FAN5345 Series Boost LED Driver with Single-Wire Digital Interface Features Description The FAN5345 is an asynchronous constant-current LED driver that drives LEDs in series to ensure equal brightness for all the LEDs. FAN5345S20X has an output voltage of 20V and can drive up to 5 LEDs in series. FAN5345S30X has an output voltage of 30V and drive up to 8 LEDs in series. Optimized for small form-factor applications, the 1.2MHz fixed switching frequency allows the use of small inductors and capacitors. Asynchronous Boost Converter Drives LEDs in Series: FAN5345S20X: 20V Output FAN5345S30X: 30V Output 2.5V to 5.5V Input Voltage Range Single-Wire Digital Control Interface to Set LED Brightness Levels 32 Linear Steps 1.2MHz Fixed Switching Frequency Soft-Start Capability Input Under-Voltage Lockout (UVLO) Output Over-Voltage Protection (OVP) Short-Circuit Detection Thermal Shutdown (TSD) Protection The FAN5345 uses a simple single-wire digital control interface to program the brightness levels of the LEDs in 32 linear steps by applying digital pulses. For safety, the device features integrated over-voltage, overcurrent, short-circuit detection, and thermal-shutdown protection. In addition, input under-voltage lockout protection is triggered if the battery voltage is too low. The FAN5345 is available in a 6-lead SSOT23 package. It is “green” and RoHS compliant. (Please see http://www.fairchildsemi.com/company/green/index.html for Fairchild’s definition of green). Small Form-Factor 6-Lead SSOT23 Package Applications Cellular Mobile Handsets Mobile Internet Devices Portable Media Players PDA, DSC, MP3 Players Ordering Information Part Number Output Voltage Option FAN5345S20X 20V FAN5345S30X 30V Temperature Range -40 to 85°C Package 6-Lead, Super-SOT™-6, JEDEC MO-193, 1.6mm Wide (MA06A) . © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface September 2011 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Typical Application Diagram Figure 1. Typical Application Block Diagram Figure 2. Functional Block Diagram © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 2 VIN 1 6 SW GND 2 5 VOUT 4 EN FB 3 Figure 3. Pin Assignments Top View Pin Definitions Pin # Name Description 5 VOUT Boost Output Voltage. Output of the boost regulator. Connect the LEDs to this pin. Connect COUT (output capacitor) to GND. 1 VIN Input Voltage. Connect to power source and decouple with CIN to GND. 4 EN Enable Brightness Control. Program dimming levels by driving pin with digital pulses. 3 FB Voltage Feedback. The boost regulator regulates this pin to 0.250V to control the LED string current. Tie this pin to a current setting resistor (RSET) between GND and the cathode of the LED string. 6 SW Switching Node. Tie inductor L1 from VIN to SW pin. 2 GND Ground. Tie directly to a GND plane. © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 3 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Pin Configuration Stresses exceeding the absolute maximum ratings may damage the device. The device may not function or be operable above the recommended operating conditions and stressing the parts to these levels is not recommended. In addition, extended exposure to stresses above the recommended operating conditions may affect device reliability. The absolute maximum ratings are stress ratings only. Symbol VIN Parameter VIN Pin VFB, VEN FB, EN Pins VSW SW Pin VOUT VOUT Pin ESD Electrostatic Discharge Protection Min. Max. Unit -0.3 6.0 V -0.3 VIN + 0.3 V FAN5345S20X -0.3 22.0 V FAN5345X30X -0.3 33.0 V FAN5345S20X –0.3 22.0 V FAN5345X30X -0.3 33.0 V Human Body Model per JESD22-A114 1.5 Charged Device Model per JESD22-C101 1.5 kV TJ Junction Temperature -40 +150 °C TSTG Storage Temperature -65 +150 °C +260 °C TL Lead Soldering Temperature, 10 Seconds Recommended Operating Conditions The Recommended Operating Conditions table defines the conditions for