The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact your Hirose sales representative. 7.92 mm Contact Pitch, High-Current Connectors for Internal Power Supplies (UL, C-UL and TÜV Listed) DF22 Series Complete Locking Function Completely enclosed locking system Protection from shorts circuits between adjacent Contacts ■Features 1. 30 A maximum current Single position connector can carry current of 30 A with #10 AWG conductor. Please refer to Table #1 for current ratings for multiposition connectors using other conductor sizes. Prevention of Incorrect Connections ●R Type (Guide key: right side, Color: black) 2. Complete Locking Function Reliable interior lock protects mated connectors from accidental disconnection. 3. Prevention of Incorrect Connections To prevent incorrect connection when using multiple connectors having the same Number of contacts, 3 product types having different mating configurations are available. 4. Molded-in contact retention tabs Handling of terminated contacts during the crimping is easier and avoids entangling of wires, since there are no protruding metal tabs. ●Standard Type (Guide key: inside, Color: natural) 5. Prevention of incorrect board placement Built-in posts assure correct connector placement and orientation on the board. 6. Supports encapsulation Connectors can be encapsulated up to 10 mm without affecting the performance. 7. Prevention of Short Circuits Between Adjacent Contacts Each Contact is completely surrounded by the insulator housing electrically isolating it from adjacent contacts. ●L Type (Guide key: left side, Color: red) 8. Increased Retention Force of Crimped Contacts and confirmation of complete contact insertion Separate contact retainers are provided for applications where extreme pull-out forces may be applied against the wire or when a visual confirmation of the full contact insertion is required. 9. Full Line of Crimp Socket Contacts Realizing the market needs for multitude of different applications, Hirose has developed several variants of crimp socket contacts and housings. Continuous development is adding different variations. Contact your nearest Hirose Electric representative for latest developments. 10. In-line Connections Connectors can be ordered for in-line cable connections. In addition, assemblies can be placed next to each other allowing 4 position total (2 ∞ 2) in a small space. 11. Listed by UL, C-UL, and TÜV. *The photographs on the left show header (the board dip side), the photographs on the right show the socket (cable side). *The guide key position is indicated in position facing the mating surface of the header. ■Applications Office equipment, power supplies for industrial, medical and instrumentation applications, variety of consumer electronic, and electrical applications. B107 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) ■Product Specifications AWG10 Number of contacts 30A 1 25A 2 25A 3 22A 4 22A 5 Specification UL/C-UL TÜV Current rating Ratings Voltage rating Item AWG12 25A 20A 20A 18A 18A AWG16 AWG14 15A 20A 15A 18A 15A 18A 13A 15A 13A 15A AC/DC 1000V AC/DC 600V AC/DC 600V Operating temperature range -35ç to 85ç (Note 1) Operating humidity range 20% to 80% Storage temperature range -10ç to 60ç (Note 2) Storage humidity range 40% to 