ACPL-312U-000E Wide Operating Temperature IGBT Gate Drive with R2Coupler™ Isolation and 2.5 Amp Output Current Data Sheet Lead (Pb) Free RoHS 6 fully compliant RoHS 6 fully compliant options available; -xxxE denotes a lead-free product Description Features The ACPL-312U device contains an AlGaAs LED. The LED is optically coupled to an integrated circuit with a power output stage. This wide operating temperature optocoupler is ideally suited for driving power IGBTs and MOSFETs used in wide operating temperature motor control inverter and DC-DC converters applications. The high operating voltage range of the output stage provides the drive voltages required by gate controlled devices. The voltage and current supplied by these optocouplers make them ideally suited for directly driving IGBTs with ratings up to 1200 V/100 A. For IGBTs with higher ratings, the ACPL-312U series can be used to drive a discrete power stage which drives the IGBT gate. • 2.5 A maximum peak output current Avago R2Coupler isolation products provide the reinforced insulation and reliability needed for critical in automotive and high temperature industrial applications. • Wide temperature range: Functional Diagram 8 V CC ANODE 2 7 VO CATHODE 3 6 VO SHIELD • 0.5 V maximum low level output voltage (VOL) – Eliminates need for negative gate drive • ICC = 5 mA maximum supply current • Under Voltage Lock-Out protection (UVLO) with hysteresis • Wide operating VCC range: 15 to 30 Volts • 500 ns maximum switching speeds - -40°C to 125°C • Safety Approval: - CSA N/ C 1 4 • 25 kV/μs minimum Common Mode Rejection (CMR) at VCM = 1500 V - UL Recognized 3750 Vrms for 1 min. ACPL-312U-000E N/C • 2.0 A minimum peak output current - IEC/EN/DIN EN 60747-5-5 Viorm = 630 Vpeak Applications • IGBT/MOSFET Gate Drive • AC and Brushless DC Motor Drives • Industrial Inverters Systems 5 V EE • Switching power supplies TRUTH TABLE LED OFF ON ON ON VCC - VEE “POSITIVE GOING” (i.e., TURN-ON) VCC - VEE “NEGATIVE GOING” (i.e., TURN-OFF) 0 - 30 V 0 - 30 V 0 - 11 V 0 - 9.5 V 11 - 13.5 V 9.5 - 12 V 13.5 - 30 V 12 - 30 V VO LOW LOW TRANSITION HIGH A 0.1 μF bypass capacitor must be connected between pins 5 and 8. CAUTION: It is advised that normal static precautions be taken in handling and assembly of this component to prevent damage and/or degradation which may be induced by ESD. Ordering Information Options Part Number ACPL-312U RoHS Compliant Package -000E DIP 8 -300E Surface Mount Gullwing -500E Gullwing X X X X Tape & Reel IEC/EN/DIN EN 60747-5-5 Quantity X X 50 per tube X 50 per tube X 1000 per reel To order, choose a part number from the part number column and combine with the desired option from the option column to form an order entry. Example 1: ACPL-312U-500E to order product of gullwing DIP-8 package in Tape and Reel packaging with RoHS compliant. Example 2: ACPL-312U-000E to order product of DIP-8 package in tube packaging with RoHS compliant. Option datasheets are available. Contact your Avago sales representative or authorized distributor for information. Package Outline Drawings ACPL-312U-000E Standard DIP Package 7.62 ± 0.25 (0.300 ± 0.010) 9.65 ± 0.25 (0.380 ± 0.010) TYPE NUMBER 8 7 6 5 DATE CODE A 312U YYWW 1 2 3 6.35 ± 0.25 (0.250 ± 0.010) 4 1.78 (0.070) MAX. 1.19 (0.047) MAX. 5° TYP. 3.56 ± 0.13 (0.140 ± 0.005) 4.70 (0.185) MAX. + 0.076 0.254 - 0.051 + 0.003) (0.010 - 0.002) 0.51 (0.020) MIN. 2.92 (0.115) MIN. 1.080 ± 0.320 (0.043 ± 0.013) 0.65 (0.025) MAX. 2.54 ± 0.25 (0.100 ± 0.010) DIMENSIONS IN MILLIMETERS AND (INCHES). NOTE: FLOATING LEAD PROTRUSION IS 0.25 mm (10 mils) MAX. LAND PATTERN RECOMMENDATION 9.65 ± 0.25 (0.380 ± 0.010) 8 2 7 6 A 312U YYWW 1.016 (0.040) 5 6.350 ± 0.25 (0.250 ± 0.010) 10.9 (0.430) Gull Wing Surface Mount Option 300 LAND PATTERN RECOMMENDATION 9.65 ± 0.25 (0.380 ± 0.010) 8 6 7 1.016 (0.040) 5 A 312U YYWW 1 2 3 6.350 ± 0.25 (0.250 ± 0.010) 10.9 (0.430) 4 1.27 (0.050) 1.19 (0.047) MAX. 1.780 (0.070) MAX. 9.65 ± 0.25 (0.380 ± 0.010) 7.62 ± 0.25 (0.300 ± 0.010) 3.56 ± 0.13 (0.140 ± 0.005) 1.080 ± 0.320 (0.043 ± 0.013) 0.635 ± 0.130 2.54 (0.025 ± 0.005) (0.100) BSC DIMENSIONS IN MILLIMETERS (INCHES). LEAD COPLANARITY = 0.10 mm (0.004 INCHES). 