HAE75W SERIES HALF-BRICK DC-DC CONVERTER 4:1 ULTRA WIDE INPUT RANGE UP TO 75Watts FEATURES APPLICATIONS • NO MINIMUM LOAD REQUIRED • 3000VAC REINFORCED INSULATION FOR 110VIN 2250VDC BASIC INSULATION FOR 24VIN AND 48VIN • UL60950-1, EN60950-1, IEC60950-1, & EN50155 SAFETY APPROVALS • CE MARKED • COMPLIANT TO RoHS II & REACH 3000VAC ISOLATION 2250VDC ISOLATION REMOTE CONTROL UVP • RAILWAY SYSTEM • WIRELESS NETWORK • TELECOM/DATACOM • INDUSTRY CONTROL SYSTEM • DISTRIBUTED POWER ARCHITECTURES • SEMICONDUCTOR EQUIPMENT OCP SCP OVP OTP TECHNICAL SPECIFICATION All specifications are typical at nominal input, full load and 25℃ otherwise noted Model Number Input Range Output Voltage Output Current @Full Load Input Current @ No Load Efficiency VDC 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 9 ~ 36 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 18 ~ 75 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 43 ~ 160 VDC 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 3.3 5 12 15 24 28 48 A 20 15 6.3 5 3.2 2.7 1.6 20 15 6.3 5 3.2 2.7 1.6 20 15 6.3 5 3.2 2.7 1.6 mA 85 120 185 185 85 85 85 60 60 90 50 50 50 50 10 10 10 10 10 10 10 % 87 88 88 88 87 87 87 88 90 90 89 88 88 87 89 91 91 91 90 90 90 HAE75-24S3P3W HAE75-24S05W HAE75-24S12W HAE75-24S15W HAE75-24S24W HAE75-24S28W HAE75-24S48W HAE75-48S3P3W HAE75-48S05W HAE75-48S12W HAE75-48S15W HAE75-48S24W HAE75-48S28W HAE75-48S48W HAE75-110S3P3W HAE75-110S05W HAE75-110S12W HAE75-110S15W HAE75-110S24W HAE75-110S28W HAE75-110S48W PART NUMBER STRUCTURE HAE75 - 48 Series Name S 05 W - Input Output Output Voltage Quantity Voltage (VDC) (VDC) 24:9~36 S:Single 3P3:3.3 48:18~75 05:5 110:43~160 12:12 15:15 24:24 28:28 48:48 (1) The module can’t equip Heat-sink with TH option. (2) Terminal block type only for 0.200” pin length. (3) EMI filter meet EN55011, EN55022 Class A. Input Range 4:1 P TH HS Ctrl and Pin Options Through hole (1) type Assembly Option :Negative logic, : Thread 0.200" pin length TH: No thread L:Negative logic, 0.145" pin length P:Positive logic, 0.200" pin length S:Positive logic, 0.145"pin length : No Heat-sink Heat-sink type: HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F (2) Terminal block type : T: Wall mounted TF: Wall mounted with EMC filter(3) TF1: Wall mounted with EMC filter can be connected to PE (3) Maximum Capacitor Load µF 60600 30000 5250 3330 1330 960 330 60600 30000 5250 3330 1330 960 330 60600 30000 5250 3330 1330 960 330 HAE75W INPUT SPECIFICATIONS Parameter Conditions Operating input voltage range 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) 24Vin(nom) 48Vin(nom) 110Vin(nom) Power up Start up voltage Shutdown voltage Start up time Constant resistive load Remote ON/OFF Input surge voltage Input filter (1) Remote ON/OFF 1 second, max. OUTPUT SPECIFICATIONS Parameter Voltage accuracy Line regulation Load regulation Voltage adjustability Remote sense Ripple and noise Temperature coefficient Transient response recovery time Over voltage protection Over load protection Negative logic DC-DC ON (Standard) DC-DC OFF Positive logic DC-DC ON (Option) DC-DC OFF Input current of Ctrl pin Remote off input current Conditions Low Line to High Line at Full Load No Load to Full Load Maximum output deviation is inclusive of remote sense % of Vout(nom) If remote sense is not being used, Sense pins should be