actual device operation. Recommended operating conditions are specified to ensure optimal performance to the datasheet specifications. Fairchild does not recommend exceeding them or designing to absolute maximum ratings. Symbol VIN VOUT IOUT Parameter Comments VIN Supply Voltage VOUT Voltage(1) Min. Max. Unit V 2.5 5.5 FAN5345S20X 6.2 18.5 FAN5345S30X 6.2 28.5 VOUT Load Current V 5 25 mA TA Ambient Temperature -40 +85 °C TJ Junction Temperature -40 +125 °C Note: 1. The application should guarantee that minimum and maximum duty cycle should fall between 20-85% to meet the specified range. Thermal Properties Junction-to-ambient thermal resistance is a function of application and board layout. This data is measured with four-layer 2s2p boards in accordance to JEDEC standard JESD51. Special attention must be paid not to exceed junction temperature TJ(max) at a given ambient temperature TA. Symbol JA6 Parameter Junction-to-Ambient Thermal Resistance, SSOT23-6 Package © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 Typical Unit 151 °C/W www.fairchildsemi.com 4 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Absolute Maximum Ratings VIN = 2.5V to 5.5V and TA = -40°C to +85°C unless otherwise noted. Typical values are at TA = +25°C and VIN = 3.6V. Symbol Parameter Conditions Min. Typ. Max. Unit 0.30 0.90 A Power Supplies ISD IQ(ACTIVE) Shutdown Supply Current EN = GND Quiescent Current at ILOAD = 0mA Device Not Switching, No Load VUVLO Under-Voltage Lockout Threshold VUVHYST Under-Voltage Lockout Hysteresis A 300 VIN Rising 2.10 2.35 2.60 VIN Falling 1.80 2.05 2.30 250 V mV EN: Enable Pin VIH HIGH-Level Input Voltage VIL LOW-Level Input Voltage REN EN Pull-Down Resistance TLO EN Low Time for Dimming(3) (3) THI Delay Between Steps TSD EN Low, Shutdown Pulse Width 1.2 200 VIN = 3.6V; Figure 28 0.5 VIN = 3.6V; Figure 28 0.5 V 0.4 V 400 k 300 µs 1 ms 250 270 mV 1.0 A 300 µs VIN = 3.6V; from Falling Edge of EN Feedback and Reference VFB Feedback Voltage ILED = 20mA from -40°C to +85°C, 2.7V ≤ VIN ≤ 5.5V IFB Feedback Input Current VFB = 250mV 0.1 230 Power Outputs RDS(ON)_Q1 Boost Switch On Resistance ISW(OFF) ILIM-PK SW Node Leakage(2) Boost Switch Peak Current Limit VIN = 3.6V, ISW = 100mA 600 VIN = 2.5V, ISW = 100mA 650 EN = 0, VIN = VSW = VOUT = 5.5V, VLED = 0V 0.1 2.0 m FAN5345S20X: VIN = 3.2V to 4.3V, TA = 20°C to +60°C, VF = 3.4V, 4 LEDs 200 300 400 FAN5345S30X 500 750 1000 0.95 1.15 1.35 FAN5345S20X 18.0 20.0 21.5 FAN5345S30X 27.5 30.0 32.5 A mA Oscillator fSW Boost Regulator Switching Frequency MHz Output and Protection VOVP Boost Output Over-Voltage Protection OVP Hysteresis FAN5345S20X 0.8 FAN5345S30X 1.0 V VTLSC VOUT Short-Circuit Detection Threshold VOUT Falling VIN – 1.4 V VTHSC VOUT Short-Circuit Detection Threshold VOUT Rising VIN – 1.2 V DMAX Maximum Boost Duty Cycle(3,4) DMIN Minimum Boost Duty Cycle(3,4) TTSD Thermal Shutdown 150 °C THYS Thermal Shutdown Hysteresis 35 °C 85 20 % Notes: 2. SW leakage current includes the leakage current of two internal switches; SW to GND and SW to VOUT. 3. Not tested in production; guaranteed by design. 4. Application should guarantee that minimum and maximum duty cycle fall between 20-85% to meet the specified range. © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 5 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Electrical Specifications 90% 90% 80% 80% Efficiency Efficiency VIN = 3.6V, TA = 25C, ILED = 25mA, L = 10µH, COUT = 1.0µF, and CIN = 10.0µF. 70% VIN=2.5V VIN=2.7V 60% 70% VIN=2.5V VIN=2.7V 60% VIN=3.6V VIN=3.6V VIN=4.2V VIN=4.2V VIN=4.5V VIN=4.5V 50% 50% 5 10 15 20 25 5 10 25 Figure 5. 4 LEDs: Efficiency vs. LED Current vs. Input Voltage 90% 90% 80% 80% Efficiency Efficiency Figure 4. 3 LEDs: Efficiency vs. LED Current vs. Input Voltage 70% VIN=2.5V VIN=2.7V 70% VIN=2.5V VIN=2.7V 60% VIN=3.6V VIN=3.6V VIN=4.2V VIN=4.2V VIN=4.5V VIN=4.5V 50% 50% 5 10 15 20 5 25 10 Figure 6. 