0.635 ± 0.25 (0.025 ± 0.010) 2.0 (0.080) + 0.076 0.254 - 0.051 + 0.003) (0.010 - 0.002) 12° NOM. NOTE: FLOATING LEAD PROTRUSION IS 0.25 mm (10 mils) MAX. Recommended Pb-Free IR Profile Recommended reflow condition as per JEDEC Standard, J-STD-020 (latest revision). Non-Halide Flux should be used. Regulatory Information The ACPL-312U-000E is approved by the following organizations: UL Recognized under UL 1577, component recognition program up to VISO = 3750 VRMS expected prior to product release. CSA Approved under CSA Component Acceptance Notice #5, File CA88324. IEC/EN/DIN EN 60747-5-5 Approved with Maximum Working Insulation Voltage VIORM = 630 Vpeak. 3 Insulation and Safety Related Specifications Parameter Symbol Value Units Conditions Minimum External Air Gap (Clearance) L(101) 7.1 mm Measured from input terminals to output terminals, shortest distance through air. Minimum External Tracking (Creepage) L(102) 7.4 mm Measured from input terminals to output terminals, shortest distance path along body. Minimum Internal Plastic Gap (Internal Clearance) 0.08 mm Through insulation distance conductor to conductor, usually the straight line distance thickness between the emitter and detector. Tracking Resistance CTI (Comparative Tracking Index) >175 Volts DIN IEC 112/VDE 0303 Part 1 Isolation Group (DIN VDE0109) IIIa Material Group (DIN VDE 0110) All Avago data sheets report the creepage and clearance inherent to the optocoupler component itself. These dimensions are needed as a starting point for the equipment designer when determining the circuit insulation requirements. However, once mounted on a printed circuit board, minimum creepage and clearance requirements must be met as specified for individual equipment standards. For creepage, the shortest distance path along the surface of a printed circuit board between the solder fillets of the input and output leads must be considered. There are recommended techniques such as grooves and ribs which may be used on a printed circuit board to achieve desired creepage and clearances. Creepage and clearance distances will also change depending on factors such as pollution degree and insulation level. IEC/EN/DIN EN 60747-5-5 Insulation Related Characteristics[1] Description Symbol Installation classification per DIN VDE 0110/1.89, Table 1 for rated mains voltage ≤150 V rms for rated mains voltage ≤300 V rms for rated mains voltage ≤450 V rms for rated mains voltage ≤600 V rms for rated mains voltage ≤1000 V rms ACPL-312U Units I-IV I-IV I-III Climatic Classification 55/125/21 Pollution Degree (DIN VDE 0110/1.89) 2 Maximum Working Insulation Voltage VIORM 630 VPEAK Input to Output Test Voltage, Method b VIORM x 1.875 = VPR, 100% Production Test tm = 1 sec, Partial Discharge < 5 pC VPR 1181 VPEAK Input to Output Test Voltage, Method a VIORM x 1.6 = VPR, 100% Type and Sample Test tm = 10 sec, Partial Discharge < 5 pC VPR 1008 VPEAK Highest Allowable Overvoltage (Transient Overvoltage, tini = 60 sec) VIOTM 6000 VPEAK Safety Limiting Values (Maximum values allowed in the event of a failure, also see Thermal Derating curve, Figure 11.) Case Temperature Input Current Output Power Ts Is, INPUT Ps,OUTPUT 175 230 600 °C mA mW Insulation Resistance at TS, V10 = 500 V RIO ≥109 Ω Notes: 1. Insulation characteristics are guaranteed only within the safety maximum ratings, which must be ensured by protective circuits within the application. 