SynQor IQ70050HPC44NRS Half-brick dc-dc converter Datasheet

Technical
Specification
IQ70-HPC Family
34-135 V
1.8-48 V
240 W
2250 V dc
Half-brick
Continuous Input
Outputs
Max Power
Isolation
DC-DC Converter
The InQor® Half-brick converter series is composed
of next-generation, board-mountable, isolated,
fixed switching frequency dc-dc converters that use
synchronous rectification to achieve extremely high
power conversion efficiency. Each module is supplied
completely encased to provide protection from the
harsh environments seen in many industrial and
transportation applications.
Operational Features
•
•
•
•
•
High efficiencies, up to 91% at full rated load current
Delivers full power with minimal derating - no heatsink required
Operating input voltage range: 34 - 135 V
Fixed frequency switching provides predictable EMI
No minimum load requirement
Mechanical Features
• Industry standard Half-brick pin-out configuration
• Standard size: 2.390" x 2.490" x 0.512" (60.6 x 63.1 x 13.0 mm)
• Total weight: 5 oz (142 g)
Control Features
Protection Features
•
•
•
•
• On/Off control referenced to input side
• Remote sense for the output voltage
• Output voltage trim range of -20%, +10%
Input under-voltage lockout
Output current limit and short circuit protection
Active back bias limit
Thermal shutdown
contents
Page No.
Safety Features
• 2250 V, 30 MW input-to-output isolation
• UL/cUL 60950-1 recognized (US & Canada),
basic insulation rating
• TUV certified to EN60950-1
• Meets directives which facilitates CE Marking in user’s
end product
• Board and plastic components meet UL94V-0 standard
• RoHS compliant (see last page)
Product # IQ70xxxHPCxx
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Mechanical Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IQ70-HPC Family Electrical Characteristics . . . . . . . . . . . . . . . . . . . 3 - 4
IQ70-HPC Family Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IQ70018HPC60 (1.8 V, 60 A) Characteristics and Figures . . . . . . . . . . 6 - 7
IQ70033HPC57 (3.3 V, 57 A) Characteristics and Figures . . . . . . . . . . 8 - 9
IQ70050HPC44 (5.0 V, 44 A) Characteristics and Figures . . . . . . . . 10 - 11
IQ70120HPC20 (12 V, 20 A) Characteristics and Figures . . . . . . . . 12 - 13
IQ70150HPC16 (15 V, 16 A) Characteristics and Figures . . . . . . . . 14 - 15
IQ70240HPC10 (24 V, 10 A) Characteristics and Figures . . . . . . . . 16 - 17
IQ70280HPC8F (28 V, 8.5 A) Characteristics and Figures . . . . . . . . 18 - 19
IQ70400HPC06 (40 V, 6.0 A) Characteristics and Figures . . . . . . . . 20 - 21
IQ70480HPC05 (48 V, 5.0 A) Characteristics and Figures . . . . . . . . 22 - 23
Application Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 - 27
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
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Doc.# 005-005061 Rev. B
12/10/08
Page 1
Technical
Specification
IQ70-HPC Family
MECHANICAL DIAGRAM
2.486±.020 (63.14±0.5)
2.00
(50.8)
1.400 (35.56)
1.000 (25.40)
0.700 (17.78)
0.512 +0.002/-0.005
0.243±.020
0.400 (10.16)
(13 +0.05/-0.12)
(6.17±0.5)
Overall height
8
4
7 6 5
0.18
(5.0)
2.386±.020
Top View
(60.6±0.5)
Side View
1.90
1.90
(48.3)
(48.3)
0.233
±.020
M3 Threaded Standoff
4 Places
(5.92 ±0.5)
1
2
3
0.027 +0.007/-0.010
.543±.020
(0.69 +0.17/-0.25)
(13.79±0.5)
Bottom side
Clearance
0.400 (10.16)
1.400 (35.56)
PIn DeSIGnAtIOnS
nOteS
1)
Pins 1-3, 5-7 are 0.040” (1.02mm) diameter, with 0.080”
(2.03mm) diameter standoff shoulders.
2)
Pins 4 and 8 are 0.080” (2.03 mm) diameter with 0.125”
(3.18 mm) diameter standoff shoulders.
Pin
name
Function
1
Vin(+)
Positive input voltage
2
ON/OFF
TTL input to turn converter on
and off, referenced to Vin(–), with
internal pull up.
3)
Recommended pin length is 0.03" (0.76 mm) greater than the PCB
thickness.
4)
All Pins: Material - Copper Alloy; Finish - Matte Tin over Nickel plate
3
Vin(–)
5)
Weight: 5 oz. (142 g) typical
4
Vout(–)
6)
All dimensions in inches (mm) Tolerances:
x.xx +/-0.02 in. (x.x +/-0.5mm)
x.xxx +/-0.010 in. (x.xx +/-0.25mm)
unless otherwise noted.
5
SENSE(–)
6
TRIM
7
SENSE(+)
Positive remote sense3
7)
Workmanship: Meets or exceeds IPC-A-610C Class II
8
Vout(+)
Positive output voltage
8)
Applied torque per screw should not exceed 6in-lb. (0.7 Nm).
9)
Baseplate flatness tolerance is 0.004" (.10 mm) TIR for surface.
1)
3)
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Negative output voltage
Negative remote sense1
Output voltage trim2
Notes:
2)
Product # IQ70xxxHPCxx
Negative input voltage
SENSE(–) should be connected to Vout(–) either
remotely or at the converter.
Leave TRIM pin open for nominal output voltage.
SENSE(+) should be connected to Vout(+)
either remotely or at the converter.