5 LEDs: Efficiency vs. LED Current vs. Input Voltage 20 25 Figure 7. 6 LEDs: Efficiency vs. LED Current vs. Input Voltage 90% 80% 80% Efficiency 90% 70% VIN=2.5V 70% VIN=2.9V VIN=2.7V 60% 15 LED Current (mA) LED Current (mA) Efficiency 20 LED Current (mA) LED Current (mA) 60% 15 60% VIN=3.6V VIN=3.6V VIN=4.2V VIN=4.2V VIN=4.5V VIN=4.5V 50% 50% 5 10 15 20 5 25 LED Current (mA) 15 20 25 LED Current (mA) Figure 8. 7 LEDs: Efficiency vs. LED Current vs. Input Voltage © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 10 Figure 9. 8 LEDs: Efficiency vs. LED Current vs. Input Voltage www.fairchildsemi.com 6 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Typical Characteristics 90% 90% 80% 80% Efficiency Efficiency VIN = 3.6V, TA = 25C, ILED = 25mA, L = 10µH, COUT = 1.0µF, and CIN = 10.0µF. 70% 60% 70% 60% -40C -40C +25C +25C +85C +85C 50% 50% 2.5 3.0 3.5 4.0 2.5 4.5 3.0 Input Voltage (V) 0.2 1250 0.1 1200 0.0 -0.1 4.5 -0.2 -40°C 1150 1100 -40°C 1050 +25°C +25°C +85°C +85°C -0.4 1000 2.5 3.0 3.5 4.0 4.5 2.5 3.0 Input Voltage (V) 3.5 4.0 4.5 Input Voltage (V) Figure 12. Delta of VFB Over Input Voltage and Temperature for 7 LEDs with L=10µH and COUT=1.0µF Figure 13. Frequency vs. Input Voltage vs. Temperature 31.5 21.0 5 LEDs L = 10µH COUT = 1.0µF ILED = 25mA 7 LEDs L = 10µH COUT = 1.0µF ILED = 25mA 31.0 OVP (V) 20.5 OVP (V) 4.0 Figure 11. Efficiency vs. Input Voltage vs. Temperature for 7 LEDs in Series Frequency (kHz) Delta Feedback (mV) Figure 10. Efficiency vs. Input Voltage vs. Temperature for 5 LEDs in Series -0.3 3.5 Input Voltage (V) 20.0 19.5 19.0 30.5 30.0 29.5 18.5 29.0 2.5 3.0 3.5 4.0 4.5 2.5 Input Voltage (V) 3.5 4.0 4.5 Input Voltage (V) Figure 14. OVP vs. Input Voltage: FAN5345S20X © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 3.0 Figure 15. OVP vs. Input Voltage: FAN5345S30X www.fairchildsemi.com 7 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Typical Characteristics 0.80 265 Quiescent Current (µA) Shutdown Current (µA) VIN = 3.6V, TA = 25C, ILED = 25mA, L = 10µH, COUT = 1.0µF, and CIN = 10.0µF. 0.60 0.40 0.20 0.00 2.50 3.00 3.50 4.00 260 255 250 245 240 235 230 225 2.50 4.50 3.00 3.50 4.00 4.50 VIN (V) VIN (V) Figure 16. Shutdown Current vs. Input Voltage Figure 17. Quiescent Current vs. Input Voltage Figure 18. Dimming Operation Figure 19. Line Transient Response for 5 LEDs Figure 20. Line Transient Response for 6 LEDs Figure 21. Line Transient Response for 7 LEDs © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 8 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Typical Characteristics VIN = 3.6V, TA = 25C, ILED = 25mA, L = 10µH, COUT = 1.0µF, and CIN = 10.0µF. Figure 22. Startup Waveform for Switch Voltage, Inductor Current, VFB, and EN for 5 LEDs Figure 23. Steady-State Waveform for VOUT, Switch Voltage, and Inductor Current for 5 LEDs Figure 24. Startup Waveform for Switch Voltage, Inductor Current, VFB, and EN for 6 LEDs Figure 25. Steady-State Waveform for VOUT, Switch Voltage, and Inductor Current for 6 LEDs Figure 26. Startup Waveform for Switch Voltage, Inductor Current, VFB, and EN for 7 LEDs Figure 27. Steady-State Waveform for VOUT, Switch Voltage, and Inductor Current for 7 LEDs © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 9 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Typical Characteristics Overview Digital Dimming Control The FAN5345 is an inductive current-mode boost serial LED driver that achieves LED current regulation by maintaining 0.250V across the RSET resistor. The current through the LED string (ILED) is therefore given by: The FAN5345 starts driving the LEDs at the maximum brightness level. After startup, the control logic is ready to accept programming pulses to decrease the brightness level by the number of positive edges applied to the EN pin. Figure 28. Digital Pulse-Dimming Control Diagram shows the