4 Absolute Maximum Ratings Parameter Symbol Min. Max. Units Storage Temperature TS -55 125 °C Operating Temperature TA -40 125 °C Average Input Current IF(AVG) 20 mA Peak Transient Input Current (<1 μs pulse width, 300 pps) IF(TRAN) 1.0 A Reverse Input Voltage VR 5 V “High” Peak Output Current IOH(PEAK) 2.5 A 2 “Low” Peak Output Current IOL(PEAK) 2.5 A 2 Supply Voltage (VCC - VEE) 35 Volts Input Current (Rise/Fall Time) tr(IN) /tf(IN) 500 ns Output Voltage VO(PEAK) Vcc Volts Output Power Dissipation PO 370 mW 3 Total Power Dissipation PT 400 mW 4 Lead Solder Temperature 0 0 Notes 1 260°C for 10 sec., 1.6 mm below seating plane Solder Reflow Temperature Profile See Package Outline Drawings Section Recommended Operating Conditions Parameter Symbol Min. Max. Units Ambient Operating Temperature TA -40 125 °C Power Supply Voltage (VCC - VEE) 15 30 Volts Input Current IF(ON) 7 16 mA Input Voltage (OFF) VF(OFF) -3.6 0.8 V 5 DC Electrical Specifications Over recommended operating conditions (TA = -40 to 125°C, IF(ON) = 7 to 16 mA, VF(OFF) = -3.6 to 0.8 V, VCC = 15 to 30 V, VEE = Ground) unless otherwise specified. Parameter Symbol Min. Typ.* High Level Output Current IOH 0.5 1.5 Max. Units Test Conditions Fig. Note A VO = (VCC - 4 V) 2,3,17 5 A VO = (VCC - 15 V) A VO = (VEE + 2.5 V) 5,6 ,18 5 2.0 A VO = (VEE + 15 V) 2 (VCC - 4) (VCC - 3) V IO = -100 mA 1,3, 19 6,7 2.0 Low Level Output Current IOL 0.5 2.0 2 High Level Output Voltage VOH Low Level Output Voltage VOL 0.1 0.5 V IO = 100 mA 4,6,20 High Level Supply Current ICCH 2.5 5.0 mA Output Open, IF = 7 to 16mA 7,8 Low Level Supply Current ICCL 2.5 5.0 mA Output Open, VF = -3.0 to +0.8 V Threshold Input Current Low to High IFLH 0.8 5.0 mA IO = 0 mA, VO > 5 V Threshold Input Voltage High to Low VFHL 0.8 Input Forward Voltage VF 1.2 Temperature Coefficient of Forward Voltage ΔVF/ΔTA Input Reverse Breakdown Voltage BVR Input Capacitance CIN UVLO Threshold VUVLO+ 11.0 12.3 VUVLO– 9.5 10.7 UVLO Hysteresis V 1.5 1.95 IF = 10 mA mV/°C IF = 10 mA V IR = 10 μA pF f = 1 MHz, VF = 0 V 13.5 V 12.0 V VO > 5 V, IF = 10 mA 5.0 70 UVLOHYS 9 V -1.6 1.6 9, 15, 21 16 22, 34 V *All typical values at TA = 25°C and VCC - VEE = 30 V, unless otherwise noted. AC Electrical Specifications Over recommended operating conditions (TA = -40 to 125°C, IF(ON) = 7 to 16 mA, VF(OFF) = -3.6 to 0.8 V, VCC = 15 to 30 V, VEE = Ground) unless otherwise specified. Parameter Symbol Min. Typ.* Max. Units Test Conditions Propagation Delay Time to High Output Level tPLH 0.10 0.30 0.50 μs Propagation Delay Time to Low Output Level tPHL 0.10 0.30 0.50 μs Rg = 10 Ω, Cg = 10 nF, 10, 11, f = 10 kHz, Duty Cycle = 50% 12,13, 14, 23 Pulse Width Distortion PWD 0.3 μs Propagation Delay Difference Between Any Two Parts PDD -0.35 (tPHL - tPLH) 0.35 μs 35, 36 Rise Time tR 0.1 μs 23 Fall Time tF 0.1 μs UVLO Turn On Delay tUVLO ON 0.8 μs VO > 5 V, IF = 10 mA UVLO Turn Off Delay tUVLO OFF 0.6 μs VO < 5 V, IF = 10 mA Output High Level Common Mode Transient Immunity |CMH| 25 35 kV/μs TA = 25°C, IF = 10 to 16 mA, VCM = 1500 V, VCC = 30 V Output Low Level Common Mode Transient Immunity |CML| 25 35 kV/μs TA = 25°C, VCM = 1500 V, VF = 0 V, VCC = 30 V *All typical values at TA = 25°C and VCC - VEE = 30 V, unless otherwise noted. 6 Fig. Note 14 15 10 22 24 11, 12 11, 13 Package Characteristics Parameter Symbol Min. Input-Output Momentary Withstand Voltage** VISO 3750 Resistance (Input-Output) RI-O Capacitance (Input-Output) Typ.