Doc.# 005-005061 Rev. B
12/10/08
Page 2
Technical
Specification
IQ70-HPC Family
IQ70 FAMILY ELECTRICAL CHARACTERISTICS (all output voltages)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
ABSOLUTE MAXIMUM RATINGS
Input Voltage
Non-Operating
Operating
Operating Transient Protection
Isolation Voltage
Input to Output
Input to Base-Plate
Output to Base-Plate
Operating Temperature
-40
Storage Temperature
-55
Voltage at ON/OFF input pin
-2
INPUT CHARACTERISTICS
Operating Input Voltage Range
34
Input Under-Voltage Lockout
Turn-On Voltage Threshold
32.7
Turn-Off Voltage Threshold
30.4
Lockout Voltage Hysteresis
Input Over-Voltage Shutdown
Recommended External Input Capacitance
Input Filter Component Values (L\C)
DYNAMIC CHARACTERISTICS
Turn-On Transient
Turn-On Time
Start-Up Inhibit Time
200
Output Voltage Overshoot
ISOLATION CHARACTERISTICS
Isolation Voltage (dielectric strength)
Isolation Resistance
Isolation Capacitance (input to output)
TEMPERATURE LIMITS FOR POWER DERATING CURVES
Semiconductor Junction Temperature
Board Temperature
Transformer Temperature
Maximum Baseplate Temperature, Tb
FEATURE CHARACTERISTICS
Switching Frequency
255
ON/OFF Control
Off-State Voltage
2.4
On-State Voltage
-2
ON/OFF Control
Pull-Up Voltage
Pull-Up Resistance
Over-Temperature Shutdown OTP Trip Point
Over-Temperature Shutdown Restart Hysteresis
RELIABILITY CHARACTERISTICS
Calculated MTBF (Telcordia) TR-NWT-000332
Calculated MTBF (MIL-217) MIL-HDBK-217F
Field Demonstrated MTBF
Max.
Units Notes & Conditions
150
135
-
V
V
V
2250
2250
2250
100
125
18
V dc
V dc
V dc
°C
°C
V
70
135
V
33.1
30.8
2.3
100
3.4\4.0
33.5
31.2
V
V
V
V
µF
µH\µF
Typical ESR 0.1-0.2 Ω
Internal values; see Figure E
ms
ms
%
Full load, Vout=90% nom.
Figure F
Maximum Output Capacitance
10
230
0
250
Continuous
Continuous
Baseplate temperature
See Absolute Maximum Ratings
30
1000
275
MΩ
pF
See Note 1
125
125
125
100
°C
°C
°C
°C
Package rated to 150 °C
UL rated max operating temp 130 °C
295
kHz
Isolation stage switching freq. is half this
1.8
0.8
V
Application notes Figures A & B
5
50
125
10
TBD
TBD
V
kΩ
°C
°C
Average PCB Temperature
106 Hrs. 80% load, 200LFM, 40 °C Ta
106 Hrs. 80% load, 200LFM, 40 °C Ta
106 Hrs. See our website for details
Note 1: Higher values of isolation capacitance can be added external to the module.
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 3
Technical
Specification
IQ70-HPC Family
STANDARDS COMPLIANCE
Parameter
STANDARDS COMPLIANCE
UL/cUL 60950-1 EN60950-1 Needle Flame Test (IEC 695-2-2)
IEC 61000-4-2
Notes & Conditions
File # E194341, Basic insulation
Certified by TUV
Test on entire assembly; board & plastic components UL94V-0 compliant
ESD test, 8 kV - NP, 15 kV air - NP (Normal Performance)
Note: An external input fuse must always be used to meet these safety requirements. Contact SynQor for official safety certificates on new
releases or download from the SynQor website.
QUALIFICATION TESTING
Parameter
QUALIFICATION TESTING
Life Test
Vibration
Mechanical Shock
Temperature Cycling
Power/Thermal Cycling
Design Marginality
Humidity
Solderability
Product # IQ70xxxHPCxx
# Units
32
5
5
10
5
5
5
15 pins
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Test Conditions
95% rated Vin and load, units at derating point, 1000 hours
10-55 Hz sweep, 0.060" total excursion, 1 min./sweep, 120 sweeps for 3 axis
100g minimum, 2 drops in x and y axis, 1 drop in z axis
-40 °C to 100 °C, unit temp. ramp 15 °C/min., 500 cycles
Toperating = min to max, Vin = min to max, full load, 100 cycles
Tmin-10 °C to Tmax+10 °C, 5 °C steps, Vin = min to max, 0-105% load
85 °C, 85% RH, 1000 hours, continuous Vin applied except 5 min/day
MIL-STD-883, method 2003
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Doc.# 005-005061 Rev. B
12/10/08
Page 4
Technical
Specification
IQ70-HPC Family
IQ70 Family Figures (all output voltages)
120
Typical Current Limit Inception Point
Nominal Vout
Output Voltage (%)
100
80
Typical Output Voltage at Shutdown
60
40
Vin min
Vin nom
20
Vin max
0
5.00
0
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150
Load Current (% )
Common Figure 1: Typical startup waveform. Input voltage pre-applied,
ON/OFF Pin on Ch 2.
Common Figure 2: Output voltage vs. load current showing typical
current limit curves and converter shutdown points.
100,000.0
1.8 V
3.3 V
5V
12 V
Trim Resistance (kOhms)
Trim Resistance (kOhms)
100,000.0
10,000.0
1,000.0
100.0
10.0
15 V
24 V
28 V
40 V
48 V
10,000.0
1,000.0
100.0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Increase in Vout (%)
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Increase in Vout (%)
Common Figure 3: Trim graph for trim-up 1.8 to 12 V outputs.
Common Figure 4: Trim graph for trim-up 15 to 48 V outputs.