70% (Note 2) UL/C-UL/TÜV UL C-UL TÜV Specification File No. and Recognition No. : E52653 : E52653 : R9950703 Condition 1. Contact resistance Contact resistance(Initial value): 5 m ohms max. 20mV max., 1mA 2. Insulator resistance 1000 M ohms min. 1000 V DC 3. Withstanding voltage No flashover or Insulator breakdown 2500 V AC for 1 minute 4. Insertion-Extraction force (per contact) 0.3N min., 5N max. Measured with a steel pin of 1.6 x 0.8 ± 0.002 thickness 5. Durability (mating/unmating) Contact resistance of 10 m ohms max. 30 cycles 6. Vibration No electrical discontinuity of 1 μs. min. Frequency 10 to 55 Hz, single amplitude of 0.75 mm, 3 axis, duration of 2 hours 7. Shock No electrical discontinuity of 1 μs. min. Acceleration of 490 m/s2, 11 ms duration, sine half-wave waveform, 3 cycles in each of the 3 axis. 8. Humidity Contact resistance 10 m ohms max. Temperature 40ç ± 2ç, 90% to 95% RH, 96 hours 9. Temperature cycle Contact resistance of 10 m ohms max. (-55ç: 30 minutes➝ 5 to 35ç: 5 minutes➝85ç: 30 minutes➝5 to 35ç: 5 minutes) for 5 cycles 10. Resistance to Soldering heat No deformation of the insulator parts affecting performance Flow solder temperature 250ç, for 10 seconds Manual soldering: Soldering iron temperature 300ç, 3 seconds Note 1: Current rating of header is 30A (1 pos.) and 25A (2 to 5 pos.) Note 2: Includes temperature rise caused by the current flow. Note 3: The term "storage" refers to products stored for long period of time prior to mounting and use. Operating Temperature Range and Humidity range covers non- conducting condition of installed connectors in storage, shipment or during transportation. Note 4: Information contained in this catalog represents general requirements for this Series. Contact us for the drawings and specifications for a specific part number shown. ■Materials Product Part Material Finish Color: Natural white Sockets Insulator Polyamide Crimp contacts Contacts High conductivity copper alloy Tin-lead plated Insulator Polyamide (Glass reinforced) Color: Natural beige Contacts High conductivity copper alloy Tin-copper plated Headers Remarks (Note) UL94V-0 (Note) UL94V-0 ---------- ---------- Note : Standard Color, colors of the differing coupling forms are black for DF22R and red for DF22L. ■Ordering Information ●Socket, Header ●Contacts DF22 B L - 2 S - 7.92 C 1 B108 2 3 4 5 6 DF22 A - 1416 SCF 7 1 1 Series name: DF22 2 Form Type 4 Number of contacts : 1 to 5 5 Connector type Sockets Blank : Standard height, standard lock (Type I) B : Long type, standard lock (Type III) C : Long type, ergonomic lock (Type IV) In-line Plugs Blank : With panel stop A : Without panel stop 3 Guide key type Blank : Inside (Color: natural) R : Right side (Color: black) L : Left side (Color: red) S DS P EP DEP RS/P 6 Contact pitch 7 Type of housing C DSA DS No letter : Socket : Double-row socket : Header : In-line plug : Double-row in-line plug : Retainer : 7.92 mm : Crimp housing : Straight header : Right-angle header : Retainer 8 9 10 8 Applicable Cable Blank : UL1430 A : UL1015 9 Applicable Conductor 1416 : AWG 14 to AWG 16 1012 : AWG 10 to AWG 12 10 Packaging SCF : Socket contacts / Reel SC : Socket contacts / Bag PCF : In-line plug contacts / Reel PC : In-line plug contacts / Bag The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or Series●7.92 will be discontinuedmm soon.Contact Please checkPitch, the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact yourand Hirose salesListed) representative. DF22 High-Current Connectors for Internal Power Supplies (UL, C-UL TÜV ■Crimp Sockets (Standard Type) Shown with terminated and installed contacts. 