* Max. Units Test Conditions Fig. Note VRMS RH < 50%, t = 1 min. TA = 25°C 8, 9 1012 Ω VI-O = 500 VDC 9 CI-O 0.8 pF ƒ = 1 MHz LED-to-Case Thermal Resistance qLC 467 °C/W Thermocouple located at 28 center underside of package LED-to-Detector Thermal Resistance qLD 442 °C/W Detector-to-Case Thermal Resistance qDC 126 °C/W * All typicals at TA = 25°C. ** The Input-Output Momentary Withstand Voltage is a dielectric voltage rating that should not be interpreted as an input-output continuous voltage rating. For the continuous voltage rating refers to your equipment level safety specification or Avago Application Note 1074 entitled “Optocoupler Input-Output Endurance Voltage.” Notes: 1. Derate linearly above 70°C free-air temperature at a rate of 0.0727 mA/°C. 2. Maximum pulse width = 10 μs, maximum duty cycle = 0.2%. This value is intended to allow for component tolerances for designs with IO peak minimum = 2.0 A. See Applications section for additional details on limiting IOH peak. 3. Derate linearly above 70°C free-air temperature at a rate of 5.0 mW/°C. 4. Derate linearly above 70°C free-air temperature at a rate of 5.0 mW/°C. The maximum LED junction temperature should not exceed 150°C. 5. Maximum pulse width = 50 μs, maximum duty cycle = 0.5%. 6. In this test VOH is measured with a dc load current. When driving capacitive loads VOH will approach VCC as IOH approaches zero amps. 7. Maximum pulse width = 1 ms, maximum duty cycle = 20%. 8. In accordance with UL1577, each optocoupler is proof tested by applying an insulation test voltage ≥4500 Vrms for 1 second (leakage detection current limit, II-O ≤ 5 μA). 9. Device considered a two-terminal device: pins 1, 2, 3, and 4 shorted together and pins 5, 6, 7, and 8 shorted together. 10. The difference between tPHL and tPLH between any two ACPL-312U parts under the same test condition. 11. Pins 1 and 4 need to be connected to LED common. 12. Common mode transient immunity in the high state is the maximum tolerable dVCM/dt of the common mode pulse, VCM, to assure that the output will remain in the high state (i.e., VO > 15.0 V). 13. Common mode transient immunity in a low state is the maximum tolerable dVCM/dt of the common mode pulse, VCM, to assure that the output will remain in a low state (i.e., VO < 1.0 V). 14. This load condition approximates the gate load of a 1200 V/75A IGBT. 15. Pulse Width Distortion (PWD) is defined as |tPHL-tPLH| for any given device. 7 2.00 I OH – OUTPUT HIGH CURRENT – A (VOH – V CC ) – HIGH OUTPUT VOLTAGE DROP – V 0 IF = 7 to 16 mA IOUT = -100 mA V CC = 15 to 30 V V EE = 0 V -1 -2 -3 -40 -20 0 20 40 60 80 T A – TEMPERATURE – °C 100 120 0 -1 -2 -3 -4 IF = 7 to 16 mA V CC = 15 to 30 V V EE = 0 V -5 -6 0.0 0.5 1.0 1.5 2.0 IOH – OUTPUT HIGH CURRENT – A 2.5 1.75 -40 -20 0 20 40 60 80 T A – TEMPERATURE – °C 100 120 140 0.15 V F (OFF) = -3.0 TO 0.8 V IOUT = 100 mA V CC = 15 TO 30 V V EE = 0 V 0.10 0.05 -40 -20 0 20 40 60 80 T A – TEMPERATURE – °C 100 120 140 Figure 4. VOL vs. temperature. V OL – OUTPUT LOW VOLTAGE – V 4.50 2.50 2.00 1.50 V F (OFF) = -3.0 TO 0.8 V V OUT = 2.5 V V CC = 15 TO 30 V V EE = 0 V 1.00 0.50 0.00 0.20 0.00 3.0 3.00 IOL – OUTPUT LOW CURRENT – A 1.80 0.25 125°C -40°C 25°C Figure 3. VOH vs. IOH. -40 -20 0 Figure 5. IOL vs. temperature. 8 1.85 Figure 2. IOH vs. temperature. V OL – OUTPUT LOW VOLTAGE – V (VOH – V CC ) – OUTPUT HIGH VOLTAGE DROP – V Figure 1. VOH vs. temperature. 1.90 1.70 140 IF = 7 to 16 mA IOUT = -100 mA V CC = 15 to 30 V V EE = 0 V 1.95 20 40 60 80 T A – TEMPERATURE – °C 100 120 140 25°C -40°C 125°C 4.00 3.50 3.00 2.50 2.00 V F(OFF) = -3.0 to 0.8 V V CC = 15 to 30 V V EE = 0 V 1.50 1.00 0.50 0.00 0.0 Figure 6. VOL vs. IOL. 1.0 2.0 3.0 IOL – OUTPUT LOW CURRENT – A 4.0 2.8 Iccl Icch 3.00 ICC – SUPPLY CURRENT – mA ICC – SUPPLY CURRENT – mA 3.50 2.50 V CC = 30 V V EE = 0 V IF = 10 mA for I CCH IF = 0 mA for I CCL 2.00 1.50 -40 -20 0 20 40 60 80 T A – TEMPERATURE – °C 100 Iccl Icch 2.6 IF = 10 mA for I CCH IF = 0 mA for I CCL T A = 25°C VEE = 0 V 2.5 2.4 120 140 Figure 7. ICC vs. temperature. 