10,000.0
Trim Resistance (kOhms)
All voltages
1,000.0
100.0
10.0
0
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20
Decrease in Vout (%)
Common Figure 5: Trim graph for trim down.
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 5
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
1.8 V
60 A
IQ70018HPC60
IQ70018HPC60 ELECTRICAL CHARACTERISTICS (1.8 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
Max.
4.6
60
4
15
A
mA
mA
V
mA
A
1.8
1.818
V
±0.1
±0.1
±0.3
±0.3
27
1.845
%
%
mV
V
140
30
60
78.0
15,000
mV
mV
A
A
V
A
mA
µF
10
10
2.3
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; See Note 2
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
45
2.5
0.12
230
1.782
-27
1.755
0
0
66.0
70
14
72.0
0.8
1.9
0.1
70
500
-20
2.1
Units Notes & Conditions
2.2
83
88
Vin min; 1.8 Vout ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 6
Input:
Output:
Current:
Part No.:
Technical Specification
100
27
95
24
21
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
34 Vin
70 Vin
135 Vin
65
18
15
12
9
6
34 Vin
70 Vin
3
60
135 Vin
0
0
5
10
15
20
25
30
35
40
45
50
55
60
0
5
10
15
20
Load Current (A)
60
60
50
50
Iout (A)
70
40
30
400 LFM (2.0 m/s)
35
40
45
50
55
60
40
30
400 LFM (2.0 m/s)
20
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
10
30
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
70
20
25
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Iout (A)
34 - 135 V
1.8 V
60 A
IQ70018HPC60
200 LFM (1.0 m/s)
10
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0
0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%75%-50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 15 µF Tantalum + 1 µF
Ceramic capacitor. Ch 1: Vout (200 mV/div), Ch 2: Iout (25 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (200 mV/div), Ch 2: Vin (50 V/div).
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 7
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
3.3 V
57 A
IQ70033HPC57
IQ70033HPC57 ELECTRICAL CHARACTERISTICS (3.3 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
Typ.
Max.
Units Notes & Conditions
INPUT CHARACTERISTICS
Maximum Input Current
7.5
A
No-Load Input Current
50
60
mA
Disabled Input Current
2
3
mA
Response to Input Transient
0.24
V
Input Terminal Ripple Current
370
mA
Recommended Input Fuse
Vin min; 3.3 Vout ; in current limit (typ)
500 V/ms, see Figure 6
RMS
15
A
Fast acting external fuse recommended
3.3
3.333
V
Over Line
±0.1
±0.3
%
Over Load
±0.1
±0.3
%
-50
50
mV
3.218
3.383
V
180
360
mV
Full load
25
50
mV
Full load
57
A
Subject to thermal derating
68.4
74.1
A
Output voltage 10% Low
OUTPUT CHARACTERISTICS
Output Voltage Set Point
3.267
Output Voltage Regulation
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
20 MHz bandwidth; see Note 1
Peak-to-Peak
0
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Over sample, line, load, temperature & life
0
62.7
Output DC Current-Limit Shutdown Voltage
1.7
V
Back-Drive Current Limit while Enabled
1.2
A
Negative current drawn from output
Back-Drive Current Limit while Disabled
0.1
mA
Negative current drawn from output
µF
Vout nominal at full load (resistive load)
Maximum Output Capacitance
10,000
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
80
mV
50% to 75% to 50% Iout max
Settling Time
400
µs
To within 1% Vout nom
10
%
Across Pins 8&4; Common Figures 3-5; See Note 2
10
%
Across Pins 8&4
4.2
V
Over full temp range
Output Voltage Trim Range
-20
Output Voltage Remote Sense Range
Output Over-Voltage Protection
3.9
4.0
EFFICIENCY
100% Load
88
%
See Figure 1 for efficiency curve
50% Load
91
%
See Figure 1 for efficiency curve
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
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Doc.# 005-005061 Rev. B
12/10/08
Page 8
Input:
Output:
Current:
Part No.:
Technical Specification
100
34 - 135 V
3.3 V
57 A
IQ70033HPC57
30
27
95
24
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
34 Vin
70 Vin
135 Vin
65
21
18
15
12
9
34 Vin
70 Vin
6
3
60
135 Vin
0
0
6
12
18
24
30
36
42
48
54
60
0
6
12
18
Load Current (A)
30
36
42
48
54
60
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
60
60
54
54
48
48
42
42
36
36
Iout (A)
Iout (A)
24
30
24
30
24
18
400 LFM (2.0 m/s)
18
400 LFM (2.0 m/s)
12
300 LFM (1.5 m/s)
12
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
6
200 LFM (1.0 m/s)
6
100 LFM (0.5 m/s)
0
100 LFM (0.5 m/s)
0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 15 µF Tantalum + 1 µF Ceramic
capacitor. Ch 1: Vout (200 mV/div), Ch 2: Iout (25 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div).
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 9
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
5.0 V
44 A
IQ70050HPC44
IQ70050HPC44 ELECTRICAL CHARACTERISTICS (5.0 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
Max.