1 Pos. Shown with terminated and installed contacts. 2 to 5 Pos. 8 A B Type 1 Standard lock 7.7 Type 1 Standard lock 10.4 7.7 P=7.92 (11.55) No. of contacts indicator Cavity No. A (11.55) 14.5 20 14.5 20 Contact No. 1 Contact No. 1 indicator 1 A Cavity No. 3 No. of contacts indicator ■ Type I Height: Standard type, Standard lock Note: The part number and CL No. have changed to accommodate the product form change of the 2 to 5 pos. types. Standard Type (Guide Key: Inside, Color: White) Part Number DF22-1S-7.92C(28) DF22-2S-7.92C(28) DF22-3S-7.92C(28) DF22-4S-7.92C(28) DF22-5S-7.92C(28) CL No. 680-1012-2-28 680-1004-4-28 680-1005-7-28 680-1006-0-28 680-1007-2-28 Number of contacts 1 2 3 4 5 A B RoHS 8.00 ----15.50 7.92 23.42 15.84 YES 31.34 23.76 39.26 31.68 R Type (Guide Key: Right Side, Color: Black) Part Number DF22R-1S-7.92C(28) DF22R-2S-7.92C(28) DF22R-3S-7.92C(28) DF22R-4S-7.92C(28) DF22R-5S-7.92C(28) CL No. 680-1026-7-28 680-1027-0-28 680-1028-2-28 680-1029-5-28 680-1030-4-28 Number of contacts 1 2 3 4 5 A B RoHS 8.00 ----15.50 7.92 23.42 15.84 YES 31.34 23.76 39.26 31.68 L Type (Guide Key: Left Side, Color: Red) Part Number DF22L-1S-7.92C(28) DF22L-2S-7.92C(28) DF22L-3S-7.92C(28) DF22L-4S-7.92C(28) DF22L-5S-7.92C(28) CL No. 680-1031-7-28 680-1032-0-28 680-1033-2-28 680-1034-5-28 680-1035-8-28 Number of contacts 1 2 3 4 5 A B RoHS 8.00 ----15.50 7.92 23.42 15.84 YES 31.34 23.76 39.26 31.68 Note: Bag packaging (100 pieces/bag). Order by number of bags. B109 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) ■Crimp Sockets (Height, Long Type) Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. A B 2 to 5 Pos. 8 10.4 Type 4 Type 3 Height: Long type, Height: Long type, Enhanced Standard lock ergonomic lock (11.55) 14.5 23 14.5 Type 4 Type 3 Height: Long type, Height: Long type, Enhanced Standard lock Contact No. 1 ergonomic lock 23 (12.75) 7.7 7.7 P=7.92 No. of contacts indicator Cavity No. (12.75) A (11.55) Contact No. 1 indicator 1 A 3 Cavity No. No. of contacts indicator ■ Type III Height: Long type, Standard lock ■ Type IV Height: Long type, Enhanced ergonomic lock Standard Type (Guide Key: Inside, Color: White) Standard Type (Guide Key: Inside, Color: White) Part Number DF22B-2S-7.92C DF22B-3S-7.92C DF22B-4S-7.92C DF22B-5S-7.92C CL No. 680-1097-5 680-1098-8 680-1099-0 680-1100-8 Number of contacts 2 3 4 5 A B RoHS 15.50 7.92 23.42 15.84 YES 31.34 23.76 39.26 31.68 Part Number DF22C-1S-7.92C DF22C-2S-7.92C DF22C-3S-7.92C DF22C-4S-7.92C CL No. 680-1101-0 680-1102-3 680-1103-6 680-1104-9 Number of contacts A B RoHS 1 8.00 ----2 15.50 7.92 YES 3 23.42 15.84 4 31.34 23.76 Note: Bag packaging (100 pieces/bag). Order by number of bags. R Type (Guide Key: Right Side, Color: Black) Part Number DF22CR-3S-7.92C CL No. 680-1130-9 Number of contacts A B RoHS 3 23.42 15.84 YES L Type (Guide Key: Left Side, Color: Red) Part Number DF22CL-1S-7.92C DF22CL-3S-7.92C CL No. 680-1133-7 