15 20 25 V CC – SUPPLY VOLTAGE – V 1.20 500 1.00 0.80 0.60 0.40 V CC = 15 TO 30 V V EE = 0 V OUTPUT = OPEN 0.20 0.00 -40 -20 0 20 40 60 80 100 T A – TEMPERATURE – °C Tplh Tphl 400 300 IF = 10 mA TA = 25°C Rg = 10 Ω Cg = 10 nF DUTY CYCLE = 50% f = 10 kHz 200 100 120 140 Figure 9. IFLH vs. temperature. 15 20 25 V CC – SUPPLY VOLTAGE – V 500 Tphl Tplh 400 500 300 VCC = 30 V, V EE = 0 V Rg = 10 Ω, Cg = 10 nF TA = 25°C DUTY CYCLE = 50% f = 10 kHz 6 8 10 12 14 IF – FORWARD LED CURRENT – mA Figure 11. Propagation delay vs. IF. 9 500 16 Tp – PROPAGATION DELAY – ns T p – PROPAGATION DELAY – ns Tphl 200 30 Figure 10. Propagation delay vs. VCC. 500 100 30 Figure 8. ICC vs. VCC. Tp – PROPAGATION DELAY – ns IFLH – LOW TO HIGH CURRENT THRESHOLD – mA 2.7 Tplh 400 300 IF = 10 mA VCC = 30 V, VEE = 0 V Rg = 10 Ω , Cg = 10 nF DUTY CYCLE = 50% f = 10 kHz 200 100 -40 -20 0 20 40 60 80 100 T A – TEMPERATURE – °C Figure 12. Propagation delay vs. temperature. 120 140 500 Tphl 400 T p – PROPAGATION DELAY – ns Tp – PROPAGATION DELAY – ns 500 Tplh 300 V CC = 30 V, V EE = 0 V T A = 25 °C I F = 10 mA Cg = 10 nF DUTY CYCLE = 50% f = 10 kHz 200 100 0 10 20 30 40 Rg – SERIES LOAD RESISTANCE – Ω 0 20 40 60 Cg – LOAD CAPACITANCE – nF 80 100 TA = 25 °C 25 IF - FORWARD CURRENT - mA V O – OUTPUT VOLTAGE – V 200 100 20 15 10 5 0 1 2 3 4 IF – FORWARD LED CURRENT – mA Figure 15. Transfer characteristics. 10 VCC = 30 V, VEE = 0 V T A = 25°C I F = 10 mA Cg = 10 nF DUTY CYCLE = 50% f = 10 kHz Figure 14. Propagation delay vs. Cg. 30 0 Tplh 300 100 50 Figure 13. Propagation delay vs. Rg. Tphl 400 5 10 1 0.1 0.01 1.2 1.3 1.4 1.5 V F - Forward Voltage - VOLTS Figure 16. Input current vs. forward voltage. 1.6 I F = 7 to 16 mA 1 8 0.1 µF 2 7 3 6 4 5 + – 4V V CC = 15 + – to 30 V 8 0.1 µF 2 7 3 6 4 5 I OH Figure 17. IOH test circuit. I F = 7 to 16 mA 1 I OL + V CC = 15 – to 30 V 2.5 V + – Figure 18. IOL Test circuit. 1 8 0.1 µF 2 7 3 VOH + V CC =15 – to 30 V 6 1 8 0.1 µF 2 7 3 6 4 5 100 mA + V CC = 15 – to 30 V VOL 100 mA 4 5 Figure 19. VOH Test circuit. 1 8 0.1 µF 2 7 IF 3 6 4 5 Figure 21. IFLH Test circuit. 11 Figure 20. VOL Test circuit. I F = 10 mA VO > 5 V V CC = 15 + – to 30 V 1 8 0.1 µF 2 7 3 6 4 5 Figure 22. UVLO test circuit. V O > 5V + – V CC 1 I F = 7 to 16 mA 10 KHz 50% DUTY CYCLE + 500 Ω – 8 0.1 µF 2 7 V CC = 15 + to 30 V – IF tr VO 3 6 90% 10 Ω 50% 10% V OUT 10 nF 4 tf 5 t PLH t PHL Figure 23. tPLH, tPHL, tR, and tF test circuit and waveforms. V CM IF 5V + – 1 0.1 µF A B 2 0V 7 3 6 4 5 – + V CM = 1500V Figure 24. CMR test circuit and waveforms. 12 δ V V CM = δ t ∆t 8 VO + – V CC = 30 V ∆t VO V OH SWITCH AT A: I F = 10 mA VO SWITCH AT B: I F = 0 mA V OL Applications Information Eliminating Negative IGBT Gate Drive ACPL-312U To keep the IGBT firmly off, the ACPL-312U has a very low maximum VOL specification of 0.5 V. The ACPL-312U realizes this very low VOL by using a DMOS transistor with 1 Ω (typical) on resistance in its pull down circuit. When the ACPL-312U is in the low state, the IGBT gate is shorted to the emitter by Rg + 1 Ω. Minimizing Rg and the lead inductance from the ACPL-312U to the IGBT gate and emitter (possibly by mounting the ACPL-312U on a small PC board directly above the IGBT) can eliminate the need for negative IGBT gate drive in many applications as shown in Figure 25. Care should be taken with such a PC board design to avoid routing the IGBT collector or emitter traces close to the ACPL-312U input as this can result in unwanted coupling of transient signals into the ACPL-312U and degrade performance. (If the IGBT drain must be routed near the ACPL-312U input, then the LED should be reverse-biased when in the off state, to prevent the transient signals coupled from the IGBT drain from turning on the ACPL-312U). Selecting the Gate Resistor (Rg) to Minimize IGBT Switching Losses. Step 1: Calculate Rg Minimum from the IOL Peak Specification. The IGBT and Rg in Figure 26 can be analyzed