connected to corresponding polarity OUTPUT pins. Measured by 20MHz bandwidth With a 4.7µF/50V X7R MLCC 3.3Vout, 5Vout With a 4.7µF/50V X7R MLCC 12Vout, 15Vout With a 4.7µF/50V X7R MLCC 24Vout, 28Vout With a 2.2µF/100V X7R MLCC 48Vout 7.5 16 36 60 25 60 25 Typ. -1.0 -0.1 -0.1 -20 75 100 200 300 115 110Vin(nom) Others Conditions 110Vin(nom) 1 minute (Basic insulation) Others 500VDC MIL-HDBK-217F, Full load VDC ms VDC mA mA Max. Unit +1.0 +0.1 +0.1 +10 10 % % % % % 100 125 250 350 +0.02 250 130 Typ. Max. 3000 1500 2250 1600 1 mVp-p ℃ %/ µs % Unit VAC VDC GΩ pF 270 300 kHz UL60950-1 EN60950-1 IEC60950-1 EN50155 Metal Aluminum base-plate with plastic case FR4 PCB Silicone (UL94 V-0) 97g (3.42oz) 3.362×105 hrs 2500 330 24Vin(nom) and 48Vin(nom) 110Vin(nom) 24Vin(nom) and 48Vin(nom) VDC 150 % 110 140 Continuous, automatics recovery Min. Input to Output Input (Output) to Case Input to Output Input (Output) to Case Unit VDC 50 100 185 Pi type Short or 0 ~ 1.2VDC Open or 3 ~ 12 VDC Open or 3 ~ 12 VDC Short or 0 ~ 1.2VDC -0.5 1 3 200 1 minute (Reinforced insulation) Case material Base material Potting material Weight MTBF 36 75 160 9 18 43 -0.02 25% load step change % of Vout(nom); Hiccup mode % of Iout rated; Hiccup mode GENERAL SPECIFICATIONS Parameter Isolation resistance Isolation capacitance Switching frequency Safety approvals Max. 24 48 110 Min. Short circuit protection Isolation voltage Typ. 9 18 43 110Vin(nom) Others 110Vin(nom) Others 24Vin(nom) 48Vin(nom) 110Vin(nom) Referred to –Vin pin Min. HAE75W ENVIRONMENTAL SPECIFICATIONS Parameter Operating case temperature Over temperature protection Storage temperature range Conditions Min. Base-plate Typ. -40 Max. +105 +115 Terminal block type Others Vertical direction by natural convection (20LFM) Module without assembly option Heat-sink type with 0.24" Height Heat-sink type with 0.45" Height Thermal impedance (2) -40 -55 +105 +125 ℃ ℃ ℃ ℃/W 6.7 5.4 4.7 Thermal shock Shock Vibration Relative humidity Unit MIL-STD-810F EN61373, MIL-STD-810F EN61373, MIL-STD-810F 5% to 95% RH EMC SPECIFICATIONS Parameter Conditions EMI (3) EN55011, EN55022 ESD Radiated immunity Fast transient (4) Surge (4) Conducted immunity EN61000-4-2 EN61000-4-3 EN61000-4-4 EN61000-4-5 EN61000-4-6 Level Class A Class B Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Perf. Criteria A Air ±8kV and Contact ±6kV 20V/m ±2kV EN55024 ±2kV and EN50155 ±2kV 10Vr.m.s Note: 1. Input source impedance: The power modules will operate as specifications without external components, assuming that the source voltage has a very low impedance and reasonable input voltage regulation. Highly inductive source impedances can affect the stability of the power module. Since real-world voltage source has finite impedance, performance can be improved by adding external filter capacitor. The HAE75-24SW recommended 4.7µF/50V X7R MLCC or Nippon Chemi-con KY series, 68µF /100V or better capacitor. 2. (1)Thermal test condition with vertical direction by natural convection (20LFM). (2)The heat-sink is optional and P/N: 7G-0021A-F , 7G-0022A-F , 7G-0023A-F , 7G-0024A-F. Please refer to heat-sink selection guide. 