680-1135-2 Number of contacts A B RoHS 1 8.00 ----YES 3 23.42 15.84 Note: Bag packaging (100 pieces/bag). Order by number of bags. B110 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or Series●7.92 will be discontinuedmm soon.Contact Please checkPitch, the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact yourand Hirose salesListed) representative. DF22 High-Current Connectors for Internal Power Supplies (UL, C-UL TÜV ■Straight header 2 to 5 Pos. A 12.45 9.7 Cavity No. 12.45 1.5 4.05 9.3 A B No. of contacts indicator Cavity No. 3 10.8 A 1 Pos. 3.2 CL No. 680-1013-5-** 680-1014-8-** 680-1015-0-** 680-1016-3-** 680-1017-6-** 1.4 9 No. of contacts indicator Number of contacts 1 2 3 4 5 A B Bag Packaging Tray Packaging RoHS ----10.08 ----✓ ----✓ 17.22 7.92 ----✓ YES 25.14 15.84 ----✓ 33.06 23.76 ----✓ 40.98 31.68 R Type (Guide Key: Right Side, Color: Black) Part Number DF22R-1P-7.92DSA(**) DF22R-2P-7.92DSA(**) DF22R-3P-7.92DSA(**) DF22R-4P-7.92DSA(**) DF22R-5P-7.92DSA(**) 4.35 [Specification number] (05) : Tin-copperplated bag packaging (25) : Tin-copperplated tray packaging Standard Type (Guide Key: Inside, Color: Natural Beige) Part Number DF22-1P-7.92DSA(**) DF22-2P-7.92DSA(**) DF22-3P-7.92DSA(**) DF22-4P-7.92DSA(**) DF22-5P-7.92DSA(**) 0.8 3.45 CL No. Number of contacts 1 680-1036-0-** 2 680-1037-3-** 3 680-1038-6-** 4 680-1039-9-** 5 680-1040-8-** A B Bag Packaging Tray Packaging RoHS ----10.08 ----✓ ----✓ 17.22 7.92 ----✓ 25.14 15.84 YES ----✓ 33.06 23.76 ----✓ 40.98 31.68 BPCB mounting pattern (Board thickens: 1.6±0.1) 1 Pos. 11.1±0.1 8.5 +0.1 --0.2 2.5 +0.1 0 1+0.1 0 1 Ø1.5 2-R0.5 2 to 5 Pos. 3.45±0.05 L Type (Guide Key: Left Side, Color: Red) Note 1: Bag packaging (100 pieces/bag). Order by number of bags. Note 2: Tray packaging (150 pieces/tray). Order by number of 150. + 0 0 .1 7 1. A B Bag Packaging Tray Packaging RoHS ----10.08 ----✓ ----✓ 17.22 7.92 ----✓ YES 25.14 15.84 ----✓ 33.06 23.76 ----✓ 40.98 31.68 -Ø Number of contacts CL No. 1 680-1041-0-** 2 680-1042-3-** 3 680-1043-6-** 4 680-1044-9-** 5 680-1045-1-** * Part Number DF22L-1P-7.92DSA(**) DF22L-2P-7.92DSA(**) DF22L-3P-7.92DSA(**) DF22L-4P-7.92DSA(**) DF22L-5P-7.92DSA(**) .1 +00 6 . Ø1 P=7.92±0.05 B±0.05 4.35±0.05 10.8 3.2±0.05 3.9 3.4±0.1 8.7 3.7 0.8 2.3 3.2 3.7 18.1 18.1 Contact No. 1 indicator B111 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) ■Right angle header A B C 0.8 3.5 15.2 1.6 9 17.6 24 Contact No.1 Ø1.5 9.45 12.2 P=7.92 A 5 Cavity No. No. of contacts indicator 3.7 5 [specification number] (05) : Tin-copper plated 1.2 Standard Type (Guide Key: Inside, Color: Natural Beige) CL No. Number of contacts 2 680-1008-5-05 3 680-1009-8-05 4 680-1010-7-05 5 680-1011-0-05 A 19.80 27.72 35.64 43.56 C RoHS B 15.00 7.92 22.92 15.84 YES 30.84 23.76 38.76 31.68 R Type (Guide Key: Right Side, Color: Black) Part Number DF22R-2P-7.92DS(05) DF22R-3P-7.92DS(05) DF22R-4P-7.92DS(05) DF22R-5P-7.92DS(05) CL No. Number of contacts 2 680-1018-9-05 3 680-1019-1-05 4 680-1020-0-05 5 680-1021-3-05 CL No. Number of contacts 2 680-1022-6-05 3 680-1023-9-05 4 680-1024-1-05 5 680-1025-4-05 C±0.05 Ø1 A 19.80 27.72 35.64 43.56 C RoHS B 15.00 7.92 22.92 15.84 YES 30.84 23.76 38.76 31.68 A 19.80 27.72 35.64 43.56 C RoHS B 15.00 7.92 22.92 15.84 YES 30.84 23.76 38.76 