as a simple RC circuit with a voltage supplied by the ACPL312U. Rg ≥ = (VCC − VEE − VOL ) (VCC − VEE − 2.5V ) = IOLPEAK IOLPEAK (15 + 5 − 2.5V) 2.5 A Rg = 7ohm The VOL value of 2.5V in the previous equation is a conservative value of VOL at the peak current of 2.5A (see Figure 6). At lower Rg values the voltage supplied by the ACPL312U is not an ideal voltage step. This results in lower peak currents (more margin) than predicted by this analysis. When negative gate drive is not used VEE in the previous equation is equal to zero volts. ACPL-312U +5 V 8 0.1 µF 1 270 Ω 2 7 CONTROL INPUT 3 6 CMOS DRIVER 4 5 + – V CC = 18 V + HVDC Rg Q1 3-PHASE AC Q2 - HVDC Figure 25. Recommended LED drive and application circuit. +5V 1 270Ω 8 0.1 µF 2 7 CONTROL INPUT 3 6 CMOS DRIVER 4 V CC = 15 V + HVDC Rg + – Q1 V EE = -5 V 3-PHASE AC Q2 - HVDC 5 Figure 26. ACPL-312U typical application circuit with negative IGBT gate drive. 13 + – Step 2: Check the ACPL-312U Power Dissipation and Increase Rg if Necessary. The ACPL-312U total power dissipation (PT ) is equal to the sum of the emitter power (PE) and the output power (PO): PT = PE + PO PE = IF .VF .Duty Cycle PO = PO(BIAS) + PO (SWITCHING) = ICC.(VCC - VEE) + ESW(RG, QG).f For the circuit in Figure 26 with IF (worst case) = 16 mA, Rg = 8 Ω, Max Duty Cycle = 80%, Qg = 500 nC, f = 20 kHz: PE = 16mA . 1.95V . 0.8 = 24.96mW PO = 5mA .20V + 5.2μJ .20kHz Thermal Model The steady state thermal model for the ACPL-312U is shown in Figure 28. The thermal resistance values given in this model can be used to calculate the temperatures at each node for a given operating condition. As shown by the model, all heat generated flows through qCA which raises the case temperature TC accordingly. The value of qCA depends on the conditions of the board design and is, therefore, determined by the designer. The value of qCA = 83°C/W was obtained from thermal measurements using a 2.5 x 2.5 inch PC board, with small traces (no ground plane), a single ACPL-312U soldered into the center of the board and still air. The absolute maximum power dissipation de-rating specifications assume a qCA value of 83°C/W. From the thermal mode in Figure 28 the LED and detector IC junction temperatures can be expressed as: = 100mW + 104mW TJE = PE =(θLC || θLC + θDC) + θCA) = 204mW PO = 204mW < 370mW (abs. max.)OK θLC * θDC + PD . (----------- + θCA) + TA θLC + θDC + θLD θLC . θDC TJD = PE (----------- + θCA) θLC + θDC + θLD PT = 24.96mW + 204mW +PD . (θDC || θLD + θLC) + θCA) + TA Step 3: Comparing the calculated power dissipation with the absolute maximum values for the ACPL-312U: = 228.96mW < 400mW (abs. max.) OK Esw – ENERGY PER SWITCHING CYCLE – µJ Therefore, the power dissipation absolute maximum rating has not been exceeded for the example. Qg = 100 nC Qg = 500 nC Qg = 1000 nC 14 12 10 = PE.(256°C/W + qCA) + PD.(57°C/W + qCA) + TA TJD = PE.(57°C/W + qCA) + PD.(111°C/W + qCA) + TA TJE = PE.339°C/W + PD.140°C/W + TA = 30 mW.339°C/W + 230 mW .140°C/W + 100°C 6 = 142°C 4 TJD 2 = PE.140°C/W + PD.194°C/W + TA = 30 mW.140°C/W + 230 mW.194°C/W + 100°C 0 10 0 20 30 40 Rg – GATE RESISTANCE – Ω 50 Figure 27. Energy dissipated in the ACPL-312U for each IGBT switching cycle. θLD = 442°C/W T JE θLC = 467°C/W T JD θDC = 126°C/W TC θ CA = 83°C/W * TA Figure 28. Thermal model. 