9.0
60
3
15
A
mA
mA
V
mA
A
5
5.05
V
±0.1
±0.1
±0.3
±0.3
75
5.125
%
%
mV
V
340
50
44
57.2
8,000
mV
mV
A
A
V
A
mA
µF
10
10
6.4
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; See Note 2
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
45
2
0.35
450
4.95
-75
4.875
0
0
48.4
170
23
52.8
2.7
0.55
0.4
200
400
-20
5.9
Units Notes & Conditions
6.1
87
90
Vin min; 5 Vout ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 10
Input:
Output:
Current:
Part No.:
100
40
95
35
90
30
Power Dissipation (W)
Efficiency (%)
Technical Specification
85
80
75
70
34 Vin
70 Vin
135 Vin
65
25
20
15
10
34 Vin
70 Vin
5
135 Vin
60
0
0
4
8
12
16
20
24
28
32
36
40
44
0
4
8
12
16
Load Current (A)
20
24
28
32
36
40
44
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
48
48
44
44
40
40
36
36
32
32
28
28
Iout (A)
Iout (A)
34 - 135 V
5.0 V
44 A
IQ70050HPC44
24
20
16
24
20
16
400 LFM (2.0 m/s)
12
4
400 LFM (2.0 m/s)
12
300 LFM (1.5 m/s)
8
200 LFM (1.0 m/s)
8
100 LFM (0.5 m/s)
4
0
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 15 µF Tantalum + 1 µF Ceramic
capacitor. Ch 1: Vout (500 mV/div), Ch 2: Iout (10 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (500 mV/div), Ch 2: Vin (50 V/div).
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 11
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
12 V
20 A
IQ70120HPC20
IQ70120HPC20 ELECTRICAL CHARACTERISTICS (12 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
Max.
9.3
70
3
15
A
mA
mA
V
mA
A
12
12.12
V
±0.1
±0.1
±0.3
±0.3
180
12.300
%
%
mV
V
200
30
20
26.0
1,500
mV
mV
A
A
V
A
mA
µF
10
10
15.3
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
55
2
0.75
430
11.88
-180
11.700
0
0
22.0
100
13
24.0
6.5
0.5
1
270
100
-20
14.0
Units Notes & Conditions
14.6
91
93
Vin min; 12 Vout ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 12
Input:
Output:
Current:
Part No.:
Technical Specification
100
34 - 135 V
12 V
20 A
IQ70120HPC20
30
27
95
24
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
34 Vin
70 Vin
135 Vin
65
21
18
15
12
9
34 Vin
70 Vin
6
3
60
135 Vin
0
0
2
4
6
8
10
12
14
16
18
20
0
2
4
6
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
10
12
14
16
18
20
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
22
22
20
20
18
18
16
16
14
14
Iout (A)
Iout (A)
8
Load Current (A)
12
10
8
12
10
8
6
400 LFM (2.0 m/s)
6
400 LFM (2.0 m/s)
4
300 LFM (1.5 m/s)
4
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
2
200 LFM (1.0 m/s)
2
100 LFM (0.5 m/s)
0
100 LFM (0.5 m/s)
0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 15 µF Tantalum + 1 µF Ceramic
capacitor. Ch 1: Vout (500 mV/div), Ch 2: Iout (10 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (1 V/div), Ch 2: Vin (50 V/div).
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 13
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
15 V
16 A
IQ70150HPC16
IQ70150HPC16 ELECTRICAL CHARACTERISTICS (15 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
Max.
9.4
70
3
15
A
mA
mA
V
mA
A
15
15.15
V
±0.1
±0.1
±0.3
±0.3
225
15.375
%
%
mV
V
260
40
16
20.8
1,000
mV
mV
A
A
V
A
mA
µF
10
10
19.1
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5; see Note 2
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
55
2
0.9
490
14.85
-225
14.625
0
0
17.6
130
22
19.2
8.5
0.35
1.5
500
80
-20
17.6
Units Notes & Conditions
18.3
90
93
Vin min; 12 Vout ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and 15 µF low-ESR tantalum capacitors. For applications requiring reduced output voltage ripple and
noise, consult SynQor applications support (e-mail: [email protected])
Note 2: Trim-up range is limited below 10% at low line and full load.
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 14
Input:
Output:
Current:
Part No.:
Technical Specification
100
35
95
30
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
34 Vin
70 Vin
135 Vin
65
25
20
15
10
34 Vin
70 Vin
5
135 Vin
60
0
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
0
1
2
3
4
5
Load Current (A)
6
7
8
9
10
11
12
13
14
15
16
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
18
18
16
16
14
14
12
12
Iout (A)
Iout (A)
34 - 135 V
15 V
16 A
IQ70150HPC16
10
8
6
10
8
6
400 LFM (2.0 m/s)
4
400 LFM (2.0 m/s)
4
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
2
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
2
100 LFM (0.5 m/s)
0
100 LFM (0.5 m/s)
0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 15 µF Tantalum + 1 µF Ceramic
capacitor. Ch 1: Vout (1 V/div), Ch 2: Iout (5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (1 V/div), Ch 2: Vin (50 V/div).
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 15
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
24 V
10 A
IQ70240HPC10
IQ70240HPC10 ELECTRICAL CHARACTERISTICS (24 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
15
24
24.24
V
±0.1
±0.1
±0.3
±0.3
360
24.60
%
%
mV
V
400
70
10
13.0
400
mV
mV
A
A
V
A
mA
µF
10
10
30.5
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
-360
23.40
0
0
11.0
200
36
12.0
15
0.15
2.5
10.5
60
4
1300
80
-20
28.1
Units Notes & Conditions
A
mA
mA
V
mA
A
45
2.5
1.3
500
23.76
Max.
29.3
88
92
Vin min; trim-up ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor
applications support (e-mail: [email protected])
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 16
Input:
Output:
Current:
Part No.:
100
40
95
35
90
30
Power Dissipation (W)
Efficiency (%)
Technical Specification
85
80
75
70
34 Vin
70 Vin
135 Vin
65
25
20
15
10
34 Vin
70 Vin
5
135 Vin
60
0
0
1
2
3
4
5
6
7
8
9
10
0
1
2
3
Load Current (A)
4
5
6
7
8
9
10
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
11
11
10
10
9
9
8
8
7
7
Iout (A)
Iout (A)
34 - 135 V
24 V
10 A
IQ70240HPC10
6
5
4
6
5
4
3
400 LFM (2.0 m/s)
3
400 LFM (2.0 m/s)
2
300 LFM (1.5 m/s)
2
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
1
200 LFM (1.0 m/s)
1
100 LFM (0.5 m/s)
0
100 LFM (0.5 m/s)
0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (2 V/div), Ch 2: Vin (50 V/div).