31.68 Note: Bag packaging (100 pieces/bag). Order by number of bags. B112 B±0.05 2- L Type (Guide Key: Left Side, Color: Red) Part Number DF22L-2P-7.92DS(05) DF22L-3P-7.92DS(05) DF22L-4P-7.92DS(05) DF22L-5P-7.92DS(05) BPCB mounting pattern (Board thickens: 1.6±0.1) .6 +0 0 .1 15.2±0.05 Part Number DF22-2P-7.92DS(05) DF22-3P-7.92DS(05) DF22-4P-7.92DS(05) DF22-5P-7.92DS(05) 1 0. + 0 * - . Ø1 5 P=7.92±0.05 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or Series●7.92 will be discontinuedmm soon.Contact Please checkPitch, the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact yourand Hirose salesListed) representative. DF22 High-Current Connectors for Internal Power Supplies (UL, C-UL TÜV ■In-line plug (Panel lock type) Shown with terminated and installed contacts. 1 Pos. Shown with terminated and installed contacts. 3 2, 3 Pos. 9.3 A 3 B No. of contacts indicator 9.97 No. of contacts indicator 20.7 34.95 A 1 10.5 Cavity No. A 3 20.7 Cavity No. 34.95 12.72 8.12 12.72 Contact No.1 Contact No. 1 indicator 3 16.3 BPanel Cutout 1 Pos. 9.6+0.1 0 A C RoHS Number of contacts B 2 17.22 7.92 24.22 YES 3 25.14 15.84 32.14 L Type (Guide Key: Left Side, Color: Red) A Number of contacts 1 9.30 2 17.22 C RoHS B ----- 16.30 YES 7.92 24.22 2, 3 Pos. +0.1 0 CL No. 680-1063-3 680-1064-6 4.835 Part Number DF22L-1EP-7.92C DF22L-2EP-7.92C +0.1 0 X 0.48 0.96 1.44 1.92 (C-0.5-X) +0.1 0 (A+0.4) +0.1 0 11±0.2 10.27 13.02 +0.1 0 Note: Bag packaging (100 pieces/bag). Order by number of bags. Panel thickness 2.0 1.6 1.2 0.8 3.5±0.1 CL No. 680-1059-6 680-1060-5 13.02 +0.1 0 R Type (Guide Key: Right Side, Color: Black) Part Number DF22R-2EP-7.92C DF22R-3EP-7.92C (15.8-X) +0.1 0 3.5±0.1 A C RoHS Number of contacts B 1 9.30 ----- 16.30 2 17.22 7.92 24.22 YES 3 25.14 15.84 32.14 4.16 +0.1 0 CL No. 680-1048-0 680-1049-2 680-1050-1 1 C Standard Type (Guide Key: Inside, Color: White) Part Number DF22-1EP-7.92C DF22-2EP-7.92C DF22-3EP-7.92C 2 B113 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) ■In-line Plug Shown with terminated and installed contacts. Shown with terminated and installed contacts. 1 Pos. 2, 3 Pos. A B 9.3 No. of contacts indicator Cavity No. 9.97 12.72 12.72 Contact No.1 No. of contacts indicator 10.5 A 34.95 34.95 3 A Cavity No. 1 Contact No. 1 indicator 3 Standard Type (Guide Key: Inside, Color: Natural Beige) Part Number DF22A-1EP-7.92C DF22A-2EP-7.92C DF22A-3EP-7.92C CL No. 680-1053-0 680-1054-2 680-1055-5 Number of contacts B RoHS A 1 9.30 ----2 18.00 7.92 YES 3 26.00 15.84 R Type (Guide Key: Right Side, Color: Black) Part Number DF22AR-2EP-7.92C DF22AR-3EP-7.92C CL No. 680-1069-0 680-1070-9 A Number of contacts B RoHS 2 18.00 7.92 YES 3 26.00 15.84 L Type (Guide Key: Left Side, Color: Red) Part Number DF22AL-2EP-7.92C CL No. 680-1074-0 A Number of contacts 2 18.00 B RoHS 7.92 YES Note: Bag packaging (100 pieces/bag). Order by number of bags. B114 2 1 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or Series●7.92 will be discontinuedmm soon.Contact Please checkPitch, the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact yourand Hirose salesListed) representative. DF22 High-Current Connectors for Internal Power Supplies (UL, C-UL TÜV ■In-line Double-row socket 20.14 17.44 15.5 7.92 23 14.5 Standard lock Shown with