digital pulse dimming control. The dimming control function has no effect before soft-start finishes. The soft-start takes about 2ms. I LED 0.250 RSET (1) Over-Current and Short-Circuit Detection The voltage VOUT is determined by the sum of the forward voltages across each LED, plus the voltage across RSET, which is always 250mV. The boost regulator employs a cycle-by-cycle peak inductor current limit of 300mA (typical) and 750mA (typical) for FAN5345S20X and FAN5345S30X respectively. UVLO and Soft-Start Over-Voltage / Open-Circuit Protection If EN has been LOW for more than 1ms, the IC may initiate a “cold start” soft-start cycle when EN rises, provided VIN is above the UVLO threshold. If the LED string is an open circuit, FB remains at 0V and the output voltage continues to increase in the absence of an over-voltage protection (OVP) circuit. The FAN5345S20X OVP circuit disables the boost regulator when VOUT exceeds 20.0V and continues to keep the regulator off until VOUT drops below 19.0V. For FAN5345S30X, the OVP is 30.0V and it turns back on when VOUT is below 29.0V. Driving Eight LEDs in Series FAN5345S30X can drive 8 LEDs in series, but the minimum input voltage (VIN) must be greater than or equal to 2.9V while the forward voltage of the white LED should be less than or equal to 3.2V and the maximum LED current cannot exceed 20mA in order to maintain stable operation. Thermal Shutdown When the die temperature exceeds 150°C, a reset occurs and remains in effect until the die cools to 115°C; at which time, the circuit is allowed to begin the soft-start sequence. Digital Interface The FAN5345 implements a single-wire digital interface to program the LED brightness to one of thirty-two (32) levels spaced in linear steps. With this single-wire solution, the FAN5345 does not require the system processor to constantly supply a signal to drive the LEDs. Figure 28. Digital Pulse-Dimming Control Diagram © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 10 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Circuit Description The reference schematic diagram is shown in Figure 29. FAN5345 is able to drive up to eight LEDs with input voltage equal or greater than 2.9V (VIN ≥ 2.9V). However, the number of LEDs that can be used depends on forward voltage. It is recommended that the forward voltage (VF) of the white LEDs be no greater than 3.2V and the maximum LED current is 20mA. FAN5345 can be also used as a boost convertor by connect the VOUT point to the load directly. The return trace of the load should also return to GND through a sense resistor (R1). Figure 29. Reference Application Schematic Diagram prevent generation of noise. Figure 30 is the FAN5345 a portion of the evaluation board layout. The critical layout elements are: the L1, CIN, CIN return trace, COUT, and the COUT return trace. Component Placement and PCB Recommendations Input Capacitor and Return Trace The input capacitor is the first priority in a switching buck or boost regulator layout. A stable input source (VIN) enables a switching regulator to deliver its best performance. During the regulator’s operation, it is switching at a high frequency, which makes the load of CIN change dynamically to make the input source vary at the same switching frequency as the regulator. To ensure a stable input source, CIN needs to hold enough energy to minimize the variation at the input pin of the regulator. For CIN to have a fast response of charge / discharge, the trace from CIN to the input pin of the regulator and the return trace from GND of the regulator to CIN should be as short and wide as possible to minimize trace resistance, inductance, and capacitance. During operation, the current flow from CIN through the regulator to the load and back to CIN contains high-frequency variation due to switching. Trace resistance reduces the overall efficiency due to I2R