(2 V/div), Ch 2: Iout (2.5 A/div).
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 17
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
28 V
8.5 A
IQ70280HPC8F
IQ70280HPC8F ELECTRICAL CHARACTERISTICS (28 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
15
28
28.28
V
±0.1
±0.1
±0.3
±0.3
420
28.70
%
%
mV
V
460
80
8.5
11.1
250
mV
mV
A
A
V
A
mA
µF
10
10
35.6
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
-420
27.30
0
0
9.35
230
40
10.2
17
0.17
3
10.4
60
3
1500
80
-20
32.8
Units Notes & Conditions
A
mA
mA
V
mA
A
45
2
2
420
27.72
Max.
34.2
89
92
Vin min; trim-up ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor
applications support (e-mail: [email protected])
Product # IQ70xxxHPCxx
Phone 1-888-567-9596
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 18
Input:
Output:
Current:
Part No.:
Technical Specification
100
35
95
30
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
34 Vin
70 Vin
135 Vin
65
25
20
15
10
34 Vin
70 Vin
5
135 Vin
60
0.00
0
0.85
1.70
2.55
3.40
4.25
5.10
5.95
6.80
7.65
8.50
0.00
0.85
1.70
2.55
Load Current (A)
3.40
4.25
5.10
5.95
6.80
7.65
8.50
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
9
9
8
8
7
7
6
6
Iout (A)
Iout (A)
34 - 135 V
28 V
8.5 A
IQ70280HPC8F
5
4
3
5
4
3
400 LFM (2.0 m/s)
2
400 LFM (2.0 m/s)
2
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
1
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
1
100 LFM (0.5 m/s)
0
100 LFM (0.5 m/s)
0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout
(2 V/div), Ch 2: Iout (2.5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (2 V/div), Ch 2: Vin (50 V/div).
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 19
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
40 V
6.0 A
IQ70400HPC06
IQ70400HPC06 ELECTRICAL CHARACTERISTICS (40 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
15
40
40.4
V
±0.1
±0.1
±0.3
±0.3
600
41.00
%
%
mV
V
400
60
6
7.8
150
mV
mV
A
A
V
A
mA
µF
10
10
50.8
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
-600
39.00
0
0
6.6
200
30
7.2
23
0.13
4
10.5
60
3
2250
80
-20
46.8
Units Notes & Conditions
A
mA
mA
V
mA
A
50
2
2.6
440
39.6
Max.
48.8
89
92
Vin min; trim-up ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor
applications support (e-mail: [email protected])
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 20
Input:
Output:
Current:
Part No.:
Technical Specification
100
35
95
30
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
34 Vin
70 Vin
135 Vin
65
25
20
15
10
34 Vin
70 Vin
5
135 Vin
60
0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
5.5
6.0
0.0
0.5
1.0
1.5
2.0
Load Current (A)
6.0
6.0
5.0
5.0
Iout (A)
7.0
4.0
3.0
400 LFM (2.0 m/s)
3.5
4.0
4.5
5.0
5.5
6.0
4.0
3.0
400 LFM (2.0 m/s)
2.0
300 LFM (1.5 m/s)
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
1.0
3.0
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
7.0
2.0
2.5
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Iout (A)
34 - 135 V
40 V
6.0 A
IQ70400HPC06
200 LFM (1.0 m/s)
1.0
100 LFM (0.5 m/s)
100 LFM (0.5 m/s)
0.0
0.0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout
(2 V/div), Ch 2: Iout (2.5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (2 V/div), Ch 2: Vin (50 V/div).
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Doc.# 005-005061 Rev. B
12/10/08
Page 21
Input:
Output:
Current:
Part No.:
Technical Specification
34 - 135 V
48 V
5.0 A
IQ70480HPC05
IQ70480HPC05 ELECTRICAL CHARACTERISTICS (48 Vout)
Ta = 25 °C, airflow rate = 300 LFM, Vin = 70 V dc unless otherwise noted; full operating temperature range is -40 °C to +100 °C baseplate
temperature with appropriate power derating. Specifications subject to change without notice.
Parameter
Min.
INPUT CHARACTERISTICS
Maximum Input Current
No-Load Input Current
Disabled Input Current
Response to Input Transient
Input Terminal Ripple Current
Recommended Input Fuse
OUTPUT CHARACTERISTICS
Output Voltage Set Point
Output Voltage Regulation
Over Line
Over Load
Over Temperature
Total Output Voltage Range
Output Voltage Ripple and Noise
Peak-to-Peak
RMS
Operating Output Current Range
Output DC Current-Limit Inception
Output DC Current-Limit Shutdown Voltage
Back-Drive Current Limit while Enabled
Back-Drive Current Limit while Disabled
Maximum Output Capacitance
Output Voltage during Load Current Transient
Step Change in Output Current (0.1 A/µs)
Settling Time
Output Voltage Trim Range
Output Voltage Remote Sense Range
Output Over-Voltage Protection
EFFICIENCY
100% Load
50% Load
Typ.
15
48
48.48
V
±0.1
±0.1
±0.3
±0.3
720
49.20
%
%
mV
V
360
60
5
6.5
100
mV
mV
A
A
V
A
mA
µF
10
10
61.0
mV
µs
%
%
V
50% to 75% to 50% Iout max
To within 1% Vout nom
Across Pins 8&4; Common Figures 3-5
Across Pins 8&4
Over full temp range
%
%
See Figure 1 for efficiency curve
See Figure 1 for efficiency curve
-720
46.80
0
0
5.5
180
30
6.0
27
0.1
5
10.4
70
3
2700
80
-20
56.2
Units Notes & Conditions
A
mA
mA
V
mA
A
55
2
3.2
490
47.52
Max.
