 61 FG AC/L AC/N 2-ψ5 3- PF 1/2" 150±20 35 43.8 150±20 3- PF 1/2" 86 ◎ Junction box option is available for all types . Please contact MEAW WELL for details. INSTALLATION MANUAL Please refer to : http://www.meanwell.com/manual.html File Name:HLG-480H-SPEC 2016-12-01