loss. Even a small trace inductance could effectively yield ground variation to add noise on VOUT. The input capacitor should be placed close to the VIN and GND pins of the regulator and traces should be as short as possible. Avoid routing the return trace through different layers because vias have strong inductance effect at high frequencies. If routing to other PCB layers is unavoidable, place vias next to the VIN and GND pins of the regulator to minimize the trace distance. Figure 30. Reference PCB Layout FAN5345 switches at 1.2MHz to boost the output voltage. Component placement and PCB layout need to be carefully taken into consideration to ensure stable output and to © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 11 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Application Information Sense Resistor The output capacitor serves the same purpose as the input capacitor, but also maintains a stable output voltage. As explained above, the current travels to the load and back to the COUT GND terminal. COUT should be placed close to the VOUT pin. The traces of COUT to L1, VOUT, and return from load to COUT should be as short and wide as possible to minimize trace resistance and inductance. To minimize noise coupling to load, a small-value capacitor can be placed between VOUT and COUT to route high-frequency noise back to GND before it gets to the load. The sense resistor provides a feedback signal for the regulator to control output voltage. A long trace from the sense resistor to the FB pin couples noise into the FB pin. If noise is coupled into the FB pin, it causes unstable operation of the switching regulator, which affects application performance. The return trace from the sense resistor to the FB pin should be short and away from any fast-switching signal traces. The ground plane under the return trace is necessary. If the ground plan under the return trace is noisy, but not the same ground plane as the regulator; the noise could be coupled into the FB pin through PCB parasitic capacitance, yielding noisy output. Inductor Inductor (L1) should be placed as close to the regulator as possible to minimize trace resistance and inductance for the reasons explained above. In Figure 30; CIN, COUT, and L1 are all placed next to the regulator. All traces are on the same layer to minimize trace resistance and inductance. Total PCB area, not including the 2 sense resistor, is 67.2mm (7.47mm x 8.99mm). Table 1. Recommended External Components Part Number Manufacturer LQH43MN100K03 Murata NLCV32T-100K-PFR TDK VLF3010AT-100MR49-1 TDK DEM2810C 1224-AS-H-100M TOKO CV105X5R105K25AT AVX/Kyocera GRM21BR71A106KE51L Murata N/A RBS520S30 Fairchild Semiconductor N/A RB520S-30 Rohm Inductor (L) 10.0µH Minimum COUT 1.0µF Minimum CIN 10.0µF Schottky Diode © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 12 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Output Capacitor and Return Trace FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface Physical Dimensions Figure 31. 6-Lead, SuperSOT™-6, JEDEC MO-193, 1.6mm Wide Package drawings are provided as a service to customers considering Fairchild components. Drawings may change in any manner without notice. Please note the revision and/or date on the drawing and contact a Fairchild Semiconductor representative to verify or obtain the most recent revision. Package specifications do not expand the terms of Fairchild’s worldwide terms and conditions, specifically the warranty therein, which covers Fairchild products. Always visit Fairchild Semiconductor’s online packaging area for the most recent package drawings: http://www.fairchildsemi.com/packaging/. © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 13 FAN5345 — Series Boost LED Driver with Single-Wire Digital Interface © 2011 Fairchild Semiconductor Corporation FAN5345 • Rev. 1.0.0 www.fairchildsemi.com 14