58.6
90
92
Vin min; trim-up ; in current limit (typ)
500 V/ms, see Figure 6
RMS
Fast acting external fuse recommended
Over sample, line, load, temperature & life
20 MHz bandwidth; see Note 1
Full load
Full load
Subject to thermal derating
Output voltage 10% Low
Negative current drawn from output
Negative current drawn from output
Vout nominal at full load (resistive load)
Note 1: Output is terminated with 1 µF ceramic and capacitor. For applications requiring reduced output voltage ripple and noise, consult SynQor
applications support (e-mail: [email protected])
Product # IQ70xxxHPCxx
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Doc.# 005-005061 Rev. B
12/10/08
Page 22
Input:
Output:
Current:
Part No.:
Technical Specification
100
35
95
30
Power Dissipation (W)
Efficiency (%)
90
85
80
75
70
34 Vin
70 Vin
135 Vin
65
25
20
15
10
34 Vin
70 Vin
5
135 Vin
60
0
0.0
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
0.0
0.5
1.0
1.5
Load Current (A)
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Load Current (A)
Figure 1: Efficiency at nominal output voltage vs. load current for
minimum, nominal, and maximum input voltage at 25°C.
Figure 2: Power dissipation at nominal output voltage vs. load current
for minimum, nominal, and maximum input voltage at 25°C.
6.0
6.0
5.5
5.5
5.0
5.0
4.5
4.5
4.0
4.0
3.5
3.5
Iout (A)
Iout (A)
34 - 135 V
48 V
5.0 A
IQ70480HPC05
3.0
2.5
2.0
3.0
2.5
2.0
400 LFM (2.0 m/s)
1.5
0.5
400 LFM (2.0 m/s)
1.5
300 LFM (1.5 m/s)
1.0
200 LFM (1.0 m/s)
1.0
100 LFM (0.5 m/s)
0.5
0.0
300 LFM (1.5 m/s)
200 LFM (1.0 m/s)
100 LFM (0.5 m/s)
0.0
25
40
55
70
85
Ambient Air Temperature (°C)
25
40
55
70
85
Ambient Air Temperature (°C)
Figure 3: Encased converter (without heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 4: Encased converter (with 1/2” heatsink) max. output power derating vs.
ambient air temperature for airflow rates of 100 LFM through 400 LFM. Air flows
across the converter from input to output (nominal input voltage).
Figure 5: Output voltage response to step-change in load current (50%-75%50% of Iout(max); dI/dt = 0.1 A/µs). Load cap: 1 µF ceramic capacitor. Ch 1: Vout
(2 V/div), Ch 2: Iout (2.5 A/div).
Figure 6: Output voltage response to step-change in input voltage
(500 V/ms). Load cap: 100 µF, electrolytic output capacitance.
Ch 1: Vout (5 V/div), Ch 2: Vin (50 V/div).
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Doc.# 005-005061 Rev. B
12/10/08
Page 23
Technical
Specification
IQ70-HPC Family
BASIC OPERATION AND FEATURES
CONTROL FEATURES
This converter series uses a two-stage power
topology. The first stage is a buck-converter that
output voltage constant over variations in line,
temperature. The second stage uses a transformer
the functions of input/output isolation and voltage
step-down to achieve the output voltage required.
ReMOte On/OFF (Pin 2): The ON/OFF input, Pin 2, permits
the user to control when the converter is on or off. This input
is referenced to the return terminal of the input bus, Vin(-).
The ON/OFF signal is active low (meaning that a low turns the
converter on). Figure A details four possible circuits for driving
the ON/OFF pin. Figure B is a detailed look of the internal ON/
OFF circuitry.
conversion
keeps the
load, and
to provide
step-up or
Both the first stage and the second stage switch at a fixed
frequency for predictable EMI performance. Rectification of
the transformer’s output is accomplished with synchronous
rectifiers. These devices, which are MOSFETs with a very low
on-state resistance, dissipate far less energy than Schottky
diodes. This is the primary reason that the converter has such
high efficiency, even at very low output voltages and very high
output currents.
These converters are offered totally encased to withstand harsh
environments and thermally demanding applications. Dissipation
throughout the converter is so low that it does not require a
heatsink for operation in many applications; however, adding
a heatsink provides improved thermal derating performance in
extreme situations.
This series of converters use the industry standard footprint and
pin-out configuration.
ReMOte SenSe(+) (Pins 7 and 5): The SENSE(+) inputs
correct for voltage drops along the conductors that connect the
converter’s output pins to the load.
Pin 7 should be connected to Vout(+) and Pin 5 should be
connected to Vout(-) at the point on the board where regulation
is desired. A remote connection at the load can adjust for a
voltage drop only as large as that specified in this datasheet,
that is
[Vout(+) - Vout(-)] – [Vsense(+) - Vsense(-)] <
Sense Range % x Vout
Pins 7 and 5 must be connected for proper regulation of
the output voltage. If these connections are not made, the
converter will deliver an output voltage that is slightly higher
than its specified value.
Note: the output over-voltage protection circuit senses the
voltage across the output (pins 8 and 4) to determine when
it should trigger, not the voltage across the converter’s sense
leads (pins 7 and 5). Therefore, the resistive drop on the board
should be small enough so that output OVP does not trigger,
even during load transients.