3. The standard modules meet EMI Class A or Class B with external components. For further information, please contact with P-DUKE. 4. An external input filter capacitor is required if the module has to meet EN61000-4-4, EN61000-4-5. The HAE75-24SW and HAE75-48SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KY series, 220µF/100V) to connect in parallel. The HAE75-110SW recommended 2 pcs of aluminum electrolytic capacitor (Nippon Chemi-con KXJ series, 150µF/200V) to connect in parallel. 5. CASE GROUNDING Connecting four screw bolts to shield plane will help to reduce the EMI. 6. For further information, please contact with P-DUKE. CAUTION: This power module is not internally fused. An input line fuse must always be used. ： 120 120 100 100 100 DC/DC module only Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM Mount on 2U iron base-plate (dimension 19” X 3.5” X 0.063”) Natural convection (20LFM) Terminal block Natural convection (20LFM) 80 60 40 20 0 -40 -20 100 ℃ 60 20 -40 86 EFFICIENCY(%) 96 90 84 78 72 18 24 30 ℃ 42 48 54 60 INPUT VOLTAGE(V) 66 72 75 HAE75-48S05W Efficiency vs. Input Voltage 100 120 76 66 56 Vin= 18V Vin= 24V Vin= 48V Vin= 75V 36 36 10 20 30 40 50 60 70 % of FULL LOAD 80 60 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 20 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) 46 Iout= 100% F.L Iout= 50% F.L Iout= 25% F.L 60 -20 HAE75-48S05W Derating Curve (Note 2) With 0.24” Height Heat-sink 96 66 Natural convection (20LFM) 100LFM 200LFM 300LFM 400LFM 500LFM 40 120 HAE75-48S05W Derating Curve (Note 2) EFFICIENCY(%) 80 0 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) OUTPUT POWER(%) 120 OUTPUT POWER(%) OUTPUT POWER(%) CHARACTERISTIC CURVE 80 90 100 HAE75-48S05W Efficiency vs. Output Load -40 -20 0 20 40 60 80 AMBIENT TEMPERATURE,TA( ) ℃ 100 120 HAE75-48S05W Derating Curve (Note 2) With 0.45” Height Heat-sink HAE75W MECHANICAL DRAWING HAE75-24S □□W, HAE75-48S□□W 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 5.0kgf-cm(0.49N-m) HAE75-110S PIN CONNECTION PIN DEFINE 1 -Vin 2 Case 3 Ctrl 4 +Vin 5 -Vout 6 -Sense 7 Trim 8 +Sense 9 +Vout DIAMETER 0.04 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch 0.04 Inch 0.04 Inch 0.04 Inch 0.08 Inch EXTERNAL OUTPUT TRIMMING Output can be externally trimmed by using the method shown below. □□W (100 + ∆ % ) − (100 + 2 ∆ % ) k Ω V R U = OUT 1 . 225 ∆ % ∆% 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) 3. Pin pitch tolerance ±0.01 (0.25) 4. Pin dimension tolerance ±0.004(0.1) 5. Mounting screws should always be used. 6. The screw locked torque: MAX 3.5kgf-cm(0.34N-m) 100 RD = − 2 k Ω ∆% HEAT-SINK TYPE OPTIONS Vertical Fin Orientation, Suffix:-HS, -HS2 Horizontal Fin Orientation, Suffix:-HS1, -HS3 HS: Height H=0.45” vertical fin, 7G-0021A-F HS1: Height H=0.24” horizontal fin, 7G-0022A-F HS2: Height H=0.24” vertical fin, 7G-0023A-F HS3: Height H=0.45” horizontal fin, 7G-0024A-F 1. All dimensions in inch (mm) 2. Tolerance :x.xx±0.02 (x.x±0.5) x.xxx±0.01 (x.xx±0.25) TERMINAL BLOCK TYPE OPTION Wall mounted, Suffix: -T Terminal block type Weight Dimensions Through hole (W×L) Wall mounted with EMC Filter, Suffix: -TF Wall mounted with EMC Filter, Suffix: -TF1 (Can be connected to PE ) -T -TF -TF1 200g (7.05oz) 280g (9.88oz) 287g (10.12oz) 3.35 x 2.40 x 1.10 inch (85.0 x 61.0 x 28 0mm) 3.35 x 2.40 x 1.47 inch (85.0 x 61.0 x 37.3 mm) 3.35 x 2.40 x 1.53 inch (85.0 x 61.0 x 38.8 mm) 2.126 x 3.071 inch (54.00 x 78.00 mm), 4- 0.17 inch ( 4.3mm) For more detail information, please contact with P-DUKE. ψ ψ