terminated and installed contacts. Standard Type (Guide Key: Inside, Color: White) Part Number DF22B-4DS-7.92C CL No. 680-1142-8 Number of contacts 4 Lock type Standard lock (21.29) RoHS YES Contact No.1 indicator Contact No.1 1 3 2 4 A R Type (Guide Key: Right Side, Color: Black) Part Number DF22BR-4DS-7.92C CL No. 680-1156-2 Number of contacts 4 Lock type Standard lock Cavity No. RoHS YES No. of contacts indicator L Type (Guide Key: Left Side, Color: Red) Part Number DF22BL-4DS-7.92C CL No. 680-1161-2 Number of contacts 4 Lock type Standard lock RoHS YES Note: Bag packaging (100 pieces/bag). Order by number of bags. ■In-line Double-row Plug 17.22 7.92 17.22 7.92 3 21.79 19.04 21.79 19.04 3 Contact No.1 Contact No.1 10.5 34.95 20.7 Shown with terminated and installed contacts. 4 A 3 1 4 2 Standard Type (Guide Key: Inside, Color: White) Part Number DF22-4DEP-7.92C DF22A-4DEP-7.92C CL No. 680-1051-4 680-1056-8 Number of contacts Connector type RoHS 4 With snap-in tabs YES 4 Without snap-in tabs R Type (Guide Key: Right Side, Color: Black) Part Number DF22R-4DEP-7.92C DF22AR-4DEP-7.92C CL No. 680-1170-3 680-1184-8 Cavity No. Contact No.1 indicator A 3 1 4 2 Contact No.1 indicator 19.76 +0.1 0 11±0.2 6.3±0.1 19.34 +0.1 0 Number of contacts Connector type RoHS 4 With snap-in tabs YES 4 Without snap-in tabs 4 (23.72-X) +0.1 0 22.09 +0.1 0 CL No. 680-1175-7 680-1189-1 Cavity No. BPanel Cutout (Panel mount type) Number of contacts Connector type RoHS 4 With snap-in tabs YES 4 Without snap-in tabs L Type (Guide Key: Left Side, Color: Red) Part Number DF22L-4DEP-7.92C DF22AL-4DEP-7.92C No. of contacts indicator 34.95 20.7 24.22 No. of contacts indicator 10.5 9.62+0.1 0 Note: Bag packaging (100 pieces/bag). Order by number of bags. 17.62 +0.1 0 Panel thickness 2.0 1.6 1.2 0.8 X 0.48 0.96 1.44 1.92 B115 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) ■Retainer For Standard height, standard lock (Type I) For Long type, standard lock (Type III) Long type, enhanced ergonomic lock (Type IV) Cavity No. Cavity No. A A A A B B 7.92 3.2 3.2 11.6 8.6 2 2 7.92 Cavity No. Cavity No. A5 Part Number DF22-2RS/P-7.92 DF22-3RS/P-7.92 DF22-4RS/P-7.92 DF22-5RS/P-7.92 Applicable Socket 4 3 2 1 No. of contacts indicator CL No. Number of contacts A B RoHS 15.50 7.92 2 680-1209-7 23.42 15.84 3 680-1210-6 YES 31.34 23.76 4 680-1211-9 39.26 31.68 5 680-1212-1 DF22-*S-7.92C For Standard height, standard lock (Type I) * indicates number of contacts. Note: Bag packaging (100 pieces/bag). Order by number of bags. A5 Part Number DF22B/C-2RS/P-7.92 DF22B/C-3RS/P-7.92 DF22B/C-4RS/P-7.92 DF22B/C-5RS/P-7.92 Applicable Socket 4 3 2 1 No. of contacts indicator CL No. Number of contacts A B RoHS 15.50 7.92 680-1200-2 2 23.42 15.84 680-1201-5 3 YES 31.34 23.76 680-1202-8 4 39.26 31.68 680-1203-0 5 DF22B-*S-7.92C For Long type, standard lock (Type III) DF22C-*S-7.92C Long type, enhanced ergonomic lock (Type IV) DF22-*EP-7.92C DF22A-*EP-7.92C * indicates number of contacts. Note: Bag packaging (100 pieces/bag). Order by number of bags. B116 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or Series●7.92 will be discontinuedmm soon.Contact Please checkPitch, the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact yourand Hirose salesListed) representative. DF22 