ON/OFF
ON/OFF
Vin(_)
Vin(_)
Remote Enable Circuit
5V
Negative Logic
(Permanently Enabled)
50k
5V
ON/OFF
ON/OFF
TTL
TTL/
CMOS
ON/OFF
Vin(_)
Vin(_)
Open Collector Enable Circuit
100pF
Vin(_)
Direct Logic Drive
Figure A: Various circuits for driving the ON/OFF pin.
Product # IQ70xxxHPCxx
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Figure B: Internal ON/OFF pin circuitry
Doc.# 005-005061 Rev. B
12/10/08
Page 24
Technical
Specification
IQ70-HPC Family
OUtPUt VOLtAGe tRIM (Pin 6): The TRIM input permits the
user to adjust the output voltage across the sense leads up or
down according to the trim range specifications.
To decrease the output voltage, the user should connect a
resistor between Pin 6 and Pin 5 (SENSE(-) input). For a desired
decrease of the nominal output voltage, the value of the resistor
should be
Rtrim-down =
- 10.22
(511
∆% )
(kW)
where
∆% =
Vnominal – Vdesired
Vnominal
x 100%
To increase the output voltage, the user should connect a
resistor between Pin 6 and Pin 7 (SENSE(+) input). For a desired
increase of the nominal output voltage, the value of the resistor
should be
Rtrim-up =
where
(
5.11VOUT x (100+∆%)
1.225∆%
_ 511 _ 10.22
∆%
)
(kW)
Vout = Nominal Output Voltage
Trim graphs show the relationship between the trim resistor
value and Rtrim-up and Rtrim-down, showing the total range the
output voltage can be trimmed up or down.
Note: the TRIM feature does not affect the voltage at which the
output over-voltage protection circuit is triggered. Trimming the
output voltage too high may cause the over-voltage protection
circuit to engage, particularly during transients.
It is not necessary for the user to add capacitance at the Trim
pin. The node is internally bypassed to eliminate noise.
total DC Variation of VOUt: For the converter to meet its full
specifications, the maximum variation of the dc value of VOUT, due
to both trimming and remote load voltage drops, should not be
greater than that specified for the output voltage trim range.
Product # IQ70xxxHPCxx
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PROTECTION FEATURES
Input Under-Voltage Lockout: The converter is designed
to turn off when the input voltage is too low, helping avoid an
input system instability problem, described in more detail in
the application note titled “Input System Instability” on our
website. The lockout circuitry is a comparator with dc hysteresis.
When the input voltage is rising, it must exceed the typical TurnOn Voltage Threshold value (listed on the specifications page)
before the converter will turn on. Once the converter is on,
the input voltage must fall below the typical Turn-Off Voltage
Threshold value before the converter will turn off.
Output Current Limit: The maximum current limit remains
constant as the output voltage drops. However, once the
impedance of the load across the output is small enough to make
the output voltage drop below the specified Output DC CurrentLimit Shutdown Voltage, the converter turns off.
The converter then enters a “hiccup mode” where it repeatedly
turns on and off at a 5 Hz (nominal) frequency with a 5% duty
cycle until the short circuit condition is removed. This prevents
excessive heating of the converter or the load board.
Output Over-Voltage Limit: If the voltage across the output
pins exceeds the Output Over-Voltage Protection threshold, the
converter will immediately stop switching. This prevents damage
to the load circuit due to 1) excessive series resistance in output
current path from converter output pins to sense point, 2) a
release of a short-circuit condition, or 3) a release of a current
limit condition. Load capacitance determines exactly how high
the output voltage will rise in response to these conditions. After
200 ms the converter will automatically restart.
Over-temperature Shutdown: A temperature sensor on
the converter senses the average temperature of the module.
The thermal shutdown circuit is designed to turn the converter
off when the temperature at the sensed location reaches the
Over-Temperature Shutdown value. It will allow the converter
to turn on again when the temperature of the sensed location
falls by the amount of the Over-Temperature Shutdown Restart
Hysteresis value.
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 25
Technical
Specification
IQ70-HPC Family
APPLICATION CONSIDERATIONS
Input System Instability: This condition can occur because
any dc-dc converter appears incrementally as a negative
resistance load. A detailed application note titled “Input
System Instability” is available on the SynQor website which
provides an understanding of why this instability arises, and
shows the preferred solution for correcting it.
Application Circuits: Figure D provides a typical circuit
diagram which details the input filtering and voltage trimming.
Input Filtering and external Capacitance: Figure E provides
a diagram showing the internal input filter components. This filter
dramatically reduces input terminal ripple current, which otherwise
could exceed the rating of an external electrolytic input capacitor.
The recommended external input capacitance is specified in the
Input Characteristics section on the Electrical Characteristics
page. More detailed information is available in the application
note titled “EMI Characteristics” on the SynQor website.
Startup Inhibit Period: The Startup Inhibit Period ensures that
the converter will remain off for approximately 200 ms when it is
shut down for any reason. When an output short is present, this
generates a 5 Hz “hiccup mode,” which prevents the converter
from overheating. In all, there are seven ways that the converter
can be shut down, initiating a Startup Inhibit Period:
• Input Under-Voltage Lockout
• Input Over-Voltage Shutdown
• Output Over-Voltage Protection
• Over Temperature Shutdown
• Current Limit
• Short Circuit Protection
• Turned off by the ON/OFF input
Figure F shows three turn-on scenarios, where a Startup Inhibit
Period is initiated at t0, t1, and t2:
Vin(+)
External
Input
Filter
Vin
Vout(+)
Vsense(+)
Electrolytic
Capacitor
ON/OFF
Trim
Vsense(_)
Vin(_)
Rtrim-up
or
Rtrim-down
Cload
Iload
Vout(_)
Figure D: Typical application circuit (negative logic unit, permanently enabled).