14 TJE For example, given PE = 30 mW, PO = 230 mW, TA = 100°C and qCA = 83°C/W: V CC = 19 V V EE = -9 V 8 Inserting the values for qLC and qDC shown in Figure 28 gives: T JE T JD TC θLC θLD θDC θCA * θCA = 149°C TJE and TJD should be limited to 150°C based on the board layout and part placement (qCA) specific to the application. = LED junction temperature = detector IC junction temeperature = case temperature measured at the ce nter of the package bottom = LED-to-case thermal resistance = LED-to-detector thermal resistance = detector-to-case thermal resistance = case-to-ambient thermal resistance will depend on the board design and the placement of the part. LED Drive Circuit Considerations for Ultra High CMR Performance. CMR with the LED On (CMRH). A high CMR LED drive circuit must keep the LED on during common mode transients. This is achieved by overdriving the LED current beyond the input threshold so that it is not pulled below the threshold during a transient. A minimum LED current of 10 mA provides adequate margin over the maximum IFLH of 5 mA to achieve 25 kV/ μs CMR. CMR with the LED Off (CMRL). A high CMR LED drive circuit must keep the LED off (VF ≤ VF(OFF)) during common mode transients. For example, during a -dVcm/dt transient in Figure 31, the current flowing through CLEDP also flows through the RSAT and VSAT of the logic gate. As long as the low state voltage developed across the logic gate is less than VF(OFF), the LED will remain off and no common mode failure will occur. The open collector drive circuit, shown in Figure 32, cannot keep the LED off during a +dVcm/dt transient, since all the current flowing through CLEDN must be supplied by the LED, and it is not recommended for applications requiring ultra high CMRL performance. Figure 33 is an alternative drive circuit which, like the recommended application circuit (Figure 25), does achieve ultra high CMR performance by shunting the LED in the off state. Without a detector shield, the dominant cause of optocoupler CMR failure is capacitive coupling from the input side of the optocoupler, through the package, to the detector IC as shown in Figure 29. The ACPL-312U improves CMR performance by using a detector IC with an optically transparent Faraday shield, which diverts the capacitively coupled current away from the sensitive IC circuitry. However, this shield does not eliminate the capacitive coupling between the LED and optocoupler pins 5-8 as shown in Figure 30. This capacitive coupling causes perturbations in the LED current during common mode transients and becomes the major source of CMR failures for a shielded optocoupler. The main design objective of a high CMR LED drive circuit becomes keeping the LED in the proper state (on or off ) during common mode transients. For example, the recommended application circuit (Figure 25), can achieve 25 kV/μs CMR while minimizing component complexity. Techniques to keep the LED in the proper state are discussed in the next two sections. +5V 1 8 2 7 3 6 1 C LEDP 2 + V SAT – 3 C LEDN 4 5 4 C LEDO1 8 1 8 C LEDP 7 I LEDP 2 6C LEDN 3 5 4 SHIELD C LEDP C LEDO1 1 8 +5V 0.1 µF + V CC C= 18 V – 2 7 LEDP 7 C LEDO2 C LEDN 6 3 6 ••• Rg C LEDN 4 5 5 SHIELD 1 +5V + V SAT – 1 2 + V SAT C LEDO2 – Q1 8 C LEDP 7 C LEDP 2 I LEDP 3 3 4 4 +5V C LEDN 6 C LEDN SHIELD 5 SHIELD * THE ARROWS INDICATE THE DIRECTION OF CURRENT FLOW DURING –d VCM /dt. Rg ••• 5 77 66 C LEDN I LEDN 55 SHIELD SHIELD +5V 1 2 8 1 C LEDP 2 ••• LEDP CCLEDP Q1 3 C LEDP C LEDN 3 I LEDN C LEDN 4 SHIELD 4 SHIELD 7 8 7 6 6 5 5 +– V CM Figure 31. Equivalent circuit for figure 25 during common mode transient. 15 +5V 1 2 8 C LEDP 7 0.1 µF + V CC – I LEDP 633 544 7 6 88 * THE ARROWS INDICATE THE DIRECTION OF CURRENT FLOW DURING –d VCM /dt. Figure 32. Not recommended open collector drive +– circuit. V CM 8 0.1 µF + V CC = 18 V – 722 ••• SHIELD * THE ARROWS INDICATE THE DIRECTION OF CURRENT FLOW DURING –d VCM /dt. Figure 29. Optocoupler input to output Figure 30. Optocoupler input to output + –capacitance model for shielded optocapacitance model for unshielded optoV CMcouplers. couplers. +5V 811 +5V Figure 33. Recommended LED drive circuit for ultra-high CMR. Rg Under Voltage Lockout Feature. Dead Time and Propagation Delay Specifications The ACPL-312U contains an under voltage lockout (UVLO) feature