High-Current Connectors for Internal Power Supplies (UL, C-UL TÜV ■Crimp Contact for socket For AWG# 14 to 16 For AWG# 10 to 12 4.7 2.8 1.6 1.3 2.9 1.4 21.8 0.8 P=15.5 Part Number Ø2 Ø1 .5 4 3 0.8 1.61.5 2.7 1.4 20.8 17 17 3.8 4.7 2.8 3.8 t=0.3 CL No. P=16.5 Applicable cable Jacket diameter Wire size UL style Stranded wire conductor DF22-1416SCF 680-1000-3 1430 2.4 to 3.0 AWG#16 DF22-1416SC 680-1001-6 26/0.254 AWG#14 DF22A-1416SCF 680-1002-9 41/0.26 3.0 to 3.8 DF22A-1416SC 680-1003-1 1015 AWG#12 DF22A-1012SCF 680-1089-7 65/0.26 3.6 to 4.9 AWG#10 DF22A-1012SC 680-1090-6 104/0.26 Note 1: Applicable wire with tin plated solid soft conductor. Note 2: When using other than the recommended wire, contact your nearest Hirose representative. Note 3: Strip length: 3.5 to 4.5mm ■Crimp Contact for In-line Plug t=0.4 Packaging Quantity RoHS Reel Bag Reel Bag Reel Bag 2,500 100 2,000 100 2,000 100 YES Packaging Quantity RoHS Reel Bag Reel Bag 2,500 100 2,000 100 YES 4.7 3.8 2.8 0.8 1.4 25.2 29 1.6 Ø1 .5 1.6 3 0.8 1.5 2.7 1416 Part Number CL No. UL style P=15.5 t=0.3 Applicable cable Jacket diameter Wire size Stranded wire conductor DF22-1416PCF 680-1078-0 1430 2.4 to 3.0 AWG#16 DF22-1416PC 680-1080-2 26/0.254 DF22A-1416PCF 680-1079-3 AWG#14 41/0.26 1015 3.0 to 3.8 DF22A-1416PC 680-1081-5 Note 1: Applicable wire with tin plated solid soft conductor. Note 2: When using other than the recommended wire, contact your nearest Hirose representative. Note 3: Strip length: 3.5 to 4.5mm B117 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) BMating Dimensions ●Socket to Straight Header Connection 1 Pos. (13.5) (12.45) DF22--/1RS/P--7.92 DF22B/C--1RS/P--7.92 (26.7) (23.7) (25.7) DF22#--1P--7.92DSA(05) (28.7) DF22B#--1S--7.92C DF22C#--1S--7.92C DF22#--1S--7.92C(28) DF22#--1P--7.92DSA(05) 2 to 5 Pos. (12.45) (13.5) DF22--*RS/P--7.92 DF22B/C--*RS/P--7.92 DF22B#--*S--7.92C DF22C#--*S--7.92C DF22#--*P--7.92DSA(05) DF22#--*P--7.92DSA(05) ●Socket to Right angle Header Connection (31.6) (29.6) DF22#--*S--7.92C(28) (12.25) DF22#--*P--7.92DS(05) DF22--*RS/P--7.92 (34.6) (32.6) DF22B#--*S--7.92C DF22C#--*S--7.92C (13.3) DF22#--*P--7.92DS(05) DF22B/C--*RS/P--7.92 B118 (28.7) (26.7) (25.7) (23.7) DF22#--*S--7.92C(28) The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or Series●7.92 will be discontinuedmm soon.Contact Please checkPitch, the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact yourand Hirose salesListed) representative. DF22 High-Current Connectors for Internal Power Supplies (UL, C-UL TÜV ●Socket to In-line Plug (Panel mount type) Connection (44.55) (40.55) DF22#--*S--7.92C(28) (13.0) DF22#--*EP--7.92C DF22--*RS/P--7.92C DF22B/C---*RS/P--7.92 (47.55) (43.55) DF22B#--*S--7.92C DF22C#--*S--7.92C (14.2) DF22#--*EP--7.92C DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 ●Socket to In-line Plug Connection (44.55) (40.55) DF22#--*S--7.92C(28) (13.0) DF22A#--*EP--7.92C DF22--RS/P--7.92 DF22B/C--*RS/P--7.92 (47.55) (43.55) DF22B#--*S--7.92C DF22C#--*S--7.92C (14.2) DF22A#--*EP--7.92C DF22B/C--*RS/P--7.92 DF22B/C--*RS/P--7.92 B119 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) ●In-line Double-row socket to In-line Double-row Plug (Panel mount type) Connection DF22B#--4DS--7.92C (22.1) (43.55) DF22#--4DEP--7.92C DF22C#--4DS--7.92C (23.3) (43.55) DF22#--4DEP--7.92C ●In-line Double-row socket to In-line Double-row Plug Connection DF22B#--4DS--7.92C (22.1) (43.55) DF22A#--4DEP--7.92C DF22C#--4DS--7.92C (23.3) (43.55) DF22A#--4DEP--7.92C B120 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or Series●7.92 will be discontinuedmm soon.Contact Please checkPitch, the products status on the Hirose website RoHS search at www.hirose-connectors.com, or contact yourand Hirose salesListed) representative. DF22 High-Current Connectors for Internal Power Supplies (UL, C-UL TÜV BTools Type Item CL No. Applicable Contacts Press unit CM-105 901-0005-4 DF22/DF22A-1416SCF/PCF Applicators are used in automatic crimping machines manufactured by Hirose Electric AP105-DF22-1416 901-4576-7 DF22-1416SCF/PCF AP105-DF22A-1416 901-4578-2 DF22A-1416SCF/PCF Applicators are used in automatic crimping machines manufactured by other companies AP109A-DF22-1416 901-4579-5 DF22-1416SCF/PCF AP109A-DF22A-1416 901-4580-4 DF22A-1416SCF/PCF AP109A-DF22A-1012 901-4582-0 DF22A-1012SCF HT104/DF22-1416 550-0285-0 DF22-1416SC/PC HT104/DF22A-1416 550-0286-2 DF22A-1416SC/PC 550-0288-8 DF22A-1012SC Automatic Manual Part Number Crimp tools HT103/DF22A-1012 Note 1: When crimping contact DF22A-1012SCF use a press with 3.5 ton min. Note 2: AP109A type applicators cannot be used with the CM-105 press. BContact Extraction ■ Contact extraction tool: Flat-bladed screwdriver, 1.4 mm blade width ■ Intended crimp Contacts: DF22-1416SC(F), DF22A-1416SC(F), DF22A-1012SC(F), DF22-1416PC(F), and DF22A-1416PC(F) ■ Work Method Housing Cross-Sectional Diagram (1) Flat-bladed screwdriver 1. Refer to the drawing No. 1. Insert correct size screwdriver in the insulator against the molded-in lance. Deflect the lance as shown. Molded-in lance (2) 2. Assure that the lance is deflected to release the contact and pull- out wire with the terminated contact. BPrecautions ●Make sure that the lock is fully depressed before un-mating the connectors. ●Use correct size of the wires. Do NOT forcefully twist or deform wires, as this may affect the crimped contact connection. B121 The product information in this catalog is for reference only. Please request the Engineering Drawing for the most current and accurate design information. All non-RoHS products have been discontinued, or will be discontinued soon. Please check the products status the HirosePower website RoHS search at(UL, www.hirose-connectors.com, or contact your Hirose sales representative. DF22 Series●7.92 mm Contact Pitch, High-Current Connectors for on Internal Supplies C-UL and TÜV Listed) BCurrent Ratings The current rating listed in the catalog indicates the allowable current per contact. However, in applications requiring current transmission through all the contacts, about one-third of the listed rating should be applied. When the current rating for the connector is 3 A, and the allowable current of the conductor being used is 1 A, then rating of 1 A will be used for the entire assembly. The connectors should not be mating / unmating when the electrical current is being applied. Hot swap should not be performed. BUsage Environment Please contact us about use in equipment that is subjected to repetitive high temperature and low temperature environmental conditions. B122