L
Vin(+)
C
Vin(_)
Figure E: Internal Input Filter Diagram (component values listed on the specifications page).
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Page 26
Technical
Specification
IQ70-HPC Family
Before time t0, when the input voltage is below the UVL threshold,
the unit is disabled by the Input Under-Voltage Lockout feature.
When the input voltage rises above the UVL threshold, the
Input Under-Voltage Lockout is released, and a Startup Inhibit
Period is initiated. At the end of this delay, the ON/OFF pin is
evaluated, and since it is active, the unit turns on.
At time t1, the unit is disabled by the ON/OFF pin, and it cannot
be enabled again until the Startup Inhibit Period has elapsed.
When the ON/OFF pin goes high after t2, the Startup Inhibit
Period has elapsed, and the output turns on within the typical
Turn-On Time.
thermal Considerations: The maximum operating baseplate temperature, TB, is 100 ºC. As long as the user’s thermal
system keeps TB < 100 ºC, the converter can deliver its full
rated power.
maximum power the converter can dissipate for a given thermal
condition if its base-plate is to be no higher than 100 ºC.
max
Pdiss =
100 ºC - TA
RTHBA
This value of power dissipation can then be used in conjunction
with the data shown in Figure 2 to determine the maximum load
current (and power) that the converter can deliver in the given
thermal condition.
For convenience, power derating curves for an encased converter
without a heatsink and with a typical heatsink are provided for
each output voltage.
A power derating curve can be calculated for any heatsink that is
attached to the base-plate of the converter. It is only necessary
to determine the thermal resistance, RTHBA, of the chosen heatsink
between the base-plate and the ambient air for a given airflow
rate. This information is usually available from the heatsink
vendor. The following formula can the be used to determine the
Vin
Under-Voltage
Lockout TurnOn Threshold
ON/OFF
(neg logic)
ON
OFF ON
Vout
OFF
ON
9ms (typical
turn on time)
200ms
(typical start-up
inhibit period)
200ms
200ms
t1
t0
t2
t
Figure F: Startup Inhibit Period (turn-on time not to scale)
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Doc.# 005-005061 Rev. B
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Page 27
Technical
Specification
IQ70-HPC Family
PART NUMBERING SYSTEM
ORDERING INFORMATION
The part numbering system for SynQor’s dc-dc converters
follows the format shown in the example below.
The tables below show the valid model numbers and ordering
options for converters in this product family. When ordering
SynQor converters, please ensure that you use the complete
15 character part number consisting of the 12 character base
part number and the additional 3 characters for options.
Add “-G” to the model number for 6/6 RoHS compliance.
IQ
70 480 H P C 0 5 N R S - G
6/6 RoHS
Options (see
Ordering Information)
Output Current
Thermal Design
Performance Level
Package Size
Output Voltage
Input Voltage
Model Number
Continuous Input Voltage
Output Voltage
IQ70018HPC60xyz
IQ70033HPC57xyz
IQ70050HPC44xyz
IQ70120HPC20xyz
IQ70150HPC16xyz
IQ70240HPC10xyz
IQ70280HPC8Fxyz
IQ70400HPC06xyz
IQ70480HPC05xyz
34 - 135 V
34 - 135 V
34 - 135 V
34 - 135 V
34 - 135 V
34 - 135 V
34 - 135 V
34 - 135 V
34 - 135 V
1.8 V
3.3 V
5.0 V
12 V
15 V
24 V
28 V
40 V
48 V
Maximum
Output Current
60 A
57 A
44 A
20 A
16 A
10 A
8.5 A
6.0 A
5.0 A
Product Family
The first 12 characters comprise the base part number and
the last 3 characters indicate available options. The “-G”
suffix indicates 6/6 RoHS compliance.
The following options must be included in place of the x y z
spaces in the model numbers listed above.
Options Description: x y z
Enable Logic
Pin Style
Feature Set
N - Negative
R - 0.180"
S - Standard
Application Notes
A variety of application notes and technical white papers can
be downloaded in pdf format from our website.
RoHS Compliance: The EU led RoHS (Restriction of Hazardous
Substances) Directive bans the use of Lead, Cadmium, Hexavalent
Chromium, Mercury, Polybrominated Biphenyls (PBB), and
Polybrominated Diphenyl Ether (PBDE) in Electrical and Electronic
Equipment. This SynQor product is 6/6 RoHS compliant. For
more information please refer to SynQor’s RoHS addendum
available at our RoHS Compliance / Lead Free Initiative web
page or e-mail us at [email protected].
Not all combinations make valid part numbers, please contact
SynQor for availability. See the Product Summary web page for
more options.
PATENTS
SynQor holds the following patents, one or more of which
might apply to this product:
5,999,417
6,594,159
6,927,987
7,119,524
6,222,742
6,731,520
7,050,309
7,269,034
6,545,890
6,894,468
7,072,190
7,272,021
6,577,109
6,896,526
7,085,146
7,272,023
Contact SynQor for further information:
Phone:
Toll Free:
Fax:
E-mail:
Web:
Address:
Product # IQ70xxxHPCxx
978-849-0600
888-567-9596
978-849-0602
[email protected]
www.synqor.com
155 Swanson Road
Boxborough, MA 01719
USA
Phone 1-888-567-9596
Warranty
SynQor offers a two (2) year limited warranty. Complete warranty
information is listed on our website or is available upon request from
SynQor.
Information furnished by SynQor is believed to be accurate and reliable. However, no responsibility is assumed by SynQor for its use, nor for any
infringements of patents or other rights of third parties which may result
from its use. No license is granted by implication or otherwise under any
patent or patent rights of SynQor.
www.synqor.com
Doc.# 005-005061 Rev. B
12/10/08
Page 28