that is designed to protect the IGBT under fault conditions which cause the ACPL-312U supply voltage (equivalent to the fully-charged IGBT gate voltage) to drop below a level necessary to keep the IGBT in a low resistance state. When the ACPL-312U output is in the high state and the supply voltage drops below the ACPL-312U VUVLO– threshold (9.5 < VUVLO– < 12.0) the optocoupler output will go into the low state with a typical delay, UVLO Turn Off Delay, of 0.6 μs. When the ACPL-312U output is in the low state and the supply voltage rises above the ACPL-312U VUVLO+ threshold (11.0 < VUVLO+ < 13.5) the optocoupler output will go into the high state (assumes LED is “ON”) with a typical delay, UVLO Turn On Delay of 0.8 μs. The ACPL-312U includes a Propagation Delay Difference (PDD) specification intended to help designers minimize “dead time” in their power inverter designs. Dead time is the time period during which both the high and low side power transistors (Q1 and Q2 in Figure 25) are off. Any overlap in Q1 and Q2 conduction will result in large currents flowing through the power devices between the high and low voltage motor rails. 14 V O – OUTPUT VOLTAGE – V 12 10 (10.7, 9.2) (12.3, 10.8) 8 6 4 2 0 0 (12.3, 0.1) (10.7, 0.1) 5 10 15 (VCC - V EE ) – SUPPLY VOLTAGE – V 20 Figure 34. Under voltage lock out. VOUT 2 I LED2 Note that the propagation delays used to calculate PDD and dead time are taken at equal temperatures and test conditions since the optocouplers under consideration are typically mounted in close proximity to each other and are switching identical IGBTs. I LED1 I LED1 VOUT 1 To minimize dead time in a given design, the turn on of LED2 should be delayed (relative to the turn off of LED1) so that under worst-case conditions, transistor Q1 has just turned off when transistor Q2 turns on, as shown in Figure 35. The amount of delay necessary to achieve this condition is equal to the maximum value of the propagation delay difference specification, PDDMAX, which is specified to be 350 ns over the operating temperature range of -40°C to 125°C. Delaying the LED signal by the maximum propagation delay difference ensures that the minimum dead time is zero, but it does not tell a designer what the maximum dead time will be. The maximum dead time is equivalent to the difference between the maximum and minimum propagation delay difference specifications as shown in Figure 36. The maximum dead time for the ACPL-312U is 700 ns (= 350 ns - (-350 ns)) over an operating temperature range of -40°C to 125°C. Q1 ON Q2 OFF VOUT 1 Q1 OFF Q2 ON VOUT 2 I LED2 tPHL MAX tPLH MIN PDD* MAX = (tPHL- tPLH )MAX =tPHL MAX - tPLH MIN *PDD = PROPAGATION DELAY DIFFERENCE NOTE: FOR PDD CALCULATIONS THE PROPAGATION DELAYS ARE TAKEN AT THE SAME TEMPERATURE AND TEST CONDITIONS. Figure 35. Minimum LED skew for zero dead time. Q1 ON Q1 OFF Q2 ON Q2 OFF tPHL MIN tPHL MAX tPLH MIN tPLH MAX (tPHL- tPLH) MAX PDD* MAX MAXIMUM DEAD TIME (DUE TO OPTOCOUPLER) = (tPHL MAX - tPHL MIN) + (tPLH MAX- tPLH MIN) = (tPHL MAX - tPLH MIN ) – (tPHL MIN- tPLH MAX ) = PDD* MAX – PDD* MIN *PDD = PROPAGATION DELAY DIFFERENCE NOTE: FOR DEAD TIME AND PDD CALCULATIONS ALL PROPAGATION DELAYS ARE TAKEN AT THE SAME TEMPERATURE AND TEST CONDITIONS. Figure 36. Waveforms for dead time. 16 Output Power Derating Curve 450 400 350 Po 300 250 200 150 100 50 0 0 20 40 60 80 100 120 140 Ta Figure 37. Thermal derating curve, dependence of safety limiting value with case temperature per IEC/EN/DIN EN 60747-5-5. For product information and a complete list of distributors, please go to our web site: www.avagotech.com Avago, Avago Technologies, the A logo and R2Coupler™ are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright © 2005-2013 Avago Technologies. All rights reserved. AV02-1843EN - September 30, 2013